Cleanroom Hospital Food & Beverage - coroplast.de · P3-topaktive Okto, P3-topax 56, P3-topax 66 and P3-topax 990. *For explanations see glossary page 26. 1000 1100 1200 1250 1300

Cleanroom HospitalFood &

BeverageSensor

Keeping you connected.

Wires and Cables Coroflex® – sensor and control cables

Hospital

Coroflex® – the new generation of cables

Automotive customers throughout the world know and appreciate Coroplast as a techno-logically leading manufacturer of outstanding wires and cables.

With its Coroflex® family of products, Coroplast has developed a completely new generation of sensor and control cables, aiming to raise the bar in terms of technical standards.

With our innovative ranges of cables, Coroflex® Sensor, Cleanroom, Food & Beverage and Hospital, we provide users with solutions that help them meet increasingly challenging and changing requirements.

IPX9K

FraunhoferIPA

Product characteristics

Resistance – oils, coolants and lubricants

Anti-static surface Low outgassing* AWM UL / CSA

Resistance – cleaning agents, acids and alkaline solutions

Germ-repellent surface*

Low particle emissions* Easy to clean*

Good UV resistanceSuitable for drag chains

Talcum-free* Long stripping

Resistant to welding sparks

Suitable for torsion Halogen-freeHigher application temperature

Biologically resistant*Suitable for highpressure water jets

Flame-retardant Low weight

ECOLAB-certifiedFraunhofer IPA- certified

Legend

Coroplast test specificationsWater pressure: 80 barWater temperature: 80°CDistance of jet to specimen: 150 mmRotation: 2 rpmSpraying angles: 0°, 30°, 60°, 90°Test cycle: 30 seconds per angle

FraunhoferThe Fraunhofer Institute is the largest research organisation for applications-related research in Europe. The Fraunhofer Institute for Manufacturing Engineering and Automation (IPA) performs qualifications for plants, devices and equipment in accordance with recognised standards and regulations. The results of the qualification or certification are documented by test seals, certificates and permits.

Food and Drug Administration – FDAThe Food and Drug Administration is a supervisory authority for food and medicinal products in the USA. It grants approvals for products and materials that are used in the above-mentioned sectors.

ECOLAB®

Material resistance to aggressive cleaning agents and disinfectants. The following were tested: P3-topaktive 200, P3-topaktive Okto, P3-topax 56, P3-topax 66 and P3-topax 990.

*For explanations see glossary page 26.

1000 1100 1200 1250 1300 1350

Talcum-free Manual stripping up to 150 cm





IPX9K IPX9K IPX9K IPX9K

UL / CSA Style 20549






Coroflex® Sensor

2200

Talcum-free

Anti-static

Low particle emissions in accordance with ISO 14644

Low outgassing in accordance with ISO 14644-8

IPA-certified

UL / CSA 20549

Flame-retardant, halogen-free

Coroflex® Cleanroom

4000 4100

Talcum-free

Low outgassing in accordance with ISO 14644-8


Germ-repellent surface Anti-static

Easy to clean VDMA 12 / 2007 Easy to clean VDMA 12 / 2007

IPX9K IPA-certified

ECOLAB-certified ECOLAB-certified

Halogen-free Flame-retardant, halogen-free

Coroflex® Hospital

Food Basic 3000 Food Basic 3100 WashDown 3200 Food Hygienic 3300

Germ-repellent surface

FDA-compliant IPA-certified

IPX9K IPX9K IPX9K IPX9K

ECOLAB-certified ECOLAB-certified ECOLAB-certified ECOLAB-certified

Halogen-free Flame-retardant Halogen-free Halogen-free

Coroflex® Food & Beverage

Sensor

Cleanroom

Hospital

Food & Beverage

Pages 14 – 15

Pages 7 – 13

Pages 16 – 20

Pages 21 – 23

6 Coroplast

Coroflex® product rangeCables within industrial communications systems form a key backbone in the field of automation technology. However, not all cables are the same – and that’s why Coroplast has developed a new, innovative generation of sensor and control cables.The applicationsoriented product family Coroflex® not only meets the standard requirements of a broad range of sectors, it also raises the bar in terms of product characteristics.

