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Compactors
FEATURES
•Uniquedesignpre-compactsproductpriortoreachingniparea
•Recycle/Convert“off-spec”/scrapmaterialintogoodproductandimproveproductyield
•Superiorrollreplacementflexibility
•Easymaintenance
•Verticallyadjustablerolls
•Horizontallyshiftablerollassembly
•Adjustablerollgaphelpstoextendrolllife
• AnimalFeed
• Ceramics
• Chemicals
• Fertilizers
• Food
• Glass
• Herbicides
• Metals
• Minerals
• Ores
• Organics
• Paints,Pigments
• Pesticides
• Pharmaceuticals
• Plastics
• Resins
• RubberAdditives
• PulpandPaper
• WasteDisposal
Products
• Diamonds
praterindustries.com
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Agglomeration is theprocessofcreating largerparticlesoradenserproduct.Praterusesauniquedesigntodensifymaterialsbyapplyingpressure or by combining pressure with heat, binding agents ormoisture. Prater’s compaction capabilities are used to improve flowability, solubility, dust control, and waste by-products recovery. Inaddition,reducesstoragerequirementsaswellassubstantiallyloweringtransportationandproducthandlingcosts.
PraterCompactors&Briquetters,available ineitherheavyorsevere-dutyversionsareversatileandenergy-efficientsystemsforcompacting,densifyingorbriquettingyourmaterial.Youcanrestassuredyourfinalproductwillbeinthesize,shapeanddensitythatyourequireplusthethesolubilityandfriabilityyoumayneed.
The process utilizes counter-rotating rolls to densify materials withthe application of pressure. Material is transported into the nip areabetween the rolls by a single or intermeshing multiple screwfeeder.Compression is achieved as the volume of material entering the nipareaissqueezedthroughtherolls.Thisuniquefeedingsystemprovidesimprovedcompressionovercompetition.
Compacting requires smooth or corrugated press rolls to produce asheetofdensifiedmaterial.Thissheetmaybegranulatedtoyourdesiredsize.Bruiquettingutilizesthesameprinciplesbutusespocketedrollstodensifyandformthematerialintoaspecificshape.(Examplesonpage2.)
TYPICAL EQUIPMENT AND SYSTEMS APPLICATIONS
Fixed Roll
Fines
Nip Area
In FeedFeed
Hopper
Pre-Compression Force
Compaction
Feed
Force
Screw
Floating Roll
Roll Gap
Briquetteor
Compact
In Feed
CompactionForce
Floating Roll
Fines
Nip Area
Pre-CompressionForce
FeedScrew
FeedHopper
Roll Gap
Briquetteor
Compact
2SammonsCourt,Bolingbrook,IL604401-877-247-5625•praterindustries.com
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TS-Series 10/20 35/60 80/140 150/250 230/380 320/550 460/750
RollDiameterin
mm6
15212
30518
46024610
30762
36914
421066
RollWidthInchesMaxMin
5.251.5
10.53
15.754.5
216
26.257.5
31.59
36.7510.5
TotalSeparatingForce(tons)HD1
SD2
1020
3560
80140
150250
230380
320550
460750
PowerTrain3 HPKW
107.5
4030
7556
12594
325244
500373
750560
EstimatedShippingWeight Tons 0.5 2.5 7.5 12 25 50 100
COMPACTOR/BRIQUETTER DATA
1Heavy-Duty2Severe-Duty3Baseduponapplication
Revised-04/2016