CMA CNC-Controlled Drilling Centre - SMD Machinerysmdmachinery.com/pdfs/Sprecs CMA TRD.pdf · CMA CNC-Controlled Drilling Centre ... (1 or 2 holes in a product) ... order to not to

Price List January 2015

CMA CNC-Controlled Drilling Centre Model TRD-CNC Rapid Drill

The CMA TRD-CNC Rapid Drilling Centres are the latest development of the very succesful CMA Coordinate Drilling Machines in NC-execution. The machines are equipped with the latest generation OMROM (Japan) industrial PC-Controls, Servo-drives and Servo-motors. What does a CNC Rapid driling centre have to offer in daily practice? - To drill a hoe in the right position, fast and simple (a hole in th wrong position causes issues

and high costs for re-working the job - Be able to do do single parts (1 or 2 holes in a product) or do small and big series - It has to offer you the possibility to work with conventional HSS tooling but also modern

carbide tooling to speed up the process - It has to be able to do multiple small parts but also big parts just as easily - It has to be able to drill, tap, countersink, flow-drill - It has to do drilling but also light milling like for instance milling oblong holes in a beam in

order to not to not have to clamp the part in another milling machine, or to “clean“ a surface

Special features of the TRD Rapid Drilling Centres: - Simple, intuitive graphical control including a “go-to“ funktion in manual mode - Free programming in DIN/ISO, (G-codes) for instance to program milling, helical threading,

the application of special tooling z.B. Heule deburring tool - 3-Axis interpolation - High-speed movements: X-axise = 30 m/min., Y-axis = 25 m/min.

Click HERE for a maschine presentation

TRD 28 CNC 4500 incl. safety cover and movable light curtains on a THK rail

http://www.heuletool.com/pages/products/default/SOLO/

https://www.youtube.com/watch?v=He-Ub3B5Yc0

Page 2 of 19 Price List: January 2015

Flexibility and produktivity combined in one machine

Round tube on 4th axis, Setup time <5 Minutes Multiple clamped parts for smallparts


Flange Hardox 400 Tube 150 mm a 2500 mm

The machine is standard equipped with

10 Station auto tool changer

Click HERE for Video - max. tool diameter 88 mm - max. tool length 275 mm

Movable light-curtains for pendle-working mode and protection enclosure around the head agains flying chips and operators protection.

Click HERE for Video

https://www.youtube.com/watch?v=b-m9y9MsWPM

https://www.youtube.com/watch?v=pyoghYN3HG8


Teleservice available

Software for teleservice come standard with the machine. During warrantee, teleservice is free of cost. The customer connects the machine per Ethernet to the network in the plant.

Machine Dimensions X-Axis available in varyable lengths from 3000 op to 16,500 mmY-Axis 600 mm (greater lengths available at gantry (GRD) modelsZ-Axis 400 mm

TRD 32 CNC 7500, shown with options TRD is available up to 16.500 mm long


Construction highlights: Quality and stability without compromise 1. Mainspindle BT 40 - 5-bearing positions Diameter 110/60 mm (3x Angular bearings 7212, 2x deep-grooved ball

bearings 6212) - Suitable for both higer axial loads as well as (lighter) radiale loads = Dilling and light milling 2. X-Axis guides - 2 units of 45 mm Linearguides - Make THK oder INA 3. X-Axis drive - Helical precision rack with a length of 1500 to 16.500 mm 4. Y-Axis guides - 2 units of 45 mm Linearguides - Make THK oder INA 5. Y-Axis drive - Ball-screw system diameter 25 mm, stroke 600 mm 6. Z-Axis guides - 2 units of 45 mm Linearguides - Make THK oder HYWIN 7. Z-Axis drive - Ball screw system HYWIN diameter 32 mm, stroke 400 mm 8. LAPP elektrical cables and IGUS cable guides (cable-schlepp)


OMRON control Dialogue & DIN/ISO Programming, the best of both worlds !

In many aspects, the control is the heart of the machine. It has to have a combination of precision and reliability and has to provide an ease of working.