7 Coroflex® Sensor

Coroflex® SensorAt the end of the 1990s, the first halogenfree, flameretardant sensor and control cables in PUR quality were introduced. The requirements mainly originated from the field of automotive production and its suppliers in the mechanical and plant engineering sectors. Over the years, these PUR cables have become established as market standard products.

Furthermore, the newly developed Coroflex® Sensor made by Coroplast meets requirements that the market had only offered partial solutions for in the past.


Manual stripping up to 150 cm in one working step

Talcumfree

Suitable for highpressure water jets (IPX9K)

Other crosssections, numbers of wires, sheath colours and wire colours on request.

Number of wires and mm2 per cable

Outer diameter in mm (nominal)

Wire colours Copper number

3 × 0.14 3.5 Brown, blue, black 4.1

4 × 0.14 3.8 Brown, white, blue, black 5.4



6 × 0.25 5.0 Brown, white, blue, black, grey, pink 14.4

8 × 0.25 6.0 According to customer specifications 19.2





5 × 0.34 5.2 Brown, white, blue, black, grey 16.3

5 × 0.34 5.2 Brown, white, blue, black, green/yellow 16.3

2 × 0.50 4.5 Brown, blue 9.6

3 × 0.50 4.7 Brown, blue, black 14.4


5 × 0.50 5.6 Brown, white, blue, black, green/yellow 24.0

2 × 0.75 5.5 Brown, blue 14.4

3 × 0.75 5.9 Bk 1, bk 2, green/yellow 21.6

4 × 0.75 6.5 Bk 1, bk 2, bk 3, green/yellow 28.8

5 × 0.75 7.0 Bk 1, bk 2, bk 3, bk 4, green/yellow 36.0

UL / CSA 20549 or UL / CSA 20233

8 Coroplast

Coroflex® Sensor 1000The talcumfree sensor and actuator cable

Applications, characteristics and benefits

› Connecting cable for automation technology components (such as: sensors, actuators and connectors)

› Assembly and contact technology with the focus on talcumfree and lubricantfree processing

› Suitable for applications in assembly and feeding technology, in vehicle body construction and the machining industry

› Robust cable for flexible, dynamic use in drag chains


› Halogenfree, flameretardant PUR cable› Talcum and lubricantfree› Suitable for highpressure water jets (IPX9K)› Good chemical resistance to oils, coolants and lubricants› Resistant to seawater in accordance with UL 1309 › Resistant to hydrolysis and microbes› Flameretardant in accordance with

DIN EN / IEC 6033222 / CSA FT2› Halogenfree in accordance with

DIN VDE 0472, part 815 / IEC 607541› Drag chain

· Number of bending cycles ≥ 5 million· Travel ≥ 5 m· Travel speed ≥ 3.3 m / sec· Acceleration 5 m / sec2

› Torsion· Torsion load ± 360° / m· Torsion cycles ≥ 1 million· Torsion speed 30 cycles / min

› LABSfree› RoHS and REACHcompliant

For numbers of wires, outer diameter, wire colours and copper number, please see the table on page 7.

Technical data / structure

Cable structure: extra finely stranded DIN EN 60228, class 6, blank

Wire insulation Modified PP

Wire AWM UL style 10493

Wires Layers stranded

Outer sheath TPU halogenfree, flameretardant, lowadhesion

Colour of sheath Black

Sheath AWM UL style 20549

Minimum bending radius Flexibly installed 10× D / permanently installed 5× D

Nominal voltage ≤ 300 V

Test voltage 2 kV

Temperature range Permanently installed − 50°C to + 80°C Flexibly installed − 25°C to + 80°C

