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COLOURED TPU AND RUBBER BELTS
Innovative ideas on the move since 1978
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CONTENTSPage
• The origins of PR RUBINO 3
• Products and Additional Processes 4
• ELAGUM COLOURED TPU AND RUBBER BELTS 5
• Types: 5R10H2MV, 5R20H2MV, 5R20H2LB, 8R20H0LG, 8R20H2LV 6
• Types: 8R20E6MB, 8R30H3MV, 12F20H2TMBNA, 12F20H2VLBNA 7
• Types: 3T10H3MV, 6R10H5TLV, 6R1H3H3TLV, 6R1H5H5TLV, 8R20HR5TLV 8
• Types: 8R20HR10THV, 8R20HR15TLV, 12F20HR15MFR, 12R20HR24GRV 9
• General technical information 10
• Questionnaire - Catalogues 11
• Additional Components 12
• How to get a samples folder / technical data sheets 13
• Corporate Values and Code of Ethics 14
• Core Products, Standard Products and Additional Processes 15
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PR RUBINO was set up in 1978 by VINCENZO RUBINO in a small workshop providing technical assistance and on-site installation of rubber conveyor belts as well as making rubber coatings for rollers, vulcanising cotton and leather belts and repairing rubber dinghies for the boating sector.
Today the company is run by ATTILIO RUBINO and produces conveyor belts and synchronised hybrid belts for packaging machines and industrial automation devices; it sells its products worldwide through an innovative distribution network that is very strong on PROBLEM SOLVING.
It is affiliated to VISION TECH, which produces special polyurethane toothed belts, both welded and truly endless. They are also used in the industrial automation device sector and the hightech packaging sector.
YESTERDAY TODAY TOMORROW
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PRODUCTS AND ADDITIONAL PROCESSES
PR RUBINO designs, manufactures and provides technical assistance for simple and synchronised conveyor belts; synchronised toothed belts, flat belts and belts with various cross-sections; technical coatings and cutting custom parts made of plastic, polyurethane, rubber, silicone and special mixtures used on industrial and food-grade automatic machines and in automated devices in general.
SOME FIGURES FOR THE PR RUBINO / VISION TECH GROUP
The leading European producer of synchronised belts that can wind onto rollers as small as 12 mm in diameter.
In July 2016 it was the first company in Bologna province to obtain ISO 9001/2015 QUALITY SAFETY AND ENVIRONMENT certification
17 PATENTS for intellectual property for NEW PRODUCTS and METHODS AND EQUIPMENT developed in the last 10 years.
48 BRANDS of Core Products, Standard Products and Additional Processes.OVER 40 EMPLOYEES in 4 PRODUCTION DEPARTMENTS in NORTHERN and SOUTHERN Italy.
Over 3,000 SQUARE METRES of offices, production areas, stores, mezzanines and private courtyards.
1 ACCEPTANCE TESTING LABORATORY
1 RESEARCH AND DEVELOPMENT LABORATORY.
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ELAGUMCOLOURED TPU AND RUBBER BELTS
The ELAGUM belts were designed and manufactured for the packaging industry and represent the absolute preferred equipment to solve the needs of the sector. The range has been equipped with various thickness, colours and surface frictions, with external covers in both polyurethane and synthetic rubber. Resistant to abrasion, oils, greases and chemical additives, they solve problems related to the transport of materials on belt in 80% of the cases.
The benefits you get from installing one of our products
1. TUV Sud certification - Quality / Safety / Environment
2. “In-process control” method used in production
3. Internal procedures followed in production
4. Raw material produced with the same quality standards
5. Lot traceability using parent code
Other advantages of the ELAGUM product
1. High resistance to abrasion
2. High resistance to wear and oils
3. Raw material available in stock and ready for packaging
4. High transverse rigidity and high longitudinal flexibility
5. High quality standards deriving from a limited range of only 18 items; this
choice reduces the risk of proliferation of similar item codes, which makes the
costs of the final processed product unmanageable.
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TYPE
TYPE
Belt with low friction coefficient. Smooth, matt, non-adhesive outer surface.Used in the electronics industry for the transport of cards, components, inner and outer packaging.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S YES YESLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK YES YESEASYOPEN
Belt with medium friction coefficient. Smooth, matt, non-adhesive outer surface.Among the polyurethane belts, it is certainly the most versatile one, covering most of the fields in the packaging industry.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S YES YESLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK YES YESEASYOPEN
Belt with low friction coefficient. Smooth, matt outer surface.Used for the wood, leather, packaging industries. Suitable also for the transport of bulk product.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S YES YESLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK YES YESEASYOPEN
Belt with low friction coefficient. Outer surface with raw finish.Used for the transport of bulk products for the wood and packaging industries.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S NO NOLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK YES YESEASYOPEN
TYPE
TYPE
5R1 0 H2 M V
Belt with medium friction coefficient. Smooth, matt, non-adhesive outer surface.Used in the packaging industry.Suitable for winding on rollers up to 6 mm.
