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COMPUTER AIDED DESIGN TECHNIQUES IN DATA PROCESSING FOR FINITE ELEMENT ANALYSIS by FIROOZ-GHASSEMI BSc(Eng), DIC, MSc(Eng) JULY 1978 A thesis submitted for the degree of Doctor of Philosophy of the University of London and for the Diploma of Imperial College Mechanical Engineering Department Imperial College of Science and Technology London SW7

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Page 1: COMPUTER AIDED DESIGN TECHNIQUES IN DATA PROCESSING FOR FINITE ELEMENT ANALYSIS … · 2015. 5. 22. · COMPUTER AIDED DESIGN TECHNIQUES IN DATA PROCESSING FOR FINITE ELEMENT ANALYSIS

COMPUTER AIDED DESIGN TECHNIQUES

IN DATA PROCESSING

FOR FINITE ELEMENT ANALYSIS

by

FIROOZ-GHASSEMI BSc(Eng), DIC, MSc(Eng)

JULY 1978

A thesis submitted for the degree of

Doctor of Philosophy of the University of London

and for the Diploma of Imperial College

Mechanical Engineering Department

Imperial College of Science and Technology

London SW7

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CONTENTS

Page

ABSTRACT

CHAPTER 1 - INTRODUCTION

1.1 The Use of Finite Element Method in Engineering 1

1.2 The Use of Computer Aided Design Techniques in Data Processing for Finite Element Programs and Comparison with Existing Data Processing Techniques

3

CHAPTER 2 - INTRODUCTION TO THE CADMAC,11 SYSTEM AND ITS COMPONENTS

2.1 Hardware 11

2.2 Software Design for GFEMGS (a General Finite Element Mesh Generating System 13

2.2.1 Summary of GFEMGS Facilities 14

2.2.2 GFEMGS System Command Menu 19

CHAPTER 3 - AUTOMATIC MESH GENERATION FOR TWO-DIMENSIONAL AND AXISYMMETRIC SHAPES

3.1 Technique 23

3.2 Automatic Generation of Meshes inside one Quadri- lateral using Triangular or Quadrangular Elements 23

3.3 Combination of Quadrilaterals 34

3.4 Data Storage 36

3.4.1 Topological Description 36

3.4.1.1 Deleting Files (overlay CLRFIL) 38

3.4.1.2 Joining Files (overlay JOIN) 38

3.4.1.3 Transferring Files (overlay PRINT) 39

3.4.2 Data Structure for Picture Construction 40

3.4.3 File Management 42

3.4.4 Input and Output of Workspace (overlays READ and SAVE) 43

3.4.5 Displaying the Workspace (overlay DISALL) 44

3.5 Concentrating Meshes (overlay MESHCN) 45

3.6 Disk or Plate with Holes (overlay MEDISK) 47

3.7 Element Connections (overlay TOPO) 49

3.8 Higher-Order and Isoparametric Elements (overlay HIELEM and ISOPEL 53

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CHAPTER 4 - INTERACTIVE FINITE ELEMENT MESH EDITING

4.1 Introduction 78

4.2 Adding Elements (overlay ADDELM) 78

4.3 Deleting Elements (overlay DELELM) 87

4.4 Adjusting the Nodes by continuous Movement (overlay MOVEND) 88

4.5 To Move, Scale and Rotate a Mesh (overlay MEROT) 89

4.6 Line Editor (overlay DELLIN and DELCN) 96

4.7 Macro Editor for Macro Files (overlays MACCLR and MACFIL) 97

4.8 Line Division, Extension and Intersection (overlay DIVIDE) 98

4.9 Checking Data Graphically 99

4.9.1 Checking Element Connections, Nodal Point Coodinates and Finding the Obtuse-Angled Elements (overlay CHECK) 100

4.9.2 Checking Element and Node Numbering Sequences (overlays NUM and NODE) 102

4.10 Load Conditions (overlay PRSELM) 103

4.10.1 Boundary Conditions (overlay BONDRY) 104

4.11 Plotting the Workspace on a Flat-Bed Plotter (overlay DISPLT and PLTNUM) 106

CHAPTER 5 - BANDWIDTH REDUCTION BY AUTOMATIC RENUMBERING OF THE NODAL POINTS

5.1 Introduction 112

5.2 General Pattern for the Stiffness Matrix (overlay MATRIX) 113

5.3 Algorithm for Bandwidth Reduction 114

5.3.1 Previous Renumbering Algorithms 114

5.3.2 New Technique (overlay OPBAND) 116

CHAPTER 6 - AUTOMATIC MESH GENERATION FOR THREE-DIMENSIONAL STRUCTURES

6.1 Introduction ' 129

6.2 Technique 129

6.3 Nodal Point Coordinates (overlay ST3D) 131

6.4 Element Connections (overlay ST3DEL) 132

6.5 Picture Construction for Three-dimensional Structures (overlay DOUBLE) 133

6.6 Joy-Stick Function 135

6.7 Three-Dimensional Mesh Editing (overlay ADD3D) 136

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CHAPTER 7 - FINITE ELEMENT SOLUTION AND RESULT PRESENTATION

7.1 Introduction 154

7.2 Data Structure for the ASKA Program 155

7.3 ASKA Processors 156

7.3.1 Description of Thick Cylinder Test Model 158

7.3.2 Comparison of the Results obtained from ASKA with Stresses obtained from Lame Equations for a Thick Cylinder 158

7.4 Result Presentation 161

7.4.1 Introduction 161

7.4.2 Result Preparation from the ASKA Program 161

7.4.3 Scaled Principal Stresses in Terms of Arrows (overlays RRZZ and TTRZ) 164

7.4.4 Oblique View of Surface (overlay OBLIQ) 165

7.4.5 Contour Maps 166

7.4.6 Shading 169

7.4.7 Rastor Scan Display and Colour Jet Plotters 170

7.4.8 Deflections (overlay DEFORM) .171

7.5 Failure Position (overlay MAXTT) 172

CHAPTER 8 -, APPLICATION OF GFEMGS TO A NUCLEAR REACTOR STANDPIPE AND A SHRINK RING FOR A HIGH PRESSURE VESSEL

8.1 Introduction 175

8.2 Nuclear Reactor Standpipe 175

8.3 Case Study 177

8.4 Data Preparation for the Standpipe 179

8.5 Processing Time 181

8.6 Result Presentation for Standpipe 182

8.7 Shrink Ring for a High Pressure Vessel 183

CONCLUSIONS 212

ACKNOWLEDGEMENTS 2.15

REFERENCES 2.16

APPENDIX A - SOFTWARE FOR FLAT-•BED PLOTTER

A-1 Flat-Bed Plotter 219

A-2 Software to Control the Plotter 220

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A-3 Software Description 220

A-3-1 Overlay DISPLT 220

A-3-2 Subroutine PLOTDC(X,Y,IPEN) 221

A-3-3 Subroutine RASMCIPEN,IXSN,IYSN,IG,IET) 221

APPENDIX B - FAST DRAWING CIRCLE ON DC PLOTTER

B-1

Introduction 225

B-2 Circle Diameter Restriction 227

APPENDIX C - BUTTON CONTROL 229

APPENDIX D - OPERATING PROCEDURES

D-1 System Initialisation 230

D-2 Graphic Input 232

D-2-1 Line Mode 232

D-2-2 Windowing 232

D-2-3 Control 90° Mode 233

D-2-4 Find Facility 233

D-2-5 Drive Mode 233

D-2-6 Continuous Digitising 234

D-3 Setting up the Working Parameters 234

D-4 Display Workspace 236

D-5 Saving and Recovering Workspace 238

D-6 Line Editor 239

D-7 Macro File and Macro Editor 240

D-8 Plotting 241

D-9 Generation of the Mesh for any Quadrilateral (2D Mesh)

241

D-10 Generation of a 3D Mesh 244

D-10-1 Construction of the Picture of a Three-Dimensional Mesh 245

D-10-2 Store the Coordinates of the 3D Mesh in a Permanent File 245

D-10-3 Generation of the Element Connection for Three. Dimensional Meshes 246

D-10-4 Adding Three-Dimensional Elements 247

D-11 Transfer of Data from PDP to CDC Computers 248

D-11-1 Using Magnetic Tape 248

D-11-2 Using Paper Tape 249

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APPENDIX E - PROGRAM LISTING

Page

Separate book

(May be obtained from Dr. Besant at Imperial College.)

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ABSTRACT

This thesis describes the work carried out in the design and

implementation of a general computer graphics system for data preparation

and presentation for finite element analysis. An important stage in

using the finite element method for analysis is the large amount of work

involved in the preparation of an idealization of a structure in element

form which is both time consuming and costly. Furthermore, the analysis

of the voluminous results produced by the finite element analysis can be

difficult due to the time needed to interpret the printed output.

A new system (GFEMGS) has been devised for generating finite element

meshes and presenting results which is based on a mini-computer with

graphic facilities forming a CAD workstation. The software controlling

the workstation is arranged so that the designer becomes the focal point

of the system with the ability to interact with the standard CAD processes

existing on the mini-computer. The important aim of the GFEMGS was to

make it as simple as possible in operating procedures and future modifi-

cation. The system is capable of generating uniform and non-uniform

element meshes for any two dimensional and axisymmetric shape by using

a series of quadrilaterals, each quadrilateral being automatically

divided into a number of particular elements such as elements with 3, 4,

6, 8 or 9 nodes. Meshes can be automatically generated by the system for

any disk or plate with or without holes. The user may interact with the

system and manually add in the additional elements, delete the unnecessary

elements or change the position of each element to a better location

using the graphics facilities. The numerical data may be checked

graphically and the user is always guided via the storage tube or on the

keyboard, through the sequence of operations he has to perform for any

particular program, or about any error which may have occurred in the

system. Meshes which have previously been generated may be automatically

renumbered to reduce the bandwidth in the stiffness matrix to a minimum.

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A new technique for bandwidth reduction is presented by the author. The

system is also capable of dealing with three-dimensional shapes by using

a 212-D technique for generating a three-dimensional matrix. The result

of the analysis will be displayed on the storage tube in terms of

vectors, contour maps or oblique views of the surface. The results can

be examined on the display and windowed to expose the required detail.

Nodal point deflections may also be displayed in exaggerated form if

desired. The system is at the present running as a pre-processor and

post-processor to the finite element program ASKA. However, the data

processor system can quite well be used with other finite element pro-

grams such as ASAS and NASTRAN. This system has been successfully tested

on a number of particular applications, expecially on a stand-pipe on a

fuel changing machine used for changing fuel elements in a gas-cooled

reactor. The work described in the thesis was carried out entirely by

the author during a period of three years.

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CHAPTER 1

INTRODUCTION

1.1 THE USE OF THE FINITE ELEMENT .METHOD IN ENGINEERING

Finite element techniques have become increasingly important in

the last 14 years for carrying out stress and displacement analysis in

a solid component, e.g. pressure and velocities in the flow of a fluid,

temperature distribution in a cooled rotor blade or finding the natural

frequencies and mode shape of a structure (e.g. free vibration mode

shapes and frequencies of a earth dam or cross-country car with passengers

on rough ground).

Many particular problems (e.g. stress analysis) are extremely

difficult or impossible to solve by conventional analytical methods.

Such methods involve finding a mathematical equation which defines the

required variables. It is therefore necessary to resort to numerical

techniques, using a computer to solve such problems. A typical technique

used to solve these complex engineering problem is finite element method.

The finite element method has drastically cut the time required

for accurate analysis and has given rise to a tremendous increase in

scope for the designer of complex structures. The technique is a general-

isation of standard structural analysis procedures. It permits their

extension, so that displacements and stresses can be calculated in two-

and three-dimensional structures by the same techniques used for ordinary

frame structures. The basic concept is that every structure, solid or

fluid continua, may be considered to be an assembly of individual

structural components or elements interconnected at a finite number of

points. It is the finite character of the structural connections which

makes possible a solution by simultaneous algebraic equations and which

distinguishes a structural system from a problem in continuum mechanics.

1

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It must be realised that the approximation involved in the use of

the method is essentially physical. The assembly of elements is sub-

stituted for the continuum.

There need be no mathemetical approximation in the solution of the

substitute system. This is an important difference between finite

element and finite difference methods.

Finite element methods are also widely used in mechanical engineering,

particularly for the analysis of stress in solid components. Their success

has been such that experimental methods involving brittle coatings,

strain gauges or photoelastic effects are to some extent obsolete. Problems

in fluid mechanics and heat transfer are, however, much less commonly

solved by finite element methods. One possible reason for this is that

such problems are made difficult not so much by geometric complexities

as by the nature of the physical processes involved. One of the main

attractions of finite element methods is the ease with which they can

be applied to problems involving geometrically complicated systems. The

price that must be paid for flexibility and simplicity of individual

elements is in the amount of numerical computation required. Very large

sets of simultaneous algebraic equations have to be solved, and this can

only be done economically with the aid of digital computers. Finite

element analysis based on sophisticated computer programs has become an

effective and widely used design technique in most areas of structural

engineering. There are approximately 450 finite element analysis

programs which are listed in a survey reference produced by the

University of Linkoping in Sweden(1,2).

Some typical examples of these

programs which are in worldwide use are as follows:-

ASKA(3) - developed at the Institute for Statics and Dynamics of Aero-

space Structures (ISD) under the direction of Professor John H. Argyris.

NASTRAN(4)

- NASA STructural ANalysis, developed in America for the

American aerospace industry.

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3

ASAS(5) - developed by Atkins Research and Development.

ISTRAN/S(6) - static, free vibration, buckling and large deflection

analysis, developed in Harima Heavy Industries.

These are large well-organized analysis systems designed to solve

particular types of problems. They are very successful at doing this

and have proved, by their popularity, to be very useful analysis tools.

The input to these large general systems tends to be cumbersome

requiring a steering program, specification of overlay structures and

numerical data. To specify the overlay structures and writing the

steering program are always made very easy by reading the relative

training or user manuals. Most of the finite element analysis programs

do not provide any facilities for generating the numerical data, such

as geometric idealization, topological descriptions, material properties,

loading and boundary conditions. From a survey of users of finite element

carried out, it was established that, typically, 70% of the time for a

given finite element analysis activity is spent on data preparation, 10%

for the analysis and 20% for post-processing and final design. Therefore,

a strong need for effective graphics input systems exists. The system

must enable the users to generate data for finite element analysis with

minimal effort, very accurately and more economically. It should be

easy to learn and use, also be able to handle all present and foreseeable

future modelling requirements, and it should interface to all the finite

element analysis programs used; in other words, a general purpose

modelling is required.

1.2 THE USE OF COMPUTER AIDED DESIGN TECHNIQUES IN DATA PROCESSING

FOR FINITE ELEMENT PROGRAMS AND COMPARISON WITH EXISTING DATA PROCESSING

TECHNIQUES

It is stated in Section 1.1 that the user of finite elements has

to divide the physical systems, such as structures, into a number of

elements and translate the graphic finite element data, which is normally

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presented in the form of drawings into numerical data. The divisions

of the structure are critical and should be carried out by the engineer

as this approximation is likely to be the most important source of

error in the analysis.

Using all finite element programs involves a great deal of time

generating the numerical data such as nodal point coordinates, element

connections, etc., by the users.

There are a number of different ways used to generate the numerical

data for finite element programs:

(a) Entirely by hand. This is very tedious for large and complicated

regions, it involves manually creating a mesh of elements and nodes for

a given structural component and measuring the coordinates of each nodal

point by hand. Also providing a finer mesh for the regions of maximum

stress than unstressed regions to obtain acceptable overall accuracy.

The coordinates of the mesh points must then be read off and fed into

the computer. This involves a great deal of time punching the nodal

point coordinates ftielement connections or other numerical data. This

is another important source of error in the analysis. So, in some

problems, where the number of nodal points is very large, the user must

spend many hours checking and rechecking data by tedious graphical

methods. For example, a two-dimensional tanker transverse frame

requires about 4,000 cards of input, and a three-dimensional model of

a limited length of a ship may require 12,000 input cards (data from

Lloyd's Register of Shipping). However, this method was the fundamental

way of data preparation for finite element programs, and because of its

tedious and time-consuming technique, it is not used for, any large or

complex structures. Hand compilation methods are generally impractical

for the modelling of complex structures.

(b) Entirely by the computer (Batch mode processing). This method

of computing is usually used for straightforward computing processes

4

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involving no interaction between the user and the machine. In most

cases users of a finite element program will reach a point where it

becomes desirable to write a program to generate the meshes. The user

must punch the programs, read them into the machine, and, sometime later

receive a print-out or punched card of results which he can use later

on for analysis.

This method of data preparation is normally time-consuming, expen-

sive and error-prone. Batch programs normally incorporate error checking

routines to detect errors in data before too much processing time is

wasted. Even so, the process of submitting a batch job, waiting for

it to be run, receiving the results, tracing the error, correcting it

and re-submitting the job can take hours or even days.

The user of the finite element method usually wants to analyse

various types of structure, with different geometrical shape or different

types of tolerance, so for this purpose, he has to write a special

program to generate the meshes for each particular problem. When the

geometry of the model is very complicated it is extremely difficult to

write the program to generate the meshes. The idea of automatic mesh

generation is not new, there are a number of programs of this kind, but

the use of such programs can prove to be difficult in many instances.

These programs are not capable of handling different element types or

different types of geometry, as each one must be used for a special

problem. There is a limitation on each program, e.g. on the number of

elements or number of nodes. Normally they specify a special

computer type and it is not possible to use them on different computers.

They are not easy to modify except to a very limited extent, and any

significant changes have to be made by their originators. This includes

the addition of new elements and new types of geometry. The results from

these programs may be a g raph or drawing produced by the computer's

graph plotter. This means extra time spent by the user, because plotting

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is very slow compared with displaying the result on a Tektronix screen.

As stated in Section 1.1, one of the main advantages of the finite

element method is the ease with which it can be applied to problems

involving geometrically complicated shapes; the problems for the user

with these geometrically complicated systems come, not frQ-m the

analytical side, but from the data preparation side. Therefore, data

preparation for finite element is very important and a system to generate

the meshes for any geometrically complicated structure will allow use

of finite element methods for complicated structures which would be

nearly impossible without such a system.

(c) Using interactive CAD system. Computer Aided Design is a recent

technique in which man and machine are blended into a problem-solving

team, intimately coupling the best characteristics of each, so that this

team works better than either alone, and offering the possibility for

integrated team work using a multi-discipline approach.

This definition implies that CAD is not designed by computer, nor

is it designed by man with the computer's aid. It is, in fact, designed

by both computer and man, each exercising their respective talents to

form an effective designing force. This means that in an ideal CAD

system no effort should be expended in getting a computer to do that

which a man could do as efficiently, and vice versa ().

A new system has been developed by the author for generating

finite element meshes, and presenting the results using interactive

graphics which is based on a mini-computer CAD system. In an inter-

active CAD system there is a requirement for direct communication between

user and computer. Batch computing is therefore not possible and the

user must be connected to the computer via a teletype terminal or a

similar device. The cost of using online interactive graphics terminals,

because of constant connection to the host computer, is very high, and

also the cost of using a large computer for interactive graphic CAD work

6

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is very high and may not be justified by increased efficiency. However,

as a large amount of the work involved is graphic, there is no real

need for the power of a large computer in data processing. In recent

years the so-called "mini"-computers have become more powerful and less

expensive. So, for reasons of economy and convenience, it was decided

to use a mini-computer as a CAD workstation with which is included a

digitising table, Tektronix storage tube, flat bed plotter, magnetic

tape, keyboard and a high-speed line printer. The CAD system is used

as a pre-processor, allowing the preparation and editing of graphical

and non-graphical data. After being fully checked, the data is trans-

mitted for processing in the main frame (e.g. CDC or IBM computers).

Also the CAD system is used as a post-processor for displaying the

results from the large computer where the large finite element programs

are usually executed.