9

Coroflex® Sensor 1100For manual stripping up to 150 cm



› Assemblies for which long stripping lengths are required› Suitable for applications in assembly and feeding

technology, in vehicle body construction and the machining industry



› Halogenfree, flameretardant PUR cable› For manual stripping up to 150 cm in one working step› Up to 10% weight reduction› Good chemical resistance to oils, coolants and lubricants› Resistant to seawater in accordance with UL 1309 › Resistant to hydrolysis and microbes› Flameretardant in accordance with










Wire AWM UL Style 10493




Sheath AWM UL Style 20549



Test voltage 2 kV


Coroflex® Sensor

10 Coroplast


› Connecting cable for automation technology components; for the external wiring of electronic devices

› Assembly and contact technology with the focus on talcumfree and lubricantfree processing

› Suitable for applications in assembly and feeding technology, in vehicle body construction and the machining industry


Coroflex® Sensor 1200Talcumfree cable with AWM UL / CSA 20233 (external use)


› Halogenfree, flameretardant PUR cable with UL style 20233 (external use)

› Talcum and lubricantfree› Suitable for highpressure water jets (IPX9K)› Good chemical resistance to oils, coolants and lubricants› Resistant to seawater in accordance with UL 1309 › Resistant to hydrolysis and microbes› Flameretardant in accordance with

DIN EN / IEC 6033212 / UL VW1 / CSA FT1› Halogenfree in accordance with













Sheath AWM UL Style 20233 (external use)



Test voltage 2 kV


11


› Connecting cable for automation technology components; for the external wiring of electronic devices

› Assemblies for which long stripping lengths are required› Suitable for applications in assembly and feeding

technology, in vehicle body construction and the machining industry


Coroflex® Sensor 1250For manual stripping up to 100 cm and AWM UL / CSA 20233 (external use)


› Halogenfree, flameretardant PUR cable with UL style 20233 (external use)

› For manual stripping up to 100 cm in one working step› Up to 10% weight reduction› Good chemical resistance to oils, coolants and lubricants› Resistant to seawater in accordance with UL 1309 › Resistant to hydrolysis and microbes› Flameretardant in accordance with

DIN EN / IEC 6033212 / UL VW1 / CSA FT1› Halogenfree in accordance with













Sheath AWM UL style 20233 (external use)



Test voltage 2 kV


Coroflex® Sensor

12 Coroplast



› Assembly and contact technology with the focus on talcumfree, lubricantfree processing

› Particularly suitable for welding applications such as automotive shell construction, welding robots, automatic welding equipment

› Robust cable for flexible, dynamic use in drag chains› Applications extremely exposed to highpressure

water jets

Coroflex® Sensor 1300Talcumfree and resistant to welding sparks


› Halogenfree, flameretardant PUR cable› Talcum and lubricantfree› Good resistance to welding sparks (outer sheath)› Suitable for highpressure water jets (IPX9K)› Highly resistant to oils, coolants and lubricants› Resistant to seawater in accordance with UL 1309 › Resistant to hydrolysis and microbes› Flameretardant in accordance with

















Test voltage 2 kV


13



› Assemblies for which long stripping lengths are required› Particularly suitable for welding applications such as

automotive shell construction, welding robots, automatic welding equipment

› Robust cable for flexible, dynamic use in drag chains› Applications extremely exposed to highpressure

water jets

Coroflex® Sensor 1350The welding sparkresistant cable for manual stripping up to 80 cm


› Halogenfree, flameretardant PUR cable› For manual stripping up to 80 cm in one working step› Good resistance to welding sparks (outer sheath)› Up to 10% weight reduction› Highly resistant to oils, coolants and lubricants› Resistant to seawater in accordance with UL 1309 › Resistant to hydrolysis and microbes› Flameretardant in accordance with

















Test voltage 2 kV


Coroflex® Sensor

14 Coroplast



The requirements when manufacturing sensitive products such as in the fields of food, pharmaceuticals, optics and semiconductors are becoming increasingly complex. Even the slightest contamination in the production process can lead to considerable disruptions and interferences.

In order to reduce potential sources of contamination, Coroplast has developed a product line that features product attributes that promote cleanliness. These include the cleanroom classification in accordance with ISO146441 and the use of dissipative materials that achieve an antistatic effect.

