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附件：

Attachment

技术配置

Technical configuration

涂布机

Coating machinery

主要技术参数

Main specification

机器料膜走向 从左向右（在操作侧看）

Coating film direction from left to right

( observe at operation platform)

涂布料膜宽度 800～1400mm

Width of film

最高机械速度 80m/min

Max. mechanical speed

最高涂布速度 50m/min(视工艺条件而定)

Max. coating speed 50m/min( depends on process

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condition)

放卷直径 max.φ 800mm

Unwind diameter

收卷直径 max.φ 800mm

Rewind diameter

放卷用纸芯 3 英寸

Unwind core paper O.D. 3 inches

收卷用纸芯 3 英寸

Rewind core paper O.D. 3 inches

收、放卷撑料形式 气胀轴

Rewinding/unwinding supporting type pneumatic core shaft

上胶量 20~100μ m

Coating amount

溶剂 聚乙烯醇(水溶性，固含量 50%

以上)

Solvent PVA( water– solubility, solid

content more than 50%)

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张力控制精度 ±0.3kg

Tension control accuracy

张力控制范围 3～60kg/全幅

Tension control range 3～60kg/full width

烘箱长度 25.2m

Length of dryer

烘箱内温度 max.100℃

Dryer temperature

热风加热方式 电加热

Hot wind heating method electric heating

总功率 约 465kw

Total power around 465kw

电源 3 相、380V、50Hz（电压波动

±10％）

Electricity 3P/380V/50Hz(voltage

fluctuation ±10％)

压缩空气气源压力 0.6Mpa≤ P≤ 0.8Mpa

Compressed air

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外形尺寸

35000×3400×3500mm （长×宽

×高）(L* W* H)

External dimension

机器重量 36000kg

Weight

涂布基材 纸 0.15---0.4mm

Applicable substrate paper0.15-0.4mm

主要部分的说明

Introduction of main parts

放卷部

Rewind department

结构 Structure

放卷部为交流变频电机主动放卷.

AC motor driving rewind.

放卷配置底座式跟边纠偏系统，保证放卷的边缘齐整.

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Equipped base type edge correction system with unwinding to ensure edge

neat.

独立的双臂双工位回转架，配置下裁刀.

Separately two-arm double work station reversing frame, with cut-off knife

below.

摆辊式张力自动检测，闭环控制.

pendulum roller style ,automatic tension detection, closed-loop control.

卷料支撑采用气胀轴形式.

Rewinding/unwinding supporting use pneumatic core shaft.

双工位双变频电机直接驱动.

Double work station and double frequency conversion motor direct driven.

自动换卷报警，新卷自动预驱动与主机同速.

Automatic alarm for changing winding , new winding automatic predrive at

the same speed with main engine.

自动换卷糊面检测，保证换卷成功，减少料尾.

Automatic testing of paste surface to ensure changing winding works and

reduce residues.

规格 Specification

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回转架转速 1r/min

Reversing frame speed

驱动电机 变频电机

Driven motor variable frequency motor

张力设定范围 3～60kg/全幅

Tension range designed 3～60kg/full width

张力控制精度 ±0.3kg

Tension control precision

回转架驱动电机 AC1.5KW

Reversing frame speed driven motor

新卷自动接料有效直径 ≥ φ 200mm

Automatic connecting material of new winding effective diameter.

旧卷换卷预警直径 φ 200mm

Alarm diameter of changing old winding

进料牵引

Feeding haul-off

结构 Structure

双辊对滚式，钢、柔结合.

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Two rollers , combine rigid with soft.

钢辊为主动辊，由单独电机驱动.

Main roller is steel roller and driven by separately motor.

钢辊的动力由交流变频控制系统完成.

AC control system contribute to power of steel roller.

柔辊的离合，压力的调节由气动元件完成.

Clutch and pressure of soft roller controlled by pneumatic element.

高灵敏度的张力闭环控制系统.

Highly sensitive tension closed-loop control system.

张力传感辊检出参与闭环控制.

Tension senor roller test and join in close-loop control.