Using a CAD system in data processing for finite element programs has

the considerable advantage that the chance of error is greatly reduced

due to the smaller amount of manually prepared data involved. Finite

element programs are expensive to run, and it is essential therefore,

that all the data is thoroughly checked before the analysis is allowed

to proceed. A break is, therefore, made after data generation to allow

time for examination of the data and elimination of errors. The

opportunity may be taken at this point to incorporate additional data

or commands which could not be generated, or to refine parts of the mesh

which would be difficult to generate automatically. As the system is

interactive, the user is able to change meshes instantaneously to arrive

at the best mesh arrangement to suit a particular problem by adding or

deleting elements.

Using interactive graphics could play a major role in the checking

process, since immediate error correction and refinement of the ideal-

isation is possible. Interactive graphics systems have a considerable

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advantage because the user is able to see the element connections and

position of each element directly on a display as element generation is

in progress.

By using the very fast-speed display of most graphical output

devices and the very quick reactions of the human eye, it is possible

to provide the user with an insight into the processes of the computer.

The visual display unit interfaced to a computer provides a direct means

of visualising the result of any computation. Also this allows the user

to make decisions very quickly on-line, as the user will always be

guided by instructions via the storage tube through the sequence of

operations he has to perform for any particular program. Another

advantage of using the digitising table and digitising pencil is that

the data input to any program becomes very quick and efficient, e.g, by

digitising the structure on the digitising table. Also the user is able

to communicate with a set of data directly from the digitising table with

the aid of the digitising pencil, for any future modification. For

example, the nodes of an element can be moved to a better position,

or special elements can be deleted or new ones created. The buttons

on the digitising pencil may be used to input data to the programs or

to allow the program execution to jump from one section to another.

The hardware and software of the CAD system will be described later,

in Chapter 2.

Another advantage of using interactive graphics in data processing

for the finite element program is in the presentation of the results.

The majority of the famous finite element programs will print the results

in numerical form. This means that one of the major practical problems

of the finite element method is the voluminous output produced by the

analysis and the time needed to interpret the printer output. Use of

interactive graphics based on a Tektronix storage tube display or

employing an automatic plotter as a means of displaying the results

8

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alleviates this difficulty to a great extent. The results can be dis-

played in several ways, for example:-

1. Scaled principal stress vectors in appropriate directions for each

node.

2. Displaying the stresses in the form of oblique surfaces in 3D shape

where the z coordinate of each node will coincide to its principle

stresses.

3. Contours of stress levels.

4. Automatic plotting of deflections.

5. Dynamic responses, temperature distribution, etc.

These pictures will be the most helpful tool for a designer.

Graphical presentation of results on the visual display unit (VDU) is a

very fast method of analysing e.g. stresses and deflections, and allows

the user to identify stress concentrations with ease or to check the

stresses easily against standard criteria such as permissible stress

levels and buckling of safety.

Visualisation of some three-dimensional meshes, and stress dist-

ribution is achieved with the aid of an overlay JOYSTICK which enables

the user to rotate the mesh in three-dimensions and view it from any

direction. This would take hours in a non-interactive system such as

batch mode processing.

The present data processing system is based on a new independent

mesh generation technique using a low cost CAD interactive graphics

system. The system is at the present running as a pre-processor and

post-processor to the finite element program ASKA. This system has

been successfully tested in the Mechanical Engineering Department of

Imperial College of Science and Technology, for a large number of ,

problems; these include: nuclear reactor stand-pipe, pressure case and

drop load case, pressure vessel; threads of a pressure vessel closer

with different tolerances on its threads; designing a shrinking ring for

9

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a high pressure vessel. The use of the system can substantially reduce

time and costs, in addition to increasing productivity. However, the

data preparation and data presentation system can quite well be used

with other finite element programs such as NASTRAN, ASAS, etc.

10

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CHAPTER 2

INTRODUCTION TO THE CADMAC-11 SYSTEM AND ITS COMPONENTS

2.1 HARDWARE

CADMAC-11 is a low-cost fully interactive computer aided design

system built around a mini-computer. The system was developed for

those users who require more computing power and greater flexibility

than is offered by the standard CADMAC system(8)

.

The CADMAC-11 system comprises:-

1. Digital Equipment Corporation's PDP 11/45 mini-computer of 24K,

16 bit word core capacity, that is expandible up to 124 kilowords.

The computer has two variable disk drives, each of 1.2 million word

capacity. Each user is able to maintain security over his own data and

programs by removing his disk after use. The computer is interfaced

to the peripheral devices via a CAMAC(9) module.

CAMAC provides a common standard interface (the CAMAC dataway)

into which hardware handling modules can be plugged. An interfacing

module, the CAMAC dataway controller, links CAMAC to the computer.

This dataway controller must be designed for the computer being used,

but the hardware handling modules are all independent. These modules

and the controller, in the form of printed circuit boards, are plugged

into a CAMAC crate, which normally has space for 24 boards. Using a

CAMAC interface offers great flexibility and will permit expansion of

the system at a minimal cost,

Modules are present in the system to interface the digitising

table, Tektronix 611 storage tube, Line printer, and DC flat-bed plotter.

2. Digitising/plotting table. The table consists of two surfaces, one

beneath the other. The top surface is of toughened glass and is the

input digitising surface. Beneath this surface is a mechanism consisting

of a carriage containing sensing coils, running in the Y direction, on

11

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top of a gantry moving in the X direction. X and Y positional measure-

ment is effected by two moire fringe shaft encoders driven via stainless

steel wires attached to the gantry and carriage, which in turn are

driven via toothed rubber belts or wire by servo motors. The digitising

pen consists of a coil through which a 400 Hz current is passed. The

magnetic field set up by the digitising pen is sensed by the coils on

the carriage and a signal is passed via a feedback network to the servo

motors causing positioning of the carriage directly beneath the 'pen'.

The digitising pen normally contains up to eight buttons and when one or

a sequence of buttons is pressed a command is executed by the computer.

On the table there is a reserved area, known as the menu, which is

divided into a number of squares. Each square is identified by a

name or a number. A point digitised within any one of these squares

causes a routine to be loaded and executed within the computer

(overlay system()).

3. Tektronix 611 storage tube. It has a display area of 21 x 16.2 cm

containing approximately 1,000 units along the horizontal axis and

800 along the vertical. The origin, i.e. the coordinate position

(0,0) is located on the bottom left hand corner of the screen. The

position of the display beam will be controlled by sending the (X,Y)

values of the lines (start and end coordinates) and an ICODE which

defines the condition of the beam (on or off). Subsequently the

vector generator produces increment or decrement pulses for the display

drive at a suitable rate to produce a straight line.

4. Flat-bed plotter. The flat-bed plotter was designed and built at

Imperial College. The plotter is driven by DC printed armature motors

via a stereo power amplifier. The device uses a current division method

to determine the coordinates of thepenposition. The pen is wired to a

control box to inject a current at the point of contact on a special

conductive surface. This allows very accurate positioning with a

12

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resolution of approximately 10 bits which is comparable with the screen.

The performance is excellent with no noise problems. The paper is held

on the plotter surface with the aid of an air suction pump. It has a

maximum speed of 15-20 inches per second and three different modes of

plotting: smooth acceleration at the start, steady rate and smooth

deceleration at the end of a line without producing overshoot or

'kinks'. The software for the plotter was developed by the author for

background plotting (see Appendix A).

5. Kennedy seven track magnetic tape, LA 30 DEC writer 15/30 characters

per second, paper tape reader/punch and line printer model 6330 (150

characters per second) by Data Recording Instrument Company Ltd., are

the other CADMAC-11 components.

Figure 1 shows a typical CADMAC-11 system.

2.2 SOFTWARE DESIGN FOR GFEMGS (A GENERAL FINITE ELEMENT MESH

GENERATING SYSTEM)

As discussed in Section 1.2, using a CAD system in data processing

for finite element programs has considerable advantages over conventional

methods. Therefore, the aim of the GFEMGS system was to develop a new

low-cost CAD system to generate the numerical data for finite element

programs and graphically present the results. The system must be very

simple in operation, guide the user via instructions on the VDU or key-

board, print out the error messages and show the correct method of

operation. The system also must be able to run as a pre-processor and

post-processor to the finite element ASKA program and be able to be

used in conjunction with other finite element programs with slight

modification. The GFEMGS must provide meshes for any two-dimensional

axisymmetric and three-dimensional shapes using the CAD system. As

its operation procedures will be very simple, anyone should be able to

use the system after a few hours of training. The software for GFEMGS

13

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must be designed and developed in such a way that it is very easy to

understand and it is possible to add continually to the power of the

system without causing old versions of any module to become incompatible.

The GFEMGS was developed by the author at Imperial College for use in

design, research, teaching and development work.

2.2.1 Summary of GFEMGS Facilities

GFEMGS operates under the standard PDP 11/45 disk operating

system, known as DOS-BATCH (Disk Operating 5ystem) version 8 or 10,

which was supplied by DEC. The system possesses a FORTRAN compiler

and the assembly language of the PDP 11 is MACRO 11. The system

software is written in FORTRAN IV, but certain subroutines or overlays ,

necessarily had to be written in assembler code to handle the basic

input/output facilities for filing, digitising, plotting and displaying.

The 24K words of the core are split into various parts. 4K are

used by the operating system monitor which contains the trap vectors,

system communication words, interrupt vectors, DOS-BATCH input/output

handlers, buffer space, system stack area and a small resident area

which contains the resident common, resident main program and resident

subroutine. The remaining 20K words are available for overlaying and

contain overlay common, overlay main and overlay subroutines. The

resident area was kept as small as possible in order to allow the maximum

amount of space for overlays.

The overlaying system is very fast and independent compared with

the system provided by DOS-BATCH. The load module of each overlay is

assigned an overlay number and is written into a contiguous random

access file CADMAC.OVL, on one of the two system disks. At the front

of CADMAC.OVL is a directory containing each overlay name, number, start

record and length that has been written into CADMAC.OVL. When GFEMGS

is run, the directory, excluding the overlay names, is read into the

resident core area. The overlays are called into the core by their

14

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relative numbers. The overlay system was developed at Imperial College

by Hamlyn(7)

The digitising table is split into two areas, a digitising surface

and a menu area. When the digitising pencil is pressed over a function

square on the menu the relevant overlay is loaded into the core. When

the pen is pressed over the digitising surface, the coordinates of this

point are logged and used as required. The system incorporates

facilities for constructing three-dimensional data by digitising from

two-dimensional representations of an object. The file structure used

in the system provides the links required between input data, displayed

data and stored data.

At all times the movement of the digitising pen on the digitiser

is mirrored on the storage tube by a non-stored cross-hair and whenever

a coordinate is digitised on the table the software will produce its

coordinates. These coordinates will be used as data input to the main

mesh generation program. Other facilities provided by the system to

enable basic data input are FIND, DRIVE and CONTROL 90 mode. All modes

remain in effect until they are discarded or a new mode is reselected.

In FIND mode when a point is digitised, which is within a given

tolerance of a point previously entered in the data file, then the

coordinates of this previously entered point are returned. This ensures

accurate location of data points. Line division, extension and inter-

sections are the other facilities provided by the system.

If two points are digitised on the table one after another, they

will be joined by a line on the VDU (Visual Display Unit). This line

can be one of the following: continuous line (visible or unvisible) or

dashed line depending on which button has been pressed on the digitising

pencil.

Once DRIVE mode has been entered the user is able to specify

vector increments in X and/or Y coordinates from the last entered point

15

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to produce the next point. This facility was included as it was felt

that there were some situations in which a digitiser is less suitable

for input than purely numerical methods and it seemed a suitable com-

promise to make. CONTROL 90 mode, as it suggests, constrains the user

to imput points which either have the same local X or local Y coordin-

ates of the last point digitised, so the cursor is forced to move only

in the X or Y direction. However, the way points are displayed on the

storage tube and filed is the same whether using DRIVE mode or CONTROL

90 or the ordinary digitising method.

It is also possible to use the continuous digitising methods to

produce an approximation to a curved surface. In this case the user

traces the outline of the curve and data points are stored automatically

by the computer at short intervals along the curve. This is a speedy

way of producing contour and cross-section data, but it is only as

accurate as the user can digitise. In situations where data points are

known at sparse intervals along a required curve, the curve fitting

facility can be utilised. The set of points on the curve are defined

by the user, either by digitising or using DRIVE mode and a cubic spline

is automatically passed through the points which maintain continuity of

curvature and slope at all spans(10). Several geometric entities, such

as circles, arcs, rectangles and polygons exist which require a numer-

ical set of data to define them and therefore program modules have been

added to allow their input in a simple fashion. The GFEMGS has two

different modes of operation: automatic mesh generation and non-

automatic mesh generation mode. In the case of automatic mesh generation

for the two-dimensional and axisymmetric shapes, the meshes can be

generated for a model using a series of quadrilaterals (with sides of

different lengths). Each quadrilateral is automatically divided into

a number of particular elements, such as triangular elements with

three nodes or quadrilateral elements with four nodes. Later

16

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17

on the user is able to transfer automatically these elements to higher

order elements such as triangular elements with six nodes or isopara-

metric triangular elements with parabolic curved edges, or quadrilateral

elements with eight nodes or nine nodes and isoparametric quadrilateral

elements with parabolic curved edges. The GFEMGS enables the designer

to generate meshes within a quadrilateral in such a way that they are

more concentrated on any side or at one point of the model (Section 3.5).

The system can also generate automatically meshes for circular disks

or plates, with or without holes with meshes of varying concentrations.

The GFEMGS has a graphical checking routine to check the coordinates

and element connections, so that any error in the data will be shown to

the user via the storage tube or keyboard, e.g. after generating the

meshes for a structure using a triangular element with three nodes, the

CHECK routine can identify the missing element on the VDU or display

the element with a suspicious shape (e.g. obtuse-angled elements),

therefore the user will be guided through the generated mesh and any

future action will be recommended by the system.

In the case of non-automatic mode GFEMGS provides a facility for

editing the meshes. Adding and deleting elements or adjusting the nodal

point coordinates to a better position are the editing facilities.

Manual input of elements is performed by displaying the model on the

screen and adding each element to the model until the mesh is complete,

e.g. a triangular mesh would be added by digitising two fixed points

using the FIND mode and the third point of the triangle would be moved

by moving the cursor on the digitiser until the desired position is

obtained. To delete each element the user will simply input the nodes

of the element by the FIND mode, subsequently the shape of the element

will be displayed on the VDU and the user will have a choice of deleting

or restarting by pressing a special button on the digitising pencil.

To adjust the nodes, the user will specify the nodes by the FIND

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18

mode and then these nodes will follow the cursor on the VDU until the

desired position is obtained.

The editing facilities of GFEMGS enables the user to generate the

meshes for any complicated two-dimensional shape.

The GFEMGS has an automatic nodal point renumbering routine which

minimises the stiffness matrix bandwidth. The user is able to display

the stiffness matrix directly on the VDU. Subsequently, if the bandwidth

is greater than a permitted value, it is possible to minimise it by

using the GFEMGS automatic renumbering routine. The user is able to

identify the boundary condition for a mesh, directly from the digitiser,

e.g. a node may be suppressed in the X and/or Y and/or Z directions.

The user is able to identify the load conditions from the digitiser.

Once a mesh has been generated, the user may then identify the elements

which will take external forces so that the load conditions can be

applied at the appropriate nodal points. Three-dimensional meshes are

generated by a 21/2 D technique in the present system. Once a mesh has

been generated on a particular plane a second plane may be specified

parallel to the first plane but in any location of space, then the nodal

points from the first plane will be automatically projected onto the

second plane to form a three-dimensional mesh. This process may be

repeated many times and each time it is possible to project one plane

to a smaller or larger plane and the location of each plane varies as

required.

The GFEMGS is able to generate meshes for 3 D shapes using any

of the following elements: pentahedronal elements with six nodes or

pentahedronal macro-elements built of three tetrahedrons; hexahedronal

elements with eight nodes or hexahedronal macro-elements built of six

tetrahedrons; triangular membrane elements in 3-space (three or six

nodes); or quadrilateral plane membrane elements in 3-space (four,

eight or nine nodes).

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The GFEMGS enables the user to display the results from the finite

element program on the VDU such as automatic plotting of deflections,

or scaled principal stress vectors in the appropriate direction for

each node, or displaying the stresses in an oblique form of the

surface where the Z coordinate at each node coincides with its principal

stresses.

The GFEMGS contains the software for plotting the results on a

flat-bed plotter. This software can be easily modified for other types

of plotter.

2.2.2 GFEMGS System Command Menu

The GFEMGS menu consists of a 30 x 10 matrix of two centimetre

squares located on the left hand 20 cm of the digitising table,

beginning 9 ter► up from the table's X axis.

To allow flexibility in the arrangement of commands on the menu

there is a mapping routine which translates the position of a square

on the menu to a position on an abstract software menu. The arrangement

of the software menu is fixed, as its square number is an important

parameter in the execution of many commands. When a menu command is

given, the menu square number is mapped onto the software menu and from

the square number on this menu the menu handler determines which overlay

is to be called to service the command. Each square is identified by

name or number and corresponds to a specific command. A point digitised

within any one of these. squares causes a program to be loaded and

executed within the computer. Figures 1.1 and 1.2 show the GFEMGS

system commands menu.

19

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20

Figure 1.

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21

SCAL MESH

MOVE . MESH X,Y'Z

ROTAT MESH X,Y,Z

DASH LINE --

LINE DIVIS INTER EXTEN

CLEAR MACRO FILES

OPEN CLOSE FILE AS MACRO

DISPLAY STIFF MATRIX

MINIMIS BAND-WIDTH AUTOMAT

SAVE WORK-

MT,DKi SPACE SPACE

INPUT BOUND- ARY. CONDIT

ELEMENT WITH PRESSUF

CHECK ANGLES ELEMEN NUMBER

PRINT ANGLES OF ANY TRIANGL

RECOVER WORK-SPACET MT,DK1

DISPLAY RADIAL AXIAL STRESS

DISPLAY CIRCOM SHEAR STRESS

CALCUL MAX SHEAR STRESS

DISPLAY STRESS IN 3D PICTURE

DISPLAY DEFORM ATION

PROJECT ANY PLANE ADD 3D

--b. DOUBLE X-Y PLANE PROJECT

3D COOR- DINATE FILE

3D ELEMENT CONNECT

PLOT WORKE SPACE

STORE ASCII NODE TO PLOT

ADD ELEMENT TO THE MESH

DELETE ELEMENT FROM MESH

ADJUST NODES OF THE ELEMENT

LINE EDITOR FILE 3

DELETE LINES CONNECT 1 POINT

PLOT FAST CIRCLE V.D.U.

DISPLAY INDIVI- DUAL NODES

DISPLAY ALL THE NODES

PRINT FILES TO ANY DEVICE

JOIN FILES TOGETH

CLEAR FILES

GENERAT MESH FOR ANY QUADRIL

GENERAT CONCEN MESH QUADRIL

GENERAT MESH PART DISK ,

GENERAT ELEMENT CONNECT

.

TRIANGL QUADR- ANGLE

HIGHER :-...p. ISOPARF-METRIC ELEMENT

ORDER ELEMENT

1000

'

100

r

10

41

-1000-100 -10 -1 E ÷i 10 100 moo

-1

-10

• A00

A000

Figure 1-1 GFEMGS System Command Menu

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22

LINE MODE

CIRCLE MODE

RECTAN MODE

I/P ORIGIN

SET SKEW

SET 2

I/P SCALE

0/P SCALE

GRID FACTOR

ALPHA SIZE

INTEN— SITY

LEVEL PEN NUMBER

EYE POSIT

VIEW DIRECT

FOCAL LENGTH

LINE ----

LINE — — —

LINE _._._

LINE — ---

TRAIL ORIGIN

ASS ORIGIN

WORK—tSPACE TO FILE

FILE 1 TO WORV SPACE

ZERO FILE RANDOM

DISPLAY FILE RANDOM

TIDY WORK— SPACE

RECOVEF WORK—SPACE

DISPLA% X—Y VIEW

DISPLA4 Y-2 VIEW

DISPUTI 2—X VIEW

DISPLAsi ALL

VIEW

DISPLAY ISOMT VIEW

DISPLAY 1

DISPLA" 2

DISPLA" 3

ERASE SCREEN

RESET WINDOW

CENTRE ROTAT

CURVE FIT DISPLAY

CURVE FIT STORE

CON-TINUOUS DIGITIS

LINE EDITOR FILE 1

DEBUG FILES 1,2,3

CLEAR WORK- SPACE

JOY-STICKS

Figure 1-2

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CHAPTER 3

AUTOMATIC MESH GENERATION FOR TWO-DIMENSIONAL AND

AXISYMMETRIC SHAPES

3.1 TECHNIQUE

It was stated in Section 2.2.2 that for very complicated shapes

the enclosed area is divided into a number of quadrilaterals (there

may be a large number of combinations in which quadrilaterals can be

generated (Figures 2 and 3)). Each quadrilateral is automatically

divided into a number of particular elements depending on the required

number of nodal points on each side.

