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New England BiocharNew England BiocharPeter Hirst
Orleans, MAwww.newenglandbiochar.com
Ideal CompostIdeal CompostMike Lombard
Peterborough, NHwww.idealcompost.com
Rainbow’s End BiocharRainbow’s End BiocharCornelius du Plessis
Pawling, NYwww.rainbowsendbiochar.com
Buying BiocharBuying Biochar
Feedstocks
WastesAgricultureCrop residuesProcess residuesAnimal manures
ForestryTimber ImprovementLogging residuesMilling
LandscapingYard wastesWoody debris
Constuction Debris?
Municipal Solid Waste?
Croplands for Fuel?
Compost or Char?wet or dry?Char needs compostCompost needs char
sources of raw material
Tree Plantations?
Woody or Weedy?woody expectationsparticle size reductionmicropore sizes
How to Make BiocharHow to Make Biochar
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How to Make BiocharHow to Make Biochar
Slow PyrolysisLow temperature < 500CTraditional: dirty, pollution, inefficient, low char yieldModern: clean, contained, controlled, efficient, high yield
Flash PyrolysisModern: high pressure, high temperature, high char yield
Fast PyrolysisModern: high temperature, maximum bio-oil, low char yield
GasificationModern:, maximum bio-gas production, minimum bio-oil
production, low char yield, but highly recalcitrant
Hydrothermal Carbonizationunder development, wet feedstock, high pressurehighest “char” yield, but quite different compositionprobably not as recalcitrant as pyrolytic biocarbonsclick to
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Professional Engineerrequired for design & operation
Processes
Masonry Charcoal KilnMasonry Charcoal KilnPine Plains, New York 1800’sPine Plains, New York 1800’sThacher Community Forest, Hancock, New HampshireThacher Community Forest, Hancock, New HampshireEastern Pennsylvania 1800’sEastern Pennsylvania 1800’sWired Wired magazinemagazine Top Ten Top Ten WaterWater PhotosPhotos June 2008June 2008
Amazon Basin, South America 2008Amazon Basin, South America 2008
How NOT to Make BiocharHow NOT to Make BiocharHow to Make BiocharHow to Make BiocharNOT NOT
Photographer’s caption: Photographer’s caption: ”This man works making charcoal of illegal wood. He drinks the same water he is destroying……”click to
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EquipmentEquipmentPortable Metal Charcoal KilnPortable Metal Charcoal Kiln
United NationsUnited NationsFood & Agriculture OrganizationFood & Agriculture Organization
How to Make BiocharHow to Make BiocharTechnology of Controlled CombustionTechnology of Controlled Combustion
carbonization
gasification
hi temperature
lo temperature
cold carbon smoke
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after ignition, no extra energy required if feedstock & oxygen are availableafter ignition, no extra energy required if feedstock & oxygen are available
processheat
thermal destruction of biomassthermal destruction of biomassPyrolysisPyrolysis
excess energy is released and is self-sustainingexcess energy is released and is self-sustaining
(gasification)(gasification)How to Make BiocharHow to Make Biochar
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after ignition, no extra energy required if feedstock & oxygen are availableafter ignition, no extra energy required if feedstock & oxygen are available
preserve microporespreserve microporesincrease char yieldincrease char yield
thermal destruction of biomassthermal destruction of biomass
as temperature increases
water
Formic AcidFormic AcidAcetic AcidAcetic Acid
CombustiblesCombustibles
Flammable TarsFlammable Tars
VolatilesVolatiles
CondensatesCondensates
charcoalcharcoalremainsremains
Danny Day, EPRIDADanny Day, EPRIDA
ResinsResins
PyrolysisPyrolysis
excess energy is released and is self-sustainingexcess energy is released and is self-sustaining
(gasification)(gasification)
SyngasSyngas
How to Make BiocharHow to Make Biochar
low temperaturelow temperature
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COCOHH22CHCH44
Feedstock itself is burnedSome is converted to ash instead of char
Produces a lot of smoke
Direct Burn MethodDirect Burn Method
steamsteam
tars & resinstars & resinsliquidsliquids
vaporsvaporsgasesgases
gravel gravel oror concrete concrete
SOILSOIL
AIR VENTSAIR VENTS
30 gallon30 gallondrumdrum
= water = H= water = H22OOCO + CHCO + CH44 + H + H22 = =
formic acid =formic acid =acetic acidacetic acid
1-2 hours1-2 hourssmoldersmolder
= volatile organic matter (VOM)= volatile organic matter (VOM)polycyclic aromatic hydrocarbons (PAH)polycyclic aromatic hydrocarbons (PAH)
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How to Make BiocharHow to Make Biochar