规格 Specification

钢辊 Φ 200mm

Steel roller

胶辊 Φ 130mm

Plastic roller

驱动用电机 变频电机

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Driven motor Variable frequency motor

张力设定范围 3～60kg/全幅

Tension range designed 3～60kg/full width

张力控制精度 ±0.3kg

Tension control precision

压辊最大压力 500kg（在气压为 0.5Mpa 时)

Max pressure of compression roller 500kg (air pressure 0.5Mpa)

钢、柔辊的结合，张力区段划分有保证.

Combine rigid with soft , tension Section division.

独立的张力闭环控制，可产生稳定的涂胶张力.

Separately tension close-loop control can produce stable coating tension.

柔辊的离合与主机联动，由中央控制器完成.

Clutch of Soft roller and main engine have correlated by central control unit.

张力的控制，与主机联动，操作简单.

Tension control correlated with main engineer ,easy to operate.

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涂胶部

Coating department

涂胶方式为网线辊定量涂胶方式，网线辊为

辊轴整体结构.

Coating type: Network cable

roller quantify coating , roll shaft

integrated structure.

涂胶压辊中心芯轴通轴分体式结构，可更快换压辊.

The core shaft of coating roller is split type which helps to changing roller

faster.

刮刀装置为双气缸加压、离合，双轴式可三方位调整结构.

Scraper device has 3 position adjusting structure: Double cylinder pressure,

clutch, dual-shaft type.

刮刀的窜动次数与网线辊转速成比例关系，单独电机驱动.

Move frequency of scraper has proportional relation with network cable

roller, separate motor driving.

网线辊单独电机驱动, 减速机减速.

Network cable roller: separate motor driving , gear machine to reduce speed.

进料调整辊为单边调节方式.

Feedstock adjusting roller is unilateral set type.

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胶泵为气动单隔膜泵.

Plastic pump is air-operated single diaphragm pump.

压力传感器检测张力大小并参与张力控制.

Pressure sensor test and control tension.

规格 Specification

网线辊线数 0～200 线/英寸（用户选择一种

规格为机器标配）

Network cable roller line quantity. 0-200lines/inch (Customer

decide one specification).

网线辊直径 φ 186mm

Network cable roller diameter.

网线辊制作形式 滚压倒四棱锥形

Network cable roller work type. Rolling upside-down four

sprayed.

刮刀窜动 ±5mm

Scraper move range

驱动电机 AC 3KW+ENCODER+FAN

Driven motor

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匀胶装置

Spin Coater

单独电机驱动的匀胶抹平辊.

Spin Coating and floating roller has separate driven motor.

匀胶抹平辊可作正反两方向的速度调整.

Spin Coating and floating roller has double direction speed adjustment.

匀胶抹平辊与涂胶膜的表面线接触设计.

Spin Coating and floating roller designed touch with surface line of coating

film.

匀胶抹平辊气动离合.

Spin Coating and floating roller pneumatic clutch.

规格 Specification

匀胶抹平辊直径 φ 35mm

Spin Coating and floating roller diameter

匀胶抹平辊转速 100～1500r/min（正反两方向

double direction）

Spin Coating and floating roller speed

驱动电机 AC 0.75KW+ENCODER+FAN

Driven motor

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烘箱及热风干燥部

Oven and hot air dryer department

结构 Structure

全封闭上、下双体结构，上开启保温烘箱.

whole sealing double hull structure, oven operates above.

七段温区自动温控

7zones , automatic temperature control.

烘箱开启机械式防落安全结构.

Oven has mechanical safe structure to prevent falling.

热风干燥结构，带有二次回风利用，节约热能.

Hot air dry , take advantage of second time return air ,safe energy.

喷嘴为扁口长缝风嘴.

Nozzle is Flat mouth long seam tuyere.

热风加热形式: 电加热.

Air heating type: electric heating.

气动式上开启形式，有利穿料工作.

pneumatic type works above ,be good to transport material.

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烘箱导辊采用主动形式，变频电机单独驱

动，与主机联动.

Running roller of oven is Auto

mode , frequency conversion

motor separate driven ,

correlated with main engine.

烘箱顶部带安全泄爆口 ，为保证安全，所

有风机联动，有一个风机不 工作整机不能

启动，差压开关的使用避免风机损坏后继续

加热的情况 出现.

