5
1 HEADQUARTERED IN THE CALIFORNIA CENTRAL VALLEY • WWW.APCCO.NET Compressor Services

Compressor Services - Applied Process Cooling …apcco.net/userfiles/files/Apcco_Compressor_Services(1).pdfCompressor Services. w Providing a comprehensive program for compressor maintenance

Embed Size (px)

Citation preview

1

HEADQUARTERED IN THE CALIFORNIA CENTRAL VALLEY • WWW.APCCO.NET

Compressor Services

w

Providing a comprehensive program for compressor maintenance & repairVIBRATION ANALYSIS PROGRAMThe most cost effective approach to maintaining your compressor. Minimize equipment downtime and maximize your maintenance dollars.

COMPRESSOR REBUILD & EXCHANGEIn-House machine shop with factory trained technicians equipped to handle all machine

sizes quickly and efficiently.

Prefabricated Condenser & PlatformFoster Farms • California

The APCCO Promise

Our mission is to support our customers’ needs for refrigeration solutions, serving them with the same pride, care and concern for quality that they exhibit towards their customers. Continue to build upon an outstanding reputation and the trust of many satisfied customers.Continue to distinguish ourselves with customer satisfaction, honesty and leadership. We believe every one

of our employees help to make APCCO successful.

APCCO is committed to maintaining a character of trust born out of our three core values.

INTEGRITY & ETHICAL PRACTICES

RESPONSIBILITY

HONESTY2 3

CONDITION MONITORINGVibration Analysis (details on page 5)

Oil Analysis

Axial Float Checks

COMPRESSOR INSPECTIONSAdherance to Manufacturer Recommended Guidelines Quarterly, Semi Annual and Annual Inspections

Laser Alignment

Safety Controls Testing

Controls Calibration

REALIZE THE ADDITIONAL BENEFITS WITH

APCCO LUBRICANTS APCCO’s line of refrigeration

lubricants have been specifically

formulated to provide the

highest level of performance and

protection possible.

DON’T WAIT FOR A BREAK DOWN. IMPLEMENT AN EVALUATION

PLAN IN YOUR FACILITYAPCCO is currently monitoring over100 facilities throughout

the Western US. Our in-house team of ASNT Certified Analysts

work with customers to eliminate unplanned equipment failures.

ASNT CERTIFIED ANALYSTS

AVOID LENGTHY DOWNTIME DUE TO UNNECESSARY BEARING FAILURE

EXTEND OVERHAUL INTERVALS

PREVENT CATASTROPHIC FAILURE

ELIMINATE COSTLY REPLACEMENT

REDUCE OVERHAUL COST & TIME

24-HOUR SERVICE HOTLINE

APCCO I.C.E. ProgramThe Inclusive Compressor Evaluation program is the most effective approach to compressor maintenance.

Vibration Analysis Prevent costly break downs with predictive maintenance

APCCO I.C.E INTEGRATES PREDICTIVE AND PREVENTATIVE MAINTENANCE

MINIMIZE DOWN TIME, EMERGENCY REPAIRS AND SERVICE COSTS WITH OUR COMPREHENSIVE COMPRESSOR CARE PROGRAM NOW AVAILABLE.

ASK YOUR APCCO REPRESENTATIVE TODAY

Keep your cool with the APCCO I.C.E. Program ASK YOUR APCCO REPRESENTATIVE ABOUT A CUSTOMIZED I.C.E. PROGRAM

START MAXIMIZING YOUR MAINTENANCE DOLLARS NOW!

Vibration Survey Problem Detail

Page 1

Area: Customer, Fresno, CA.

Equipment: #10, FES Model 315X, S/N 000

Urgency:

Serious Severity: High Alarm Title: Bearing Fault, Compressor, Screw, C2

Survey: 16-October-12

Certainty: 4

Analyst: Jerome Murray

Fault:

BPFI Bearing Fault

Explanation: The thrust bearing fundamental defect frequency BPFI “Ball Pass Frequency Inner Race” and its harmonics with rotating speed sidebands are appearing in the spectrum. Impacting can be seen in the time waveform. This is an indication the inner race of the thrust bearing contains spalls. Presently the thrust bearing is in stage 4 of the 4-part bearing failure scenario.

Recommendation: Schedule the compressor for rebuild at your first opportunity.

Vibration Survey Points Spectrum

HDN 315 - C2 Comp Outboard - Vertical - Vel Spec 300000 CPM10/16/2012 12:33:01 PM

CPM0 50,000 100,000 150,000 200,000 250,000 300,000

in/s

0-p

k

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08 O/All 0.218 in/s 0-pk

10/16/2012 12:33:01 PM O/All 0.218 in/s 0-pk 3560.771 RPM

Subs

ynch

rono

us th

ru 1

X R

PM1.

