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Received: 19 March 2019 Revised: 17 August 2019 Accepted: 11 October 2019
DOI: 10.1002/sia.6719
R E S E A R CH AR T I C L E
Comparison of the adhesion forces in single and double‐layercoatings on the MEMS surfaces by JKR and DMT models
Mahdi Joulaei1 | Mojtaba Kolahdoozan1 | Mehdi Salehi1 | Mehdi Zadsar2 |
Meisam Vahabi1
1Department of Mechanical Engineering,
Najafabad Branch, Islamic Azad University,
Najafabad, Iran
2Department of Physics, Najafabad Branch,
Islamic Azad University, Najafabad, Iran
Correspondence
Mojtaba Kolahdoozan, Department of
Mechanical Engineering, Najafabad Branch,
Islamic Azad University, Najafabad, Iran.
Email: [email protected]
Surf Interface Anal. 2019;1–8.
In many medical and industrial applications, some strategies are needed to control the
adhesion forces between the materials, because surface forces can activate or hinder
the function of the device. All actual surfaces present some levels of roughness and
the contact between two surfaces is transferred by the asperities on the surfaces.
The force of the adhesion, which depends on the operating situations, can be influ-
enced by the contact region. The aim of the present study is to predict the adhesion
force in MEMS surfaces using the JKR and DMT models. The surfaces of the coating
material in this research consisted of the single‐layer coating of Gold and Silver, and
the double‐layer coating of TiO2/Gold and TiO2/Silver on the silicon (100) substrates.
The depositing was done by the thermal evaporation method. The results showed
that the double‐layer coating developed by the new deposition method helped the
reduction of the adhesion forces between the probe tip and the specimen surface.
The predicted adhesion forces between the probe and the specimens with DMT
and JKR models were compared with the experimental results. For all specimens,
the simulated data by applying the JKR theory were in a good agreement with the
adhesion force experimental values.
KEYWORDS
adhesion forces, double‐layer coatings, MEMS surfaces, JKR and DMT models
1 | INTRODUCTION
The contact between the two flat surfaces is limited; in fact, many
of the asperities are randomly scattered on the surface. As a result,
the actual contact area is much smaller than the apparent area of
contact. The proximity of asperities creates adhesive contacts with
interatomic attractions. Adhesion has long been the focus of
study.1-3 This phenomenon is used in magnetic storage devices,
Micro/Nano‐Electro‐Mechanical Systems (MEMS/NEMS), and
other miniaturized devices, especially in Microgrippers. Adhesion
force can affect the power, efficiency, and steady‐state ope-
ration systems and devices.4,5 Adhesion phenomenon also influences
the frictional and wear efficiency of the materials in medical
devices.6-8
wileyonlinelibrary.com/jou
For reducing the adhesion force, much search has been conducted
on the coating process. In most studies, Si<100> is used as one of the
most applicable materials in MEMS for the selected surface.9-11
The most important property of microgrippers is their high electric-
ity transmission. So, surface deposition should have low surface adhe-
sion and high conductivity. The thin film gold and silver on the silicon
substrate, because of having conductivity and low surface adhesion,
are used in MEMS appliances, especially in microgrippers.12,13
Titanium dioxide grows in a crystalline manner and has a high
dielectric constant. TiO2 thin films have some properties that lead to
improved surface roughness for less adhesion force,12 they also are
suitable for multilayer thin film device applications,14 Considering the
advantageous properties of TiO2 thin films, in this study, they were
incorporated between silicon and other layers (gold and silver).
© 2019 John Wiley & Sons, Ltd.rnal/sia 1
2 JOULAEI ET AL.
Thermal evaporation is one of the simplest physical vapor deposi-
tion (PVD) techniques in a vacuum environment. Microgrippers are
prepared particularly using MEMS/NEMS.15-20 In this study, this
method was used to coat the surfaces of the specimens.
Surface adhesion forces are obtained by experimental and model-
ing methods. The modeling methods included Hertz, JKR, DMT, and
etc. Traditionally, the Hertz theory has been used to model the elastic
adhesion, while adhesion in the deformable bodies has been modeled
by taking into account the energy of surface (JKR theory21) or the
cohesive forces in the contact with the environments (DMT theory22).
