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ManufacturingManufacturing

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CAPACITY AND CAPABILITY Click Mouse for Next Slide

CONTENTS• Overview• Capacity• DFM Capability• Machining Capability• “ Lean” and “Six-sigma” Capabilities• Value-added Assembly Expertise

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OVERVIEW• Configure-to-order specialists

• Technical innovations to provide flexible solutions

• Offer complete design or DFM services

• Program management


Swift Cor founded in 1956

Evolved to Two Divisions:

Aircraft

Precision Sheet Metal Fab.

150,000 Sq. Ft. - Two Buildings

Acquired in Dec. 1999, by

Tru-Circle Corporation

Acquired by Sam Longo Jr. July 2004

History


Teaming Together to form a manufacturing powerhouse!

Sister Companies


Design Capabilities

Precision Sheet Metal Fabrication

Tube Bending and Polishing

Stamping and Tool & Die Shop

CNC Machining Capabilities

Wood Shop with Upholstery Capability

Finishing: Powder and Liquid Paint

Electro-Mechanical Integration

ISO-9000:2000 Compliant

Proven Material Systems and Organization

Kanban Stocking and JIT Delivery Expertise

Total Program ManagementTotal Program Management


Modeling With Solids Pro/E

Solid Works

Catia

Radan

Full File Transfer Capabilities FTP - Modem - Email

Engineering CapabilitiesEngineering Capabilities

Full CAD/CAM Systems

Parametric Drafting


Typical Served Markets• Computer Equipment• Telecommunications• Networking• Commercial• Industrial

– Alternative Energy Sources• Medical Equipment• Construction Equipment• Gaming


Telecom Products


Server Cabinet


Available Capacity

• 65% Machine Capacity (on one shift)

• 4.0 million pounds of steel our last fiscal year - can do 10 million pounds per year

• Currently running one shift; have run two “plus”


Design For Manufacturability (DFM)

• Initial Involvement During Design• Redesign; Standardization of Product• Piece Part Reduction• Rapid Prototyping• Project/ Program Management• Formalized Cost Reduction Program


Engineering

CAD/CAM 2D/3D Solids, Wire Frame Parametric

Drafting and Modeling (Radan, Solid Designer,etc.)

Quality

Fabrivision parts scanner

3-Axis Coordinate Measuring Machine

EQUIPMENT/CAPABILITIESEQUIPMENT/CAPABILITIES


Bystronic 1800W Laser Cutting System

50”x120” Table with Auto- Load/unloadClick Mouse for

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Manufacturing (1) Bystronic 1800W Laser Cutting System 50”x120” Table with Auto- Load/unload (1) 12ft Cincinnati Shear (shear capacity up to .25 thick steel) (4) Amada CNC Turret Presses ( [2] with Auto-

Loader) (2) TimeSaver Deburr Machines (12) CNC Press Brakes - 5ft /60 Ton to 12ft /135 Ton


CNC Machining

Center

Fabrication Cell


Manufacturing (12) Punch Press Capacity from 15 to 200 Ton with bed size up to 42”x70” (5) CNC Milling Machines (11) Single Post Spotwelders ([2] for welding aluminum) (1) Multi-Post Spotweld Cell with Forming Machine (7) Haeger Hardware Inserting Machines (26) Mig & Tig Welders Bar Code Shop Floor Control System


Finishing Conveyorized Paint Line Five Stage Cleaning and Iron Phosphate (3) Powder Booths (2 on-line) (4) Liquid Booths (on line) (2) Manual Booths Irridite Line for Aluminum Assembly

Assembly ESD Facility for Systems Integration of Electronic Mechanical Components and Assemblies Mechanical Assembly Area Utilizing Cellular Work Centers for Quick Changeover and Flexibility


• ISO 9000:2000 Compliant– Initial Registration November 1998

• Lot Acceptance Rate– 4.8 Sigma

• Procedures Maintained On-Line• Utilize Fabrivision Scanner• UL/ CSA/ TUV listed• Trained Green Belts• Kaizen Events

Lean Mfg. and Six-Sigma


Value- Added Assembly Expertise


Typical Product



END

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