Programming Ease of working means more than offering multiple possibilities. The whole range of machine capabilities should be easy to program completely on the control. The operator should not be bothered by hundreds of possibilities that he doesn’t need for the job or that he has to enter because of un-needed routine entrees that don’t play any roll in the later execution of the program. The control should only offer the possibilities, and only ask for data, that are required to program the job. In short: “As much as needed, but as little as possible“ To realise that, the programming software that lies behind the interface should be open. This offers the manufacturer of these machines, CMA, the option to configure the control software to create an optimal fit for the operator. Based on the operator’s suggestions the software can be optimized. For instance, to add specific jobs, improve graphical items, reduce the data to be entered etc.

The OMRON control offers these possibilities. Therefore, OMRON is not only the right system for CMA, but also for you the optimal choice. Dialog programming for coordinate and standard work-cycles Simply enter the required data and save it under a logical name. The complete work cycle of the part (or different parts that are clamped on the machine simultaneously) are entered in a sequence list and stored. The programmed parts can be worked in a serie of parts at once or, for instance, be worked in a “pendle-mode”. Load-unload on one side while working the other side.


Programming: Dialogue programming of coordinates and standard working cycles Simply enter the data in the macro and save under a (logical) name. The complete job (even several different work pieces clamped simultaneously) can be programmed in a sequence. The operator can choose to produce all parts in 1 run or work in 2 areas (loading new parts while machine is producing in the other area).


Control OMRON 12” colour touch-Screen PC and PLC Acurax NJ301. Drillwin NJ 13: Write programs on an external PC / Laptop

Coordinate systems

Depth-programs

Sequences Windows XP operating system. PC memory; 3GB. Programming of coordinates through 3 dialog-menu’s

single-hole (random pattern)

grid of holes (single or multiple lines)

flange 50 programmable zero-points. 3 axes controlled (X,Y,Z) – Depth (Z): Is possible to program Different speed for any part of column descend. (One speed some m/m, faster/slower other part,….)

Plate drilling cycles.

Profile drilling cycles.

Thermal drilling cycle.

Tapping cycles.

Light milling cycles.

Counter sinking cycles.

Chip breaking cycles.

Deep drilling cycles. Programmable JOB table for easy setup of several programs/products which are executed automatically (each line of the JOB consists of zero-point, coordinate, Depth (Z), Tool,….) The machine can be connected to your network thru an Ethernet cable RJ45. USB plug to load programs with a memory stick. The machine is connected to your network through an Ethernet cable, with the laptop that is provided with the machine.


Free programming in DIN/ISO (G-Code) at the machine:

Free programming in ISO (G-codes) at the machine: Standard cycles like drilling, tapping, countersinking, flowdrilling, circular and oblong milling are programmable through macros. Cycles which are not included in the macros can be programmed in ISO (G-codes). In ISO it’s possible to program complex shapes with interpolated X/Y-movements. The system offers 3-axis (X/Y/Z) interpolation for helical milling and Thread-milling.


Offline Programming Drillcam Package (Vandenbussche) The Drillcam Package is an ideal solution for programming more complex parts. Besides converting DXF, DWG, DSTV data, the CAM3000 software offers a drawing packages A special feature of the software is the possibility to increased automation and optimisation by means of smart macro‘s. - Programmed items like material, thickness and hole diameter are automatically recognized

at future, similar jobs. This means that in those cases no additional programming is required - Surface heights of claming systems are already known. Just enter where you want to place

the part: on the table, at the base of the vice of at the recessed pockets of the top of the vice. Enter the approach feed-rate an work feed-rate and the Z-axis movement is automatically set.

- A variation of holes: blck hole, through hole, tapped hole, countersunk hole, through and through hole are automaticall recognized by their specific color and the right tooling is automatically being programmed as well (one tool or a combination of tools) plus the positions as well as the Z-axis values are automatically being programmed.

- Multiple (different or identical) parts can simply be allocated to already defined zero-points or clampingsystems. The whole cycle is then automatically being programmed

See here how the Drillcam software works: Also see here the same software but with ISO correction option:

https://www.youtube.com/watch?v=s-tRl6Deezw

https://www.youtube.com/watch?v=s-tRl6Deezw


Torque, RPM’s and drilling capacities The machine is available with several drive systems. Depending on the hereunder stated RPM’s and torque ranges, the machines can be delivered in a wide range of optimal values for any job.