For high surface energy and “soft” elastic materials with large tip
radii, the JKR model is applicable, while for low surface energy and
“hard” stiff solids with small tip radii, the DMT model is used. Accord-
ing to Tabor23, DMT and JKR models represent two extreme cases in
the interactions of adhesive forces, proposing a unitless number
(Tabor parameter) to determine which model could be used in describ-
ing a given condition. Later, Maugis24 proposed a more accurate com-
posite, which was the continuous transition regime between DMT and
JKR limits. Theory of Maugis could be applied to any system (any
materials) with both low and high adhesion forces. These adhesion
models have been improved for the smooth molecular surfaces. How-
ever, such surfaces with ideal smoothness do not exist in practice due
to the manufacturing processes. A large number of theoretical and
experimental works have been conducted on single asperity contact
adhesion.25,26 Some other studies have investigated the effect of sur-
face roughness on adhesion.27-30 However, not enough studies have
been conducted on multi‐asperity contact models.31-38 To model
adhesion forces, it is required to take surface topography images.
The Atomic Force Microscopy (AFM) is equipped with a cantilever
that at its free end has a tip that driven near the surface of the inves-
tigated specimen. Also, the cantilever is deflected owing to the inter-
action that happens between the tip and the specimen. The
rotational and/or bending deflections of the cantilever are determined
by the aid of a laser and a detector.39 The surface topographic charac-
terizations provided by an AFM include the surface topography and
important statistical surface parameters.40,41
In this study, a comparison was made regarding the prediction of
adhesion by the DMT and JKR models. The five specimens examined
included the surface of silicon non‐deposited and the single‐layer
and double‐layer deposition of Silver, Gold, TiO2/Silver, and TiO2/
Gold. Double‐layer coatings could cause a change in the roughness
FIGURE 1 a) Schematic picture of the single‐layer coating and b) Schem
of the substrate that could affect the properties of the latter layer.31
This method could be regarded as a novel approach for more reduc-
tion of the adhesion force. All films were created by the thermal evap-
oration method. The values obtained from the existing mathematical
models (DMT and JKR) were validated according to the experimental
values of the adhesion force.
2 | MATERIALS AND METHODS
2.1 | Surface
The specimens containing five single crystal (mono‐crystal) silicon
(100) wafers of polished were given in the size of 8×8×0.5 mm3, one
specimen surface without deposition and four specimen surfaces with
deposition. Two of the surfaces were deposited with a Silver and Gold
single‐layer film with a thickness of about 100 nm. Two other surfaces
were deposited with the double‐layer films of TiO2/Silver and TiO2/
Gold. The thickness of the TiO2, Silver, and Gold film was 150, 100,
and 100 nm, respectively. This thickness of deposition usually was
used in MEMS especially in microgrippers.12,42 Fig. 1 presents the
schematic picture of the single‐layer and double‐layer coatings. Depo-
sitions on the specimen's surface were done via the thermal evapora-
tion in pressure of 6×10‐6 mbar and temperature of 40°C and with the
thickness monitoring of quartz crystals.
Then, the specimens’ surfaces were photographed with AFM in the
contact mode. Each specimen has a specific geometric parameter.
Table 1 illustrates the surface geometric properties of the specimens,
types, and thickness of deposition for the five specimens. The table
presents the root‐mean‐square (RMS), and the minimum, maximum
and the average values of surface asperities heights, the surface
parameter of roughness average, Ra and roughness of the specimens.