Generating meshes for some geometric shapes such as quadrangles

or triangles is simple and so quadrangles and triangles form the basic

element inside each quadrilateral. Later on the user is able to transfer

these elements to higher order elements automatically. The important

problem is that each quadrilateral must be divided automatically into

a number of elements in such a way that the divisions are equal on each

side, as shown in Figure 2. The method of generating meshes for each

quadrilateral with different concentrating meshes on each side will be

discussed later. Meshes for successive quadrilaterals may be generated

using any side of any previously filled quadrilateral.

It is also possible to use any two nodes or one node on one side

of any previous quadrilateral to generate the meshes for the subsequent

quadrilateral (see Section 3.3). Thus it is possible to join a large

quadrilateral to a small quadrilateral with different node numbers on

each side.,

3.2 AUTOMATIC GENERATION OF MESHES INSIDE ONE QUADRILATERAL USING

TRIANGULAR OR QUADRANGULAR ELEMENTS

After dividing the model into a number of quadrilaterals, the

23

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24

program commences generating meshes for each quadrilateral from the

digitising table. The interactive capability of the CAD system is used

whenever possible to guide the user. This is done via messages written

on the display or printer.

There are five possibilities in the shape of a quadrilateral, as

shown in Figure 4.

The overlay MESHGE (menu square 1, overlay 128) was built to

generate meshes for the general case of a quadrilateral with four sides

of different lengths as shown in Figure 4-5 using triangular or quad-

rangular elements.

The only data needed for the program in the first step are coor-

dinates of the four corners of the quadrilateral and the number of

nodal points on each side. The four coordinates can be input to the

program very quickly, accurately and efficiently by digitising or by

using FIND mode (FIND mode will only work in the case of existing data,

i.e. shape of the quadrilateral has been digitised). Digitising these

coordinates can be done in any direction, clockwise or anti-clockwise

by chosing any corner to start. The number of nodal points on each side

will be input by using the pen button on the digitising pencil (Appendix

B). The shape of the quadrilateral which was digitised will be displayed

on the VDU.

The second step in the program is to compute and test the number

of nodes and elements. The maximum number of nodes and elements for

each quadrilateral are dependent on the size of the arrays in the MESHGE

program. It was decided to choose a maximum of 250 nodes and 450

elements for each quadrilateral. These numbers can be expanded easily

by another user but the user must remember that as each overlay must

be built at the bottom address of 40,0008

and the core has a top address

of 137,4608, specifying a larger array than that existing in the MESHGE

program, may make the program too large to fit into the available core.

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The data input by the user will be checked in the program and the user

may be informed about any unacceptable data which may cause an error in

the system, e.g. exceeding the total permitted number of elements or

nodes. To generate the mesh for the quadrilateral shown in Figure 4-5

the program starts by generating meshes for the rectangle of unit width

and unit depth. The coordinates of the nodes are then modified step by

step as shown in Figure 4, to arrive at the general shape shown in

Figure 4-5. If the global coordinates of a typical node shown in

Figure 5-1 are Xi,Yi, then the new values XI,Y1 for the quadrilateral

1 2 3 4, (Figure 5-2) are obtained from the following equations:-

X! = X. * L 1 1 (1)

Y! = (R - X! * tan 13 - X! * tan a) Y. + X! * tan a (2) 1 1 • 1 1

where R and L are the depth and width of the quadrilateral 1 2 3 4, and

a and 0 are the angles of the oblique lines as shown in Figure 5-2

which will be calculated in the program by using the coordinates of the

four corners of the quadrilateral.

Let ix be used to count the nodes from left to right in a

particular horizontal zone and i be used to count such rows from

bottom to top of the mesh, where 1 ‘ ix

nx and 1 4 i 4 n . n

x is y y

defined as the number of nodal points on one side of the quadrilateral

in the X direction and ny is the number of nodal points on the other

side of the quadrilateral in the Y direction. It is assumed that the

mesh has unit overall dimensions on all sides, and the origin of the

global coordinates is set at the bottom left hand corner, then the

global coordinate shown in Figure 5-1 will be(11)

:

ix - 1 i - 1 X Y.

y nx - 1 1 ny - 1

If the order of node numbering is from left to right along horizontal

rows taken in order from bottom to the top, then the number of a typical

node can be obtained from the corresponding values of the counters as

25

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follows:-

i = (iy - 1) * nx + i

x (3)

Therefore the program will first calculate the global coordinates of

each point for quadrilaterals 1 2 3 4, shown in Figure 5-1, then, using

equation (1) and (2) it will calculate the new value X! and Y' for each

nodal point of quadrilaterals 1 2 3 4 as shown in Figure 5-2.

The next step is to modify these coordinates to suit the shape

of quadrilaterals 1 2 3 4 shown in Figure 4-4. The only difference

between the quadrilaterals shown in Figure 4-3 and 4-4 is that the line

3-4 is not vertical anymore, but inclined at an angle y to the vertical.

As is shown in Figure 6, the program has to modify the coordinates of

nodal points which were generated for quadrilaterals 1 2 3 5. All

the nodes on line 1-2 and 2-3 will remain unchanged but the nodes on

line 3-5 will move to line 3-4 by drawing lines horizontal to line

1-4 (or 1-5) and the new position of these nodes will be the inter-

section of these projected lines with line 3-4. Those lines which

connect each new node on line 3-4 with its relative point on line 1-2

will then be divided equally by the number of points on its side, e.g.

line 1-4, A-A', F-F'. These lines will be called connection lines.

To find the new position of each node on line 3-4 it is necessary

to determine the horizontal distance between each new node and the

vertical line 3-5. In Figure 6, SS is the horizontal distance between

point 4 and its old position point 5 (line 3-5 extended), and also SS

can be the horizontal distance between point A and C or F and H. SS is

determined by solving each triangle created between these three points,

one is the node on line 3-5, the other points are the new position on

line 3-4 and the stationary point, point 3; a typical triangle is

shown in Figure 7. SS can be found from solving triangle ABC as follows:-

m = Y3 - Yc

where yc is the Y value of each node on line 3-5 when it was generated

26

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inside the quadrilateral 1 2 3 5.

DB = m * cos y

DC = m * sin y

DA = DC * tan (a + y)

DA = m * sin y * tan (a + y)

AB = DA + DB = m {cos y + sin y * tan (a + y)}

SS = AB * sin y

SS = (y3 - yc) sin y {cos y + sin y * tan (a + y)}

Each new nodal point on line 3-4 has a horizontal distance E from line

1-2 which is given by:-

E = K - SS

where K = x3 - x2

The coordinates (x1,171), (x2,Y2), (x3,Y3), (x4,y4) are known as they

were digitised at the start of the program.

The X and Y coordinate of each node on the connection line will

be obtained from the following equation:-

ix - 1 x7 = x. * E - * E 1 1 nx - 1

yl = yi - 6 * tan a

where 8 = x! - x7 1

Each node number is represented by:-

i = (iy - 1) * n + i

x x

x! and yi are the coordinates of one particular node that has been

generated inside the quadrilateral 1 2 3 5. For example, if ix = 3,

iy = 2 and nx = 5, then I = 8 and x8,4 are the coordinates of node

number 8 in quadrilateral ABCD and x"8 and y"8 will be the new coordinates

of node number 8 in quadrilateral ABCD after modification as shown in

Figure 8.

The last step is to modify these coordinates to suit the general

27

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28

shape of quadrilateral shown in Figure 4-5.

Having the coordinates of nodal points 1, 2, 3, 4 in Figure 9,

the program is able to generate meshes for quadrilateral 1 5 3 4 by

assuming that the point 5 is simply an X shift of node 2 with Y constant.

Nodal points on line 1-4 and 3-4 will remain unchanged. Lines are

drawn horizontal to the X axis from all nodal points on line 1-5 and

5-3 and the intersection of these lines with lines 1-2 and 2-3 res-

pectively will give the new nodal position for quadrilateral 1 2 3 4

as shown in Figure 10.

The only modification will be on the X coordinates, and all Y

coordinates of all nodal points will remain unchanged. Let us choose

a typical row joining node number 11 on line 1-5 to node number 15 on

line 3-4 from quadrilateral 1 5 3 4, as is shown in Figure 9:-

SD = yll * tan e

DI = x15 - SD

The new ae!' coordinate of each node on this row will be obtained from:-1

x"' = SD + DI * n - 1 x

y

i - yl

where ix varies between 1 and nx. This process will be repeated for

each row until the n row has been completed.

The shape of the mesh (element connection) will be displayed on

the VDU. The user will be guided via the storage tube to digitise the

centre of the global coordinates axis, therefore the coordinate of the

nodes will be measured relative to this axis and it will be checked

automatically by the program for any inconvenient data such as negative

coordinates. In such instances the user will be guided via message on

the printer and the program will jump to the previous section allowing

the user to change the position of the axis.

ix - 1

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29

Figure 2

Figure 3

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Y • 2 3

4 1

1 i

yi

Y

3

R

1

Figure 5-1

L

Figure 5-2

30

2

3 2 2

\\\

start

4 1 Figure 4-1

Figure 4-2

Figure 4-3

2

3

Figure 4-4 Figure 4-5

Figure 4

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Figure 6

K

2

R

Y3

1 .4

SS F

Figure 7

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20

32

Figure 8

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33 K

z

L

Figure 9

I

5

Figure 10

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34

3.3 COMBINATION OF QUADRILATERALS

The first important part is to combine quadrilaterals together

to produce a unique mesh. The user is able to create one quadrilateral

by using one, two, three or four sides of the other quadrilaterals. The

important advantage of using a digitising table is that the user may

select any side of the quadrilaterals directly from the digitising

table without any extra work of reading the coordinates and feeding into

the program. The MESHGE program has also the advantage that in combin-

ations of quadrilaterals the length of the connection side of the

joined quadrilaterals need not necessarily be equal to the side of

the existing quadrilateral. Thus it is possible to join a large quad-

rilateral to a small quadrilateral with different node numbers on each

side, as is shown in Figure 11. It is important to know how the nodal

points in one quadrilateral will be numbered before connecting it to

another quadrilateral and after the connections. The way that the program

numbers the nodes in one quadrilateral depends firstly on the direction

of inputting the four boundary points (clockwise or anti-clockwise) and

secondly, on the first node number (after joining to another quadrilateral).

The first node number for a new quadrilateral is equal to the total node

number in the mesh incremented by one. The node numbering sequence will

be in ascending order along a line which is connected between the first

and the last digitised points when four corners of a quadrilateral have

been digitised. This line will be called X line. The user will be guided

as the program displays the X line and the direction of the basic incre-

menting on the VDU. This will help the user to identify the common

nodes between two quadrilaterals. The direction of incrementing will be•

along the X line, always from the first digitised point towards the last

digitised point. There will be eight different ways the program can

number the nodes inside one quadrilateral (four different starting

nodes and two different directions), as shown in Figure 12.

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35

It is very important to remember that choosing the right order

of numbering nodal points in each quadrilateral can save computing time

during the finite element calculation. If the mesh has some badly

numbered elements (i.e. the difference between each node number in an

element is very high) then the bandwidth (the maximum difference between

any two related nodes, plus one to account for the diagonal term) in the

stiffness matrix will be higher than its allowance. Thus, the computer

will spend more time than is necessary solving the stiffness matrix.

When two or three or more quadrilaterals have to be added together, by

choosing the best corner to start and the best direction for digitising

it is possible to avoid some of the bandwidth problems. Later on in

Chapter 5 it will be shown how automatically renumbering the nodes of

a mesh can reduce the bandwidth. An example of quadrilateral combin-

ation shown in Figure 13 in which the mesh for the quadrilateral

A B C D was generated by digitising in a clockwise direction starting

from point A, therefore, the line AD will be the X line and basic

increment will be along this line as shown in Figure 13. The user is

able to create another quadrilateral by using any side of this quadri-

lateral. The second mesh for quadrilateral E F G H was generated in

a similar manner starting from node E. Therefore the line EH will be

the X line for this quadrilateral, and the basic numbering will be

along this line from node E towards the node H as is shown in Figure 13-b.

The common nodes will be node numbers 1, 2, 3, 4, 5, 6. Defining

these nodes as being common to both quadrilaterals allows the program

to delete these coordinates when numbering the second quadrilateral

E F G H. It is very convenient to digitise a quadrilateral joining to

another in such a way that the X line matches the joining line (as in

Figure 13). If this is done, the common nodes will always be a set of

numbers such as 1, 2, 3, 4, etc. and defining these nodes as the

common nodes is easy for the user. The common nodes will be input to

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the program by using the button on the digitising pencil (Appendix B).

An example of joining a number of quadrilaterals together is shown in

Figures 11 and 14.

3.4 DATA STORAGE

The term 'data storage' is defined as the process by which infor-

mation is placed on a medium in machine-retrievable form for subsequent

use on the same or another system. The first requirement of any storage

medium is reliability. Other desirable characteristics are:-

1. High capacity.

2. High speeds of access and transfer.

3. Portability.

4. Low cost.

The DOS/BATCH system supports four magnetic media: disk (both

fixed and interchangeable), DECtape, standard magnetic tape and cassettes.

Paper tape input and output devices may also be used to store data(12)

The relative strengths of each medium are shown in the following table,

in which the devices are ranked from 1 (fastest access time) to 5 in

respect of each characteristic.

Disk DECtape Magtape Cassette Papertape

Access speed 1 2 3 4 5

Transfer rate 1 2 3 4 5

Capacity 2 3 1 4 5

Clearly disks are used for the main storage medium which has the

best access speed and fastest transfer rate with adequate capacity.

3.4.1 Topological Description

The topological description portion of ASKA deals primarily with

that information required to describe the topological attributes of the

36

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37

idealised structure(3). This includes, of course, a specification of all

nodal points and the structural elements to be used, together with their

interconnections at the respective nodal points. Two specific methods

are usually available for presenting the numerical data to any finite

element program. The first method involves the use of text cards in

the form of punched cards and is currently the most widely used method.

The second method obtains this numerical data from a magnetic tape in

binary format, where this magnetic tape is usually generated from a

pre-processor provided by the user. The GFEMGS will generate the numeri-

cal data such as nodal point coordinates, element connections, boundary

condition, material properties and applied loads. This numerical data

is stored on disk as card images formated in permanent files. Producing

punch cards from these numerical data is therefore very fast and easy.

These permanent files can be varied in size and number and are only

restricted by the size of the bulk storage. Unlike contiguous files,

the user does not need to know the maximum file size before he writes

to it.

These files can be named or numbered for identification purposes.

The user may have access to each file by inputting the file number

directly from the working area on the digitising table. These

permanent files are automatically named by using the STORE or CONECT

subroutine. The FORTRAN call statements are as follows:-

CALL CONECT(IFILE)

CALL STORE(IFILE)

Where integer IFILE described the file number specification to be

opened for any future input/output operations (by a READ or WRITE

statement). The file name which will be created on disk has the form

of:

C IFILE.DAT or M IFILE.DAT

where C, M and extension DAT are unchanged characters and 1 < IFILE < 32767.

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For instance, the statement CALL CONECT(237) will create a file named

'C237.DAT'. Similarly the statement CALL STORE(45) will create a file

named 'M45.DAT'. These files can then be accessed by standard Fortran

READ/WRITE statements by the use of the SETFIL Fortran subroutine

(overrides default value for a logical unit at run time), The user may

delete these permanent files directly from the digitising table simply

by inputting the file numbers. For example the statement CALL DELF(22)

will delete the permanent file named 'M22.DAT' on disk or CALL DELFCN(1)

will delete the file named 'Cl.DAT',

This method of data storage has considerable advantages in that

the user may have access to each different set of data directly from the

digitising table by specifying a number which is related to the filets

name. Also, the data in permanent files will not be destroyed when the

operation of the system is terminated (i.e. fatal error or general error

when the system is running). The present CAD system has two variable

disk drives, one is used as the system disk and the other as a data

disk. Therefore, by changing the data disk the user may generate as

many permanent files as desired. The user of GFEMGS is able to transfer

files to any other devices directly from the digitising table,

3.4.1.1 Deleting files (overlay CLRFIL)

This operation is performed by overlay CLRFIL which was built as

overlay number 53 in menu square 18. The user is guided by instructions

via the storage tube to input the file numbers containing the coordinates

or element connections which it is desired to delete. Subsequently by

pressing a button on the digitisng pencil the data stored in the spec-

ified permanent file will be deleted and the user will be informed

via messages on the VDU

3.4.1.2 Joining files (overlay JOIN)

The nodal point coordinates and the element connections for each

38

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39

quadrilateral are stored in separate permanent files on disk. There

are many cases, such as bandwidth reduction by automatic renumbering

of the nodes, displaying the general pattern of the stiffness matrix,

adding elements, deleting elements, etc., in which the user must join

the files containing the coordinates of each individual quadrilateral

together to create a single file and same operation for the element

connections. The overlay JOIN (menu square 17, overlay 60) will ask

the user, by a message on the VDU, to input the file numbers in the

order in which they are going to be connected to each other. The user

then inputs a number to identify the single file containing the coor-

dinates of all the nodes or element connections in the mesh. Specifications

related to this file will be printed on the keyboard.

3.4.1.3 Transferring files (overlay PRINT)

At each stage of data preparation the user is able to transfer

some or all the permanent files from the system disk to one of the

other peripheral devices such as the Tektronix storage tube (DS), line

printer (LS), keyboard (KB), magnetic tape (MT), paper tape (PP) or

data disk (DK1). This can be done for the purpose of saving the

permanent files or checking the content of these files. Devices such

as MT, DK1 or PP may be used for saving purposes, therefore allowing the

user to delete the permanent files on the system disk to create more

free blocks. Other devices DS, LS and KB may be used for checking

the content of the permanent files simply by displaying the content on

the VDU or producing a list of the contents on the line printer or

keyboard. The magnetic tape and paper tape also may be used as inter-

mediaries between the PDP and CDC computers. The data is stored as

card images, formated in each permanent file therefore transferring

data between the PDP and CDC computers may take place by feeding the

paper tapes containing the permanent files through an Olivetti terminal

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40

to the CDC or transferring permanent files to a special formated magnetic

tape (XT) which may be read by the CDC computer to produce the punched

cards from the required data by the ASKA program. These will be fully

described in Appendix D. Data transfer to any device is initiated by

calling the SETFIL subroutine (overrides default value for a logical

unit at run time). The overlay PRINT (menu square 16, overlay number

45) has a very simple operation; the user is guided, via the VDU, to

input the file number whose transfer is desired. Subsequently, the user

can select any device by pressing one of the buttons on the digitising

pencil. The data will be transferred immediately to the selected

device.

3.4.2 Data Structure for Picture Construction

Each line in the picture is represented by a string of vectors

in (X,Y,Z) Cartesian coordinate form. The vector defines the position

of the points describing the picture. Each point in the picture is

specified by three or four numbers. The first is a code number denoting

the nature of the point, e.g. start of a line, point on a line. The

next two or three numbers are the rectangular Cartesian coordinates of

the point, in either two or three dimensions. The code is a packed

single computer word and each coordinate is stored as a real variable

occupying two words of computer storage. Therefore either 5 or 7 words

are required per record for two or three dimensions respectively.

A storage block in the DEC's RK-05 cartridge pack consists of

256 words , therefore there are thrity-six 3D records per block with

four words to spare, and fifty-one 2D records per block with one word

to spare as is shown in Figure 15.