Safety valve cracking-off

equipped at the top of oven.To

ensure safety , all the fan

correlate, one broken fan stop

all fans working. Using

differential pressure switch to

avoid the issue that fan

continue working after one is

broken.

烘箱内部 不锈钢材质

Oven inner material Stainless steel (SUS304)

规格 Specification

烘箱内最高温度 100℃（室温 20℃, room

temperature 20℃ )

Max. temperature in oven

箱内料长 25.2m

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Length of material in oven

风嘴风速 12m/s～15m/s

Tuyere speed

导辊数量 6*7=42 个

Running roller quantity

温度控制精度 ±2℃

Temperature control precision

最大的送风量 4200m^3/h×7

Max. air blowing quantity

吹风风机功率 4.0kw×7

Fan power

导辊驱动电机 变频电机

Running roller driven motor Variable frequency motor

冷却牵引装置

Cooling haul-off equipment

结构 Structure

冷却辊为主动辊，由单独电机驱动.

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Cooling roller is main roller ,separate

driving motor.

冷却辊辊的动力由交流变频控制系统完成.

AC control system offer power to cooling

roller.

冷却辊带牵引功能

Cooler roller has haul-off function

柔辊的离合，压力的调节由气动元件完成.

Clutch of Soft roller and pressure

controlled by pneumatic element.

规格 Specification

钢辊 Φ 300mm

Steel roller

胶辊 Φ 160mm

Plastic roller

驱动用电机 变频电机

Driven motor Variable frequency motor

张力设定范围 3～40kg/全幅

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Tension range designed 3～40kg/ full width

张力控制精度 ±0.3kg

Tension control precision

压辊最大压力 500kg(在气压为 0.5Mpa, air

pressure 0.5Mpa)

Max. pressure of pressure roller

收卷部

Rewinding department

独立的双臂双工位回转架,由带制动的电机

经减速驱动回转架回转.

收卷配置底座式跟边纠偏系统，保证收卷的

边缘齐整.

Equipped base type edge correction

system with unwinding to ensure edge

neat.

卷料用气胀轴支撑，气胀轴滚动轴承支撑

Coil stock supporting by rolling bearing of

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Inflatable shaft.

收卷自动驱动与主机同速，自动裁切.

Automatic driven winding has same speed

with main engine . Automatic cutting.

气动控制收料压辊.

Air-operated control compression roller.

交流变频电机力矩模式控制收卷.

AC motor control winding by moment of force.

规格 Specification

回转架转速 1r/min

Reversing frame speed

驱动电机 变频电机

Driven motor Variable frequency motor

回转架驱动电机 AC 0.55kw

Reversing frame driven motor

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主要配置清单

Main configuration

名称 规格及品牌

Item Specification and brand

张力 PLC 西门子

Tension PLC Siemens

放卷电机(2 套) 合资

Unwinding motor Joint venture

牵引电机(1 套) 合资

Haul-off motor (1set) Joint venture

涂胶电机(1 套) 合资

Coating machine Joint venture

收卷电机(2 套) 合资

Rewinding motor(2sets) Joint venture

烘箱导辊电机(2 套) 合资

Oven guide roller motor(2sets) Joint venture

张力控制变频器 安川

Tension control frequency converter Yaskawa

低摩擦气缸 藤仓

Low friction cylinder Fujikura

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精密减压阀 SMC

Precision reducing valve

电空变换器 SMC

Electro pneumatic converter

EPC 纠偏系统(2 套) 国产

EPC(2sets) Made in China

重要轴承 进口

Essential bearing Import

温度控制表(7 件) 余姚

Temperature control meter ( 7units) Yuyao

气路系统

Gas path system

气动控制安全可靠

Pneumatic control safety and reliability

气动元件集中点有除水器、过滤器

Pneumatic element has dehydrator and filter when necessary

照明系统 Illuminating system

安全防爆设计

Safety explosion-proof design

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照度 Illuminance≥ 300Lx

由于此机型为高科技产品之一，根据设计要求，我们保留更改某些结构及参数

权利，使其更先进、更完美，以便更好地为您提供良好设备.

On account of the machine type is one of the hi-tec product, according to

requirement of design, we keep the rights to changing some structure and

specification in purpose of supplying you more advanced and perfect

machine.