The classification has been tested by the Fraunhofer IPA, just like other product and performance characteristics.

Low outgassing in accordance with ISO 146448

Antistatic cable surface

Low particle emissions in accordance with ISO 14644

Talcumfree

Excellent resistance to cleaning agents

Suitable for drag chains

ECOLABcertified

Fraunhofer IPA certified



Copper number Number of wires and mm2 per cable


Copper number

3 × 0.25 4.3 7.2 2 × 0.50 4.5 9.6

4 × 0.25 4.4 9.6 3 × 0.50 4.7 14.4

6 × 0.25 5.0 14.4 4 × 0.50 5.1 19.2

8 × 0.25 6.0 16.8 5 × 0.50 5.6 24.0

10 × 0.25 6.3 24.0 7 × 0.50 6.6 33.6

12 × 0.25 6.9 28.8 2 × 0.75 5.5 14.4

14 × 0.25 7.0 33.6 3 × 0.75 5.9 21.6

3 × 0.34 4.3 9.8 4 × 0.75 6.5 28.8

4 × 0.34 4.7 13.1 5 × 0.75 7.0 36.0

5 × 0.34 5.2 16.3

7 × 0.34 6.2 22.8

10 × 0.34 7.0 32.6

12 × 0.34 7.3 39.2

14 × 0.34 7.8 45.7

15


› Connecting cable IPA and ECOLABcertified for automation technology components, particularly for manufacturing semiconductors and screens

› Reduction of contaminants such as airborne molecular contaminations

› Data and connecting cables with antistatic requirements and high abrasion resistance in dynamic use

› Assemblies and contact technology with the focus on talcumfree and lubricantfree processing


Coroflex® Cleanroom 2200The talcumfree, halogenfree and flameretardant cleanroom cable with antistatic sheath surface


› Cleanroom classification in accordance with DIN EN ISO 14644

› Sheath material with antistatic impact› Low outgassing in accordance with ISO 146448› Good chemical resistance to oils, coolants and lubricants› Good chemical resistance to aggressive cleaning agents› Resistant to hydrolysis and microbes› Suitable for mechanical requirements in

drag chains and moving automated machinery› Halogenfree in accordance with

DIN VDE 0472, part 815 / IEC 607541› Flameretardant in accordance with

DIN EN / IEC 6033222 / CSA FT2› Suitable for mechanical requirements in

drag chains and moving automated machinery› RoHS and REACHcompliant› LABSfree







Outer sheath Special TPU – antistatic




Nominal voltage ≤ 300 V (other nominal voltages on request)

Test voltage 2 kV



16 Coroplast


The food industry requires the highest standards for production systems and their components. The most important criterion is to ensure longterm, efficient food manufacturing. Numerous standards and regulations govern how machinery and components have to be designed to guarantee that they can be optimally cleaned. A product perfectly designed for outstanding hygiene, for example, helps to reduce or even eliminate possible sources of contamination. Furthermore, when the products are cleaned and disinfected, they need to be able to withstand a great deal of thermal, chemical and mechanical wear and tear.

The new Coroplast product line combines these requirements with a germrepellent cable sheath surface and the use of an FDAcompliant material as well as ECOLAB and Fraunhofer IPA certifications, of course.


Germrepellent surface

Flameretardant

Halogenfree

Suitable for highpressure water jets (IPX9K)

ECOLABcertified

Resistance to cleaning agents, acids and alkaline solutions

Easy to clean VDMA 12 / 2007 (riboflavin test)

