CNC horizontal machining center STRATOM 400 P2 · 500 P2Space-saving machine concept

T e c h n i c a l D a t a s h e e t

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STRATOM 400 P2 / 500 P2

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

STRATOM400 P2 500 P2

Max. table load 400 kgx2 500 kgx290° indexing time of 1° rotary table (Standart) 2 sec. 2 sec.

90° indexing time of 0.001° rotary table (Optional) 1.1 sec. 1.1 sec.

Pallet clamping force 17,000 kg 17,000 kgBraking troque 500 kg-m 500 kg-m

Full-circle hydraulic braking system

STRATOM series adopts a full-circle hydraulic breaking system. The full-circle surface is locked synchronously by a metallic ring which is expanded by hydraulic oil. Because of the large clamping area, it can produce high rigi-dity and durability during heavy duty cutting.

4 Mitsubishi M720 V CNC control4 60-pcs. ATC 4 Built-in spindle 12.000 rpm (max.

235 Nm (173 ftlb))4 B-axis

(min. indexing angle 1°)4 Automatic pallet changer4 Tool management surveilance4 Adaptive feed regulation4 Spindle overload protection4 Tool life monitor4 Spindle coolant4 CTS 20 bar (290 psi)4 Aircooling for elecric cabinet

4 Dual screw type chip conveyor4 Chain type chip conveyor with

1200 mm exit height4 Electronic handwheel4 3-color signal light4 LED working light4 Service tool4 Machine leveling pads4 Operation Manual

• Designed for low space requirement• Powerful main spindle, S2 = 25 kW (35 Hp) with double

speed reduction for a high torque up to max. 235 Nm (173 ftlb)

• Ideal for flexible cutting of numerous different material classes because of the speed bandwidth up to max. 12000 rpm.

• Tool measuring system for easy and safe work• Chip flushing system for cleaning of the machining area

• Clamping of the B-axis is done by hydraulic conical dowels generating a clamp-ing force of 17 tons (18.7 Ust). This ensures exact positioning and clamping even with heavy cutting.

• The standard double table change device even permits loading of max. 400/500 kg (880/1100 lbs) and this offers sufficient provision for workpiece and clamping device.

Standard configuration:

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STRATOM 400 P2 / 500 P2

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

High efficiency machining

The new STRATOM series has a redesigned casting structure. Furthermore, it adopts improvements on the structure rigidity, including triple-point support in the machine bed, double-wall structure design in the column and high rigidity linear guide ways in three axes. Moreover, for machining efficiency, new STRATOM series saves 10%-30% non-cutting time in three-axis rapid traverse, pallet / tool changing and B-axis positioning.

Main Specifications STRATOM 400 P2 / 500 P2Spindle 12,000 rpm Hight torque & power spindle

Three axes

Rapid traverse 60 m/minX/Y/Z axis travel

STRATOM 400 P2 610/580/580 mmSTRATOM 500 P2 710/680/680 mmX/Y/Z axis acceleration/deceleration

0.67/0.89/0.79 G45 mm High rigidity roller guide wayØ 40 mm High precesion ballscrewThree axes linear scale (Optional)

B axis rotary tableHirth coupling 10 rotary table

NC 0.0010 rotary table (Optional)

ATCSeparable type tool pots

High speed cam type tool chaning device

MACHINING ABILITYSTRATOM 500 P2 testing data

End mill Ø 16 mm STRATOM 500 P2Material S45C FCD25Depth / Width 20/12 mm 20/12 mmSpindle speed 1,000 rpm 1,194 rpmFeed rate 600 mm/min 716 mm/minChip removal rate 144 cm3/min 172 cm3/min

Face mill Ø 80 mm STRATOM 500 P2Material S45C FCD25Depth / Width 5.5/65 mm 7/65 mmSpindle speed 900 rpm 900 rpmFeed rate 945 mm/min 945 mm/minChip removal rate 338 cm3/min 430 cm3/min

Optional configuration:n Fanuc 0i-MD CNC control n Siemens 828/840 CNCn B-axis (min. indexing angle

0.001°)n 60, 90, 120-pos. ATCn Tooling system HSK, BT, BBTn CTS 35 (70) bar (500/1000 psi)

incl. double filter unitn Linear glass scales n Pallet pool system with 8-pcs.

n Spare palletn Tool lenght and breakage con-

trol (Q-sensor)n Workpiece clamping unit / tailor

made (hydraulic)n Oil mist collectorn Oil seperatorn Work piece measuring system n Door automation

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STRATOM 400 P2 / 500 P2

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

MACHINING ACCurACY

Test items Test accuracy1. Cylindricty 0.004 mm2. Perpendicularity 0.002 mm3. Parallelism 0.003 mm4. Straightness 0.005 mm5. Angular accuracy 0.002 mm6. Angular accuracy 0.003 mm7. Position accuracy 0.01 mm8. Concentricity 0.002 mm

Three axes accuracy Positioning accuracy Repeatability accuracyX axis 3.10 µm 2.92 µmY axis 3.9 µm 2.84 µmZ axis 3.0 µm 2.53 µm

Positioning accuracy with linear scale

Positioning accuracy with linear scale

X axis 2.46 µm 0.97 µmY axis 1.93 µm 0.91 µmZ axis 2.11 µm 1.37 µm

STRATOM 500 P2 testing accuracy

Three axes accuracy

*The above data is measured in-house. The test result may not be obtained due to differences cutting conditions and environment conditions.