12+90 C°
-20 C°1,42000LF
16
N/mmN/mm
8YES
RIGID
2
kg/m2
1,68R2 0 H2 L V
KNIFE-EDGE
>+100 C°
-20 C°1,32000LF
N/mmN/mm
168YES
RIGID
2
kg/m2
1,48R2 0 H0 L G
KNIFE-EDGE
>+100 C°
-20 C°1,32000LF
N/mmN/mm
105YES
RIGID
2
kg/m2
1,55R2 0 H2 L B
KNIFE-EDGE
>+100 C°
-20 C°1,32000MF
N/mm
10
N/mm
5YES
RIGID
2
kg/m2
1,45R2 0 H2 M V
TYPE
KNIFE-EDGE
>+100 C°
-20 C°2000 0,7MF
N/mm
55YES
RIGID
10,8
kg/m2 N/mm
ADDITIONAL PROCESSES AVAILABLETracking strips K NO NOEASYWHALE
Synchronised guides DT10/DTV10 NO NODTV20
Flights L/T/S NO NOLISTECH
External coating SOLID NO YESEXPANDED
Fasteners MG/MK NO NOEASYOPEN
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Belt with medium friction coefficient. Smooth, matt, non-adhesive outer surface.Used for the textile, plastic moulding, packaging industries.High transverse rigidity.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES YESDTV20
Flights L/T/S YES YESLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK YES YESEASYOPEN
Belt with high friction coefficient. External surface with canvas imprint.Used for the textile, paper, wood, packaging indu-stries.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S YES YESLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK NO YESEASYOPEN
Belt with low friction coefficient. Smooth, matt outer surface.Perfect for photocell product reading. Used in transport of bulk product on belt curves, particularly suitable for material handling and logistics.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S YES YESLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK NO YESEASYOPEN
TYPE
TYPE
TYPE
TYPE
14+100 C°
-20 C°1,62000LF
N/mmN/mm
2412YES
RIGID
2
kg/m2
1,712F2 0 H2 VL B NA
30+110 C°
-20 C°1,7900HF
N/mm
24
N/mm
12NO
FLEXIBLE
2
kg/m2
1,812F2 0 H2 TM B NA
60+100 C°
-20 C°2,22000MF
20
N/mmN/mm
10YES
RIGID
3
kg/m2
2,48R3 0 H3 M V
40+100 C°
-20 C°1,62000MF
16
N/mmN/mm
8YES
RIGID
2
kg/m2
28R2 0 E6 M B
Belt with medium friction coefficient. Smooth, matt, non-adhesive outer surface.Used in the industry of packaging in contact with plastic films.Suitable for transport in the presence of emulsifying oil, metal parts and sheet metal.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S YES YESLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK YES YESEASYOPEN
KEY TO SYMBOL
WEIGHT TENSION COREPERMANENT
ANTI-STATICITY1% LOAD
EXTENSIONMAXIMUM
PERMISSIBLE TRACTION
FRICTION COEFFICIENT
MAXIMUM PRODUCTION
LENGTHTOTAL
THICKNESSMIN AND MAX TEMPERATURE RESISTANCE
MINIMUM DIAMETER
TYPE
TYPE
TYPE
TYPE
TYPE
Belt with medium friction coefficient.External surface in synthetic elastomer with canvas imprint.Used in the wood, paper, publishing and mechanical industries.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S YES NOLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK YES YESEASYOPEN
Belt with medium friction coefficient. Canvas imprint surface finishing.Smooth, polished finishing in contact with sliding surface. Used in the textile, paper, graphic, packaging industries.Material handling, multiple commands, postal automation.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S NO NOLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK NO NOEASYOPEN
Belt with medium friction coefficient. Canvas imprint finishing on both sides.Used in the textile, paper, graphic, packaging industries.Material handling, multiple commands. Postal automation.
ADDITIONAL PROCESSES AVAILABLETracking strips K NO YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S NO NOLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK NO NOEASYOPEN
Belt with medium friction coefficient. Canvas imprint surface finishing.Used in the textile, paper, graphic, packaging industries. Material handling, multiple commands, postal automation.