Higher application temperature

FDAcompliant

Fraunhofer IPA certified





Copper number

3 × 0.25 4.1 7.2 2 × 0.50 4.5 9.6

4 × 0.25 4.4 9.6 3 × 0.50 4.7 14.4

6 × 0.25 5.0 14.4 4 × 0.50 5.1 19.2

7 × 0.25 5.5 16.8 5 × 0.50 5.6 24.0

10 × 0.25 6.3 24.0 7 × 0.50 6.6 33.6

12 × 0.25 6.9 28.8 2 × 0.75 5.5 14.4

14 × 0.25 7.0 33.6 3 × 0.75 5.9 21.6

3 × 0.34 4.3 9.8 4 × 0.75 6.5 28.8

4 × 0.34 4.7 13.1 5 × 0.75 7.0 36.0

5 × 0.34 5.1 16.3

7 × 0.34 6.2 22.8

10 × 0.34 7.0 32.6

12 × 0.34 7.3 39.2

14 × 0.34 7.8 45.7

17 Coroflex® Food & Beverage


› Connecting cable with ECOLAB and IPA certificates for automation technology components, particularly for production systems for manufacturing food products

› Data and connecting cables that are subject to severe mechanical and thermal cleaning processes in production systems, including highpressure cleaning equipment

› Applications that require a high level of resistance to cleaning agents

› Cable for flexible, dynamic use in drag chains

Coroflex® Food Basic 3000The halogenfree cable for the food industry with ECOLAB certification


› Suitable for highpressure water jets (IPX9K)› Suitable for high operating temperatures› Outstanding chemical resistance to aggressive

cleaning agents› Cable can be very well cleaned in accordance with

VDMA 12 / 2007› Halogenfree in accordance with

DIN VDE 0472, part 815 / IEC 607541› Suitable for mechanical requirements in





Wire insulation Modified TPE


Outer sheath Special TPE

Colour of sheath Orange



Test voltage 2 kV


18 Coroplast


› Flameretardant connecting cable with ECOLAB and IPA certificates for automation technology components, particularly in production systems for manufacturing food products


› Applications that require a high level of resistance to cleaning agents


Coroflex® Food Basic 3100The flameretardant cable for the food industry with ECOLAB certification


› Suitable for highpressure water jets (IPX9K)› Suitable for high operating temperatures› Outstanding chemical resistance to aggressive


VDMA 12 / 2007› Flameretardant in accordance with DIN EN 6033212› Suitable for mechanical requirements in








Colour of sheath Orange



Test voltage 2 kV


19


› Connecting cable with ECOLAB and IPA certificates for automation technology components, particularly for production systems for manufacturing food products


› Applications that have high standards of resistance to cleaning agents and hygiene due to product contact


Coroflex® WashDown 3200The FDAcompliant sheathed cable for the food industry with ECOLAB certification


› Suitable for highpressure water jets (IPX9K)› FDAcompliant› Suitable for high operating temperatures› Outstanding chemical resistance to aggressive


VDMA 12 / 2007› Partially suitable for mechanical requirements in

drag chains and moving automated machinery› RoHS and REACHcompliant› LABSfree› Halogenfree in accordance with

DIN VDE 0472, part 815 / IEC 607541







Colour of sheath Light grey



Test voltage 2 kV



20 Coroplast


› Connecting cable with ECOLAB and IPA certificates for automation technology components, particularly for production equipment for manufacturing food products


› Applications with outstanding hygiene requirements due to product contact

› High resistance to cleaning agents› Cable for flexible, dynamic use in drag chains

Coroflex® Food Hygienic 3300The sheathed cable for the food industry with ECOLAB certification and germrepellent sheath surface


› Suitable for highpressure water jets (IPX9K)› Sheath material with germrepellent impact› Suitable for high operating temperatures› Outstanding chemical resistance to aggressive


VDMA 12 / 2007› Cable sheath meets the requirements of biological

resistance in accordance with ISO 846› Halogenfree in accordance with

DIN VDE 0472, part 815 / IEC 607541› Partially suitable for mechanical requirements in







Outer sheath Special TPE – germrepellent




Test voltage 2 kV


21 Coroflex® Hospital

Coroflex® Hospital


For years now, multidrugresistant organisms in hospitals have been in the headlines. Bacteria such as MRSA, also commonly known as hospital germs, can cause dangerous infections in chronically ill patients or those with weakened immune systems. The bacteria are transmitted either from one person to the next or via contaminated objects. The focus is on medical devices, patient communication products and their cables, which are often not properly cleaned and disinfected.

