Contact:: Home:0091 80 28486526 Cell : 0091 9566970047

Email:freshsundar@gmail.com

D. Sundararajan

QA/QC Coating/Insulation Inspector ( 10 Years of Experience)

Education

B.Sc., Physics, Devanga College of Arts & Science, Madurai Kamaraj University

Certifications/Licenses:

NACE Level 2 Certified, Galvanize It Certified

Summary: My career as coating inspector in corrosion control industry for the past 10 years has given me a vast knowledge on various types of surface preparation treatments and applications of sophisticated coatings. The experience gained on various projects helps me with valuable knowledge in Coating/Painting/Corrosion Control of (ONSHORE - New Construction, Maintenance) Cross country pipeline, HSS, wrapping, FBE, HBP, structural work, piping (Internal/External) Tank (Floating/Fixed) , equipment, Hot &Cold Insulation Etc., that enabling me to Conversant in reporting/documenting and enhance my ability to work within a multi-disciplinary team.

Position: QA/QC Coating & Insulation Inspector Client: Saudi Aramco & Dow Chemical (JV) Company: FLUOR (EPCM) Project: SadaraDuration: From Oct 2013 to 31st July 2015 Location:Jubail, Saudi Arabia

Supervising corrosion protection activities like Coating, wrapping of more than a five sub-contractors in the project. Witnessing surface pre-treatment (salt content, purity and roughness, dust exposure etc.,) Verifying the quality of blasting abrasive (steel, grit, sand, grain-size distribution, salt content, etc.)Make sure the sub-contractor is performing and recording the data of atmospheric conditions such as air temperature, dew point during various phases of production stages as per ITP. Material receiving inspection of coatings for its compliance with the contract specifications. Performing Spot check wet and dry film thicknesses for each layer of coat by inspecting primer, intermediate and top coat (inspection to coating defects, keeping the layer thickness etc) and do Final inspection (overall layer, coating defects, gloss level, etc).Controlling the compliance of requirement for creating test panels for destructive testing (ISO 4624 ISO 2409).Controlling the rework of determined deviations. Adhere to requirements regarding proper use of equipment and perform Inspections. Understand and abide by the procedures set by corporate procedural manuals, the Inspection Quality Manual and the project specification. Verify the proper use and calibration of inspection instruments as described in the Inspection Quality Manual. Complete project documentation and record keeping in accordance with the procedures of the inspection Quality Manual. Represent in a professional manner, with a high degree of respect for all existing and potential clients.Position: QA/QC Coating & Insulation Inspector Client: Saudi AramcoCompany: FAHSS/TÜVNORD Project: Manifa Core Hydrocarbon Facilities &

Cogeneration (Client Exposure)Duration: From Sep 2012 to 3rd May 2013 Location: Jubail, Saudi Arabia

My scope of work includes Inspection of all painting and insulation activities, checking contractors work, qualifying contractor and sub-contractor personnel and monitoring contractor with all coating and insulation activities for the projects, ensure that painting and insulation works were carried out in accordance with specification and contractual requirements. Main duties include identifying and highlighting potential quality issues, standard violations against project quality requirements in QMIS.

QA/QC Coating & Insulation Inspector 2

Materiel receiving Inspection –Materials such as paints, abrasives, Insulation materials and fire retardant paints are inspected and its compliance, i.e. whether it’s from the approved manufacturer from the client or not. On site arrival inspection on valves such as Valve Italia, Butterfly valves etc. Internal coated valves are tested visually as well as high voltage holiday. Performing and highlighting Focused Assessment of contractor activities in a weekly basis. Area to improve, site quality requirements are depict clearly in QMIS. Installed vessels such as suction KO drum, pressure vessels are holiday tested before box up are witnessed. Piping’s FBE(Fusion Bonded Epoxy Internal&External),Tape wrapping,3Layer Polyethlene(3LPE), Benzona moping to shield metals from expose into atmosphere, 2G (Glass Flake) Coating on Concrete surfaces are witnessed. Cold & Hot Insulation-witnessing surface preparation requirements, ongoing activity, vapour barrier, insulation prior to cladding.

Position: QA/QC Coating & Insulation Inspector Client: Petroleum Development of OmanCompany: VELOSI Project: Maintenance of Flow lines & Gas linesDuration: From Feb 2012 to Sep 2012 Location: Fahud, Oman

My scope of work includes Painting / coating inspection of in process pipeline, pressure vessels, tanks, steel structures and review, comment approve procedures, attend management meeting, failure analysis, problem solving, technical investigation as well as to monitor EPC, Subcontractor jobs. Responsible for incoming coating / painting material inspection and has to ensure whether these materials suits to meets the requirements of project specifications. Responsibilities include planning for coating activities (surface preparation, painting, wrapping, lining, thermal insulation, .etc.) based on project drawings and specifications, obtaining company required for work, supervising and inspection activities, documentation and overall quality assurance. Maintain standards of safety and comply with Health, Safety and Environment Management System requirements.

Position: QA/QC Coating & Insulation Inspector Client: Abu Dhabi Company for Onshore OperationsCompany: S K Engineering & Construction Project: Bab Gas Compression ProjectDuration: From Sep 2010 to Jan 2012 Location: Abu Dhabi, UAE

Position: QA/QC Painting Inspector Client: Gas Authority of India LimitedCompany: Corrosion Control Service (B) Pvt. Ltd. Project: Chainsa-Jhajjar Spur Pipeline ProjectDuration: From Dec 2006 to Jul 2010 Location: Haryana, India

Position: Painting Supervisor Client: IOLCompany: Aquadra Forspec Pvt. Ltd. Project: various projects Duration: From Jul 2003 to Nov 2006 Location: Mumbai, India

Technical Skills: Holiday Testing / Pin hole Detector (High Voltage / Low voltage), Test of salt in abrasives and cleanliness Blotter Test (Compressor air quality), Degree of cleanliness and roughness of prepared surface, dry film & wet film thickness of painted surface, Pull-off Adhesion – Dolly test / Hydraulic test, Peel Test, Surface profile checking (TESTEX –TAPE), Painting Inspection Gauge (Tooke Gauge), Soluble salt contamination test: (Swab test, Sleeve Test and Bresle test).Training: H2S Awareness, Work at Height, Confined Space Entry

Personal Details:Fathers name: C Dhanaraj Date of Birth: 20th May 1982

Age: 31 Sex: Male

Marital Status: Married Nationality: Indian

Passport No.: H 9637312 Valid through: 28-03-2020

Driving License: Saudi Arabia, India

Language Skills: English (speak, read, write), Tamil (speak, read, write), Hindi (speak, read, write),

Malayalam (speak, read, write)

QA/QC Coating & Insulation Inspector 3