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Programming manual Addition
Communication between object recognition sensor O2D2xx
and Siemens Simatic S7
7045
67 /
00
02 /
2011
UK
Communication between object recognition sensor O2D2xx and Siemens Simatic S7
2
Contents1 Preliminary note � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 3
1�1 Symbols used� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 32 General � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33 Ethernet connection via TCP protocol � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
3�1 Principles � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 43�2 Sensor set-up � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 53�3 Set-up hardware configuration / NetPro Step7� � � � � � � � � � � � � � � � � � � � � � 8
4 Overview of the function blocks � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �114�1 FB54, DB54 – Communication block protocol version 1 � � � � � � � � � � � � � 12
4�1�1 Function block description FB54, DB54� � � � � � � � � � � � � � � � � � � � � � 134�2 FB55, DB55 – Communication block protocol version 2 � � � � � � � � � � � � � 14
4�2�1 Function block description FB55, DB55� � � � � � � � � � � � � � � � � � � � � � 154�3 FB56, DB56 – Communication block protocol version 3 � � � � � � � � � � � � � 16
4�3�1 Function block description FB56, DB56� � � � � � � � � � � � � � � � � � � � � � 174�3�2 Function block description FB 100 - Evaluation of data after the com-mand "trigger" � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 184�3�3 Function block description FB 101 – Evaluation after the command "read_stat" � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 194�3�4 Function block description FB 102 - Evaluation of data after the com-mand "read_conf" � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 204�3�5 Function block description FB 103 - Evaluation after the command "read_error" � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 214�3�6 Function block description FB 104 - Change protocol version� � � � � 224�3�7 Further function blocks � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 23
4�4 Implementation for an S7300 controller � � � � � � � � � � � � � � � � � � � � � � � � � � 23
Licences and trademarksMicrosoft®, Windows®, Windows XP® and Windows Vista®are registered trademarks of Microsoft Corporation� All trademarks and company names are subject to the copyright of the respective companies�
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Communication between object recognition sensor O2D2xx and Siemens Simatic S7
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1 Preliminary noteThese instructions serve for the set-up and parameter setting of the communi-cation between the object recognition sensor O2D2xx from ifm electronic and an Simatic S7 controller from Siemens�
1.1 Symbols used► Instruction> Reaction, result[…] Designation of pushbuttons, buttons or indications→ Cross-reference
Important note Non-compliance can result in malfunctions or interference�Information Supplementary note
2 GeneralThe instructions describe the set-up and parameter setting of the communication of an O2D2xx sensor (rev� 1031) connected to a S7 controller via Ethernet CP with TCP protocol�The following functions can be carried out:
● Request the trigger pulse (t) ● Select the application (C<group><number>) ● Request the assignment of the application data from the device (a?) ● Request the statistics from the device (s?) ● Request the error code from the device (E?) ● Request the last result from the device (R?) ● Request the device information (D?)
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3 Ethernet connection via TCP protocol3.1 PrinciplesThe data of the TCP connection are transmitted as a data flow, i�e� there is no defined start or end character on the protocol level� The returned data is received byte-for-byte and stored in the receive buffer�For communication via Ethernet, all TCP protocol compatible Ethernet CPs can be used� However, the different selection of the Siemens communication blocks when using controllers of the 300 or 400 series is to be taken into account�The communication was tested with a CPU 414-2DP and a CP 443-1�The device supports 3 different protocol versions, there is a communication block provided for each protocol version�
Version Format
V1 <contents>CR LF
V2 <ticket><contents>CR LF
V3 <ticket><length>CR LF <ticket><contents>CR LF
After a voltage failure, the sensor always communicates in the protocol version V2 after restart�
► Select the requested protocol version�
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3.2 Sensor set-up ► Set Applications → Network parameters → IP address, Subnet mask, etc�
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► Select the trigger type "TCP/IP" in the active configuration�
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► Configure the process interface�
If the detail output is deactivated in this setting, the parameter "Detail_akt" must also be deactivated in FB100�
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3.3 Set-up hardware configuration / NetPro Step7 ► Set up and link the object recognition sensor as "Other Station" in NetPro�
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► Create the TCP connection with the object recognition sensor� ► Note down the connection ID and CP address for the function block parameter setting�
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► Set up the port number as in the parameter setting software�
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4 Overview of the function blocksFB54, DB54 – Communication block protocol version 1FB55, DB55 – Communication block protocol version 2FB56, DB56 – Communication block protocol version 3
FB57, DB57 – Change protocol version
FB100, DB100 – Trigger evaluationFB101, DB101 – Status evaluationFB102, DB102 – Error message evaluation FB103, DB103 – Evaluation application assignment
FC11 – (Siemens Standard) FIND FC16 – (Siemens Standard) I_STRING FC26 – (Siemens Standard) MIDFC37 – (Siemens Standard) STRING_DI FC38 – (Siemens Standard) STRING_I
FC40 – INT ->ASCII ticket numberFC41 – INT ->ASCII group numberFC42 – INT -> ASCII configuration number
DB220 – Data field assignment of the application dataDB221 – Data field user data after trigger eventDB222 – Receive buffer
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4.1 FB54, DB54 – Communication block protocol version 1 ► Indicate ID and LADDR (as set up in Net-Pro)�
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4.1.1 Function block description FB54, DB54
The parameter RECV_BUF must be declared as absolute, because with some controller types the width of access may not be transmitted correctly in case of symbolic declaration�
The function block establishes the messages to be sent to the sensor and creates a character string from the received data flow�The "trigger" input sends a trigger command to the sensor with each positive edge� In addition the receive buffer is deleted�The "change_appl" input sends an application change command to the sensor with each positive edge� The preselection is indicated at the inputs "group_nr" and "ap-pl_nr"� Moreover, the receive buffer is deleted� (group_nr always 0 with O2D22X)The inputs "read_conf", "read_last", "read_error", "read_info" and "read_stat" send the corresponding status query to the sensor with each positive edge� In addition, the receive buffer is deleted�The received data is read byte-by-byte from the data flow and then stored conse-cutively in the receive buffer�The length of the receive buffer is defined variably as ANY pointer and can be extended or reduced according to the respective requirements�
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4.2 FB55, DB55 – Communication block protocol version 2 ► Indicate ID and LADDR (as set up in Net-Pro)�
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4.2.1 Function block description FB55, DB55
The parameter RECV_BUF must be declared as absolute, because with some controller types the width of access may not be transmitted correctly in case of symbolic declaration�
The function block establishes the messages to be sent to the sensor and creates a character string from the received data flow�The "trigger" input sends a trigger command to the sensor with each positive edge� In addition, the receive buffer is deleted�The "change_appl" input sends an application change command to the sensor with each positive edge� The preselection is indicated at the inputs "group_nr" and "ap-pl_nr"� Additionally, the receive buffer is deleted� (group_nr always 0 with O2D22X)The inputs "read_conf", "read_last", "read_error", "read_info" and "read_stat" send the corresponding status query to the sensor with each positive edge� The receive buffer is also deleted�The "ticket" no� is incremented internally in the function block�The received data is read byte-by-byte from the data flow and then stored conse-cutively in the receive buffer�The length of the receive buffer is defined variably as ANY pointer and can be extended or reduced according to the respective requirements�
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4.3 FB56, DB56 – Communication block protocol version 3 ► Indicate ID and LADDR (as set up in Net-Pro)�
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4.3.1 Function block description FB56, DB56
The parameter RECV_BUF must be declared as absolute, because with some controller types the width of access may not be transmitted correctly in case of symbolic declaration�
The function block establishes the messages to be sent to the sensor and creates a character string from the received data flow� The "trigger" input sends a trigger command to the sensor with each positive edge� Also, the receive buffer is deleted�The "change_appl" input sends an application change command to the sensor with each positive edge� The preselection is indicated at the inputs "group_nr" and "ap-pl_nr"� The receive buffer is deleted in addition� (group_nr always 0 with O2D22X)The inputs "read_conf", "read_last", "read_error", "read_info" and "read_stat" send the corresponding status query to the sensor with each positive edge� Apart from that, the receive buffer is deleted�The "ticket" no� is incremented internally in the function block�The received data is read byte-by-byte from the data flow and then stored conse-cutively in the receive buffer�The length of the receive buffer is defined variably as ANY pointer and can be extended or reduced according to the respective requirements�
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4.3.2 Function block description FB 100 - Evaluation of data after the command "trigger"
With a positive edge on the input "Start", the data from the receive buffer is evalua-ted once and moved to the data block�
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4.3.3 Function block description FB 101 – Evaluation after the command "read_stat"
With a positive edge on the input "Start", the data from the receive buffer is evalua-ted once and provided on the output�
► Indicate the set protocol version of the sensor on the input�
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4.3.4 Function block description FB 102 - Evaluation of data after the command "read_conf"
With a positive edge on the input "Start", the data from the receive buffer is evalua-ted once and moved to the data block�
► Indicate the set protocol version of the sensor on the input�
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4.3.5 Function block description FB 103 - Evaluation after the command "read_error"
With a positive edge on the input "Start", the error codes from the receive buffer is evaluated once and provided on the output�
► Indicate the set protocol version of the sensor on the input� ► Error codes → operating instructions #704435 chapter 12�21�
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4.3.6 Function block description FB 104 - Change protocol version
With a positive edge on the input "Change" the new protocol version is activated in the sensor�
► Set the input to the current and new protocol version�
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4.3.7 Further function blocks FC11 – (Siemens Standard) FIND FC16 – (Siemens Standard) I_STRING FC26 – (Siemens Standard) MIDFC37 – (Siemens Standard) STRING_DI FC38 – (Siemens Standard) STRING_IThese blocks are taken from the S7 standard library IEC Function Blocks�
FC40 – INT ->ASCII ticket numberFC41 – INT ->ASCII group numberFC42 – INT -> ASCII configuration numberThese blocks convert the required numerical values into ASCII strings�
4.4 Implementation for an S7300 controller ► Replace the communication blocks AG_LSEND (FC50) and AG_LRECV (FC60) in the corresponding blocks FB54, FB55, FB56, FB57 with the blocks from the CP300 library (FC5, FC6)�
The function blocks FB100 - FB104 are not available for the S7300 controller