Coroplast has developed a product line that features germrepellent cable surfaces. Germrepellent surfaces prevent germs from collecting in the first place. The technology is based on a purely physical principle – without the need for biocidal substances and nanometals. Germrepellent additives are firmly embedded in the sheath material and cannot escape from the carrier material like nanometals. They provide longterm protection and a high degree of safety.

As a further option, Coroplast offers a version that features a statically dissipative material. The electrically conductive sheath surface protects from electrostatic discharges in the field of electronics.

Excellent resistance to cleaning agents

Germrepellent surface

Flameretardant

Low outgassing in accordance with ISO 146448

Easy to clean VDMA 12 / 2007 (riboflavin test)

Halogenfree

Talcumfree

Biological resistance

ECOLABcertified

Antistatic cable surface





Copper number

3 × 0.25 4.3 7.2 2 × 0.50 4.5 9.6

4 × 0.25 4.4 9.6 3 × 0.50 4.7 14.4

6 × 0.25 5.0 14.4 4 × 0.50 5.1 19.2

7 × 0.25 5.5 16.8 5 × 0.50 5.6 24.0

10 × 0.25 6.3 24.0 7 × 0.50 6.6 33.6

12 × 0.25 6.9 28.8 2 × 0.75 5.5 14.4

14 × 0.25 7.0 33.6 3 × 0.75 5.9 21.6

3 × 0.34 4.3 9.8 4 × 0.75 6.5 28.8

4 × 0.34 4.7 13.1 5 × 0.75 7.0 36.0

5 × 0.34 5.2 16.3

7 × 0.34 6.2 22.8

10 × 0.34 7.0 32.6

12 × 0.34 7.3 39.2

14 × 0.34 7.8 45.7

22 Coroplast


› Halogenfree connecting cable with ECOLAB certificate for medical technical equipment and patient communication products

› Data and connecting cables with the lowest possible potential for contamination

› Applications that require a high level of resistance to cleaning agents, including the reduction of germs that build up through biofilms

› Technical medical devices that need to comply with the highest hygienic standards and until now have required elaborate cleaning processes

› Good alternative to conventional cleaning processes with disinfectant through germicidal (aseptic) cable surfaces

› Lowering of hygiene costs and therefore costreduction potential

› They provide longterm protection and safety from microbial transfer through skin contact

Coroflex® Hospital 4000The sheathed cable with the germrepellent sheath surface


› Sheath material with germrepellent impact› Germ contamination is reduced on a longterm basis› Good chemical resistance to aggressive cleaning agents› Cable can be very well cleaned in accordance with

VDMA 12 / 2007› Cable sheath meets the requirements of

biological resistance in accordance with ISO 846› Halogenfree in accordance with

DIN VDE 0472, part 815 / IEC 607541› Suitable for mechanical and dynamic requirements

in drag chains and moving automated machinery › RoHS and REACHcompliant› LABSfree






Outer sheath Special TPE – germrepellent




Test voltage 2 kV


23


› Connecting cable with ECOLAB certificate for technical medical devices and patient communication equipment, particularly for applications that need to avoid unpleasant, disturbing electrical discharges on electronic devices

› Data and connecting cables with antistatic requirements and high abrasion resistance in dynamic use

› Assembly and contact technology with the focus on talcumfree, lubricantfree processing

› Applications that require a high level of resistance to aggressive cleaning agents

Coroflex® Hospital 4100The talcumfree, halogenfree, flameretardant cable with antistatic sheath surface


› Sheath material with antistatic impact› Suitable for highpressure water jets (IPX9K)› Good chemical resistance › Resistant to hydrolysis and microbes› Suitable for mechanical requirements in

drag chains and moving automated machinery› Halogenfree in accordance with

DIN VDE 0472, part 815 / IEC 607541› Flameretardant in accordance with

DIN EN / IEC 6033222 / CSA FT2› Suitable for mechanical requirements in








Outer sheath Special TPU – antistatic


Sheath AWM UL Style 20549



Test voltage 2 kV


Coroflex® Hospital

24 Coroplast

Frank Bürger, Projektleiter Fraunhofer IPA

DUPL

IKAT

Die Gültigkeit dieser Urkunde beschränkt sich auf das genannte Produkt in unveränderter Form für eine Dauer von 5 Jahren.Weitere Informationen:www.tested-device.com

i. A.