In Figure 15, the 'I' code specifies the type of data contained

in the (X,Y,Z) locations, normally consisting of coordinate positions

of the data point. The code can have the meanings shown in Table 1 -

mainly 'pen up' or 'pen down' indicators, e.g. I ...., 1 means that the

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41

X,Y,Z codes specify the start point of a line. In the PDP 11

implementation, the data parameters are packed in a single 16 bit word.

Four bits of each single word in each record is allocated for 'I' code

so it has a range of 0 to 15 and the rest of 12 bits are allocated for

level/display priority, intensity level, colour, line-thickness, line

type and pen number(13). Subroutine RECORD handles input and output of

data records I,X,Y,Z or I,X,Y in the three-dimensional data and display

files. The routine works on the first in, first out principle in auto-

incremental mode by default, but facilities enabling random access of

data records in files have been included. The I/O entries are as

follows:-

CALL GETR(IFILE,I,X,Y,Z) for IFILE = 1 and 2

CALL GETR(IFILE,I,X,Y) for IFILE = 3

For IFILE > 3 the call is ignored. IFILE is the file number. I,X,Y,<Z>

is the data record, < > optional data.

This entry extracts data records in autoincremental mode.

CALL SETR(IFILE,I,X,Y,Z)

CALL SETR(IFILE,I,X,Y)

Arguments are defined as above. If I = 0, the routine writes off the

core buffer and closes the respective file. The pointer entries

operations are as follows:-

CALL GETIP(IFILE,IDP)

where IDP is the input data record sequence number. To return the

pointer to the next record to be stored:-

CALL SETIP(IFILE,IDP)

To set the pointer to the next record to be output:-

CALL SETOP(IFILE,IDP)

which allows the random access of data records (Appendix D in Reference 8).

The useful length of the digitising table is 0.79 m, therefore

the value of the coordinate data input from the table normally lies in

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the range of 0 to 7900 which is well within the range of the PDP 11

integer (-32768 to 32767).

Table 1 - I code

ICODE

Meaning Contents of X,Y,Z

0 end of data

1 invisible vector (pen up) coordinate position

2 visible vector (pen down) coordinate position

3 start macro X - macro number

4 end macro X - macro number

15 null data

3.4,3 File Management

There are other types of file than those discussed in Section 3.4.1

which are used by the system for the purpose of data storage. These

are pre-allocated contiguous files on disk, and they can only be

accessed by program interaction, The user cannot assign them directly.

Two contiguous files are used by the system: one for temporary storage

of data during overlay swapping, and the other is known as the workspace

where data being currently digitised, displayed or processed is stored.

Although these are temporary files, the contents of the file may be

totally or partially recovered after a system breakdown, The other types

of file are pre-allocated permanent files assigned to a special storage

zone on disk (random access files). Each reserved file can be made to

correspond to a square on the filing area on the menu. Files linked to

the menu can be assigned directly by the user, The present configur-

ation allows a maximum of 100 files to be accessed by the user and the

remainder can be accessed by program. The size of these files are fully

42

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adjustable depending on the amount of data. Although the data is stored

sequentially, the position of each record is indicated by a pointer

corresponding to its address in the file. Random access of data is

possible and the fact that each data record is self-contained in a

qualitative sense removes the need to refer to previous qualifying

data records. The usual mode of operation is autoincremental mode.

The I/O program automatically increments the pointer to the next record

after each read/write operation.

3.4.4 Input and Output of Workspace (overlays READ and SAVE).

The workspace which consists of two pre-allocated contiguous

files on disk CADMAC.RA1 and CADMAC.RA3, can be totally recovered after

each crash or user breakdown by using the RECOVR overlay (menu square

140, overlay 9). After each breakdown the position of the input pointer

on each file will be set automatically at the first record on each file

to allow the user to start with a new set of data. Therefore if the

user desires to save the data records which he was generating before

the breakdown, he must set the autoincrements pointer at the end of

his data. After running the system (GFEMGS) by digitising the RECOVR

overlay on the menu, the input pointer for data records will be set

at the end of the existing data and the user may continue with data

processing without loss of any data records. There are some cases

where the user wants to deal with a large set of data and at each time

he needs to save all the data records individually. In this case it

is possible to use the permanent files assigned to a special storage

zone on disk, but because they are pre-allocated files, they are usually

useful for small quantities of data. In finite elements there are some

cases where the user desires to deal with substructurals and meshes

have to be generated for each individual part of a structure without

any interference. The user therefore needs to save the workspace for

43

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each substructure separately. For this purpose two different overlays

were constructed, SAVE (menu square 41, overlay 65) to save the

existing data records of the workspace on the magnetic tape or RK-05

disk as a permanent file, and READ (menu square 50, overlay 74) to

return the data records from the permanent files which were created by

SAVE overlay. The overlay SAVE starts by displaying the user device

options such as:

'Bl WRITE DATA TO DK1'

'B2 WRITE DATA TO M114'

Subsequently, the user must type any name on the keyboard to identify

each individual workspace which is going to be transferred to a

permanent file. The method of transferring is by setting the output

pointer at the beginning of each contiguous file CADMAC.RA1 or

CADMAC.RA3, reading the data records and writing them to the permanent

file. The overlay READ has the same mode of operation as SAVE overlay

but instead of setting the output pointer, the input pointer will be

kept in its position and data records will be read from the permanent

files and will be written to the workspace without any disturbance

to existing data records (which may or may not exist) in the workspace.

3.4.5 Displaying the Workspace (overlay DISALL)

For display purposes, in three-dimensional work, the data is

arranged in three separate random access high-speed transfer files.

These are known as FILE 1, FILE 2 and FILE 3. FILE 1 contains the

true three-dimensional data describing the object. This data can be

viewed by a suitable projection or by direct viewing, represented by

three orthogonal projections. FILE 2 contains the projected view of

FILE 1. The data structure is identical to FILE 1, in the same

sequence, but X,Y are in terms of screen coordinates and Z contains

the actual spacial depth. This file is usually used for saving a

44

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set of data for future modification. FILE 3 contains the actual blue-

print of the digitised artwork. This file contains the two-dimensional

data which is converted to FILE 1 by an input routine. The display

of each file is controlled by the value contained in a switch ND in

the program DISALL where:-

ND = 1 convert and display 1

ND = 2- display 2

ND = 3 display 3

The user is able to display each individual file directly from the

digitising table by digitising the relative square on the menu.

The outline flowcharts of MESHGE program are shown in Figures

16.1, 16.2, 16.3 and 16.4.

It is possible to use quadrangular elements to generate a mesh

for each quadrilateral. It is not necessary to calculate the nodal

point coordinates for quadrangular elements in a technique other than

the method discussed in Section 3.2 for triangular elements. Program

MESHGE will generate the nodal point coordinates for each quadrilateral

using quadrangular elements since each quadrangle can be divided into

two triangles.

3.5 CONCENTRATING MESHES (overlay MESHCN)

The automatic mesh generation system described so far is based

on uniformly spaced nodes on each side of a quadrilateral. There

are many instances, however, where it is necessary to concentrate

the mesh since certain areas of the model could have stress concentrations

and a fine mesh will lead to greater accuracy in calculating stresses

at such points. A mesh concentration factor may be specified, to the

program in both the X and Y directions which permit a mesh to be con-

centrated in any part of the quadrilateral. A quadrilateral is shown

in Figure 17 for which the mesh has been generated by digitising points

45

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46

A, B, C and D in order. The mesh has been concentrated in two parts

of this quadrilateral by utilising a concentration factor Sx in the

X direction and Sy in the Y direction. The global coordinate for

any quadrilateral when the mesh has to be concentrated on any side

will be obtained from the following equations:-

X1 (nx -1) S

x — 1,0

(i 1) S y - 1.0

Y. = 1(n -1)

S y - 1.0

The nodal point coordinates for a quadrilateral as shown in

Figure 4-3 when specifying a concentration factor Sx in the X direction

and S in the Y direction are obtained from the following equations,

which are similar to those equations discussed in Section 3.2, but

with different global coordinates:-

X!=X.*L = L * 1 1 (n -1) Sx x - 1.0

* tan (a) x! 4, tan (0) ) * tan a 1 1 1 1 1

(i -1) S y - 1.0 Y! = (R - X! * tan (R) - X! * tan(a)) Y (n -1)

+ X! * tan a 1 1 1

Sy y - 1.0

To modify these coordinates to suit the shape of quadrilateral 1 2 3 4

shown in Figure 4-4, and finally for the general shape of the quadri-

lateral shown in Figure 4-5, the user has to follow the operation

sequences similar to those discussed in Section 3.2, where for the

quadrilateral shown in Figure 4-4:-

X',' = E * X. 1

Y7 = Y! - d * tan a 1 1

and in general for the shape shown in Figure 4-5:-

(i -1) Sx x — 1.0

(4)

(5)

(lx -1)

S x — 1.0

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= SD + DI * X. 1 1

• yfll = yfl

where X.1 and Y.

1 are obtained from equations (4) and (5) and SD, E,

and DI will be obtained in the same way as discussed in Section 3.2.

The concentration factor S defines a constant ratio of X or Y distances

between successive rows of nodes and can be any value within the range of

0 < S < 1 or S a 1. If it is greater than 1, then the size of each

element will be increased as the mesh generation is in process and if

it is in the range of 0 < S < 1 then the size of each element will be

decreased. Some typical meshes with various concentration factors were

generated using this techniuqe and are shown in Figures 18.1 and 18.2.

The program MESHCN will generate the meshes with different concentration

factors on each.side for any quadrilateral which may be digitised on

the table. This program, which has a similar outline flowchart to

MESHGE (see Figure 16), is built as overlay 127 in menu square 2 in

the GFEMGS system.

3.6 DISK OR PLATE WITH HOLES (overlay MEDISK)

Many problems, such as flat plates subjected to uniform tension

with a hole at its centre, concentric thick-walled cylinders made from

different materials or fuel elements in nuclear reactors have a common

shape. Therefore using an automatic mesh generating program for these

particular problems will reduce the time needed to generate the meshes.

Figure 19 shows a typical disk with a hole at its centre, Assume that

the mesh has to be generated only for 8 degrees of the disk where it is

bounded by two lines AB and CD as shown in Figure 19. The nodal point

coordinates are calculated from the following equations:-

The global coordinates are:-

ix - 1

X. = 1 n

x - 1

47

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i - 1

yi - nY - 1 * (R2 - R1)

where nx and n are the number of nodes on each side. R1 and R2 are Y.

inner and outer radii. If the elements are to be concentrated near

the edge of the hole and the degree of this concentration is to be

varied, then it is convenient to use a scale factor S to define a

constant ratio of radial distances between successive rows of nodes

(similar to Section 3.5). Let fr be the distance between the first

two rows as shown in Figure 19, therefore:-

fr(1 + S + S2 + S

ny-2

) = R2 R1

fr - (n -1) S y - 1

Then the global coordinates are:-

Xi _ n - 1 x

Y. 1 fr (S

(iy-1) - 1)

S - 1

Therefore:-

(S(iY-1) - 1)

Y. .-.=(R2 - R1) * (S(nY-1) - 1)

Assuming the polar coordinates r and cp shown in Figure 19 are used,

then the required curvature can be introduced by a second modification

where the modified position of the typical node i is given by:-

Radius of each row r. = R1 + Y.

1 1

IT 0 X. Angle of each node (I) . 180 - + a 1

The final coordinates of the nodal points are obtained from:-

X! = r. * sin cp. 1 1 1

Y! = r. * cos cp. 1 1 1

48

(R2-R1

)(S - 1)

ix - 1

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49

where 0 is the angle between two straight sides AB and CD, a is the

angle of line AB. The program MEDISK will automatically generate a

suitable mesh for any part of a disk which has been digitised on the

table. Data input to this program is very fast and efficient, e.g.

to generate the mesh for part of disk A B C D shown in Figure 19, the

user must input only the coordinates of points 0, A and B (by digitising),

the number of nodes on each side, the concentration factor and the angle

between the two straight sides AB and CD (0), then the program will

generate the mesh for this part of the disk. Clearly the angle a will

be calculated within the program from the coordinates of points 0 and A.

The coordinates of all nodal points will be stored and treated the same

as coordinates obtained from MESHGE program. Outline flowcharts of

this program, which has some similarity of MESHGE, are shown in

Figures 20.1 and 20.2. The MEDISK program is built as overlay number

126 in menu square 3 in the GFEMGS system. Figures 21.1, 21.2,

show meshes which have been automatically generated by using this

overlay. The important advantage of GFEMGS is that by using the

digitiser it is possible to combine any quadrilateral to any part disk

meshes. Further explanation of these combinations can be seen in

Figures 22.1 and 22.2.

3.7 ELEMENT CONNECTIONS (overlay TOPO)

It was stated in. Section 3.2 that each overlay must be built to

the lowest address of 40,0008 and the present CADMAC-11 system has a

top core address of 137,4608. The three main overlays - MESHGE,

MESHCN and MEDISK - have high limits as follows:-

Overlay Low Limit High limit

MESHGE 40,000 131,124

MESHCN 40,000 132,106

MEDISK 40,000 131,374

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50

As it shows above, each of these overlays needs the majority of the

existing computer core to execute.

It was therefore decided to generate the element connections for

each quadrilateral in a separate overlay. These are two different

modes of generating the element connections:-

A. Automatically

This mode will be used if the quadrilateral has node numbering

sequences the same as those shown in Figure 12. Therefore considering

Figures 23.1 and 23.2 as examples, the numbers of the three nodes of

each element are defined by:-

First element (Figure 23.1):

N1 = i + i 0

N2 = i + nx + 1 + i0

N3

= i + nx + i 0

Second element:

M1 = i + i0

M2 = i + 1 + i 0

M3

= i + 1 + nx + i 0

where 10 = it - 1, and it is the first node number for each quadrilateral.

The node number counter i, ix, i y , nx and ny were described in

Section 3.2. Since there are nx 1 pairs of elements forming a

square in each row, the above process must be repeated nx - 1 times,

subsequently the whole calculation must be repeated ny - 1 times (ny - 1

pairs of elements in each column).

The four nodes of each element in Figure 23-2 are defined by:-

First element on first row:

L1 = i1 L3 = L2 + nx

L2 = L1 + 1 L4 = L3

- 1

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51

where i1 is the first node number for the quadrilateral. This process

will be repeated nx - 1 times, but every time with a different starting

node i1 = L1. Calculation processes for the other rows are the same as

the first row with starting node i1 = i1 + nx, clearly there are n -1

rows of elements in each quadrilateral.

B. Manual

There will be some cases for which the node numbering sequence of

each quadrilateral is not compatible with those shown in Figure 12.

The user must therefore generate the element connections as far as

possible in automatic mode and then use the manual facility to generate

the connection for the remaining elements (odd elements). Since this

is a tedious technique it is more convenient to generate the meshes for

the quadrilateral in such a way that it is possible to use the auto-

matic mode for generating the element connection (e.g. changing the

direction of digitising). Operation of each mode and its relative

data are shown in Figure 23-3. The program TOPO will generate the

element connections for each quadrilateral either using triangular or

quadrangular elements. The outline flowchart of this program is shown

in Figures 24-1 and 24-2. This program is built as overlay 124 in

menu square 5 in the system.

The element connections will be stored in a permanent file as

single statements which describe the element patterns. The element

patterns in the ASKA program are described by statements of the format(3):-

Type - name (egid)(1(0)(P1)(P2) (P11)(ANIS)

where type - name is one of the element type names listed in Appendix A

of Reference 7; (egid) defines a numerical identifier for an element

group. Element groups are used in ASKA to facilitate the description

of the elemental data by subdividing the total number of elements.

Every element is referenced by its group identifier and the element

number within the group. Any number of element groups may be defined.

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Consecutive element-type statements may have the same element group

identifier, but every element group may contain only elements of the

same type. Any combination of one to four digits is a permissible

element group identifier. But, the element group identifiers must be

unique. The elements with pressure or nodal point loads must be grouped

separately from the other elements. In the GFEMGS egid = 1 identifies

the normal elements and egid = 2 identifies the elements with distrib-

uted or nodal point loads.

The second argument - K0 - is the loop counter for the evaluation

of the topological variable; this parameter in the GFEMGS is set to 1

but it may be modified by the user in special problems. P1, P2, .... Pn

are topological variables describing those nodal point numbers to which

the element nodes 1, 2, .... n are connected. n is the number of nodal

points associated with the particular element type. The sequence of

the element nodes are very important (in higher-order elements such as

isoparametric elements) and they are dependent on the type of elements.

The last argument consists of the keyword ANIS or ANISOTROPIC.

It must be used if it is desired to input an anisotropic modulus of

elasticity for any element of those described by the statement. If all

elements in the statement are isotropic, this argument should be

omitted, e.g. the element connection of the first element in Figure 23-1

is described by the statement:-

TRIAX3 (1) (1) (1) (7) (6)

where TRIAX3 = axisymmetric ring element with triangular cross-section

(linear displacement field).

The element pattern of the first element in Figure 23-2 is:-

QUAM4 (1) (1) (1) (2) (6) (5)

where QUAM4 = quadrilateral plane memberance element in three space

with bilinear displacement field.

52

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53

3.8 HIGHER-ORDER AND ISOPARAMETRIC ELEMENTS (overlay HIELEM and ISOPEL)

Triangular and quadrangular elements introduced in the previous

Chapters are the simplest type of elements available for solving two-

dimensional problems. Triangular elements with linear displacement

fields or quadrangular elements with bilinear displacement fields may

not be suitable for some particular problem where more accuracy of

results is desired. Elements involving higher-order shape functions

can also be used and have both advantages and disadvantages. The

advantage of using elements of a higher order rather than constant strain

triangles is that the shape functions are capable of representing the

true variations more accurately. Although the number of elements can

therefore be reduced, the reduction in the number of linear equations

to be solved may be much less significant because the number of nodal

point variables per element is increased. The additional complexity

will require more computer time to be spent in their formulation. The

question of economics has therefore to be considered. It has been

shown by Zienkiewicz(14) that a dramatic improvement of accuracy arises

with the same number of degrees of freedom when higher-order elements

are used for one specific problem. Therefore if few elements are used

to represent a region, using higher-order elements may be worthwhile,

while conversely, where a large number of elements have to be used to

represent the configuration the simple elements are more economic.

The accuracy of a particular finite element solution can also be improved

by increasing the number of elements (concentrating meshes). Since

there are no general methods short of trial-and-error for determining

which is the more efficient (higher-order elements or concentrating

meshes) in terms of overall cost, it is often more convenient to

increase the number of simple elements. A disadvantage of higher-order

elements is that while they have more than two nodes per side, the

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54

sides are straight. Therefore, although it may be possible to use a

relatively small number of such elements inside the solution domain,

a relatively large number may be required near the boundary to adequately

fit its shape. The use of elements with curved sides offers an improve-

ment in this respect. The advantage of higher-order elements and

isoparametric elements will be favoured if efficient automatic mesh

generation processes are used.

GFEMGS will automatically generate meshes using higher-order

elements such as TRIM6, QUAM8, QUAM9, TRIAX6 or isoparametric elements

TRIAXC6, QUAC8, QUAC9. These elements and their specifications are

shown in Figure 25-1 and 25-2(3,15). Two different overlays were con-

structed. HIELEM to generate the higher-order elements and ISOPEL

for isoparametric elements. The technique which has been used consists

of, after generating the mesh for any quadrilateral (see Section 3.2)

using triangular elements with three nodes or quadrilateral elements

with four nodes, without changing the total number of elements the

user is able to transfer the coordinates and element connections to

higher-order elements (by using overlay HIELEM). Afterwards, if it

is desired, this data may be transferred to isoparametric elements (by

using overlay ISOPEL) in the following sequence:-

Simple elements

Higher-order elements Isoparametric elements

TRIAX3 —0— TRIM6 TRIAX6

transfer to transfer to QUAM8 QUAC8 QUAM9 QUAC9

The overlay HIELEM will renumber the original numbering sequence of

each quadrilateral shown in Figures 23-1 and 23-2 according to the

type of elements as shown in Figure 26.

