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Presentation on Disposable Medical & Personal Hygiene
Textile Products
Presented By
Voltas LtdNovember 18th 2010
Compiled by
Medical & Personal Hygiene Textiles• Medical textiles is one of the major growth areas
within technical textiles and the use of textile materials for medical and healthcare products ranges from Bleached cotton, simple gauze or bandage materials to scaffolds for tissue culturing and a large variety of prostheses for permanent body implants
• Medical Textile & Personal Hygiene Products are mostly manufactured using– Cotton Fiber– Cotton Yarn– Synthetic Materials
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Cotton Fiber Products• Some Cotton Nonwoven Products
Medical & Personal Hygiene Applications• Cotton Rolls • Cotton Pleats (Zig Zag)• Cotton Balls• Cotton Pads • Alcohol Swabs• Dental Rolls• Cotton Buds• Tampons• Wound Care Management • Non Adherent Pads• Non Adherent Alcohol Swabs
Compiled by
Cotton Fiber Products• Some Cotton Nonwoven Products
Baby diapers Feminine hygiene products Adult incontinence products Dry and wet wipes Training pants Cosmetic removal pads Nursing pads Nasal strips Adhesive for dental plates Disposable underwear
• Wipes Industrial wipes Surgical wipes
Compiled by
• Medical Surgical: disposable caps, gowns, masks and shoe covers Drapes, wraps and packs Sponges, dressings and wipes Bed linens Contamination control gowns Examination gowns Transdermal drug delivery Shrouds Underpads Procedure packs Heat packs Ostomy bag liners Fixation tapes Incubator mattresses
Synthetic Fiber Products
Wipes Industrial wipes Surgical wipes
Compiled by
Cotton Yarn Products• Gauze Swabs• Gaped Gauze Sponge• Fluff Gauze Swab• Vaseline Gauze Swab• Trach Sponge• Gauze Balls• Cotton Swabs• Combine Dressing• Lap Sponge• Eye Pad• Gauze Roll• Gauze Bandage• POP Bandages• First Aid Adhesive Tapes
Compiled by
Manufacturing Process (Absorbent Bleached Cotton)
Mixing MachineMixing Machine
Opening MachineOpening Machine
Stamping MachineStamping Machine
Hydro ExtractorHydro Extractor
Bleaching MachineBleaching Machine
Cake OpenerCake Opener
Conveyor DryerConveyor Dryer
Cleaning MachinesCleaning Machines
B/R Drop & Card FlatB/R Drop & Card FlatComber Noil Comber Noil Raw CottonRaw Cotton
Cleaning MachinesCleaning Machines
Bale PressBale Press
Compiled by
Manufacturing Process (Semi finished Products)
Mixing Mixing
Opening Machine with Contamination Clearing MachineOpening Machine with Contamination Clearing Machine
Carding Machines for Production of Web for Cotton Pads (Conventional Carding or Spun Lace)
Carding Machines for Production of Web for Cotton Pads (Conventional Carding or Spun Lace)
Carding Machines for Production of Thick Web for Zig Zag, Cotton Rolls & Dental Rolls
Carding Machines for Production of Thick Web for Zig Zag, Cotton Rolls & Dental Rolls
Carding Machines for Production of Sliver For Cotton Balls & Buds
Carding Machines for Production of Sliver For Cotton Balls & Buds
Embossing of WebEmbossing of Web Out Put can be Sold or Go for Production of Finished Products
Out Put can be Sold or Go for Production of Finished Products
Bleached Cotton After Dryer Bleached Cotton After Dryer
Go to Production of Finished ProductsGo to Production of Finished Products
Out Put can be Sold or Go for Production of Finished Products
Out Put can be Sold or Go for Production of Finished Products
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Manufacturing Process (Finished Products)
Thick Cotton Web Thick Cotton Web SliverSliver Cotton Web (Conventional Non Woven or Spun Lace)
Cotton Web (Conventional Non Woven or Spun Lace)
Cotton Pad by CuttingCotton Pad by Cutting
Cotton Pad By PunchingCotton Pad By Punching
Cotton Balls
Cotton Buds
Zig Zag (10-20 Cm)Zig Zag (10-20 Cm)
Cotton Rolls of 4”.6”,8” Diameter
Cotton Rolls of 4”.6”,8” Diameter
Cotton Rolls of 10” & 14” Diameter
Cotton Rolls of 10” & 14” Diameter
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Bleached Cotton
• Bleached cotton for production of Semi Finished & Finished products
• Hydrogen Peroxide Bleached Cotton
• Meet all international standard like BP, EP and JP
Compiled by
B.P/E.P Norms for Bleached Cotton
No. Test Parameter StandardAchievable
Results
1. Physical Appearance
