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A PRESENTATION ON
BY:-
KUSH BANSALKUSH BANSAL
FOOD-TECH (7FT8)FOOD-TECH (7FT8)
HISTORY OF HCCBPL:-
The Hindustan Coca-Cola Beverages Company Pvt. Ltd. was established in the year 1999. The plant of HCCBPL is situated at Kaladera which is spread over a massive area of 20 acres of land. It’s a subsidiary of Coca- Cola India. HCCBPL, Jaipur has a total of three lines for manufacturing of cold drinks, out of which two lines are for refillable glass bottles (RGB) and one for PET (Polyethylene terepthalate) bottles.
BOTTLING LINES:-
LINES RATED CAPACITY
LINE 1 RGB-KHS 600 BPM
LINE 2 RGB-KHS 340 BPM
LINE 3 PET 150 BPM
PRODUCT RANGE:-
BRAND PACK-PET PACK-RGB POST-MIX
COCA-COLA500ML, 600ML, 1.5 LTR, 2 LTR
200ML, 300ML,1000ML
9LITER,18LITER
FANTA ORANGE
500ML, 600ML, 1.5 LTR, 2 LTR
200ML, 300ML,1000ML
9LITER,18LITER
SPRITE500ML, 600ML, 1.5 LTR, 2 LTR
200ML, 300ML,1000ML
9LITER,18LITER
THUMS-UP500ML, 600ML, 1.5 LTR, 2 LTR
200ML, 300ML,1000ML
9LITER,18LITER
LIMCA500ML, 600ML, 1.5 LTR, 2 LTR
200ML, 300ML,1000ML
9LITER,18LITER
PRODUCTS OF HCCBPL:-
AWARDS OF HCCBPL:-
• ISO 9001: 2000 (Quality Management System)
• ISO : 9001
• ISO : 14001 (Environmental Quality Management)
• ISO : 18001 (OHSAS)
• ISO : 22000 (Food Safety Management System)
CARBONATED BEVERAGES:-
CONTENTS PERCENTAGE
WATER 92% BY VOLUME
CARBON-DIOXIDE
3% BY VOLUME
SUGAR 10.5* BRIX
ACIDITY 0.09%
Ph 2.6
ENGINEERING SECTION:- REFRIGERATION SECTION
WATER TREATMENT PLANT
SYRUP MAKING PLANT
BOTTLING SECTION
WATER TREATMENT LAB TEST
REFRIGERATION SECTION:-
• Ammonia gas is used as a refrigerant.
• It is stored in tanks painted yellow.
• It is pumped through a condensor.
• Glycol is used as a chilling agent.
• The principle of latent heat of vapourisation is used.
FLOWCHART:-
AMMONIA STORAGE
CONDENSER
STORAGE
PASSED FROM EXPANSION VALVE
CHILLED GLYCOL
SENT FORWARD AS A COOLANT
WATER TREATMENT PLANT:-
• The water is pumped from the earth.
• Many bore wells are used to pump the water.
• It is then stored in the raw storage tank.
• Chlorine is added in this water.
• The principle of reverse osmosis is also used.
FLOWCHART:-WATER FROM BORE WELL
RAW WATER STORAGE TANK
PRESSURE SAND FILTER
ACTIVATED CARBON FILTER
5 MICRON FILTER
REVERSE OSMOSIS TANK
DEGASSEER
PRODUCT WATER STORAGE TANK
SYRUP MAKING PLANT:-
• WTP water is used in this section.
• It is then sent to the raw syrup tank.
• It is heated at a temperature of 65*- 85* C.
• Sugar is then dumped into the RST tank.
• The final degree brix and the volume is checked and then sent to the Para mix.
FLOWCHART:- PRODUCT WATER
RAW SUGAR SYRUP TANK
SUGAR DUMPING
ACTIVATED CARBON AND HYFLOW
RECIRCULATION AND FILTER
CHILLED TO 20 DEGREE
READY SYRUP TANK
CONCENTRATION MIXING
CHECK FINAL BRIX VOLUME
PARA MIX
BOTTLING SECTION:-
• It deals with the cleaning and sanitization.
• Firstly, all the RGB bottles are washed.
• Carbon-dioxide is filled at high pressure.
• The RGB bottles are being capped here.
• They are transported through conveyor belts to the filler machine.
FLOWCHART:-
INCOMING OF EMPTY BOTTLES IN CRATES
BALLETS
INSPECTION
BOTTLE WASHER
INSPECTION OF WASHED BOTTLE
FILLER CAPPING INSPECTION
FILLING IN CRATES
STORAGE
WATER TREATMENT LAB TEST:-
Two tests are used to measure the level of alkalinity that may be present in the form of bicarbonates, carbonates, and hydroxides. Too much alkalinity in the water neutralizes some of the characteristics acidic taste of our products.
The “P” and “M” test measures the level of alkalinity in the effluent of the sand filter. It is performed every four hours while the system is operation.
“P” & “M” Test & pH Meter:-
To perform the “P” and “M” test, take a carefully measured sample (50 milliliters) of water and add one drop of sodium thiosulphate, or “T” solution. Adding this solution first neutralizes any chlorine that may be present and ensures accurate readings from the indicators. If you are using a pH meter, the “P” end point is 8.3 and the “M” end point is 4.9.
“P” Alkalinity TEST:-
Next, add three or four drops of the phenolphthalein indicator solution. The solution remains colorless, record the “P” alkalinity as 0.02 milligrams per liter.
If the samples turns pink, titrate with a 0.02 normal sulfuric acid solution until the sample turns colorless. In the log book, record the amount of acid used in milliliters. Multiply this volume by 20 to determine the “P” reading.
Then, add three or four drops of methyl I purple indicator solution to the same sample, which will turn green if alkalinity is present.
Without refilling the burette, titrate the
solution until the color turns purple. Record the total amount of acid used in milliliters. Multiply this volume by 20 to determine “M” , or total alkalinity.
“M” Alkalinity TEST:-