It was shown in Figure 25-1 that the only data necessary to identify

the shape of the higher-order elements are the three or four corner

node coordinates, therefore by using the coordinates of the original

numbering the shape of the mesh will remain constant. The overlay

TRIAXC6

QUAM4

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55

HIELEM will generate the new element patterns according to the type

of element, all the data (element patterns and coordinates) will be

stored in the same file number by deleting the original files. The

user can treat these files containing the higher-order elements the

same as the original files. The numbering sequence of the quadrilaterals

shown in Figure 26 will be the same when isoparametric elements are used.

Therefore there is no need to calculate the new node numbering, but

according to Figure 25-2 the coordinates of mid-side points are necessary

for the finite element solution when isoparametric elements are used. In

this case, the overlay ISOPEL will calculate the coordinates of the

mid-side points for each specific element shown in Figure 25-2, The

ISOPEL overlay will generate the new statements for isoparametric ele-r

ments which have the same connections as their relative higher-order

elements but with different element names.

Later on by using the MOVEND overlay (moves the nodes) the user

is able to adjust the position of the mid-side points and corner

points on the curved side of a structure.

The only data needed for overlay HIELEM is the file number con-

taining the coordinates of the original quadrilateral and number of

corner nodes on each side of the quadrilateral, e.g. the mesh shown

in Figure 23-3-a will be converted automatically to higher-order

elements such as QUAM8 or QUAM9 by considering the coordinates of these

three quadrilaterals joined together (overlay JOINE) in a single file

number 1. The only data input will be the number of nodes on each

side and file number (nx=5, n =9). Data requested by ISOPEL is the

file number containing the coordinates of the higher-order elements.

and the original axis of structure (calculating middle points).

HIELEM was built as overlay 123 in menu square 6 and ISOPEL As overlay

122 in menu square 7 in the system.

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.411 Ow- etelellSO

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4 x

19 \ /15

14 \ 0 1

\9 ,---7 11 / / 5 4 ----

S=First digitised point —40-Direction of digitising X=Basic incrementing line

1

Figure 12-Basic numbering for a quadrilateral

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F 2/5 ,2 27 8 _29

r //,

- _ 2 16r

-. .... I :14 12

X line

58

Figure 13

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59

Figure 14

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Figure 15 Storage Format for Data Records'

60

Il xl yl

. .

zl

12 X2 Y2 Z2

13 X3 Y3 z3

136 X36 Y36 z36

SPARE

137 x37 Y37 Z37

RECORD 1

RECORD 2

RECORD 3

256 words=Block 1

RECORD 36

Block 2

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61 Start Subroutines called

Display message *digitise any quadrilateral*

iPMSGO 1.PLFMG

CURCON

B1 Select pen. button

B7

Yes

Look Look for X1,Y1

not existent _ FIND

GETINT

Warning message on VDU

Repeat section A to B for the other 3 points of quadrilateral

Display the cursor and look for the current pen position

X1,Y1

V Display the quadrilateral on the VDU I PLOTSC

BUTNUM Message on VDU

Input the number of nodes on each side of quadrilateral

Check; data input, total nodes

total element ny error?

Yes

--I

r - - , Node calculation'

section / .

Figure 16.1 Outline Flowchart of MESHGE

warning message

on printer

Calculate the nodal point coordinates of a right-angled triangle mesh for quadrilateral

which digitised

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B8

not existent Look for X5,Y5

Display the mesh on VDU Mesh

workspace __Idisplaying PLOTSC

save the picture in , section

Display message *digitise the axis* X5,Y5

Select pen button

No button GETINT

Check he position o the axis, any

error?

No

I

Warning message on printer

FIND

4

si

Warning message on VDU

Select type of element

Exit) OVRETN 10.

Quadrangular element

Triangular elements

'Plot the axis on VDU PLOTSC

Writes off the core buffer and close the workspace

V Scale the coordinates relative

to axis digitised

Figure 16.2

SETR

62

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63

Display message *store the coordinates*

PMSGO PLMSG

OVERTN Not stored. Exit

Message on VDU Input file number for data storage IFILE

no button Select B8

BUTNUM STORE

BUTNUM

Display the direction of the basic increment for node numbering

Message on VDU input common nodes, ICOM

BUTNUM

PLOTSC

GETINT

Warning message on printer all input common nodes

are ignored .1111-

Detect the common nodes and renumber the mesh

according to the first node number

Print common nodes and save them

Message on VDU Input first node number

Figure 16,3

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Print out File number First node number Total node in the file

Write the coordinates to the file number, IFILE

64

V I Convert table coordinates to

screen coordinates

V Generate ASCII code of each node number

'Display the node numbers on VDU

14

Display message *B1 new mesh*

me,

SCREEN

BITAC

PMSGO PLMSG

PMSGO PLMSG

Go to A No button to- GETINT

Exit OVRETN

Figure 16.4

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Figure 17

P.m." ••■..e gPla w'.• • •••"-aill IP% Nr.% 101%1 gig ransone. aural mien. MI MOPNIMArArAlre ATA

Mir% IPIIMIMArArAtAWATA Kid KI arAWATATATAVA mi weal ogeozoom a streAssvAufik ea WASSTATIlik

P411211111111% p.amszaninrit 4.,,-0"4/-srailkalen454 1a -+Nar„---wallanii i Amm==.'----"'TMamaromis

▪ m

▪ illmmoto2: ,

Figure 18.1

65

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66

Figure 18.2

- 05,70 irineAritair.5 00:011 "MO nig ing Pi "I '4

-6-dtit" P■ " 4 Mnd •

iNti4 4

g"tualmoss :Igg,i&zwaKdra-p 4r04jamm4 rogii 4,04,,ogiaisArAfia

:1-1/0,-..1110,0000%-eggivs■ *wig 060200%,,,00 §..** AropEIMMilk 0A NSW' I /0 VAST/tiff V01101101 TAVArArATATP VAOPAIWA tratUrrialea

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Display cursor and look for current pen position X2,Y2

B7

Search in file for

X2,Y2

Yes

67

Display message *digitise centre of disk*

Display cursor and look for current pen position X1,Y

B1 Look

or pen butto interrupt

no button

not existent

111 Warning message on VDU

Display message *digitise first point on internal diameter clockwise*

B1 Look or pen button

interrupt

no button

not existent Warning message on VDU

Figure 20.1 Outline Flowchart of MEDISK

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no button Look

for pen butto interrupt

not existent

■ Display the cursor and look

for current pen position X3,Y3

Check data input ny error?

Yes Warning message on printer

V Message on VDU

Input points on curve sides

Message on VDU Input points on straight sides

Message on VDU Input angle between two straight sides

Message on VDU Input concentration factor in radial direction

No 'Calculate the nodal point coordinates'

Same as MESHGE

see Figures 16-2, 16-3 and 16-4

Figure 20,2

Display message *digitise first point on outer diameter clockwise*

68

Calculate angle al

Warning message on VDU

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Figure 19

Figure 21.1

x

69

OppOovo;

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Z'IZ 9,111bT3

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405012/2110. vAglig%it.. 40? OK4P2 Ili'►eitor■

V, tet tAv'eAvg:',:le;:ver4 A■ -iv -"A 0 to■•• t •%, wo 410111P-

Z4V040i."!1"

- 'Too 167 V •■■ ■ ' . • :

w000g 04.41f..

Mae Elha Ka PI Pi r, : War Ili Prdirgair, MilelAltiriVe,

mica nu K. n r. Vi ....05011205• ric t. 151N131,2 .....m•Prainel;

Prat Kg tra 05 ta !A SMOG% ....121150SIYA Pra 'Ur Mg CI 12 ll C 5 11 SIG El Plfil Mi1/121% "Ir. i i !!.1,12171112Wri

11100....sanuonia IP% PM PS. gra e % i 1 4.41 vio......-...---... nalialinVA PorilIngnilr2 0 5

none ...trL.....„,,t Au 00r -:_-...z....7.1. -...a. ,vtry A 40 iv fogottiA, ,et,4.0„.. , 020;ri, ..„ .41,AF 4 r4 -4.0...**4 11 ZwZiVo4F Aoner4,-A," to, eta 11,10 0 N Aero imtirrotovw 0 4& Asr_lien psorA IgrAN.

gedasi07

Figure 22.2

71

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automatic mode n3 x

n =3

e.4■X33

44

45 .

1 12

71

16 1 2

_ft_

76-1 141 — —la I I

111

2 3 4 17

31 36 41

automatic mode

nx 2

n 3

42

16-- -- -17 ------19 --- 19 20

1 " 18 19 20

24

2 1 123

11 12 13 14 15

1 1 11 12 1 13

)0 10 t4 45 16

6 4 9

1 6 2 -

1 2 / 17

3 4

Figure 23.1

13 -----14 15

8 9

9 10 —11 4 5 6

7 5 6

I 1 2

1 2 3 Figure 23.2

72

16

12

3 4

(a) automatic mode n=5 x n=9

i =1

Direction of digitising each

quadrilateral.

Manual mode must be used for

the elements with the cross-hatch.

(b) automatic mode

n x

n =8

1 i1=1

Figure 23.3 Technique for generating the element connections

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Warning message Yes

on printer

—41 No odd element

B2

Manual mode Input nodes of the triangle element by using pen button

Warning message on printer

Error in data

No .Print out nodes of this element

Select options

B1 Store the pattern of this element

Select B8 options

73 Close file

Print file number, Total elements

Message on VDU *Input file number* IFILE

4

Open file CIFILE.DAT for data input

1 Messages on VDU

*Input number of nodes on X line* *Input number of nodes on Y line*

*Input first node number*

4

Select Options

B7

QUAM4

Automatic mode Calculate the element connection and write the element statements

to the file

Figure 24-1 Outline Flowchart of TOPO

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Automatic mode Calculate the element connection and write the element statements

to the file

Select options 00- No odd elements

B1

141

Warning message Yes on printer

74

B2

Manual mode Input the nodes of quadrilateral

element by using pen button

Print out the nodes of this element

B2 Select B1 options

Store the pattern of this elementl-t

Figure 24-.2

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Type of Element and Node Numbering Sequence

Number of Nodes

Input Node Coordinates

Displacement Field

Polynomial Terms in a Cartesian x-y frame

TRIM6 5

6 4 6 1 3 5 ,, complete

quadratic x 1

X2 Xy

y y2

Triangular Lagrangian

1 2 3

QUAM4 7 8 .. ,

9

.6 9 1,3,7,9 biquadratic x2

1 x

xy X2 y

X2 y2

y y2

xy2

Quadrilateral Lagrangian

4 5 0

• _

1 2 3

QUAM8

8

7 6 5

8 1,3,5,7 incomplete biquadratic

1 x

x2 xy x2 y

y y2

xy2

Quadrilateral Serendipity

4

1 2 3

Figure 25-1 Higher Order Elements

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Type of Element and Node Numbering Sequence

Number of Nodes

Input Node Coordinates

Displa6ement Field

TRIAXC6 5

6

4

1

2 6 1,2,3 4,5,6

quadratic

Axisymmetric ring element

Parabolic curved edges

QUAC9 7

4

1

8

9 1,2,3 4,5,6 7,8,9

biquadratic

Quadrilateral plane membrane element in 3D-space, with parabolic curved edges

9

0 5 6

2 3

QUAC8 7

8

1

6

2 3

5

4 8

1,2,3,4 5,6,7,8

incomplete biquadratic

Quadrilateral plane membrane element in 3D-space, with parabolic curved edges

Figure 25-2 Isoparametric Elements

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55-56-57-5 1 /I 4.6 4.7 48 4. 1/ 1/ 37-38-39-4

218 29/310 3 I 19-20-21--2 I /1

10 11 12 1 V I /

8-59-60-61-62-63 /1 A I 9 50 S I 52 53 54.

1/ • 1/ I 0-41-42-43-4-4-45 /I 71 /I

2-2I 32 3 34 35 3 6 / I 3-24-2 -26-27

/1 J 1/1

4 15 1/16 17 18 1/I 4-5- 5-- I /7-8-9

77

Figure 26.1 TRIAX6,TRIM6 TRIAXC6.

3,I4 -35-3

I6 -37-31

I8-39-

I410

3,0 31 • 32 313 1 23-24-25 -26-217-28-29

I I I I 19 20 21 22 I I 12-13-14,-15-1 16-17-18

I I . 1 8 9 0 1,1

• 12--3 --4 -A--6-17

Figure 26.2 QUAMB,QUAC8

413-44-415-46-417-48-4- 9 316 37 3,8 39 0 41 42 29-30-311--32- 3-34-3,5 2 23 24 25 6 27 28 1 -16-117-18-11 9-213-1 8 9 1,0 11 12 13 11 4

11-2-3- 4- -- 6-7 Figure 26.3 QUAM9,QUAC9

Fugure 26. Numbering sequence for each quadrilateral with different type of elementes .

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CHAPTER 4

INTERACTIVE FINITE ELEMENT MESH EDITING

4.1 INTRODUCTION

There are instances when the graphical shapes do not facilitate

the use of the automatic mesh generation system. Clearly this will

happen when the structure cannot be divided efficiently into a series

of quadrilaterals. In this case the elements must be added, deleted

and adjusted manually, utilising the interactive graphics capability

of the system. The user will normally generate automatically as far

as possible, then with the aid of the manual facilities modify the

mesh very efficiently to reach the exact shape of the structure. The

manual input facilities permit rapid generation of meshes for difficult

shapes and complement the automatic generation system.

4.2 ADDING ELEMENTS (overlay ADDELM)

This mode must permit the user, to add elements of any size at

any position on a model. The size of the elements must be very flex-

ible and entirely dependent on the user's choice, otherwise modification

will not be very efficient. In the GFEGMS system the manual input of

elements is performed by displaying the model on the screen and

continuously adding each element to the model until the mesh is complete.

A triangular mesh would be added by digitising two fixed points using

FIND mode and the third point of the triangle (vertex of the triangle

element) would be moved relative to the movement of the digitising

pencil until the desired position is obtained. Subsequently the

position of the element is fixed by pressing a button on the digitiser.

The program will then find the connection of this element, subsequently

adding its pattern to the existing data file. The user is able to

create elements by using two or three existing nodes. Clearly when two

78

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nodes are used, the third node number, relative to the last node

number in the mesh will be automatically added to the mesh. The shape

of the element will be displayed continuously on the VDU, while the

user is looking for the correct position. As soon as the position of

the elements is fixed on the VDU, the final shape of the elements will

be stored in the data records for future display and a symbol '*'

will appear at the centre of the elements to identify the additional

elements. The overlay ADDELM (menu square 24, overlay 62) is written

in such a way that the user is able to add continuously triangular

elements to any part of a mesh without any break. This program will

permit the user to add as many elements as required. The process of

adding elements is very fast and efficient as the user is constantly

guided through the digitising process via prompting instructions on

the VDU.

As the process of adding extra elements is in progress, the

coordinates of nodes of each element are written to a dummy file to

permit the user to continue with the process of adding elements without

any delay while searching in the file to find the connection of each

element. It will be therefore very fast for the user to reach the end

of the element generation. But, once the user has completed this

process, the computer will search in the file to find the connection of

each element, and those node numbers which belong to the new elements

will be written into a dummy file. Afterwards, the original files will

be deleted and recreated by transferring data from dummy files. The

user must accept a delay in these processes according to disk access.

A complete description of file number, total nodes in the file, number

of additional elements and total number of elements in the file is

printed on the keyboard. The outline flowchart of this overlay is

shown in Figures 27-1, 27-2, 27-3, 27-4 and 27-5. Figures 28-1, 28-2

and 28-3 show some meshes generated by the manual and automatic mode of

the system.

79

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Open dummy file M77,DAT at logical unit number 5

Open original file MIFILE.DAT at logical unit number 7

Warning message on VDU

FIND

SETFIL

PMSGO PLMSG T

Message on VDU *digitise the axis* X5,Y5

Select button

B7

No selection GETINT

4 Open dummy file M88.DAT at logical unit number 4

Subroutines called 80

BUTNUM

SETFIL

STORE

Read the coordinates from original file and write to dummy file

No

Close file 7

Figure 27-1 Outline Flowchart of ADDELM

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PMSGO PLMSG CURCON

Message on VDU *digitise first existing node of element* X1,Y1

No selection No more elements

B8 A GETINT Select button

B7

Search 'n file for

1,Y

FIND

Yes

PI Not existent Warning message

on VDU

PMSGO PLMSG CURCON Message on VDU

*digitise second existing node* X2,Y2

elect button S GETINT No selection

B7

earch in file for

X2,Y2

Not existent Warning message on VDU

Yes

Message on VDU *fix the vertex of the triangle* X3,Y3 IIIF"'

Display only the current shape of the new element

FIND

PMSGO PLMSG CURCON

DSPNST PLOTSC DSPSTR

New node number No button

GETINT Select options

B2

B7

Existing node FIND New node number

FIND mode

earch in file for

X3,Y3

Not existent Pm

t

Warning message on VDU -4*

Figure 27-2

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Store the shape of the element PLOTSC in data records and display CONVRT a non-stored syMbol 'lc' at SETR the centre of the element STAR

SCREEN BITAC PMSGO PLMSG

Yes Display the new node number

at its position

Write the new node and its coordinate to dummy file M77.DAT

82

Write the coordinates of this element to dummy file M88.DAT

Go to A

End file 5 End file 4

4 Delete the file MIFILE.DAT

Open dummy files M77.DAT at logical unit number 5, and MIFILE.DAT at unit 7

Read from 5 and write to 7

Yes

End file 7 End file 5

Figure 27-3

DELF

SETFIL STORE

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Open dummy file M77.DAT at logical unit 5 M88.DAT at logical unit 4

Delete dummy files open files

CIFILE.DAT at logical unit 7 M88.DAT at logical unit 4

Read from 7 and write to

No

End file 7 delete file CIFILE.DAT

Figure 27-4

83

SETFIL

Read the coordinates of additional element from M88.DAT

Yes

Read node number and its coordinates from dummy file M77.DAT

Yes Rewind 5

No

Save nodes in the array I

.End file 4 End file 5

DELF CONECT SETFIL

DELFCN.

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1 End file 4

Read from 4 and write to 7

Write the connection of the extra elements from the. array to the

file M88.DAT

CONECT SETFIL

Open CIFILE.DAT at M88.DAT at

files logical logical

unit unit 4

7

Delete file M88.DAT DELF

84

Print out file number

total elements and nodes

OVRETN

Figure 27-5

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rez aJnbTa

-rez eanbTa

S8

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86

Figure 28.3

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87

4.3 DELETING ELEMENTS (overlay DELELM)

The element editing facilities permit the user to delete

elements inside a mesh. For example if a hole is added to a plate,

then the elements inside the hole may be deleted and rearranged around

the hole. This is done quickly and efficiently by using the interactive

graphics capability of the system. This mode of operation is operated

by digitising the three nodes of one element (FIND mode), this element

will subsequently be displayed on the screen and the user may delete

it by pressing a button on the digitising pencil. The enclosed area

of this element will be shaded to inform the user that this element

has been deleted. As the user specifies an element to be deleted, the

connections of this element are checked with the other existing elements

in the mesh, therefore if this element has any single node which is

not connected to any other nodes, the single node will be deleted and

the whole mesh will be renumbered, clearly the connection of the ele-

ments will be rearranged. The user will be guided by a message on

the keyboard 'ELEMENT DOES NOT EXIST IN THE FILE' if a non-existing

element in the mesh is digitised. Therefore, as the user has an option

to delete or restart when the existing element is displaying, it may

be useful for the user to use this overlay DELELM (menu square 25,

overlay number 116) to check the connection of each element. Later

in this Chapter a discussion of hoW the user may automatically check

the connections and shape of the elements for any error such as elements

with suspicious shapes or diagonal dominance condition is included.

The specification about each file such as file number, total elements

and nodes left in the file will be printed on the keyboard. The shaded

area of the deleted elements will not be stored in the data records, as

it is not necessary for future progress, it will be only displayed on

the VDU. This technique enables the user to add any shape of a hole to

an existing mesh without any difficulty in deleting the elements inside

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88

the hole, as the program renumbers the mesh itself, deletes the element

connection in the connection file, checks the coordinate and recreates

the coordinate file and connection file. This overlay has a very easy

operation mode for the user. It should also be remembered that the

user will be guided via instructions on the screen through the digitising

process. A brief outline flowchart of overlay DELELM is shown in

Figure 29. Some examples of deleting elements are shown in Figures

30-1, 28-2 and 28-3.