Bleach white, soft fibrous material free from foreign matters <oil stain, dyes, dust, black specks, metallic particles and cotton particles
with minimal neps> Conforms
2. Color/Whiteness <% PV> White comparable to standard <NLT 80%> White
3. Fiber Composition 100% Cotton 100% Cotton
Fiber Length/Micronaire Not more than 27mm 20mm <2.5% Span Length> Low Micronaire Value <3.0 - 3.9 Ug/in>
4. Feel/Touch Scroopy Scroopy
5. Acidity/Alkalinity <Hot Extraction> No pink color developed in either solution No change in color
developed7. pH 6.0 - 8.0 7.08
8. Optical Brightening Agent <Flourescence>
None when examined under ultraviolet light None
9. Sinking Time in H2O 10 seconds 3.4 seconds
10. Absorbent Capacity Not less than 20 times of its weight in water 33.5
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11. Ether-Soluble Substances 0.50% 0.28%
12. Water-Soluble Substances <per 5 g. Cotton>
Not more than 0.60 % 0.35%
13. Alcohol Extract Colorless Conforms
14. Sulphated Ash 0.40% 0.22%
15. Microbial Requirements
Total aerobic microbial count must not be more than 1000 cfu/g. and no
pathogens 2 cfu/ml
16. Mercury <ppm> None None
17. Odor Odorless Conforms
18. Moisture Content 8% 7.4%
B.P/E.P Norms for Bleached Cotton
No. Test Parameter Standard Achievable
Results
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Products from Web
Cotton Rolls
• Made from International Quality Bleached cotton
• Can be with Interleaved paper
• 50 gms-1000 Gms
Cotton Pleats
• Cotton Pleats folded• With and without Pre Cut• All sizes and different
weight• Convenient is use for
Personal and Medical Use
Compiled by
Different Type of Spun Lace Products
Different Structures
• Single layer
• Double Layer
• Triple Layer
Different Usages
• Medical Applications
• Personal Hygiene
• Personal Care
Compiled by
Single Layer Products
These Products as used mostly for Baby Diapers, Training pants Panty Liners, Sanitary Pads
Layer of this is used on the portion touching Skin
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Cotton pads (Double & Triple Layer Products)
• Manufactured by Conventional or Spunlace Technology
• Made in all shapes like– Round– Rectangular– Oval
• Can be embossed
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Dental UsagesCotton Dental Roll
Used in Dental Surgery
Used where absorbency and Cushioning is required
Cotton Pellets
Used in Dental Surgery
Used where absorbency and Cushioning is required
Different Sizes from 1mm – 8 mm
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Products from Sliver
Cotton Balls Cotton Buds
Can be produced in White or ColoredMade from 100% cotton as per EP, BP and WHO standardUsed for both Medical and Personal care applications
Made from 100% cotton as per EP, BP and WHO standardUsed for both Medical and Personal care applications
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Major Problem faced in conventional products
• While using cotton roll, zig zag, pad or cotton balls in cleaning the wound, cotton sticks to wound.
• Some times it increases the infection.
• This also lead to delay in healing process.
Special ApplicationsWound Care Management
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Solution for the Problem
• Use of special cotton pads which are Non Adherent.
• Cotton from these pads does not stick to wound and absorb blood.
• These are made from special patented technology.
Compiled by
Gauze Swab
• 100%Cotton• Absorbency ≤ 3s • Whiteness Level≥ 82% A• Soft and Avoids the Secondary Damage to Wound
Tissue • Low lint Levels to Eliminate Lint in the Wound Cavity • Protects the Medical Environment• Renewable and Easy to Recycle• An X-Ray Thread Incorporated into the Sponge
Decreases the Risk During Surgery • Sterile Pack is Safe and Convenient
Compiled by
Different Type of Gauzes
Gaped Gauze Sponge Fluff Gauze Swab
• 100% Cotton • Absorbency ≤2s• Whiteness ≥ 85%A • Uniform Weight
• Soft and Highly Absorbent • Manufactured of
Prewashed • Fluff Dried Woven Gauze
and Protection for Sensitive Wound Areas
Compiled by
Vaseline Gauze Swab Eye Pad
• Soft and Fluffy • Soft Cotton Fibres
Decrease Damage to Wound Tissue
Different Type of Gauzes
• Specialized Contoured Design for Eye Care Improves Patient Comfort and Wear Ability
• Effectively Absorbs Exudates from the Eye
• Ready to use, Sterile Pack is Safe and Convenient
Compiled by
Trach Sponge Cotton Swabs
High Absorbency and Breathability
Soft and Comfortable.