QualifizierungsurkundeHiermit wird bescheinigt, dass für das oben genannte Produkt, eine Untersuchung im Auftrag von

Detaillierte Informationen sowie die Parameter der Prüfumgebungentnehmen Sie bitte dem Prüfbericht des Fraunhofer IPA.

Antibakterielle Wirksamkeit

CoroplastWuppertal, Deutschland

durchgeführt und das Fraunhofer-Zertifikat TESTED DEVICE Nummer CO 1509-784 vergeben wurde.

Das Kabelmantelmaterial Coroflex Food Hygienic 3300(Farbe: Lichtgrau) erzielte unter Prüfung mit der angegeben Bakteriensuspension die folgenden Ergebnisse gemäß ISO 22196:

Antibakterielle Wirksamkeit

Reduktionsfak-tor R

Klassifizierung

E. coli > 4,2 exzellent

S. aureus > 3,9 exzellent

Gesamtergebnis > 3,9 exzellent

Die Klassifizierung basiert auf der worst-case-Betrachtung der verwendeten Bakterienstämme E. coli und S. aureus.

Stuttgart, 20. März 2016


DUPL

IKAT


i. A.



AusgasungsverhaltenVOC


durchgeführt und das Fraunhofer-Zertifikat TESTED DEVICE Nummer CO 1509-784 vergeben wurde. Das Ausgasungsverhalten des Kabelsystem Coroflex Cleanroom 2200; 3 x 0,34 mm² (Farbe: Schwarz) bei den angegebenen Tem-peraturen wurde gemäß VDI 2083-17 untersucht. Es ergab sich basierend auf den ermittelten oberflächenspezifischen Ausga-sungsraten für die entsprechende Kontaminantenfamilie folgende Materialklassifizierung:

Mess- temperatur

Kontaminanten- familie

Spezifische Emissionsrate

[g / m2s]

ISO-ACCm Klasse

(x)

23 °C VOC 9.0 x 10-8 -7.0

90 °C

Amine nicht detektierbar --

Organophosphate nicht detektierbar --

Siloxane nicht detektierbar --

Phthalate nicht detektierbar --



DUPL

IKAT


i. A.



Partikelemission



Die Kabelsystemserie Coroflex Cleanroom 2200 (Farbe: Schwarz) ist unter den angegebenen Testparametern geeignet, in Rein-räumen der folgenden Luftreinheitsklasse gemäß ISO 14644-1 eingesetzt zu werden:

Testparameter Luftreinheitsklasse

v1 = 0,5 m / s; a1 = 1,0 m / s2 1

v2 = 1,0 m / s; a2 = 2,0 m / s2 1

v3 = 2,0 m / s; a3 = 4,0 m / s2 1

Gesamtergebnis 1



DUPL

IKAT


i. A.



Riboflavintest



Die Überprüfung der Reinigbarkeit des Kabelsystems Coroflex Wash Down 3200; 3 x 0,34 mm² (Farbe: Grau) wurde anhand des VDMA Merkblatts »Riboflavintest für keimarme oder sterile Verfahrenstechniken − Fluoreszenztest zur Prüfung der Reinigbarkeit« durchgeführt. Es konnte dabei folgendes Ergebnis festgestellt werden:

Klassifizierung

0 = exzellent

Gesamtergebnis: exzellent

Die Klassifizierung der Restfluoreszenz basiert auf einer worst-case Betrachtung.


Certificates

25

Further certificates on request.

26 Coroplast

Glossary

Outgassing Testing is performed in accordance with ISO 146448. The outgassing behaviour of

material suitable for cleanrooms is an important criterion in preventing contamination in cleanrooms. Outgassing components from materials (plasticisers, solvents and other volatile components) pollute the ambient air, which are defined as airborne molecular contaminations by chemicals (AMCs). The most important of these are the volatile organic compounds (VOCs) – an essential criterion in applications for the semiconductor and medical technology sectors.