4.4 ADJUSTING THE NODES BY CONTINUOUS MOVEMENT (overlay MOVEND)

It is essential that in some complicated shapes the user is able

to move the position of each element to a better location without

changing the element connections or total number of nodes. This is

done by moving the position of each node of the element to the desired

position. The user will be asked to digitise the node which is

desired to be moved, subsequently the movement of the node will be

controlled by the movement of the digitiser and may be entered by

pressing a button on the digitising pencil.

The position of this new node will be substituted .for its

previous position in the coordinates file and data records files.

Clearly it should be remembered that one node usually connects to

several other elements, therefore its movement has an effect on all the

neighbouring elements. The overlay MOVEND (menu square 26, overlay 50)

was constructed for the purpose of editing the meshes especially when

isoparametric or higher-order elements are used. In these cases the

user is able to move the position of each node and fix it on the curved

side of a model without adding any other elements to the mesh. Figure

31-1 shows a simple quadrilateral where isoparametric elements QUACK

are used to generate the mesh, and Figure 31-2 shows the same quadri-

lateral when the position of the nodes has been moved to another location.

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The user is also able to modify some part of a mesh when simple elements

are used with the aid of this overlay as the examples show in Figures

31-3 and 31-4.

4.5 TO MOVE, SCALE AND ROTATE A MESH (overlay MEROT)

The two and three-dimensional meshes may be moved, scaled or

rotated about any axis.

1. Movement. This will be done by adding three constant parameters

(D x ,D y ,D z) to the three-dimensional data. This mode is proportional to

changing the position of the original axis.

2. Scaling. The three-dimensional data (X,Y,Z) may be multiplied by

the constant parameters OD x ,D y ,D z). This will increase the size of the

original mesh in any direction.

3. Rotation. It is necessary to define a system of reference axes and

adopt a convention for the direction of rotation. The conventional

right-handed reference set of orthogonal axes is shown in Figure 31-5.

The X-Y plane is chosen to correspond to any flat working surface,

e.g. the table, the tablet or the viewing screen. The Z direction is

always forwards and towards the observer. The angle of rotation 0 about

the axis is taken to be positive when the rotation is anti-clockwise

and negative when clockwise, i.e. the rotation is said to be positive

when in the sense of a right-handed corkscrew. The rotation is given

by the matrix:-

{

cos 0 - sin 0

sin 0 cos 0

with 0 measured in the anti-clockwise direction. The rotation refers

to the set of axes on the plane of rotation. For the rotation of the

mesh in a space with a_fixed set of reference axes, the opposite applies

and the matrix becomes:-

[

cos 0 sin 0

- sin e cos e

89

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For three-dimensional data (X,Y,Z) the rotation can be represented by:-

(a) Rotation about Z axis:

X' = X cos 0 + Y sin 0

Y' =Y cos e - X sin 0

Z' = Z

where (X',Y',Z') the transformed coordinates and (X,Y,Z) the original

coordinates.

(b) Rotation about Y axis:

Z' = Z cos o + X sin 0

X' = X cos 0 - Z sin 0

Y' = Y

(c) Rotation about X axis:

Y' = Y cos 0 + Z sin 0

Z' = Z cos 0 - Y sin 0

X' = X

These transformations allow data to be repositioned anywhere and in any

orientation in space. The movement, scaling and rotation can all be

combined together. The overlay MEROT (menu square 71,72,73, overlay

16) was constructed for the purpose of transforming the two or three-

dimensional meshes. The coordinates in the data file and workspace are

both affected by this program when one of the transforming options has

been selected by the user. These coordinates will be written back to

the same file numbers after modificatiOns. The user may select each

option by pressing a button on the digitising pencil, e.g.:-

B1 - rotation about X axis

B2 - rotation about Y axis

B3 - rotation about Z axis

Subsequently by inputting the angle of rotation, the program will modify

the nodal point coordinates and the new position of the mesh will be

displayed on the VDU.

90

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Read the coordinates and element connections

from the original files

Select options

I, B7 Digitise three nodes of element to be deleted FIND mode

STORE CONECT

DELF DELFCN STORE

Delete the original files and recreate them with the

new set of data

• Print out file number total elements.and nodes

left in the file

GETINT

B8 PMSGO PLMSG CURCON FIND

Exit OVRETN

B2 -f-- Restart

Select options

GET INT

Delete B1

Find this elemen 1.1 Warning message on the keyboard

Yes

Delete this element and shade its area

SUPPER

Compare the connection of this element with

the other existing elements

is there any single mode

belonging to this element and not connected to

any other elements?

Yes

( Start DELELM

Subroutines called 91

No

Delete this node, renumber all the nodes in ascending order

and rearrange the element connection

Figure 29 Outline Flowchart of DELELM

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92

Figure 30.1

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93

Figure 31.1

Figure 31.2

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y

Rotation about z-axis

95

x'

Rotation about y-axis

z

z

Rotation about x-axis

Figure 31-5 Direction of Rotation

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96

4.6 LINE EDITOR (overlay DELLIN and DELCN)

Data digitised from the table and constructed by viewing on the

screen often contains mistakes which must be rectified, and this

should preferably be done without the unnecessary burden of redigitising

the entire picture. The essential function of an editor is to correct

mistakes in data, but may be used for a much more powerful end - as a

design tool. Once a data base has been constructed, it is often more

economical to modify this data base to produce a new design rather than

defining a new one. In most cases design consists of modifying and

updating an old design. The computer data bank can have a file with

all the old designs. As a modification is required the old one is

recalled and edited to new specifications and a new updated drawing can

be produced. The line editor is used to delete lines in the workspace.

The operation of the overlay DELLIN (menu square 28, overlay 49) takes

place by digitising menu number 28, subsequently the current position

of the cursor will be displayed on the VDU, then the user must move the

cursor near to the mid-point of a line which it is desired to delete.

Afterwards, the program searches for the line with its mid-point nearest

to the cursor. Only lines within an area of interest are tested. Once

a line has been found it is continuously displayed on the screen

awaiting a decision from the user: to delete the line or advance the

search. The line editor can be used to eliminate large areas of data

on the screen by continuously deleting lines. In some cases it is more

suitable to delete all lines connecting to one point at the same time.

In this case overlay DLCN (menu square 29, overlay 59) was constructed

for this purpose. The user must input a point in the workspace by

FIND mode, subsequently the program searches in the file and all the

lines connecting to this point are deleted. This is faster than the

line editor when a large area of data on the screen must be eliminated.

In both cases, the lines are deleted by replacing meaningful data pointers

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in data records with dummy data. Dummy data will be ignored by any

program and is equivalent to a no-operation instruction for a display

processor. A subsequent program (overlay TIDY menu square 138, overlay

12) can then be used to eliminate this redundant data and compress the

files. Data can be inserted in any position on the screen to the work-

space. Therefore if by mistake the necessary lines were deleted, the

user is able to create them again.

4.7 MACRO EDITOR FOR MACRO FILES (overlays MACCLR and MACFIL)

The data records in the workspace may be constructed as a series

of individual data sets, where each set of data is represented by I

codes of 3 and 4 for its start and end in the data file respectively.

This technique will enable the user to have direct access to a large

set of data (known as a Macro) without searching in the workspace for

each particular point. The user is therefore able to delete each set

of data very fast without any effect on the other data sets. To make

each set of the data separate from each other in the workspace, a single

data record (3,0,0) will be written to the workspace to specify the

starting of this data (open file). Afterwards the user may continue

digitising any picture or generating a mesh for a part of the model.

Subsequently writing a single record (4,0,0), indicates the end of

this set of data (closed file). This process is done by overlay MACFIL

(menu square 56, overlay 85). The file will be opened or closed by

pressing a button on the digitising pencil. These Macro files may be

deleted by using overlay MACCLR (menu square 55, overlay 84). Each

set of data files, will be located in the workspace and continuously

displayed on the screen awaiting a decision from the user: to delete

this part of the picture or advance the search. This technique has

considerable advantages over the line editor when a large number of

lines have to be deleted in the workspace. The user may also employ

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this technique for any symbol such as circle, rectangle, etc. It is

more convenient for the user to generate a mesh as a series of Macro

files, rather than a single data set covering the whole mesh. In many

cases it may be desired to modify a part of the mesh which has been

generated. Therefore, if the Macro facility was used to construct the

mesh, a selected part may be very quickly deleted without any need to

regenerate the mesh (using overlay MACCLR). Once a Macro file has been

selected to be deleted, the program rewrites the data records into the

workspace but passes over the data records inside the indicated Macro

file. Clearly if there are no Macro files in the workspace, nothing

will be deleted.. Since one continuous line may have start and end

points in two different Macro files (only at the start and end of the

Macro file), when a Macro file has been deleted, the condition (ICOD)

of the first data record after that Macro file is checked and changed

in such a way as to avoid the addition of a non-existent line to the

workspace.

4.8 LINE DIVISION, EXTENSION AND INTERSECTION (overlay DIVIDE)

1. Line division. There are many applications for line division such

as adjusting the nodes of the elements on a particular line or creating

elements by using the points on that line. Therefore the user must

create some dummy points on these lines to be able to fix the position

of the element exactly on each individual line. The overlay DIVIDE

(overlay 47) is operated by digitising menu square 52, then by digitising

the start and end of a line and inputting the number of divisions, the

line will subsequently be equally divided into the required number of

divisions and a small arrow will indicate the position of each division

on the screen. The coordinates of these points are stored as dummy

data in data files and they may be easily removed by overlay TIDY.

The important feature of this dummy data is that it will be recognised

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99

by the other modes of the system, such as FIND mode. Therefore, the

user can treat it the same as the normal data points in data files.

Once a line has been divided by a number of the points, the user may

use these points for future modification, such as in overlay MOVEND

where the nodes have to be moved to a desired position, e.g. a point

on a line, or in overlay ADDELM where the vertex of the element has to

be fixed on a particular line.

2. Line extension. This will permit the user to extend any line in

the workspace without changing its angle. It is very useful when the

user desires to digitise a series of the points on the same line. Line

extension may be used for editing the picture in workspace, the model

is thus extended without the unnecessary burden of digitising the

complete picture. The lines are identified by digitising two points

on each one, then it is displayed continuously on the VDU and the

extension of the line depends on the movement of the digitiser. Once

a button has been pressed on the digitiser, a new line is added to the

existing line. Line extension is a very useful tool especially when

the points must be digitised to construct a straight line.

3. Intersection of lines. The intersection between any two lines may

be found by digitising any two points on each line. Subsequently a small

cross will appear on the screen at the position of intersection. The

coordinates of this point will be stored in a data file for future

use. Line intersection is used especially when the mesh has to be con-

centrated at one specific point. Therefore the elements will be added

manually by using overlay ADDELM, and the vertex of the elements will

be fixed at the position of the lines, intersection, as shown in

Figure 32.

4.9 CHECKING DATA GRAPHICALLY

There are many obvious reasons for checking the numerical data

such as element connections, coordinates, elements and node numbering

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100

before inputting this data to any finite element program. Bad numerical

data input to any finite element program will cause the program to

produce the wrong results, or in some cases, errors which will terminate

future execution. In many cases there will be a time where the results

obtained from the finite element programs are not compatible with the

analytical solution. If the finite element program which has been used

has an execution control and debugging aids, the user may be (infre-

quently) guided during the execution time by printout messages.

Otherwise, a reasonable explanation for the error or wrong results will

be very difficult and tedious to find. Even if the user is informed

by warning or error messages that, for example, there are bad nodal

point coordinates, or there are some elements with a suspicious shape,

it will be the numerical data which has to be checked by the user to

trace the error. CAD techniques are well suited to ease these problems

and application of computer graphics in its simplest form offers many

benefits to the users of finite element programs. The GFEMGS system

includes the facility for automatically indicating the obtuse-angled

elements (diagonal dominance condition) on the screen, checking

graphically the element connections, coordinates, element and node

numbering sequences.

4.9.1 Checking Element Connections, Nodal Point Coordinates and

Finding the Obtuse-angled Elements (overlay CHECK)

The overlay CHECK (menu square 47, overlay number 82) provides

the requirement facilities as follows:-

(a) Checking element connections and coordinates

In this case the connection of each element and its coordinates

are read from the permanent files by the program, subsequently these

elements are displayed on the screen to represent their shapes and

locations on the mesh. Therefore, because of the very quick reactions

of the human eye, an error will immediately become obvious to the user.

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After each element has been displayed on the screen, the element

number will be displayed at their centres to indicate the existing

elements in the data file belonging to the mesh. Therefore, by looking

at the mesh on the screen the user will be able to indicate the missing

elements. In the case of existing elements with bad dimensions such

as triangular elements with two nodes or triangular elements with

three nodes on one straight line, the user will be guided by message

printed on the keyboard which indicates the element with bad dimensions

by its element number and node number connections, This is done by

checking the coordinates of the three nodes of the elements, if these

nodes are on one straight line, the warning message will be printed on

the keyboard.

(b) Obtuse-angled Elements

Examination of the first, second and third rows of the typical

element stiffness matrix serves to confirm that the equality in the

diagonal dominance condition is satisfied for all rows if none of the

angles of the element exceeds 90o(11)

. While the absence of obtuse-

angled elements is sufficient to ensure convergence of the Gauss-Seidel

method for problems of the harmonic type, it may not be necessary: the

inclusion of some obtuse-angled triangles may be permissible. When the

Gaussian elimination method is used for solving sets of simultaneous

linear algebraic equations, obtuse-angled elements may affect the

solution and the equations are said to be ill-conditioned or singular.

Singular sets of equations do not have unique solutions, and solutions

obtained from ill-conditioned sets may be subject to significant errors(16)

The overlay CHECK will calculate the angles of each triangular element

within a mesh, the element with the maximum angle subsequently is

displayed continuously on the.VDU and its maximum angle printed on the

keyboard. Therefore, after generating a mesh the user is able to check

if there are any obtuse-angled elements. Clearly the user will be able

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to delete these elements (overlay DELELM) and recreate them again

(ADDELM) or change the position of the nodes (MOVEND) in such a way

that the angle of these elements will be less than 900. It is also

possible to check manually the angles of each element. By digitising

three nodes of each element in FIND mode, the three angles of this

element may be printed on the keyboard (ANGN overlay number 70, menu

square 48).

4.9.2 Checking Element and Node Numbering Sequences (overlays NUM and

NODE)

(a) Node Numbering

The node numbering sequence is very important in finite element

solution as a large bandwidth in the stiffness matrix will result from

bad numbering of the nodal point coordinates. The technique of auto-

matically renumbering the nodes to minimise the bandwidth will be fully

described in Chapter 5. The overlay NUM (menu square 14, overlay 119)

permits the user to display the node numbering sequence on the screen.

The node numbers and their coordinates are read from the permanent file

and the nodes automatically displayed on the screen. The nodes will

be displayed by sending the ASCII (American Standard Code for Information

Interchange) code of each node number and its coordinates to the hard-

ware character generator, subsequently the node number will appear on

the screen. This technique for displaying the node numbers is very

fast, but the node numbers are only displayed on the VDU and the

specification about each node will not be stored in the data file,

therefore it is not possible to plot the node numbering with this tech-

nique on a flat-bed plotter. To plot the node numbering sequence the

user must store the vector for each character in data files, thus the

characters will be generated by using the software rather than hardware.

This will be discussed later on in this Chapter. There are many cases

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103

such as concentrated or dense mesh where it will be very difficult for

the user to identify each node number on the screen. Therefore the

GFEGMS system provides the facility of windowing a selected portion

of the model. The user has to specify an area of the mesh which was

constructed, the program subsequently expands it to fill the screen.

Displaying each individual node is possible by using overlay NODE (menu

square 13, overlay number 120). The coordinates of each node are input

to the program by FIND mode, the program will then search in the data

file for these coordinates, if the node exists in the file, the node

number will be displayed at its position on the screen, otherwise the

user will be guided by message *NODE DOES NOT EXIST IN THIS FILE' on

the screen. Therefore, the user can employ this routine for checking

manually the node numbers and their coordinates in a file,

(b) Element numbers (CHECK)

The element numbers are not very important in finite element

analysis as they have no effect on stiffness matrix bandwidth. Therefore

the user can number the elements in any random order without any

hesitation. In the GFEMGS system the elements are numbered in ascending

order according to their arrangement in data files. Therefore the first

topological card in the connection file represents the element number

one and the nth

element will be described by topological card number

n. As previously discussed the user may display the element numbers

by employing overlay CHECK.

4.10 LOAD CONDITIONS (overlay PRSELM)

This routine was especially written to handle the load conditions

in the ASKA program. Once a mesh has been generated, the user may

identify the elements which will take the external forces so that the

load condition can be applied at the appropriate nodal points. As

stated in Section 3.8 (element connections) the elements which will

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take pressure or nodal point forces must be identified in a separate

group from the rest of the elements. The user is asked by overlay

PRSELM (menu squarenumber 45, overlay 57) to input the element

numbers which will take the external loads. Subsequently the group

numbers of these elements will be changed (e.g. from group 1 to group

2) and their connection statements will be added to the bottom of the

existing file for future use in the ASKA program. The specification

about the file number and total elements in each group will be printed

on the keyboard. These elements have a separate group identification

(group 2 in GFEGMS), therefore they will be numbered in ascending order

according to their arrangement in the connection file. It is very

important to mention that in the ASKA program(3) the topological cards

for all the elements in one group must be consecutive. The statements

for the element connections will be arranged by the overlay PRSELM

starting with the statements for the elements in group one, followed

by the statements for the elements in group 2. A brief flowchart of

this overlay is shown in Figure 33.

4.10.1 Boundary Conditions (overlay BONDRY)

The ASKA program can handle four different types of freedoms(3):-

(a) Local freedoms are unknown deformations on the net substructure

level.

(b) External freedoms are unknown deformations on the main•net level.

Thus they are only allowed for nets, that are to be inserted into

a main net.

(c) Prescribed freedoms are deformations with certain prescribed

values that must be input in external format into ASKA.

(d) Suppressed freedoms are deformations to be nullified due to rigid

supports, symmetry considerations, etc.

The ASKA program assumes a priori that each nodal point has only

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105

those freedoms associated with the elements connected at that point.

These freedoms are automatically treated as local freedoms, unless the

user specifies a different freedom family in the topological description.

The freedom families are specified by the statements:

SUPPRESS (frd)(Ko)(P)

PRESCRIBE (frd) (K0) (P)

EXTERNAL (frd) (K0) (P)

The first argument 'frd' singles out which degree of freedom is affected

by the statement, where:-

frd = 1 translation in direction of X-axis

frd = 2 translation in direction of Y-axis

frd = 3 translation in direction of Z-axis

The second argument 'K0' is the loop counter for the evaluation of the

topological variable 'P'.

The third argument 'P' is a topological variable describing the

net nodal point numbers for which the given freedom family specification

applies. The statements for these freedoms will be generated automatically

by using overlay BONDRY (menu square 44, overlay 67) in the GFEMGS

system. A file number for storing these statements and the node numbers

is input by the user, subsequently the type of the freedom and its

direction are selected by pressing a button on the digitising pencil

such as:-

PRESS BUTTON 1 SUPPRESS

PRESS BUTTON 2 PRESCRIBE

PRESS BUTTON 3 EXTERNAL

and similarly for translation:-

PRESS BUTTON 1 X DIRECTION.

PRESS BUTTON 2 Y DIRECTION

PRESS BUTTON 3 Z DIRECTION

Subsequently the statements for each type of freedom in the format

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described, will be stored in a permanent file for future data input to

the ASKA program.