5X -

2.0X

RPM

2.5X

- 3.

0X R

PM

Dan

ger:

Fund

amen

tal B

earin

g D

efec

t Fr

Dan

ger:

Low

er H

arm

onic

Bea

ring

Freq

ue

Dan

ger:

Hig

her H

arm

onic

Bea

ring

Fr

Ove

rallDanger: 50-84X RPM

Pow

er (i

n/s

0-pk

)

0.65

0

7313

BE

AP

BP

FI -0

.93%

7313

BE

AP

BP

FI -0

.93%

7313

BE

AP

BP

FI -0

.93%

7313

BE

AP

BP

FI -0

.93%

7313

BE

AP

BP

FI -0

.93%

7313

BE

AP

BP

FI -0

.93%

7313

BE

AP

BP

FI -0

.93%

7313

BE

AP

BP

FI -0

.93%

7313

BE

AP

BP

FI -0

.93%

7313

BE

AP

BP

FI -0

.93%

7313

BE

AP

BP

FI -0

.93%

Easy to understand

reporting means you’ll

know the health of your

machine at a glance.

4 5

Actual stage 4 bearing defects indicated in the report (at right)

are pictured below.

Compressor Rebuild & Exchange ServicesScrew Compressors • Reciprocating CompressorsRotary Vane Compressors • Vacuum Pumps

APCCO REBUILDS A VARIETY OF COMPRESSORS FROM INDUSTRY LEADING MANUFACTURERS

• COMPRESSOR REBUILDS INCLUDE COMPLIMENTARY BASELINE VIBRATION

• TECHNICIANS ARE FACTORY CERTIFIED AND TRAINED

• REMANUFACTURED COMPRESSORS IN STOCK FOR YOUR CONVENIENCE

• DETAILED REPORT WITH ALL COMPRESSOR REBUILDS. REPORT INCLUDES FULL COLOR PICTURES OF REBUILD

• DYNAMIC BALANCING OF ROTORS

• EMERGENCY TURNAROUND

• WE USE QUALITY OEM PARTS

• IN-HOUSE MACHINE SHOP

• LARGE PARTS INVENTORY STOCKED IN OUR MODESTO FACILITY Convenient, local inventory means quick parts delivery and less down time for our customers

• IN-STOCK NEW & REMANUFACTURED VACUUM PUMPS

• REMANUFACTURED AMMONIA COMPRESSORS IN-STOCK

• APCCO CARRIES B3000 CARBON FIBER BLADES (shown above) • Blades last 3-5 times longer that phenolic or Kevlar blades • Extend overall life of the compressor • Guaranteed to never cause a catastrophic cylinder failure • Reduce oil consumption

• ANNUAL TRAINING SEMINARS

®

ASK ABOUT THE APCCO PREMIUM WARRANTY FOR CUSTOMERS WITH AN APCCO I.C.E. PROGRAM

B3000 carbon fiber bladeslast 3-5 times longer

EXCLUSIVE FACTORY AUTHORIZED SERVICE CENTER You’ll have confidence in our service. APCCO is the only FLS factory authorized service center

in the Western United States serving the refrigeration and vacuum cooling industries. Our certified technicians use only quality factory OEM parts for service and rebuilds.

6 7

MODESTO HEADQUARTERS

4812 Enterprise WayModesto, CA 95356Tel: (209) 578-1000Fax: (209) 578-1021

SANGER OFFICE

1145 Annadale AvenueSanger, CA 93657

Tel: (559) 875-7720Fax: (559) 875-0170

24 HOUR EMERGENCY SERVICE

(877) 231-6406

SERVICE DEPARTMENT

t: (877) 231-6406 Ext. 1f: (209) 545-1660

REDWOOD CITY OFFICE

555 Price AvenueRedwood City, CA 94063t: (650) 595-0665f: (650) 595-0994

WINDSOR OFFICE

7794 Bell RoadWindsor, CA 95492t: (707) 433-9471f: (707)-433-1310

PARTS DEPARTMENT

t: (559)-875-7720

REBUILD AND VIBRATION

t: (209) 578-1000 Ext. 122

8

CONTACT THE APCCO SERVICE DEPARTMENT ABOUT OUR OTHER VALUABLE SERVICES

Preventative Maintenance Programs • Compressor Rebuilds to include Screw, Rotary Vane and Reciprocating • Vibration Analysis • Oil Analysis • Control Panel Retrofits • Alignments & Start-Ups • Mechanical Integrity Audits • Standard Operating Procedures • Operator Training • Remote Monitoring of Refrig-eration Systems • On-Site Troubleshooting • 24-Hour Emergency Response