Biological resistance Testing is performed in accordance with DIN EN ISO 846. The test ascertains the degree

to which polymeric materials are degraded by biological microorganisms (bacteria, algae, fungi, etc.). Here, polymeric materials can serve as a source of nutrition or be changed by the metabolic processes of microorganisms (discolorations on surfaces, volume changes, etc.) and thereby significantly affect the usability of products, representing a major safety hazard for pharmaceutical, food and medical applications.

Easy to clean – riboflavin testThe test ascertains how well a material can be cleaned by wiping. The aim of the test is to quali

tatively verify to which degree a fluorescent test contamination is reduced by means of a representatively selected cleaning method. From a hygienic point of view, product surfaces need to be easy to clean in order to create a hygienically safe process and longlasting products.

Germ-repellent surfaceGermrepellent surfaces prevent germs from collecting and multiplying. Our tech

nology is based on a purely physical principle – without the need for biocidal substances and nanometals.The determination was performed in accordance with ISO 22196 with the following microorganisms:› Staphylococcus aureus › Escherichia coliAfter 24 hours, an assessment was conducted by performing a microbial count of the reference and then a microbial count of the germrepellent surface.

Low particle emissions in accordance with ISO 14644The suitability of a product for use in a cleanroom

is partially determined by its particle emission behaviour. If a material is exposed to mechanical friction, it results in mechanical wear in the form of particles. Cables being tested are built into drag chains in cleanroom conditions and tested using representative travel movements. Specially developed methods of measurement are then used to ascertain the size and the number of particles. In accordance with VDI 2083, sheet 9.1, suitability for cleanroom use is determined by the particle emission behaviour and classified in accordance with ISO 146441.

Talcum-freeIn cable manufacture, talcum is used as a release agent and a lubricant and, among other

things, it makes the cable sheath easier to remove. Particularly in cable assembly, contamination through talcum can cause problems in many applications. Using a specially developed production process, we have been able to successfully manufacture talcumfree cables. However, due to the process used, traces of talcum cannot be completely ruled out. We will be pleased to provide you with more information on this topic on request.

27

Coroplast locations

Wires and Cables division – production sites:

Germany (headquarters):Coroplast Fritz Müller GmbH & Co. KGWittener Straße 27142279 Wuppertal, GermanyT +49 202 2681 724 F +49 202 2681 [email protected]

China: KunshanPoland: Strzelce Opolskie

ChinaPoland

USAGermany

MexicoTunisia

Further production sites:

China: Taicang, Mianyang Mexico: AcámbaroPoland: Krapkowice, DylakiTunisia: El Kef, HammametUSA: Rock Hill

28 Coroplast

Legal notes

The descriptions of our product characteristics are all of a general nature and may not necessarily be applicable for every purpose and under all conditions. Any drawings, designs, specifications, plans or particulars regarding weights, sizes and/or dimensions in Coroplast’s technical or commercial documentation serve merely to provide information, are nonbinding and do not represent a quality agreement or a binding statement on the part of Coroplast. The information provided by Coroplast does not release you from the responsibility to test and/or examine the suitability of our products for the intended purpose. The application, use and processing of our products take place outside our sphere of control and are therefore exclusively your responsibility. In cases of doubt, please be sure to contact us for prior approval.

Any reproduction, including excerpts (whether images or texts), requires the prior written approval of Coroplast.

All rights reserved worldwide. We do not accept liability for typographical errors.

Imprint

Coroplast Fritz Müller GmbH & Co. KGTapes – Cables – Cable Assemblies

Wittener Straße 271 42279 Wuppertal, GermanyT +49 202 2681 0 F +49 202 2681 [email protected] www.coroplast.de

Overall concept and graphic design:Constanze Krieger, Head of Marketing & Communication

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www.coroplast.de

Documents

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