4.11 PLOTTING THE WORKSPACE ON A FLAT-BED PLOTTER (overlay DISPLT

and PLTNUM)

The meshes may be plotted in hard copy form using the flat-bed

plotter to reveal the required detail. The user is able to plot each

individual file (File 1, File 2, File 3) directly from the digitising

table by inputting the file number. The speed of the plotter during the

plotting'of the mesh will be controlled by using the Switch Register on

the system operator's console. The user is able to control the speed,

accuracy, acceleration at the beginning of a line and deceleration at

the end of a line by setting a number (e.g. 070002) on the switch

register. The operation of the plotter may be interrupted by the user

at any time during the process of plotting by pressing the HALT or

CONT switch on the system operator's console, to stop or restart the

processing of the plotter. This gives the user the ability to change

the pen or paper without losing the coordinates of the original drawing,

The overlay DISPLT (menu square 21, overlay 44) was constructed to plot

the picture from the information contained in the permanent files (File

1, File 2, File 3). This overlay has a similar operation to overlay

DISALL which was described in Section 3.4,5, but instead of using the

displaying routine, the plotting routine (PLOTDC, RASM) are employed.

The plotter and its software are fully described in Appendix A. As

stated in Section 4.9.2, the user is able to display the nodes and

element numbering sequences on the screen by using the hardware

character and vector generators. These node numbers are only displayed

on the screen by sending the ASCII code representation of each number

to the hardware character generator (a SEN Electronique CG 2018 CAMAC

module).

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107

There is a chance of two character sizes which can be generated

at very high speed at any position on the VDU. These techniques are

suitable only for displaying messages, node and element numbers on

the VDU. Clearly this technique of displaying the node numbers is not

suitable for the plotting process as the characters generated by the

hardware are not in the form of vectors as required by the plotter,

For the purpose of plotting the characters, a different technique,

employing a linear software character set, was incorporated into the

PLTNUM overlay (menu square 22, overlay 68). Using this technique, the

characters are generated as a series of vectors by subroutine CHAR,

which by calling CRPLOT, stores the appropriate coordinates in the

workspace. The characters are defined on a 5 x 8 matrix with the

corresponding matrix points stored in a special list where the appropriate

section for each character is referenced by the corresponding ASCII code,

The current configuration offers 59 characters but may be expanded

freely to include non-standard characters if required. These characters

can be stored either as symbols, so remaining unaffected by any trans-

formation, or be made an integral part of the data. Once these vectors

have been stored in the display files (workspace) the user is able to

plot them on the plotter (employing overlay DISPLT). The user has the

options of changing the height of each character or the angle relative

to the horizontal axis. This provides a large flexibility on plotting

the node and element numbers, A brief flowchart of the overlay PLTNUM

is shown in Figure 34. Also Figure 35 shows an example of a two-

dimensional mesh plotted on the flat-bed plotter with its node and

element numbers in two different sizes employing overlay DISPLT,

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108

Figure 32

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(I-Start :) PRSELM

Input file number'

4

Print the connections of this element on the keyboard

109

Select options

B1

B3

Write the connections to a dummy file

Delete dummy file M77.DAT End file

non-existent 0 for exit End file 51

1

Write to connections of the elements in group 1 to

the file

I

Open dummy file M77.DAT at logical unit 5

Warning message

Display messages, B1 - accept this element

B3 - restart

Read the connections from dummy file, write as group 2 to the file CIFILE.DAT

Rearrange the connection of the elements in group 1

4, Open the file CIFILE.DAT

at logical unit 7

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4, Read the element connection from the file CIFILE.DAT

Read the node numbers and their coordinates from file MIFILE.DAT

IPlot the numbers on the screen

4,

Find the centre of each element and call the character generator

subroutines

Element numbers

Read the coordinates and node number

4,

Test the string of the ASCII characters

Generate the ASCII code of each number

Store the vector of each number in the workspace

Exit

B3

4 Scale the character for the

height and angle input

4. Extract the vector for each character input e.g. element number

Bi

Subroutines called ( Start

PLTNUM

BUTNUM CURCON GETINT FIND

BUTNUM

PMSGO PLMSG

Input file number and digitise the axis

Input the height and angle of the numbers

Select B8 Node numbers Exit GETINT

options

110

STORE

CONECT

ELMPLT

BITAC

TSTEXT

SYMBL .

CHAR

CRPLOT PLOTSC

STD

OVRETN

Figure 34 Outline Flowchart of PLTNUM

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111

Figure 35

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CHAPTER 5

BANDWIDTH REDUCTION BY AUTOMATIC RENUMBERING OF

THE NODAL POINTS

5.1 INTRODUCTION

The most commonly used techniques for solving sets of simultaneous

linear equations are the direct Gaussian elimination and iterative

Gauss-Seidel methods, which have the advantages of speed and of using

minimum computer core. To take the fullest advantage of the benefits

from using these methods, the engineer must make sure that the matrix

bandwidth is as narrow as possible, Automatic node renumbering can

reduce both the storage requirements and solution time for a set of

linear simultaneous euqations whose form is a function of the topology

or interconnection of nodes in a structural framework. The programming

language and the computer to be used influence any economic appraisal

of automatic node renumbering. The bandwidth is defined as the

maximum difference between any two related nodes, plus one for the

diagonal term. Automatic node renumbering allows the user to manually

number the nodes in any order without regard for the constraints

imposed by a particular solution technique. Much attention has centred

on bandwidth minimisation as a criterion for reducing the store

requirements. The practical engineer who concerns himself with the

business of design and manufacture however, often does not immediately

understand the reasons for careful node numbering and has to be inst-

ructed on the subject. Even when, after gaining experience in the

matter, he becomes adept at node numbering, he might find himself faced

with the possibility of preparing his input anew because a design change

may have necessitated the addition of a new node at an inconvenient

location. Therefore, using an automatic renumbering algorithm allows

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the user to add nodes or elements at any position on a mesh without

any hesitation (e.g. using overlay ADDELM).

5.2 GENERAL PATTERN FOR THE STIFFNESS MATRIX (overlay MATRIX)

The element stiffness matrix (K) is given by a symmetric matrix

n x n where n is the total number of nodes.

(K) =

all

a21

and

a12

a22

an2

aln

a2n

ann

j

where a.. are all known constants. ij

For each element the stiffness matrix as well as the corresponding

nodal loads are found in the form of:-

{F} = (K){6} + {F}P + {F} e0

in which {F}P represents the nodal forces required to balance any dis-

tributed load acting on the element, and {F}a the nodal forces

required to balance any initial strains such as may be caused by temp-

erature change if the nodes are not subject to any displacement. Each

element has its own identifying number and specified nodal connection.

For example, let imaginary triangular element number 1 be connected to

nodes 1, 3 and 6. The non-zero coefficients in the element stiffness

matrix have the form am., where I = 1,3,6 and J = 1,3,6. Therefore the

non-zero coefficients are(14)

:-

1 2 3 4 5 6 7 •■•■

1 a11 a31 a61

2

3 a31 a33

a36

4 K =

5

6 a61 a63 a66

7 . .

n . .

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114

The non-zero coefficients for the element stiffness matrix are displayed

on the screen by employing overlay MATRIX (menu square 58, overlay 81).

The user is asked by the overlay to input the file number which contains

the element connections and total number of nodes (n) in the mesh,

subsequently a matrix n x n is displayed on the screen. The program

automatically reads the element connections and marks the relative

square on the matrix with the symbol 1 X1 to indicate a non-zero coeff-

icient in the stiffness matrix. Therefore, the user can see the general

pattern of the stiffness matrix on the VDU, if the bandwidth is excessive

it is possible to renumber the nodes automatically in such a way that

the matrix bandwidth becomes as narrow as possible,

5.3 ALGORITHM FOR BANDWIDTH REDUCTION

5.3.1 Previous Renumbering Algorithms

Alway and Martin(17)

presented an algorithm for reducing the

bandwidth of an n x n symmetric matrix. The routine laboured through

factorial n different combinations of the rows and columns of the

matrix to produce the particular order that corresponded to a minimum

band. In common with most permutation problems, it is a feasible

method for low values of n but because the number of combinations is

based on n!, the computing time soon becomes prohibitive.

Iterative methods designed to initiate beneficial row and column

interchanges to reduce the bandwidth have been presented from at least

three different sources, Akyu and Utku(18)

, Rosen(19)

, and Grooms(20)

All these routines took large computation times and it is difficult to

see how the total solution times could be reduced by using these routines.

It is appreciated that renumbering times are a function of the number of

nodes, whereas solution times depend upon the number of equations or

degrees of freedom. Most published work in this field is based on the

tree concept, in which a starting node is selected and the rest of the

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numbering is systematically generated from this seed or root. Collins

introduced a new algorithm which is very simple in programming and it

has an extremely short execution time. Cuthill and McKee(22)

also

produced a major band algorithm which has a number of features that are

logically superior to the Collins routine, Collins presented a routine

that systematically investigates all nodes as starting nodes and selects

the numbering that produces the minimum bandwidth. Millar(23)

produced

a major and minor band renumbering and in his algorithm, each node is

initially assigned a classification number equal to the number of dir-

ectly linked adjacent nodes and a link table is set up which lists the

nodal numbers of all adjacent nodes. Subsequently a dynamic selection

list of nodes that are waiting to be renumbered is created from the

nodal links to the renumbered nodes. The sequence of renumbering is

based on the minimum class of the appropriate nodes in the selection

list where the class is modified to take account of the common links

and the period a node has remained in the selection list. The Millar

algorithm can be briefly summarised as follows;-

1. Select a starting node and renumber it 1. This starting node may

be a node of minimum class or some pre-defined criterion, Millar

will use the Collins• algorithm to generate starting nodes,

2. Decrease the class of all nodes that are linked to the last

selected node by unity and place them in the selection list if

they are- not already present.

3. Select the first node with the lowest class from the selection list

and renumber it with the next ascending number. Eliminate the

reference to the selected node in the selection list,

4. Decrease the class of all remaining nodes in the selection list by

a weighting factor of unity.

5. Repeat steps 2, 3 and 4 until all nodes have been renumbered.

This algorithm compared with Collins' algorithm consumes more

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computer time where the computation time is very short for Collins'

algorithm. Therefore the author decided to modify the Collins'

algorithm in such a way as to produce a better bandwidth. The Collins'

algorithm can be briefly summarised as follows:-

1. Select the starting node sequentially starting from the original

node 1 and renumbering it 1 (level 0).

2. From the link table number the adjacent nodes 2, 3, etc. (level 1),

3. Calculate the maximum nodal difference of any two linked nodes,

4. Abandon the renumbering from the current starting node and skip to

step 8 if the maximum nodal difference is greater than or equal to

the previous 'best value'. (At the beginning of the algorithm, the

'best value' is set to the bandwidth of the original numbering.)

5. Renumber nodes linked.to level 1 nodes starting with those connected

to new node 2, then those connected to 3, etc. as in step 2 above.

Calculate the nodal differences as step 3 and check for premature

termination as in step 4,

6. Repeat the sequence of operations through successive levels until

nodes are renumbered,

7. Store the improved node numbering,

8. Return to step 1 until all nodes have been tried as starting nodes.

5.3.2 New Technique (overlay OPBAND)

The author realised that the Collins' algorithm is influenced by

the order that the elements are read into the computer and hence by the

order that they are listed in the link table. For example, if node

number 3 is connected to nodes 7, 8, 4, 2, 17 and 21, the link table

for this node will be as follows:-

Node number Link table

3 7, 8, 4, 2, 17, 21

Selecting the node number 3 as starting node 1, the link table will be

116

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changed to:-

Node number Link table

1 2, 3, 4, 5, 6, 7

The new numbering sequence will be:

Table 1

New node number 2 3 4 5 6 7

Old node number 7 8 4 2 17 21

The user may realise that the order of the nodes which appears

in the link table affects the sequence of the node numbering. For

example, if the link table of the node number 3 changes as follows:-

Node number Link table

3 4, 17, 8, 7, 21, 2

The new numbering sequence wil be as follows:-

Table 2

New node number 2 3 4 5 6 7

Old node number 4 17 8 7 21 2

Clearly, from tables one and two, it can be seen that node

number 7 in the original mesh has been changed once to number 2

(Table 1) and again to number 5 (Table 2). Therefore, it can be seen

that the bandwidth in the stiffness matrix may be reduced by changing

the order of the nodes in the Collins' link table.

The author arranged a new algorithm which is based on Collins'

algorithm, but the differences are that, after selecting the best node

to start and finding the new bandwidth, the order of the nodes in the

link table is automatically rearranged for each node by specifying a

change factor at the beginning of the program, and the whole process

117

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118

is repeated (e.g. six different times for an element with three nodes)

until the better bandwidth is obtained. The user may control the number

of interactions by a factor requested at the start of the program. The

user is also guided by messages printed on the keyboard about the new

bandwidth during the renumbering process, therefore, if a satisfactory

bandwidth is obtained, the user may interrupt the renumbering process.

The user is asked by overlay OPBAND (menu square 59, overlay 83) to

input the file numbers which contain the element connections and nodal

point coordinates. Subsequently by specifyirig the iteration factor,

the program renumbers the nodes and the new bandwidth is printed on the

keyboard. The original files containing the old element connection and

nodal point coordinates are then deleted and replaced by the files

containing the new node numbering sequence. A brief outline flowchart

of overlay OPBAND is shown in Figures 36-1 and 36-2. This algorithm was

applied to several examples and compared with Collins' algorithm, the

results show that in most cases a better bandwidth is obtained by the

author's algorithm.

Table 3 gives a brief description of the types of examples that

have been processed.

Table 3 - Bandwidth

Example number 1 2 3 4 5 6

Total nodes 21 45 93 120 185 172

Total elements 22 63 148 161 256 292

Original bandwidth

19 42 88 120 185 172

Collins' new bandwidth

8 12 15 15 10 15

Author's new bandwidth

7 11 13 13 9 15

Figures 37-1, 37-3, 38-2,

37-2 38-1 38-3

39-1, 40-1,

39-2 40-2

41-1, 41-2 42-1, 42-2

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119

Example number 1: Figure 37-1 shows the original numbering for a mesh

with 21 nodes and 22 elements. This mesh has an original bandwidth

of 19 as the general pattern for its- stiffness matrix shows in Figure

38-1. The Collins' algorithm reduced the bandwidth to 8 as shown in

Figures 37-2 and 38-2 (46 %57,89 reduction of bandwidth). The

bandwidth is reduced to 7 by the author's algorithm as shown in

Figures 37-3 and 38-3 (# %63.15 reduction of bandwidth).

It can be seen from Table 3 that the author's algorithm in

most cases obtains a smaller bandwidth than that obtained by Collins'

algorithm. Therefore, for a large variety of problems, a new numbering

can be generated that will considerably reduce the store required and

the number of effective operations necessary to analyse a structure

by a direct elimination method. The automatic node renumbering also

has other uses such as in problems where the structural stiffness matrix

corresponding to the original numbering would not fit into the computer

core, therefore renumbering the nodes will make the solution possible.

A renumbering facility saves a great deal of data modification if extra

nodes have to be added to a structure. This observation is particularly

significant in the case of structures involving automatic mesh generation

techniques which are an essential feature of any general finite element

system. It has been assumed that a linear analysis is to be performed

on the structure. The arguments in favour of renumbering are even

stronger in the case of non-linear analyses where the equations have to

be solved many times, as in the Collins' algorithm. This method of

node renumbering is not suitable for the 'cartwheel' type of problem

where the node at the hub is assigned a new node number of low order

(1, 2, 3 or 4). The program then proceeds to number the nodes around

the rim of the wheel. Collins has shown that the optimum numbering in

this case is produced when the hub is assigned a number equal to half

the number of spokes plus one. This kind of situation rarely occurs

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in practice, and its incompatibility with the algorithm is not con-

sidered a serious limitation.

120

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( Start OPBAND

121

Input file number, total elements and nodes

Input the change factor to arrange a new link table

BUTNUM

BUTNUM

Yes

N

Read the element connection from CIFILE.DAT and arrange the link table according to

the change factor

Bandwidth = total number of nodes

Take node number 1 as starting node

CONECT INSET

Renumber the nodes in the link table, at each time check the new bandwidth with the old bandwidth •

Print the new bandwidthyes

Save the new node numbering and new bandwidth

Subroutines called

Figure 36-1 Outline Flowchart of OPBAND

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PMSGO PLMSG GETINT

B2

DELF DELFCN

al Delete the coordinates and connection files

Print the list of the B1 new and old node numbers

on the keyboard

Subroutine called 122

Write the new node numbering and their coordinates to the

file MIFILE.DAT

Arrange the new element connection according to the new node numbering and write the connections to the

file CIFILE.DAT

( Exit ) OVRETN

STORE

CONECT

t

Figure 36-2 Outline Flowchart of OPBAND

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9 13 11 12

13 5

6A/I

7 - 8

\ 4- 2 3 4-

/ ZIA 18-16 15 17 21

I Zjr.A 19 Figure 37.1 Original numbering

8 17

I / N

1

/

1

/91 /171/ 19-16-112 7

2@-21

Figure 37.2 Callins numbering

11 13 18 21

\ 1

6/19171 16/ 19

5 1 C/ 1

/VIZI/ I/

?8 7 12 17 Figure 37.3 Authors numbering

123

1

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lXlXlX [XIX lXlX lX

[X lXLX [XX rx lXlXX 2<X

lXiX [Xl>< lX rx [XX D< [XIX IX KlX

x~x lXlX

[X IxX D< IX ><lX[x

lX X[)(r-x-

lX 'XX IX IX:

~ ~ l>< LX

~ ~ )< LX IX [X X X )< [X X

~ [2s [)< LX [X D< LX l>< [X [X ~ lX 1)< X [X lX X X X [)< )< X

[)< X [)< D< rx IX LX D< X X r>< [)< :x IX X X

rx I) rx IX [)< D< Ix [)< [X r)<

rx ~ X X D< IX IX X X[X [X X xiX lX lX [)< X X X )< IX ~

i'X [)( Y lX lX >< lX :X X

lX [X )<[)< )< rx D< ~ X r>< X

~ ex I)< lX .~ lX L>< IX rx [X [X [)( .'X r'x" X lX ~ X lX lX

X IX X X X X X-X X x: X [X

IX IX [X rx [X IX X IX

X X lX [X X L><-X X X ~ X X

lX IX [X [X X >< ~ IX rx

[X l>< X i)( lX IX [X [X IX [X

rx rx X rx [X X X IX X [X X lX X X

[X lX X 'X [X lX IX [)< [)<

lX rx [X X [X rx X lX IX

[X X X IX

124

Figure 38.1

origina,l Ma;t1:'ix

Collines final

Matrix

_I!~~_~~.!.~­

Authors final

Matrix

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v 6_2 34-22-- (.3 39

/ 5 /\ L 21- -8 7i6/ 17

337 X I / 8/

NI, /21\

:36(7- I

35 4, 4%/

h 27 \23

/11

1/ 2r/ 4.5 38

32 I 3@ X31/

it

Ofd

125

Figure 39.1 Original numbering

30

21

45 /I

/1\ 2, 1 7 .

4 3 // 12

\)<.3

\g 9 11\ 3 16

3Z--\28-27_,22/ 7 327

N

2 \5

Figure 39.2 Authors numbering

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126

[,>-

Figure 40.1 Original Matrix.

Figure 40.2 Final Matrix author algorithm

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127

Figure 41.1 Original Matrix.

Figure 41.2 Final Matrix author algorithm

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Figure 42.1 Original Matrix

128

Figure 42.2 Final Matrix author algorithm

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CHAPTER 6

AUTOMATIC MESH GENERATION FOR THREE-DIMENSIONAL STRUCTURES

6.1 INTRODUCTION

Three-dimensional meshes are generated automatically and non-

automatically by a 21/2 D technique in the present system. As stated

in previous Chapters, the GFEGMS system is capable of generating meshes

for any two-dimensional shape. Therefore once a mesh has been generated

on a particular plane a second plane may be specified parallel to the

first plane of any size at any location in the space, the meshes on

the first plane may then be automatically projected onto the second

plane to form a three-dimensional mesh. This process may be repeated

many times and each time the location and the size of the projection

plane may be varied as required. This method is very easy to use and

is a very fast technique for generating the meshes for most proportional

three-dimensional structures. Visualisation of these complex 3D meshes

is accomplished with the aid of an overlay JSTICK which enables the

user to rotate the mesh in three dimensions and view it from any

direction on the VDU in a perspective projection.