Executions - TRD 25 CNC, 8,9 kW Motor, RPM‘s 50 – 5.000 U/min

Drilling capacity in Steel: 25 mm, Tapping Capacity in Steel: M16 - TRD 28 CNC, 8,9 kW Motor, RPM‘s 50 – 4.000 U/min




Drilling capacity in Steel: 42 mm, Tapping Capacity in Steel: M27 Stated capacities are rated for: - Steel up to 600 N/mm² (87 ksi / psi) - HSS-Co Tooling with minimum TiCN-coating, Cutting speed V= 45 m/min

Technical Data TRD - CNC 1.500 3.000 4.500 6.000 7.500 9.000

Table length 1.500 3.000 4.500 6.000 7.500 9.000 Table width 520

Head travel X-direction 1.500 3.000 4.500 6.000 7.500 9.000 Head travel Y-direction 600

Head travel Z-direction 400 Distance spindle/table, (optionally longer)

190 – 590 mm

Spindle adaption (Optionally CAT 40) BT 40 MAS 403 BT

Main Motor 8,9 kW

Drilling feed-rate (variable) 2 – 4.800 mm/min Max X-axis speed 30 m/min.

Max Y-axis speed 25 m/min. Table height 990 mm

Weight 3.000 3.750 4.500 5.250 6.000 6.750

Machine colors blue RAL 5015 / anthracite RAL 7016


Standard equipment

- CNC controlled X-, Y- and Z-axes, including 3-axis interpolation - automatic tool-changer with 10 positions - manual tool-change by means of push-button tool-release - protection enclosure combined with movable light-curtains - coolant system (external - emulsion) - RJ45 connection for Ethernet teleservice option Customer takes care of: 1 Ethernet cable (RJ 45) in the close proximity of the machine. This for CMA to have remote access to the machine for service to: - Check and modify machine programs - To up and download machine control software and set / adjust machine

parameters etc. - Without this Ethernet connection, we will also charge travel cost while under

warrantee

Technical Data TRD 1.500 3.000 4.500 6.000 7.500 9.000

Length work area mm / inches 1.500/ 59

3.000 / 118

4.500 / 177

6.000 / 236

7.500 / 295

9.000 / 354

Width work area mm / inches 520 mm / 20.47"

X-axis movement mm / inches 1.500 / 59"

3.000 /118"

4.500 / 177"

6.000 / 236"

7.500 / 295

9.000 / 354"

Y axis movement mm / inches 600 / 23.62

Z-axis movement (Vertical) mm / inches 400 / 15.74

Distance table to spindle optionally to be modified 260 – 660 mm / 8.66"- 25.98"

Spindle adaption ISO 40 MAS 403 BT (CAT-40 is optional)

Main motor 8,9 kW

Drill feed-rate (variable) 2 – 5.000 mm/min (.080" - 196 IPM)

Speed X-axis 18 m/min. (708 IPM

Speed Y-axis 12 m/min. (472 IPM)

Working height table 920 mm (36.2")

Weight in KG 3.000 3.750 4.500 5.250 6.000 6.750

Machine-colour (European colour tables) Blue / Grey


Dimensions in mm

TRD Model 1500 3000 4500 6000 7500 9000

Total Length mm 2400 4200 5700 7500 9500 10000

Total Height mm 1980 1980 1980 1980 1980 1980

Total Depth mm 2645 2645 2645 2645 2645 2645

Dimensions in inches

TRD Model 1500 3000 4500 6000 7500 9000

Total Length mm 95 166 245 296 374 394

Total Height mm 78 78 78 78 78 78

Total Depth mm 105 105 105 105 105 105

Distance can optionally be bigger: 260 – 660 mm (see option 10) in option lists


Prices machines and options in CAD

TRD 3000 25/28/32/38/42 CNC

TRD 4500 25/28/32/38/42 CNC

TRD 6000 25/28/32/38/42 CNC

TRD 7500 25/28/32/38/42 CNC

TRD 9000 25/28/32/38/42 CNC

TRD 10500 25/28/32/38/42 CNC

Max spindle RPM's and max diameters that can be drilled

25 mm = 50 - 5000 RPM

28 mm = 50 - 4000 RPM

32 mm = 50 - 3000 RPM

38 mm = 50 - 2400 RPM

42 mm = 50 - 2000 RPM

Machines lengths over 10,500 mm are optionally available up to 54 ft. Prices long machines on demand