Ease the Pain of Patients
Soft and 100% all Natural
White Fibre
Highly Absorbent
Different Type of Gauzes
Compiled by
Gauze Roll Gauze Bandage
100% Cotton
Available in a Wide Range of Standard Size and Plies
100% Cotton High Breathability
Applicable to Infirmary and First Aid
Used for the Fixing and Holding of Injured Joint or Fractured Part
Soft and Comfortable
Different Type of Gauzes
Compiled by
Gauze Balls• 100% Cotton Gauze Yarn• With or Without X-Ray
Detectable Yam• Combines Superior Quality
with Assured Economy
Different Shape of Gauze Balls
Round gauze ball
Oval gauze ball
Flat gauze ball
Strip form Gauze Ball
Hat form Gauze Ball
Preparation Form
Petal Form
Compiled by
Combine Dressing
• 100% Absorbent Cotton • The Best Design of Increasing
the Liquid Absorption • Keeps the Wound Dry and
Promotes the Wound Healing • High Breathability, Comfortable• Consistent Absorbency
Compiled by
Lap Sponge
• 100% Cotton • Made of the Finest All-Cotton Gauze with Long
Staple Cotton• Sponge are Chlorine-Free for Safety • Prewashed to Help Reduce Lint and Loose
Threads • Each Sponge Features a Cotton Loop for Easy
Location and Retrieval During Surgery
Compiled by
Non Woven Products
Non-Woven Swab Non-Woven Ball
70% Rayon + 30% Polyester
Soft and Highly Absorbent
No Lint
70% Rayon +30% Polyester
Soft, Highly Absorbent
Uniform Weight
No Lint
Compiled by
Products Used in Cosmetic & Hygiene Textiles
Personal Wipes are used for wide applications in wet and dry formats.
This can be made as scented, Antibacterial, biodegradable.
These are used from Restaurant tables to service in Airlines
Compiled by
Production Flow Chart (SMMS)• Non-woven Spunbond Fabric
• The process flow chart for manufacturing non-woven by spun bond technology is shown below.
Compiled by
SMMS Products
• BVB trilaminate structure
• BVB fabric is a trilaminate polypropylene composite material with breathable monolithic film. It is strong with good softness, high breathability, and provides excellent barrier properties.
• The outer layer provides strength
• The middle layer is a responsive, monolithic membrane that provides an impervious barrier and remains breathable at all times.
• The inner layer provides a soft touch to the wearer’s skin
Compiled by
• Drape and gown fabrics• The benefits of our drape and gown fabrics
include:• Customized level of barrier protection (viral,
bacterial and fluid)• Compatibility with most sterilization
processes• Single use: no compromise on quality • Excellent drape ability • Comfort• Virtually lint-free• Compliance with global standards
SMMS Products
Compiled by
• Bed SheetsApplications include: • beauty salons• hospitals• medical practices• professional
SMMS Products
Compiled by
• DepilationMany different kinds of depilatory strips
can be made to meet all needs:• Strips available in the standard size
but can be developed in different sizes to meet your needs
• All of our strips are gentle to the skin
• Compatible with all different kind of wax: sugar, oriental, perfumed, hot, cold etc
• No bleed through• No delamination• No wax residues
SMMS Products
Compiled by
• Facemask coverFacemask inner and outer cover stock is
a lightweight and highly breathable wet laid fabric. It has been designed to be gentle and not to irritate the skin even when worn for long periods of time.
• The benefits of facemask cover stock include Gentle Non-irritant Compatible with printing
processes Easy to process Suitable for thermal bonding /
ultrasonic assembly
SMMS Products
Compiled by
• Infection Prevention• Viral Barrier (BVB) helps
protect against the following infectious diseases
Avian InfluenzaCreutzfeldt Jakobs DiseaseHealthcare Associated Infections Hepatitis HIV and AIDS MRSA
SARS
SMMS Products
Compiled by
• Sterile Barrier Systems • Sterile Barrier Systems
(SBS) are at the forefront of patient safety and the upholding of international guidelines and universal precautions. These fabrics are designed to protect a wide variety of medical devices.
SMMS Products
Compiled by
• Baby Diapers• This is one of the major
application of Non Woven Products.
• India is positioned to be one of the biggest consumer of this product in near future.
SMMS Products
Compiled by
Forward• In Indian Market SMMS Products are in nascent stage
and Major International has already started production in India to give Indian Medical Professionals a truly world class products.
• For the production of Cotton and Fiber related products there is urgent need to upgrade manufacturing facilities to produce products as per International standards.
• Increasing Medical Tourism and World Class Hospitals will further demand Good Quality products.
• There is gap between present available products and requirements of Medical professionals.
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• There is need to understand the requirements of Medical Professionals and develop products as per their need.
• We are ready to work as a Bridge between Medical Industry and Indian Textile Industry for Filling this gap.
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