ADDITIONAL PROCESSES AVAILABLETracking strips K NO NOEASYWHALE
Synchronised guides DT10/DTV10 NO NODTV20
Flights L/T/S NO NOLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK NO NOEASYOPEN
-8-
0,61
25+100 C°
-20 C°21200MF
N/mmN/mm
168YES
RIGID
2
kg/m2
2,48R2 0 H R5 TL V
20+100 C°
-20 C°1,62000MF
N/mmN/mm
66YES
RIGID
1
kg/m2
1,96R1 H5 H5 TL V
10+100 C°
-20 C°1,22000MF
6
N/mmN/mm
6YES
RIGIDkg/m2
11,36R1 H3 H3 TL V
10+100 C°
-20 C°12000MF
N/mmN/mm
66YES
RIGID
1
kg/m2
16R1 0 H5 TL V
10+100 C°
-30 C°2000MF
N/mm
3
N/mm
3YES
0,6
kg/m23T1 0 H3 M V
Belt with medium friction coefficient, smooth, matt surface finishing.Used in the textile industry as a strap for spindle drives.
ADDITIONAL PROCESSES AVAILABLETracking strips K NO NOEASYWHALE
Synchronised guides DT10/DTV10 NO NODTV20
Flights L/T/S NO NOLISTECH
External coating SOLID NO NOEXPANDED
Fasteners MG/MK NO NOEASYOPEN
FLEXIBLE
Belt with medium friction coefficient.External surface in synthetic elastomer with canvas imprint.Used in the wood, paper, publishing, mechanical industries.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S YES NOLISTECH
External coating SOLID YES YESEXPANDED
Fasteners MG/MK YES YESEASYOPEN
Belt with high friction coefficient.External surface in red, synthetic elastomer with canvas imprint.Used in the wood, paper, publishing, packaging, and mechanical industries.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S NO NOLISTECH
External coating SOLID NO NOEXPANDED
Fasteners MG/MK NO YESEASYOPEN
Belt with high friction coefficient.External surface in natural elastomer with honeycomb imprint.Used in the corrugated cardboard industry for loading and conveying, suitable for transport with high degrees of slope.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES YESDTV20
Flights L/T/S NO NOLISTECH
External coating SOLID NO NOEXPANDED
Fasteners MG/MK YES YESEASYOPEN
TYPE
TYPE
TYPE
TYPE
60+100 C°
-40 C°5,51200HF
24
N/mmN/mm
12YES
RIGID
2
kg/m2
4,512R2 0 H R24 GR V
50+100 C°
-20 C°2,81200HF
2412
N/mmN/mmkg/m2YES
FLESSIBILE
23,412F2 0 H R15 MF R
50+100 C°
-20 C°31200MF
N/mm
16
N/mm
8YES
RIGID
2
kg/m2
3,48R2 0 H R15 TL V
50+100 C°
-20 C°2,31200HF
N/mmN/mm
168YES
RIGID
2
kg/m2
2,48R2 0 H R10 TH V
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Belt with high friction coefficient.External surface in natural elastomer used in the paper, publishing, packaging industries and in industrial laundries.
