COCA COLA by Dharani Kumar 306[1]

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    Manufacturing process

    of

    Presented by

    GOPAL.M

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    CONTENTS

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    Now the unique brand coca cola situated in moreover 200+ counters all over the world.

    Under the production it has 3,500 beverageproducts like thumps up, sprite, maaza, kinleyetc.., It has 1.7 billion serves per day

    In India there are 27 + 2 factories, for insistencecompany near by is at mangalagiri project value is400 crores.

    The head branch of India is at Delhi costs about

    more than 900 crores & the second place isMumbai project value is 650 crores

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    Now the obtained bottle should undergo tests

    before it is filled like impact test, weight, int-ext

    rim diameter, thermal shock test appearance,internal pressure, thickness, finishing,

    threading, body & final inspection. Then the

    processed bottle is sent to the filling company.

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    Bottle cleaning

    The entered bottles are divided into sections such

    that 40 bottles per a set. Then Bottles are

    directly shifted to cleaning area by robotic

    operation.

    The entered bottles has to under go 5 soaking

    operations with water, caustic soda, chemical

    essence, steam etc.., then the bottles has to pass

    throw 3 visual inspections and sent to filling.

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    Bottle cleaning

    The entered bottles are divided into sections such

    that 40 bottles per a set. Then Bottles are

    directly shifted to cleaning area by robotic

    operation.

    The entered bottles has to under go 5 soaking

    operations with water, caustic soda, chemical

    essence, steam etc.., then the bottles has to pass

    throw 3 visual inspections and sent to filling.

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    Using the rim of the bottle, it is carried to thefilling machine in which the machine rotates about

    its own axis in order to fill the essence.

    A bottle should rotate 360 to complete full bottle. Then the essence is pressurized with carbonated

    gas in high cooling. Later it is depressurized.

    An average filling machine has a capacity of 1000bpmt.

    The manufactured bottles are sent to printing

    & packing.

    FILLING PROCESS

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    Now let us see the uniqueFormulae of coca cola

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    28g- Caffeine Citrate + 85g- Citric acid + 1 US FL

    OZ-vanilla extract + 1US QT-lime juice + 2.5 OZ

    flavoring + 30 lb sugar + 4 us fl oz (power extract ofCocaine) + Caramel Sufficient in addition to 80 oil

    orange, 40 oil cinnamon, 20 oil coriander etc..,

    give

    1 US fluid Ounce= 1/128 US gallons

    1 US quart = US liquid gallons

    1 US gallon= 3.785 liters.

    0 C

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    The bottles are filled at 20,00,000 glass

    bottles/day for an average capacity plant.

    The manufactured bottles are sent to packing

    area by conveyor belt. Now they are packed in

    casing and loaded to storage area.

    Packing

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    Required bottle is obtained

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    P E T B O T T L E

    The company receives the pre forms of the pet

    bottles and set for bottling purpose.

    The forms are inserted in the hopper & by using

    the rim of the bottle they are sent to segmentedarea there the high temperature gas is sent into

    the pre forms with high pressure. By placing the

    bottle die out side, required bottle is obtained.This moldings process is done approx 1000

    bottles per min. in a coca cola company.

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    Manufactured bottles are made to run on an

    air conveyer belt about 3 km with the sourceof air in an air conditioned room. The area is

    perfectly customized, as even a minute

    partical is not present.

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    Filling After their travel, reaches to filling area.

    By the same way the filling process is doneand sent to de pressurizing area after

    inspection.

    An average plant have a capacity of filling 700b bottles per a minute.

    now they travel on spiral

    c conveyor & reaches thep a c king sec packing section.

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    Required bottle is obtained

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    TIN

    The aluminum rolls are directly feed into theplunging machine in which the die cuts the

    sheet of the required tin, bottom cups are

    obtained &moved toassembling area.

    After they are fixed they moved

    to squarlling area in which theyare knurled smoothly such that

    the joint becomes perfect &

    Invisible.

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    By maintaining the high level product quality's

    from long standard years, now coca-cola

    celebrating 120 years of excellence.