2.2 | AFM measurements
The thin films were investigated at the nanoscale using an Easy Scan 2
Flex AFM. The characterizations were conducted in the contact mode
and in the atmospheric condition, at the temperature of 22°C, the rela-
tive air humidity during tests was 15% for all samples. and the scanning
frequency of 0.74 Hz. Accordingly, a 228 μm long micro‐fabricated sil-
icon cantilever with an integrated tip (Fig. 2) was used and the
atic picture of the double‐layer coating
TABLE 1 Materials and thickness of all investigated specimens
SpecimenFirstlayer thickness
Secondlayer thickness RMS Ra
Minimum of
asperitiesheights (μm)
Maximum of
asperitiesheights (μm)
Average value
of asperitiesheights (μm)
Schematicpicture
1 ‐ ‐ ‐ ‐ 1.2 0.8 2.93 2.97 2.97 ‐
2 Silver 100nm ‐ ‐ 3.7 1.7 2.93 3 2.96 a
3 Gold 100nm ‐ ‐ 4.3 1.8 2.94 3 2.96 a
4 TiO2 150nm Silver 100nm 11.3 5.5 3.1 3.1 3.1 b
5 TiO2 150nm Gold 100nm 12.8 6.5 3.2 3.4 3.3 b
FIGURE 2 Cantilever
JOULAEI ET AL. 3
coefficient of impact of the cantilever spring was 0.29 N/m. The tip
radius was 10 nm, the speed was 4 μm/s, and the voltage was 1 V.
The type of the probe used was silicon and its shape was conic.
2.3 | Surface Morphology
Surface coordinates of the assayed materials were obtained using
atomic force microscopy (AFM; Easy Scan 2 Flex AFM). The scan
was applied to a region size of 10 μm×10 μm. The scanned surfaces
of these specimens are shown in Fig. 3. As can be seen from Fig. 3a,
the surface was not coated with Silicon <100>. Fig. 3b and Fig. 3c
show the surfaces deposited with the single‐layer films of Silver
and Gold, respectively. Fig. 3d and Fig. 3e represent the surfaces
with the double‐layer films of TiO2/Silver and TiO2/Gold,
respectively.
2.4 | Theoretical formula
Adhesion measurements are influenced by the type of contact
between the surfaces. Heinrich Hertz has been the pioneer in the field
of contact mechanics. His formula, which is based on a certain normal
load for the radius of a circular contact area between a sphere and a
flat plane pressed together, has been used by now in macroscopic
scale applications. For many years, the research in this field has led
to other models. Using the Hertz theory at low loads can cause the
discrepancies between the experimentally obtained values and the
predicted ones.
Johnson, Kendall, and Roberts (JKR),21 offered a new theory that
computed adhesion between two elastic bodies. In this theory, they
were motivated by experimentally measured contact regions that
were larger than those augured by the Hertz theory in the low loads,
based on the observation of the limited contact area at the zero
applied load.
The Hertz equation, which is used to explain the radius of the
circular contact in the region between a surface and a sphere of
radius R, was modified to take into account the efficacy of the
surface energy γ:
a ¼ RK
Pþ 3γπRþffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi6 γ πRPþ 3γπRð Þ2
ph i� �1=3 (1)
Where K is a constant depending on the Poisson's ratio and
Young's modulus corresponding to each surface, and P is the
applied load.
The surface energy γ is also called the work of adhesion,43-45 or
Dupré energy of adhesion.43 It is indeed the energy per unit area
and represents the work done in completely separating a unit
area of the interface.46 The pull‐off force, which is indeed the mini-
mum value of the load needed to separate the surfaces in contact, is
given by:21
FJKRad ¼ 32γπR (2)
The generalization of this model, which contains surface effect, has
been recently proposed.47 Shortly after, Derjaguin, Muller, and
Toporov (DMT),46 proposed a separate equation to address the adhe-
sion in the contact of elastic bodies. They supposed that the deformed
contact profile remained the same as that in Hertz's theory, though
with a higher load all over due to adhesion. This is equipollent to the
attractive interactions activity on all separations between the sphere
and the surface, like a dead weight; thus:
a ¼ RK
Pþ 2γπRð Þ� �
1=3 (3)
FIGURE 3 3D images of the surface of Silicon (a), Silver (b), Gold (c), TiO2/Silver (d), and TiO2/Gold (e)
4 JOULAEI ET AL.
In addition, according to this model, the pull‐off force is given by:
FDMTad ¼ 2γπR (4)
In the state of the contact between two spheres of radii R1 and R2,
Eqs. 2 and 4 for the adhesion force, as ordained by the two defined
models, can be represented by Eq. 5:39
Fad ¼ CγπR1R2
R1 þ R2(5)
Where C is a constant equal to 1.5 in the JKR model and to 2 in the
DMT model.