Special Bed Execution: Frame with chip conveyor and 3 slotted bars 20mm Table height; 920mm Distance between bars 250mm Distance spindle/table; 220-620mm (as standard distance)

Bed Special Executions: Table 200mm lower (special beams of 700mm)

Main motor with 13.1 kW in lieu of the regular 8.9 kW


1

Automatic tool calibrator (Touch-off) to automatically enter the tool length in to the control. See here how it works & External coolant system (low pressure emulsion)

2

Adjustable pneumatic vice, opening 600 mm. Ready to retrofit with Multi-Vice System (M-V System for max 4 tubes each 20-60 mm each with their own Y axis zero position price M-V System $ 1,580, excl main pneum vice, price based on delivery with the machine)

3

Through the spindle coolant system, 1 bar pressure (14.5 psi)

Through the spindle coolant system, 4 bar pressure (58 PSI)

4

Automatic Micro-spray lubrication system for drilling in profiles (max wall thickness app 6 mm for this to function well)

5

Paste dispenser (PSD 250) for ejecting paste on flow drill application (nozzle on metal lance)

Oil dispenser (HSC 250) for roll thread-forming applications. (nozzle on metal lance)

6

Automatic tool change system for 10 tool stations

https://www.youtube.com/watch?v=bX7ae53W7lQ


7

Renishaw automatic zero-point detector - programming by means of graphical macro's - automatic cycles for 3 axes (X, Y, Z) - inside and outside centering function for circles - centering function for slots and Skewing-compensation

8

Special pneumatic adjustable clamping system to clamp plastic plates both in the vertical as well in horizontal planes. (Two systems may be needed per stack).

9

12" touch screen and programming console on sliding rail moving along

the X-axis.

Machine Length

3000 mm

4500 mm

6000 mm

7500 mm

9000 mm

10

Blocks removed of 70 mm high for increased height under the cast t-slotted tables. Distance under the spindle becomes 260 – 660 mm

1500 mm machine

3000 mm machine

4500 mm machine

6000 mm machine

7500 mm machine

9000 mm machine

11

See Video of 4th Axis 4th axis electronic dividing head

DCN-250. C/w universal 3-jaw-chuck 200 mm. Head-stock with 175 mm height (Bigger diameters on demand)

https://www.youtube.com/watch?v=quX8wyfuhIw


12

Y-Axis sliding table incl. positioning wheel and digital read out for faster aligning tubes (clamped in the rotating dividing head) against fixed table vice's back-supports during job change-overs (price subject to change)

13

D600 Pneumatic vice for clamping of round tubes, not including are a set of jaws for clamping of square- and rectangular profiles. # 2-3-4 We suggest to use 5 vices on a 3 meter product length. (Also depending on part dimensions)

Price set of support brackets for plates to support rectangular and square profiles

Support-bars for rect. and square tubes ( 1 ) not included (easy to cut on laser) Vices suitable for clamping round 5/42/56 /76/89/104 and 114,3 mm Support bars are drop-in-system (quick changing)

14 Chip protection and coolant splash-cover

on rail with plastic flaps and front

window c/w movable light curtains (class 2),

also providing for a dual work station setup on longer

machines. Min distance light

curtain to cover 36" on both sides

TRD 1500

TRD 3000

TRD 4500

TRD 6000

TRD 7500

TRD 9000


15 Chip protection and coolant splash-cover

on rail with plastic flaps and front

window without light curtains.

16

Fixed light curtain barriers class 2

17

CAT-40 taper spindle adaption instead of BT-40

18

Multi Vice: Clamp multiple tubes, w each their own absolute back-stop. Range 20 - 60 mm. System will only work combined with CMA Pneum Clamp D600 (Item 13)


19

Z-Reader Depth Sensor to determine the exact part height


20

https://www.youtube.com/watch?v=gnovWv3AWJc

https://www.youtube.com/watch?v=8-TBB9vwxbI

Documents

CMA CNC-Controlled Drilling Centre - SMD Machinerysmdmachinery.com/pdfs/Sprecs CMA TRD.pdf · CMA CNC-Controlled Drilling Centre ... (1 or 2 holes in a product) ... order to not to