ADDITIONAL PROCESSES AVAILABLETracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Flights L/T/S NO NOLISTECH
External coating SOLID NO NOEXPANDED
Fasteners MG/MK YES YESEASYOPEN
KEY TO SYMBOL
WEIGHT TENSION COREPERMANENT
ANTI-STATICITY1% LOAD
EXTENSIONMAXIMUM
PERMISSIBLE TRACTION
FRICTION COEFFICIENT
MAXIMUM PRODUCTION
LENGTHTOTAL
THICKNESSMIN AND MAX TEMPERATURE RESISTANCE
MINIMUM DIAMETER
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GENERAL TECHNICAL INFORMATION
STRUCTURAL DIAGRAM KEY FORMULAS FOR CALCULATING VALUES
b = drum width 1) Drum width calculation:b = 1.1 · bo + 10 (mm)bc = width of cylindrical part
bo = belt width 2) Calculation of the conicity:e = [de + 100]/500 (mm)de = external diameter
e = taper 3) Calculation of cylindrical part compared with total drum width:
bc = b/2 (mm)www.prrubino.it
TOLERANCES FOR CLOSED-LOOP OR OPEN CONVEYOR BELTS
WIDTH (mm) LENGTH (mm)
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QUESTIONNAIRE
Machine using belt
Mark:________________________
Any belt previously fitted
Mark:________________________
Model:_______________________ Model:_______________________
Belt Width (mm) ± Tolerance ±___________
Total length to edge ofexternal rollers (mm) _________
Belt length (with tensioner atminimum (mm) ± tolerance ±_____
Drive Roller Diameter Ø (mm) ____________ Surface Type ______ Band (mm) _____ Taper e = (mm) _______
Return Roller Diameter Ø (mm) ____________ Surface Type ______ Band (mm) _____ Taper e = (mm) _______
Product transported ____________________ Weight per m/l ______ Speed m/min ____________________________
FRICTION TYPE HIGH MEDIUM LOW
MOVEMENT CONTINUOUS STOP & GO REVERSIBLE
RUNNING TYPE HORIZONTAL INCLINED DEGREES ___ VERTICAL
SLIDER BED SHEET ROLLERS OTHER
WORK IN SERIES ON SINGLETENSIONER
YES NO NUMBER OF ITEMS INSTALLEDON EACH INDIVIDUAL UNITE QUANTITY ___________________
SPECIAL REQUIREMENTS ORDESCRIPTION OF WORK TO BE DONE
____________________________________________________________________________________________________________________________________________________________________________
ADDITIONAL PROCESSES CATALOGUES - TICK THE BOX NEXT TO THE REQUIRED CATALOGUE
JOINTS - Fasteners
AISI SERIES G – K NYLON EASYOPEN (NY 50/60/90)
GUIDE - Self-centring- Synchronised
TRAPEZOIDAL PVC/TPU SERIES K – HEMISPHERICAL STARHALFSELF-CENTRING EASYWHALE AND SYNCHRONISED SHARKDRIVE
CLEATSPROFILES EDGES
COMMERCIAL CLEATS SERIES T / L – CLEAT WITHOUT SUPPORT LISTECHPROFILES WITH TRAPEZOIDAL / SQUARE / RECTANGULAR CROSS-SECTION K / S / RWAVY OR FAN-SHAPED CONTAINMENT SIDE PANELS RAILBOARD
FALSE TEETHCLEATS
-Metal and Plastic-Quick prototyping
FALSE TEETH VISCENT – METAL AND PLASTIC SCREW-IN CLEATS VISBLOCKFAST-PROTOTYPING CLEATS VISPROTO
COATINGS -Back covers -Counter springs
COATINGS WITH SOLID AND EXPANDED MIXTURES RESBELTENDLESS TPU AND RUBBER BACK COVERS ENDLESCOAT
CUSTOM PARTS-Drilling -Cutting- Mechanical processes
FLEXIBLE PARTS PARFLEX – CUSTOM DRILLING HOLESCUTDRILLING AND BLADE CUTTING PLOTTERFLEX – WATERJET CUTTINGEXECUTION CHANNELS, SLOTS AND SPECIAL PROCESSES
TWIST CONVEYORS SYNCHRONISED BELTS INNOTWIST FOR TWIST CONVEYORS CONVYTWIST
INDICATE THE SHAPE OF THE CONVEYOR BELT
Standard For winding with knife-edge Design your own shape here
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ADDITIONAL COMPONENTS
The ELAGUM series belts can be equipped with additional components designed to meet particular production needs during transport.
Here are a few examples:
HOLES, HOLESCUT
We execute suction holes to hold the product, during transport, at high speeds.
FLIGHTS, LISTECH
To better space the product transported at a constant pace.Without a welding feet, they are able to turn on small winding diameters.
FASTENERS, EASYOPEN
Whether assembly or replacement needs to be carried out quickly or the system requires an effective sanitizing, the EASYOPEN openable nylon junction represents innovation that can not be avoided.
GUIDES, SHARKDRIVE & EASYWHALE
Tracking strips over small diameters and step synchronization are guaranteed by our EASYWHALE and SHARKDRIVE guides, the essential equipment for intelligent belt conveyors.
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GETTING A SAMPLE FOLDER IS VERY EASY
Just call +39 051 733573 and ask for a technician to come and see you or write to [email protected] putting “SAMPLE FOLDER REQUEST” in the subject line.
Using the right tools will make it easier to choose the right material for your application.
A COMPENDIUM OF THE ENTIRE PR RUBINO PRODUCT RANGE, with technical catalogues, can be requested so that you can design and choose the right product for your application.
We will be delighted to help you with your calculations and decisions, if required.
If you only need samples of a few belts, we can give you a convenient file with the technical data sheets and samples that can be implemented in the time.