FIGURE 4 16 squares considered in the 2D topography image
3 | RESULTS AND DISCUSSIONS
3.1 | Modeling Results
In this section, the values of the adhesion force in the multiple points
of each specimen, as obtained by the mathematical models, are pre-
sented. For each specimen, a grid of 16 squares was considered (Fig. 4)
for sampling and the adhesion force was designated for the center of
each square.41
The contact between specimens and the AFM tip was investi-
gated as a contact between the two spheres using Eq. 5. The value
of 10 nm was used in all computations for the AFM tip radius; i.e.,
R1 =10 nm.
To measure each of the points in the specimens, it was needed to
obtain an asperity radius in the specimen surface. For example, as can
be seen in Fig. 5, the radius of the asperity,41 was R2 = 4.3 nm.
The common molecular dynamics method, which is a precise
method based on statistical mechanics, was used to examine the sur-
face energy more precisely. This method is one of the most basic
methods to analyze the behaviour of matter on the atomic scale and
FIGURE 5 Estimating the density of the network on the specimen surface to obtain the radius
JOULAEI ET AL. 5
is a bottom‐up analysis method. In this method, the nanostructure sur-
face energy is obtained from the flat surface energy. In the past stud-
ies, nanostructure surface energy was calculated from two methods,
“particle radius size” and “nanoplates thickness”. 48,49
a)Nanoplate thickness method:
According to previous studies, the nanostructure surface energy is
calculated according to the thickness of the nanoplates and the flat
surface energy. In silver and gold nanostructures with thicknesses
between 3 and 121 atomic layers (each atomic layer of silver and gold
is approximately 0.264, ie, in coatings thicknesses between 0.8 and
32.4 nm), surface energy increases with increasing nanoplate thickness
and becomes close to the flat surface energy, and at thicknesses
above 121 atomic layers, it equals the flat surface energy.8 In this
study, the surface energy of single layers and double layers gold and
silver samples (100 and 150 nm) is equal to the flat surface energy.
b)Particle Radius Size Method:
According to past studies, the nanostructure surface energy is cal-
culated according to the particle radius of the layer surfaces and the
flat surface energy. By increasing radius of the surface particle from
1 to 7 nm, the nanostructure surface energy becomes closer to the flat
surface energy and at larger sizes, the nanostructure surface energy is
equal to the flat surface energy.49 Metallographic and microscopic
images were analyzed using the MIP Software. The mean radius of
particle for the silver coating was approximately 35 nm, for the gold
coating was approximately 35 nm, for the TiO2/silver coating was
approximately 37 nm, and for the TiO2/gold coating was approxi-
mately 35 nm. The surface energy of the uncoated Si sample with
the crystalline structure and single layers and double layers gold and
silver samples with nanoscale of approximately 35 nm is equal to the
flat surface energy.
As a result, the surface energy in all single layers and double layers
samples was considered equal to the flat surface energy.
From the investigated specimens, the single crystal (or mono‐
crystal) silicon <100> with the surface energy γ of 1.51 J/m2 was
obtained.50 The theoretical values for the adhesion force gained in
each point varied from 9.8 nN to 36.53 nN for the JKR model and
from 13 nN to 48.7 nN for the DMT model (Fig 6a). As can be seen,
16 point numbers represent the vertical axis and the adhesion force
is the horizontal axis. For the Silver thin film on the Silicon substrate
with the flat surface energy of 1.25 J/m2,51 the theoretical values of
the adhesion force were between 7.3 nN and 32.4 nN for the JKR
model and between 9.7 nN and 43.2 nN for the DMT model
(Fig 6b).
For the Gold thin film on the Silicon substrate with the flat sur-
face energy of 1 J/m2,51 the theoretical values of the adhesion force
were between 6.7 nN and 31 nN for the JKR model. As shown in
Fig 6c, these values were between 8.9 nN and 41.3 nN for the
DMT model.
For the two‐layer coating of theTiO2/Silver thin film on the Silicon
substrate with the flat surface energy of 1.25 J/m2,51 the theoretical
values of the adhesion force were between 5.2 nN and 28.6 nN for
the JKR model and between 7 nN and 38.1 nN for the DMT model
(Fig 6d).
