24
CNBM Solution™ We take care of your plants while you gain the yields

CNBM O&M Introduction

Embed Size (px)

Citation preview

Page 1: CNBM O&M Introduction

CNBM Solution™ We take care of your plants while you gain the yields

Page 2: CNBM O&M Introduction

No.1World Cement Producer

FORTUNEGlobal 500

Big Company, Big Responsibility

2012 Rank:

365

2013 Rank:

319

2014 Rank:

2672012:350 mt

2014:400 mt

Page 3: CNBM O&M Introduction

Global Cement Business Sector

EPC

En

gine

erin

gProduction &

Plant Service

EPC ProjectEP ProjectCivil & Construction

Operation & MaintenancePPM

Spare Parts SupplyExpert Consultancy

Up-gradation

Page 4: CNBM O&M Introduction

Output?

Power consumption?

Running rate?

Cost?Maintenance?

Breakdown?

Got a problem in plant operation?

Product quality?

Page 5: CNBM O&M Introduction

CNBM Solutio

n™

Output Increase- Seize the opportunity in market boom

Costs Reduction- Maintain an edge in market downturn

Page 6: CNBM O&M Introduction

CNBM Solution™

CNBM Solution™ is a brand of

CNBM Group for Production and

Plant Service. It refers to an overall

solution of managing a plant,

focusing on continuous improvement

and profit maximization.

Page 7: CNBM O&M Introduction

ELIABLE

NTEGRATED

ROFESSIONAL

FFICIENT

Four Principles

RIPE

CNBM

Solution™

Page 8: CNBM O&M Introduction

CNBM

Solution™

Before it breaks…

PrePreventive & Predictive

Maintenance (PPM)Process

OptimizationSafe Production

Production without interruption

Less spare parts usage

Steady output & production quality

Environmental friendly Continuous improvement

Secured working environment

Good enterprise image

We take care of your plants while you gain the yields

Page 9: CNBM O&M Introduction

ELIABLE

NTEGRATED

ROFESSIONAL

FFICIENT

Four Principles

RIPE

CNBM

Solution™

Page 10: CNBM O&M Introduction

Service Model A- Manpower Supply

Service package

Experts on required positions Bottleneck elimination PPM Technical support from CNBM

headquarter

Advantages

Fixed payment which is easy for budgeting

Maintain current management style

Applied to

Plants with experienced staff but having bottlenecks

Old plants that wish to improve the performance

CNBM

Solution™

Page 11: CNBM O&M Introduction

Service package Advantag

esApplied to

CNBM

Solution™

Service Model B- Joint Operation

All services in model A Technical leaders in each

main functional sections Reasonable spare parts plan and supply

Performance-based payment with guaranteed production

Complete expert solution

Plants with certain operation & management capability but facing operation problems

Newly-upgraded or newly built plants

Page 12: CNBM O&M Introduction

Service package Advantag

esApplied to

CNBM

Solution™

Service Model C- Overall Management

All services in model B Complete manpower in plant

operation Spare parts supplying Local staff training

Performance-based payment with guaranteed production

Free time for marketing, sales and other projects

New entrants in cement industry

Newly built plants

Page 13: CNBM O&M Introduction

ELIABLE

NTEGRATED

ROFESSIONAL

FFICIENT

Four Principles

RIPE

CNBM

Solution™

Page 14: CNBM O&M Introduction

CNBM

Solution™

Research Power

12 National Research Institutions

Rich Experien

ce Hundreds of Cement Plants in China

Seven-year Overseas Experience

Talent Pool

Thousands of Experienced Engineers and Technicians

Expert in this field

Page 15: CNBM O&M Introduction

CNBM

Solution™

Overseas Project Showcase

2008-2015 NRCC K.S.A

2009 NJCC Jordan

2009-2011 AMCP Jordan

2012-2015 AD Iraq

2012-2015 DMC Ethiopia2010-20112013-2015 UCC Yemen

2014 OCC Oman

2015 ACC K.S.A

2015 MCE Ethiopia

Page 16: CNBM O&M Introduction

ELIABLE

NTEGRATED

ROFESSIONAL

FFICIENT

Four Principles

RIPE

CNBM

Solution™

Page 17: CNBM O&M Introduction

CNBM

Solution™

Less Efforts, More Benefits

Increased output

Optimized process

Improved operational rate

Less spare parts consumption

Less energy consumption

Better operation stability

Assured product quality

Strengthened workforce

Page 18: CNBM O&M Introduction

CNBM

Solution™

Sample Project IUCC

Project: Union Cement Co. (UCC)

Designed capacity: 3000tpd Clinker

Duration: 2008 till now

Service model: Overall Management

Page 19: CNBM O&M Introduction

CNBM

Solution™

Production Figures of UCC in 2014

Sample Project IUCC

Clinker output (ton) Effective kiln operational rate

Highest month 100,051 99.9%

Lowest month 55,246 98.3%

Annual 1,070,318 99.5%

* The lowest production is due to the kiln stoppage for inspection and repair.

Page 20: CNBM O&M Introduction

Keep the production line running stably and efficiently. In 2014, the average effective operational rate of kiln is 99.5%.

Onsite maintenance and repair reduces the spare parts consumption. Also, make reasonable spare parts storage plan due to Yemen’s incomplete industrial system.

Training local staff on site through practical operation to get them familiar with the production technics .

What we do in UCC?Sample Project IUCC

Page 21: CNBM O&M Introduction

Project: Northern Region Cement Company (NRCC)

Designed capacity: Line I-6000tpd clinker

Line II-3000tpd clinker

Duration: 2008 till now

Service model: Manpower Supply

Sample Project IINRCC

Page 22: CNBM O&M Introduction

2008 2010

2012 20132014Completion

of Line I

Completion of Line II

December: commissioning of Line II

2008-2010: overall management of Line I

2010-2013: joint operation of Line I

February: commissioning of Line I

2012-2013: overall management of Line II

2013-2015: manpower supply of Line I & II

Sample Project IINRCC

Page 23: CNBM O&M Introduction

PPMProductio

n assistanc

e

Sample Project IINRCC

CNBM is responsible for making maintenance plan of the whole plant, and carry out the most of maintenance & repair works

CNBM provides the required personnel to assist the Owner for production

Page 24: CNBM O&M Introduction

CNBM Solution™We take care of your plants while you gain the yields