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CORPORATE VALUESAND CODE OF ETHICS
Being aware of the importance of an ethical and moral approach, all PR RUBINO’S STAFF comply with current laws and regulations.
Our ethics and morals require us, without compromise, to work HONESTLY, LOYALLY, RELIABLY, CONFIDENTIALLY and FAIRLY, showing RESPONSIBILITY to the local community,mutual RESPECT and DIGNITY, FIGHTING AGAINST CORRUPTION, ensuring the QUALITY of our products and services, FAIRNESS when exercising authority, IMPARTIALITY, PROTECTION OF THE ENVIRONMENT, SAFETY in the workplace and TRANSPARENCY in all matters, and requiring the same behaviour from all we do business with.
OUR CORPORATE MISSION
Our aim as a group of companies is to comply with the following 10 points:
1) Provide technical advice in the interest of our customers;2) Improve the performance of the machines using our belts;3) Improve the energy savings of the machines;4) Reduce machine downtime and, consequently, maintenance costs;5) Reduce the loads placed on the conveyor structure;6) Reduce the amount of raw materials needed for the conveyor belt frames;7) Reduce design costs;8) Increase health and safety;9) Help our customers/partners to remain competitive in the global market;10) Help our customers/partner in after-sales problems that occur and which affect the operation of our products, even if they are caused by external factors.
Our technical documentation and samples folders are put together with the help of a centre attended by young and disabled people.
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Machining Peripheral PLOTTERFLEXVISION MECH
Blade-cutting with Plotter Mechanical fasteners
VISBLOCKS VISPROTO RIVETECHScrew-in mechanical cleats Quick-prototyping cleats Coating of custom parts
VISFLENG STARHALF LISTECHToothed pulleys withscrew-in side flanges
Hemispherical guides for visibleelastic and food belts Cleats without support for belts
VISION MENY VISION COVERFasteners for synchronised
toothed belts Flush welded jointsEndless polyurethane back cover
for toothed belts
VISMACH RAILBORD VISIONSINCRO-THCustom mechanical
processes on toothed beltsCustom mechanical
processes on toothed beltsToothed belts with sleeve
with special processes
WATERJET VISCENT HOLESCUTCutting materials with water jet Stainless steel false teeth Custom drilling
Standard Products PARFLEX SILIKBELTCustom-cut flexible parts Silicone belts
CONVYSINCRO FLEXGUM POLIBECHSynchronised conveyor belts Non-slip bands for coating rollers Polyolefin belts
CONVYTWIST PR STAR MOLGERSynchronised 90° and180° twist conveyors
Round heat-seal belts withvarious cross-sections
Counter springs forvertical-stacking belts
ELASTODECT RESBELT SYNCROPULVisible elastic food belts Coatings with solid and expandedmixtures for belts
Pulleys for “Convysincro”synchronised conveyors
HONEYCOMB VISFOOD ECONBELTNeutral heat-seal belts, simple
or Kevlar-reinforcedToothed continuous-loop
food and antibacterial belts Single-canvas polyurethane belts
with “Easywhale” guides
VISIONSINCRO VISPUL ERLASTICKToothed belts with sleeve Custom-made pulleys Polyurethane elastic belts
Core Products SHARKDRIVE VISIONFLEXBelts with synchronised toothed guides Truly endless toothed belts
RUBINO ENDLESCOAT VISION-TPVC, polyurethane, rubber, polyester Endless rubber back cover for
toothed belts and conveyor beltsToothed belts for synchronised
transport with polyurethane cleats
BLETERFOOD EASYOPEN RUBINAY“HACCP” antibacterial food belts Concealed nylon fasteners Flat transmission belts
INNOTWIST DOLPHINE ETERDECT90° and 180° twist belts Synchronised toothed belts Visible food-grade polyurethane
VISION TITAN SYNCRORES EASYWHALEFlush fasteners for toothed belts Coatings with solid and expanded
mixtures for toothed beltsTracking strips for small diameters
Vision Tech S.r.l.Via Verde 2/a,
40012 Calderara di RenoBOLOGNA - IT
Tel. +39 051.722957fax +39 [email protected]
PARTNER COMPANY
PR Rubino S.r.l.Via Masi 18, Zona Industriale OLMO40011 Anzola dell’Emilia (BO) - ITTel. +39 051.733573 r.aFax +39 [email protected] - www.prrubino.it
LOCAL DISTRIBUTOR
PR R
ubin
o EL
AG
UM
- IS
SUE
05-2
018
ENG