For the two‐layer coating of the TiO2/Gold thin film on the Silicon
substrate with the flat surface energy of 1 J/m2,51 the theoretical
values of the adhesion force were varied from 3.8 nN to 25.2 nN for
the JKR model and from 5 nN to 33.6 nN for the DMT model (Fig 6e).
3.2 | Comparison of experimental and theoreticalresults
The main parameters that influence the adhesion force are surface
energy,21-47 surface roughness,52-54 and specifications of the AFM
probe tip (i.e., radius, shape, and material).39,41,54 In this study, the
radius, shape, and material of the AFM probe were constant and the
other two parameters were changed.
According to Eq. 5 and previous studies,21,39,43-47 surface energy
has a direct relationship with the adhesion force. The increase in the
main parameters of surface roughness (Table 1) causes declined radius
of the asperity and, according to Eq. 5 and previous studies, decreases
the adhesion force.52-54
FIGURE 6 The theoretical values obtained using JKR and DMT models for Silicon (a), Silver (b), Gold (c), TiO2/Silver (d), and TiO2/Gold (e)
6 JOULAEI ET AL.
The mean obtained values are presented in the diagrams in Fig. 6,
compared with the experimental values,55 in Table 2 and Fig. 7.
In the theoretical models and the experimental results in Table 2
and Fig. 7, the following results were achieved:
1‐ In a comparison of all specimens of coated with the non‐coated
specimen; reduction of surface energy and increment of surface
roughness caused the reduction of the adhesion force in all spec-
imens of coated.
TABLE 2 Comparison of mean values of the adhesion force of theJKR and DMT models and the experimental values
Specimens
experimentaladhesion
force (nN),55
Mean values of theoreticaladhesion force (nN)
DMT JKR
1: non‐coating 23.6 27.56 20.67
2: Ag 21.56 25.37 19.02
3: Au 20.5 24.22 18.17
4: TiO2/Ag 17.48 22 16.5
5: TiO2/Au 14.86 18.78 14.08
FIGURE 7 Comparison of mean values of the adhesion force of the
JKR and DMT models and the experimental values
2‐ In a comparison of the double‐layer coating of TiO2/Gold with the
single‐layer coating of Gold; both coatings had equal surface
energy, but the surface roughness of the TiO2/Gold was higher
JOULAEI ET AL. 7
and caused further reduction of the adhesion force. This result is
also true for the comparison of TiO2/Silver and Silver coating.
3‐ In a comparison of Gold coatings (single and double‐layer coating)
with silver coatings, more reduction of surface energy and more
increment of surface roughness caused a greater reduction of
the adhesion force in Gold coatings.
4‐ Comparison of the adhesion models (JKR, DMT) with the
experimental results revealed that decreasing and increasing the
adhesion force in the specimens in both models yielded similar
results to experimental values. Experimental values were
between the two theoretical limits. But, the results obtained
from the JKR model were closer to the experimental values
due to relatively high surface energy and “soft” elastic materials
with large tip radii.22
4 | CONCLUSIONS
In this paper, a comparison was made between JKR and DMT‐based
adhesion models in different layers (double‐layer and single‐layer) of
surface deposition on the contact adhesion force between the AFM
tip and surfaces. The results showed that double‐layer and single‐layer
coatings reduced the surface adhesion force. Moreover, it was found
that double‐layer coatings as a new approach could be effective on
the more reduction of the adhesion force. The JKR‐based model as
compared to the DMT‐based model provided a more accurate predic-
tion. Thermal evaporation depositing method was useful for this pur-
pose. These findings could be employed for depositing in MEMS,
especially for microgrippers to reduce the adhesion forces between
tools and parts.
ACKNOWLEDGMENT
The authors would like to thank Dr. Ghasemi for the deposition. They
also appreciate Mrs. Maghfourian for the AFM tests.
ORCID
Mojtaba Kolahdoozan https://orcid.org/0000-0002-3177-4602
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How to cite this article: Joulaei M, Kolahdoozan M, Salehi M,
Zadsar M, Vahabi M. Comparison of the adhesion forces in sin-
gle and double‐layer coatings on the MEMS surfaces by JKR
and DMT models. Surf Interface Anal. 2019. https://doi.org/
10.1002/sia.6719