Test standard: ISO10791-7Material: A6061 Test standard: VDI3441

Linear scale (Optional)

Linear scale is able to compensate the positioning error, repe-tition error, and pitch error of the ballscrew, which are caused by the temperature changing. The positioning accuracy achieves ±3 µm with compensaton of linear scales.

w w w . k a a s t . d e

STRATOM 400 P2 / 500 P2

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

MAIN sTruCTure

X-Axis

Y-Axis

Z-Axis

High rigidity structure

TravelX/Y/Z axisSTRATOM 400 P2 610 / 580 / 580 mmSTRATOM 500 P2 710 / 680 / 680 mm

Rapid traverseX/Y/Z axisSTRATOM 400 P2 / STRATOM 500 P2 60 m/min

Acceleration/decelerationX/Y/Z axisSTRATOM 400 P2 / STRATOM 500 P2 0.67 / 0.89 / 0.79 G

Spindle

Max. speed 12,000 rpmSpindiemotor 25/22 kWOutput torque 233/143 Nm (52/con.)Aceeleration time 2.6 sec (0->12,000 rpm) 0.9 sec (0->5,000 rpm)

Min. distance from spindle nose to table center 70 mmMin. distance from spindie center to table surface 80 mm

• Because of their innovative design, the machines in this se-ries have an extremely heavy machine bed in 3-point design with constant high dynamic in the main spindle and the feed axes of up to 0.9 G acceleration

• All axes are equipped with high-quality roller linear guides

w w w . k a a s t . d e

STRATOM 400 P2 / 500 P2

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

OperATION

Spacious area facilitates loading/unloading and jig & fixture opera-tions.

Access to spindle facilitates rapid tool changing. The tool magazine door design facilitates tool changing and checking. The operating distance and height is comfortable to operators.

Through centralized management of air FRL unit and lubricant pump, daily maintenance is made easily.

STRATOM 400 P2 STRATOM 500 P2A 620 mm 820 mmB 300 mm 320 mm

Easy accessibility and er-gonomical arrangement of service and loading points.Tool changer with separate loading station, pallets can be loaded easily with a crane

w w w . k a a s t . d e

STRATOM 400 P2 / 500 P2

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

MAIN sTruCTure

perIpHerAL ACCessOrIes

Rooftype flushing systemRoof type flushing system helps metal chips to be flushed into chip auger and saves time to clean up.

Assisted stairThe assisted stairs on loading/unloading side and machining side with platforms are adjustable according to operator‘s stature.This friendly design makes operators more comfortable.

Tool cardThe tool cart is available.

Hydraulic and pneumatic supply for jig and fixture (Optional)

Suspended arm type supply Totally 6 holes are provided on each side and the masimum hydraulic pressure allowed is 250 bar.

Hydraulic supply under pallet Quick couplers are used for hydraulic supply under pallet. There is no limitation for B axis rota-ting.

Hydraulic pallet changer with short change cycle of 10 seconds.

The standard tool changer in the Japanese CAM configura-tion with a capacity for 60 tools (optionally 90/120) and a tool change time of 1.5 sec creates the ideal conditions for efficient tool management.

w w w . k a a s t . d e

STRATOM 400 P2 / 500 P2

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

Rearward type chip conveyor

According to different materials and chip size, KAAST provides various chip conveyors for the best chip disposal.

Coolant tank capacity - STRATOM 400 P2 / 500 P2 - 550 L (80% full)Short chips : Chips shorter than 60 mm or ball type chips smaller than Ø40 mm.Curl long chips : Chips‘ length is Ionger than short ones.

Steel Cast iron

Aluminum/Non-ferrous metal

SpecificationLong/Curl

chips

Short chips

Powder chips

Short chips

Long/Curl

chips

Short chips

Powder chips

Hinge type

Scraper type

Magnetic scraper type

Drum type

Integrated type

: Suitable : Non-suitable

• Optional CTS units with higher pressure of 35, 70 bar (500/1000 psi) with 40 µm filterunit

Tool magazine side tool breakagedetector (Optional)

Tool breakage can be detected on the standby position of tool magazine side for saving cycle time.

Interior tool measuring device (Optional)

It can measure tool length and tool diameter. In storage, it can be drawn back on the lateral side of pallet to prevent interference from tool or workpiece.

w w w . k a a s t . d e

STRATOM 400 P2 / 500 P2

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

INTeLLIGeNT sYsTeM ANd frIeNdLY HuMAN-MACHINe INTerfACe

Customized friendly human-machine inteface for increasing the operation efficiencyIntegrated Monitoring SystemIntegrated Monitoring System has four main functions as below, and provides full data base and benefits managers for factory management.

A. Machine statusB. Production managementC. Operation historyD. Alarm history

Tool monitoring• Self-adapting cut

parameters• Spindle overload pro-

tection and monitoring• Tool life history• Tool operating time

overview• General tool

management

Maintenance and alarm history• The system provides an over-

view of service intervals and error messages, thus helping to plan machine servicing

• Software includes: Sensor status and position lists, error code lists, cutting interruption lists, and general error mes-sage lists

fLexIBLe MANufACTurING sYsTeM, fMs

SpecificationWorkpiece storage systemNumer of stacker cranes 1Max. loading capacity of stacker crane(kg) 1000

Numer of containers 1(2)Storage number of pallet 10(20)Number of loading/unloading station 1(2)

Minimum limited machining time 4.5(10)

MMSCC1 control system 1MMS-5000(Machine status monitoring) option

MMS-5100(Remote monitoring service) option

Numer of machine1(2) 0

ContainerIt allows temporary storage of machined parts and finished goods. The basic storage capacityi is 10 sets and possi-ble to expand to 20 sets maximum.

Stacker CraneIt assists workpiece movement from storage area to loeading area, loading area to machi-ning station, or between the stations.

Manufacturing Management System, MMSAll control information of FMS can be set in this system. Moreover, it can combine with a monitoring module for collecting the produktion informa-tion and feedback.

Loading/unloading stationRaw material and finished worpiede can be loaded and unloaded at this station. One loading/unloading station is standard and the second one is available.

w w w . k a a s t . d e

STRATOM 400 P2 / 500 P2

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

sTrATOM 400 p2

PalletInterference diagram

Machine dimensions

w w w . k a a s t . d e

STRATOM 400 P2 / 500 P2

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

sTrATOM 500 p2

Interference diagram Pallet

Machine dimensions

Unit: mm

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STRATOM 400 P2 / 500 P2

*The above specifications are subject to change without prior notice, no liability for printing mistakes. Machine may be shown with optional equipment.

KAAST Werkzeugmaschinen GmbH · Gadelander Straße 172 · D-24539 Neumünster / Germany · Phone: +49 (0) 4321-25 20 03 -0 · Fax: +49 (0) 4321-25 20 03 -90 · E-Mail: info@kaast.de

Spindle output and torque chart

Tool shank MAS BT40 Pull stud (Coolant through spindle A type)

Technical specificationsSTRATOM

400 P2 500 P2

Cutting feedrate mm/min.

1-20.000 (0.03“-787“/min)

1-20.000 (0.03“-787“/min)

Tool changerTool shank BT 40 BT 40Pull stud ° 90 (MAS-P40T) 90 (MAS-P40T)Number of positions pc. 60 60Max. Tool diameter mm Ø 75 (2.9“) Ø 75 (2.9“)Max. tool dia. without adjacent tool mm Ø 150 (5.9“) Ø 150 (5.9“)

Max. tool lenght mm 410 (16“) 410 (16“)Max. tool weight kg 12 (26lbs) 12 (26lbs)

APCNumber of pallets 2 2Pallet changing system Rotary type Rotary type

CapacityHydraulic L 30 (7.9 gal) 30 (7.9 gal)Lubricant L 2 (0.5 gal) 2 (0.5 gal)Coolant L 550 (145 gal) 550 (145 gal)

Weight kg 9500 (20900 lbs) 12200 (26840 lbs)

Item-No. 6630120 6630121

Technical specificationsSTRATOM

400 P2 500 P2Travel

X-axis mm 610 (25“) 710 (27“)Y-axis mm 580 (22“) 680 (26“)Z-axis mm 580 (22“) 680 (26“)Spindle nose to table center mm 70-650 (2.7“-25“) 70-750 (2.7“-29.5“)

Spindle center to table surface mm 80-660 (3.1“-25“) 80-760 (3.1“-29.9“)

Table height mm 1150 (45“) 1150 (45“)Pallets

Size mm 400x400 (15“x15“) 500x500 (19“x19“)Capacity kg 400x2 (815“x0.07“) 500x2 (19“x0.07“)Fastening bore M16x25 holes M16x25 holesMin. resolution ° 1(0.001° optional) 1(0.001° optional)

SpindleSpeed rpm 12000 12000

Shift steps Two steps by electric

Two steps by electric

Taper BT 40 / ISO 40 BT 40 / ISO 40Inside diameter mm 75 (2.9“) 75 (2.9“)

FeedsFeed m/min. 60 (2362“/min) 60 (2362“/min)