6.2 TECHNIQUE

The first plane which contains the two-dimensional meshes is

usually the X-Y plane. The second plane (projection plane) will be

selected parallel to the first plane at a location of D x , D and D

z,

Y

where these constant parameters are the distances between a point on

the two-dimensional plane and its new position on the projection plane.

Therefore if the coordinates of a particular point on the first plane

are X., Y.3. (Z. = 0) the new coordinates of this point on the projection

plane will be obtained as follows:-

X; = X. + D 1 x

129

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Y!=Y.+D 1 1

Z' = Z. + Dz D 0

Clearly all the nodes on the two-dimensional plane will be shifted by

three constant parameters DX, D and Dz. Figure 43 shows the'four y

different types of projecting a simple quadrilateral on the. X-Y plane

to another plane.

Up to this stage of discussion, the projection and repetition

factors of unity were assumed. There are many three-dimensional

structures which have a different cross-section - along their length

(e.g. pipe joints, turbine blades). To generate the meshes for these

structures, the user must control the projection process by at least

two factors, firstly the projection factor which allows the mesh to be

scaled to the right size before actually projecting; secondly, by the

repetition factor which allows the user to identify the number of planes

onto which the mesh is to be projected. Let R and P be the repetition

and projection factors. The coordinates of a particular node on any

projection plane will be obtained as follows:-

Z! = (Z. + DZ) * R Z. = 0 1 1 1

Z! = DZ * R (1) (indicates the distance between each plane)

All the X and Y coordinates of the nodes on projection planes will be

scaled relative to any specific point (the centre of projection point

X c ,Y c) which the user must indicate on the X-Y plane. The distances

between the nodes and the projection node are scaled by the projection

factor (F). Therefore:-

H = /Xi - Xc/ * P

L = /Yi - Yc/ * P

when X. < X X. = X - H 1 c 1

X.1 X 1 X. = Xc + H

130

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Y.<Y -------- Y. = Y - L

1 c 1

Y. Y Y. = Y + L c

1 1 c

The new coordinates on the projection plane:-

X! = X. + DX * R (2) 1 1

y! = DY * R (3) 1 1

6.3 NODAL POINT COORDINATES (overlay ST3D)

The nodal point coordinates for a two-dimensional structure are

stored in a permanent file as stated in previous Chapters. These

permanent files are modified for three-dimensional meshes, simply by

adding the coordinates and node numbering of the projection nodes to

these permanent files to represent a three-dimentional structure. The

numbering sequence of the nodes on the projected plane will be the same

as the numbering sequence on the X-Y plane for each projection. Each

node number on the projected plane has a number equal to its number on

the X-Y plane plus the total number of nodes on that plane. Therefore

if the mesh has a node numbering sequence on its X-Y plane as follows:-

1, 2, 3, 4, , n

the numbering sequence on the first projected plane will be:-

n+1, n+2, n+3, n+4, , 2n

on the second projected plane:-

2n+1, 2n+2, 2n+3, 2n+4, , 3n

Clearly on the Rth plane:-

R*n+1, R*n+2, R*n+3, , n(R+1)

This method of node numbering for three-dimensional structures has the

advantage that indicating the nodes on each plane presents no difficulties

by using the equation below:-

i =i+n* R (4)

where, i is the node number on the X-Y plane, ip is the node number

131

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132

on the projection plane, n is the total number of nodes on the X-Y

plane and R is the repetition factor.

This technique is very easy to program, for example, writing the

connections of each element (Equation 4). The only temporary problem

with this method of node numbering is that it results in a bandwidth, ,80A444,4e. RAND

of n4-11 in the stiffness matrix (n is the total.nUmber of nodes on the

X-Y plane). Therefore, the user must reduce this bandwidth by renum-

bering the nodal points as stated in Chapter 5 (overlay OPBAND). The

overlay ST3D (menu square 38, overlay 51) was constructed to provide the

facility of projecting two-dimensional meshes into three-dimensional meshes.

The user is asked by this overlay to input the file number which contains

the nodal point coordinates of the two-dimensional mesh, the location of

each projection plane ()x D

y,DZ), projection (P) and repetition factor

(R), and the centre of projection on the X-Y plane will be read from a

dummy file which was generated by the overlay DOUBLE. A new set of nodal

point coordinates will be created by employing Equations 1, 2, 3 and 4.

These coordinates and their node numbering sequences will be added to

the same file number to represent a three-dimensional mesh. This overlay

must be employed after execution of overlay DOUBLE.

6.4 ELEMENT CONNECTIONS (overlay ST3DEL).

The overlay ST3DEL (menu square 39, overlay 52) was constructed for

the purpose of generating the element connections for three-dimensional

structures. Various types of elements will be obtained when a two-.

dimensional mesh is converted into a three-dimensional mesh by using

the projection technique, e.g. if triangular elements with three nodes

(i1,i2,i3) were used in the two-dimensional meshes, pentahedronal elements

with six nodes (i1,i2,i3,i4450.6) will replace them in the three-

dimensional meshes. The connection of these elements will be obtained

from the following equations, assuming that the mesh has the same node

numbering sequences as stated in Section 6.3:-

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133

it = ii + n * (R - 1)

i2 = i2 + n * (R - 1)

+ n * (R - 1)

i4

= i1 + n * R

i5 = i2 + n * R

i6 =i3 +n*R

where R is the repetition factor (R = 1, 2, 3, , R) and n is the

total number of nodes in the X-Y plane.

Table 4 shows the type of elements in a two-dimensional structure

and their three-dimensional substitute elements.

6.5 PICTURE CONSTRUCTION FOR THREE-DIMENSIONAL STRUCTURES (overlay DOUBLE)

This overlay was constructed for the purpose of storing the

three-dimensional data in the workspace in such a way that it repre-

sents the shape of the three-dimensional structure. The operation of

this overlay is similar to overlay ST3D. The only difference is in the

method of data storage, as in overlay DOUBLE (menu square 37, overlay

71) the coordinates of the projection nodes are added to the workspace

(File 1), while in overlay ST3D the coordinates are stored in permanent

file (MIFILE.DAT) with a different format. This overlay will generate

the requirement data for the overlay ST3D. The data records in File 1

are read by the program (coordinates on the X-Y plane), subsequently

this data is modified by employing Equations 1, 2 and 3 and their new

values (coordinates on the projection plane) will be added to File 1 and

File 2. File 2 is used as a scratch file for the purpose of generating

the walls between the X-Y plane and its projection plane. The word

walls was used here to describe those lines joining the nodes on the

X-Y plane to their relative point on the projection plane. These lines

which have a starting point on the X,.,Y plane and an end point on the

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projection plane are added to File 1. Figure 44 shows the process of

data records in each file when a three-dimensional picture has to be

constructed by using the projection technique. The shape of the three-

dimensional meshes is displayed by this overlay on the VDU. Therefore

it may be used prior to overlay ST3D for the purpose of checking the

nodal point coordinates and element connections. The visualisation of

the objects will be improved by perspective transformations which are

based on the elementary laws of optics and can be represented mathe-

matically, and are therefore most suitable for three-dimensional finite

element meshes. Perspective is used extensively throughout the system

and is regarded as the standard way of viewing graphical output, An

advantage of perspective is that it is defined by only a few parameters

related to the position of the observer, A new perspective view can

be generated by simply redefining these parameters, leaving the object

unchanged. Once the data concerning location and direction of the

observer's eye is defined, a program sets up and positions a viewing

plane at a given distance from the observer, on which the perspective

view of an object can be projected. The overlay JSTICK which controls

these parameters enables the user to view the complex three-dimensional

meshes from any direction. There are other forms of projections which

can be used instead of perspective, True perspective drawings are

useful in increasing understanding, but for work where measurements

are required, isometric or orthogonal projections, which enable easy

measurement, might be preferred. Overlay ISOMT (menu square 125,

overlay 93) was constructed for the purpose of displaying the isometric

projections of the three-dimensional structures. The point'i(Xi,Yi,Zi)

in space is mapped onto a projection plane (VDU) by the following

relationships:-

Xp = X0 1- (Xi - Yi) * cos 30

Yp -"X1 .1-"* sin 30 0

134

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where X0 and Y

0 are the origin of the isometric projection plane and,

Xp,Yp are the coordinates of the projected position of the point i.

The overlay DVIEW (menu square 120, 121, 122, 123, overlay number 15)

projects the data in the workspace onto three major planes which are

then unfolded for presentation on the screen. The projection is equi-

valent to the transformation from File 3 into File 1, but in reverse.

However, the three views are complete orthogonal representations of

the data. Each view is generated by taking the coordinate terms in

File 1 corresponding to the plane being considered. Therefore from

an (I,X,Y,Z) record only X,Y are used for the X-Y plane and so on,

The cross displayed on the screen represents the position of the datum

point.

6.6 JOY-STICK FUNCTION

The variation in perspective parameters allows a very convenient

solution of a joy-stick controlled display. The joy-stick function allows

the operation of a joy-stick to be emulated on a patch on the menu.

By pressing the pen button on the menu the user can control two functions:

rotation and zoom. Rotations are possible about two axes: Y-axis and

an axis on the X-Zplane(13)

. The movement of the new position of the

axis will be continuously displayed on the VDU, the user can therefore

select desired positions by pressing the button on the digitising pencil.

Subsequently the program changes the perspective parameters and a new

view of the object is displayed on the VDU. Rotation can be accumulated

before display, which is activated by the 'enter' switch. The joy-stick

control facility enables the user to select quickly the best orientation

of an object for inspection. Because the display is linked point by

point to the object data, it provides a convenient means of isolating

data for construction and editing purposes. Some examples of three-

dimensional meshes which have been generated automatically by the present

135

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system are shown in Figures 45-1, 45-2, 45-3 and 45-4.

6.7 THREE-DIMENSIONAL MESH EDITING (overlay ADD3D)

There are some cases when the graphical shapes do not facilitate

the use of the automatic projection technique. The elements must be

added, adjusted or deleted manually as in the technique described in

Chapter 4. Adding elements to the three-dimensional meshes by digitising

the coordinates of one particular element may be very difficult and

tedious when large numbers of elements have to be added. The user may

apply the projection technique to any particular element in the three-

dimensional meshes. The elements are selected by digitising their points

on one plane, in FIND mode, subsequently this surface can be projected

to another plane by using the same technique as described in Section 6,2.

For example, eight hexahedronal elements may be added to a simple three-

dimensional mesh as shown in Figure 46, by digitising only the four

points 1, 2, 3 and 4 on each surface, subsequently these surfaces will

be selected and displayed on the VDU, by the overlay ADD3D (menu square

40, overlay 90), then the user may project these surfaces in any direction

as many times as required with any projection factor to construct more

elements. This technique allows the user to select any surfaces (not

only the X-Y plane as described in Section 6.2) and project them to a

plane parallel to the previously selected plane. The overlay ADD3D is

used usually after overlay DOUBLE to complete the process of mesh

generation. Figures 46-1, 46-2 and 46-3 show some examples of three-

dimensional meshes generated by using DOUBLE and ADD3D overlays,

An outline flowchart of overlay ADD3D is shown in Figures 46-4, 46-5

and 46-6.

136

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TABLE 4 137

3D Substitute Elements 2D Elements

Triangular elements with three nodes (constant strain elements)

Pentahedronal element in 3-space Number of nodes 6 Degrees of freedom u, v, w at each node Displacement field incomplete quadrat-ic - —

Pentahedronal TET4 - macroelement in 3-space Number of nodes 6 Degrees of freedom u, v, w at each node Displacement field linear within each TET4 built of three TET4 tetrahedrons (1,2,3,5),

' (1,4,5,6), C3,1,5,6).

Pentahedronal TET4 macroelement in 3-space built of the three TET4 tetrahedrons (1,2,3,6 (1,4,5,6), (2,1,5,6).

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TABLE 4 (continued)

138

3D Substitute Elements 2D Elements

Quadrangular elements with four nodes

7

Hexahedronal element in 3-space Number of nodes 8 Degrees of freedom u, v, w at each node Displacement field incomplete quadratic

Hexahedronal TET4 macroelement in 3-space Number of nodes 8 Degrees of freedom u, v, w at each node Displacement field linear within each TET4 built of the six TET4 tetrahedrons (1,2,4,8), (1,5,6,8), (2,1,6,8), (2,3,4,7), (2,6,7,8), (4,2,7,8).

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TABLE 4 (continued) 139

3D Substitute Elements 2D Elements

Triangular elements with six nodes quadratic displacement field

Pentahedronal element in 3-space Number of nodes

18

Degrees of freedom u, v, w at each node Displacement field incomplete cubic

Pentahedronal TET10 Number of nodes Degrees of freedom Displacement field

macroelement in 3-space 18 u, v, w at each node quadratic within each

TETIO

17 16 15

Pentahedronal TETIO macroelement in 3-space Number of nodes 18 Degrees of freedom u, v, w at each node

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9

TABLE 4 (continued) 140

3D Substitute Elements 2D Elements

Isoparametric elements with six node parabolic curved edges

Pentahedronal element in 3-space with curved edges

Number of nodes 18 Degrees of freedom u, v, w at each node Displacement field incomplete cubic

Parabolic curved edges are the only difference to PENTA18.

Quadrilateral elements with nine nodes 27

26 ?4

Hexahedronal element in 3-space Number of nodes 27 Degrees of freedom u, v, w at each node Displacement field incomplete quartic

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TABLE 4 (continued)

2D Elements

3D Substitute Elements

Quadrangular elements with nine nodes parabolic curved edge

27

9

7

Hexahedronal element in 3-space with curved edges

Number of nodes 27 Degrees of freedom u, v, w at each node Displacement field incomplete quartic

Parabolic curved edges are the only difference to HEXE27.

141

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Dz= A

R= 1

D = C

P= 1

Dx= 0

1

2

Dz= A

R= 1

Dx= B

P= 1

Dy= C

142

1 2

X

Dz= A

R= 1

Dx= B

P= 1

D = 0

Dz= A

R= 1

Dy= 0

P= 1

Dx= 0

Figure 43

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IPEN X Y Z

* * * 0.0

0 End data of

1 * * *

2 * * *

1

2

1

2

1

2

1

2

0 End of data

IPEN X Y Z

* * * *

0 End of data

Projection process

Read Modify Write X,Y,Z

applying equations 1, 2 and 3

41.

ip-

Read

-OP

.10

wall generating

X-Y plane data records'

projec-tion plane data records

wall data records

File 1

File 2

143

Figure 44 Data Records Process during Projection of

X-Y Plane onto another Plane

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144

Figure 45..1

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145

,..

Figure 45,2

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146

Figure 45.3

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147

Figure 45.4

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148

X

Z

Figure 46

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149

Figure 46.1

Figure 46.2

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£•9 eanbTa

1-•

(J1 0

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No

Input file number 3D coordinates

PMSGO PLMSG CURCON

Display message: *digitise axis B7

X-Y plane*

4

Select the pen button

B8 No button

A

GETINT

Message on the VDU *no near point*

BUTNUM

FIND

Read the node numbers and their coordinates from permanent file and write them to a dummy file

at logical unit number 5

DELF STORE

Read the element connections and write them to a dummy

file at logical unit number 4

DELFCN CONECT

Select a plane start digitising the connecting nodes of

the element on this plane using B6 press button 8 to exit

B6

Yes

Display symbol + at the position of the digitised node

No button B8

Subroutines called 151

Start

OVRETN

Exit

PMSGO PLMSG CURCON

GETINT

FIND

PERPEX PLOTSC

Figure 46-4 Outline Flowchart of Overlay ADD3D

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Display the digitised plane which is the connection side of the elements. Select options

B1 - accept the plane B2 - restart

o-

Select B2 the pen button

GETINT

Input: Increment in X direction in mm Increment in Y direction in mm BUTNUM Increment in Z direction in mm Number of additional elements

Warning message on the keyboard

♦ VPq

Subroutines called 152

PMSGO PLMSG PLOTSC

31

Calculate the coordinates of the additional elements

Display and store the shape of the additional elements on the VDU and write the node numbers

and coordinates of the additional elements to the dummy file at logical

unit number 5

Find the node number of the connection side

SETR PERPEX PLOTSC

FNODE3

Warning message on the keyboard

Write the node number of all additional elements to the dummy file at logical unit number 4

Figure 46-5

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Select option: B1 - more elements to be added

B8 - Exit

Select the pen button

B1

Delete the element connection file, transfer the new element connection from the dummy file

to the permanent element connection file CIFILE.DAT

1

Delete the dummy file, write the file number, total nodes and total elements on

the keyboard

IB8

End file 4 End file 5

1 Delete the coordinates file, transfer the new coordinates from dummy file at logical

unit 5 to permanent coordinate file MIFILE.DAT

Exit'

Subroutines called 153

PMSGO PLMSG

GETINT

DELF STORE SETFIL •

DELFCN CONECT SETFIL

DELF

OVRETN

Figure 46,6

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CHAPTER 7

FINITE ELEMENT SOLUTION AND RESULT PRESENTATION

7.1 INTRODUCTION

The ASKA program, as mentioned earlier in this thesis, is one of

the most successful finite element programs. It was written by

Professor J.H. Argyris and has been developed during the past ten

years. The ASKA program has been running on the Imperial College

CDC (6400, 6600 and 7600) since 1974. When the meshes have been

generated and numbered for a particular model by the GFEMGS system, the

data consisting of element connections, boundary conditions, (topological

descriptions), nodal point coordinates, load and material properties

(numerical data) is dumped onto magnetic tape or paper tape. These data

are then transferred to the CDC mainframe computer where they are used

as data input to the ASKA program. On completion of the solution, the

results are dumped onto paper tape or magnetic tape (for a CAD system

with a card reader the results may be transferred to punched cards)

for transfer back to the mini-computer based CAD system. Here the

results are presented both graphically and numerically as requested by

the user. The graphical presentation consists of displaying stresses

as vectors which are superimposed on the model, or as an oblique view of

the surface to form a three-dimensional picture where Z coordinates of

each point are relative to the stress at that particular point.

Deformation may also be superimposed on the original mesh on the VDU

to give a clear impression of the overall displacement. The maximum

stress for each particular type of stress is displayed at its location.

These results can be examined on the display and windowed to expose

the required detail. The results may also be plotted in hard copy form

using the flat-bed plotter.

154

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155

7.2 DATA STRUCTURE FOR THE ASKA PROGRAM

There are two specific methods available for presenting the

numerical data and topological descriptions to the ASKA program, The

first method involves the use of text cards presented to ASKA in the

form of punched cards and is currently the most widely used method.

It provides for a compact description of the topology especially in

problems which have a consistent element pattern. Any future modifi-

cations to the topological description may be done very easily by

changing a few cards without the necessity of regenerating the whole data.

The main input stream for the topological description is always punched

cards. It is possible, however, to switch the data input from cards

to any other sequential data set tape, disk or drum.

The second method obtains this numerical data and topological

description from a magnetic tape in binary format. This magnetic tape

is usually generated from pre-processors provided by the user. This

method involves the user expending extra time to generate the magnetic

tape and also any slight changes in the structure (e.g. adding extra

elements to the existing mesh) will force the user to regenerate the

magnetic tape completely. There are thee types of data card/records

for each set of numerical data or topological description data as

follows:1

1. Header cards/records. These are the first card/record in the block

and serve to identify the following data cards of the block

(numerical data) or contains topological descriptions (topological

data).

2. Data cards/records. These are the actual data of each block using

a free format field in data cards or a fixed record length of 51

computer words (60 bit) in data records(3)

3. Delimiter cards/records. These identify the beginning of data, end

of subfile, end of file or end of information. This data card is

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156

generated by the GFEMGS system and may be dumped to magnetic tape or

paper tape to be transferred to the CDC computer where it will be copied

to punched cards to be used as input for the ASKA program.

7.3 ASKA PROCESSORS

The sequence of the different steps in the solution of a problem

is controlled by subroutine calls (in the FORTRAN sense), which

normally are contained in the main program of an ASKA solution. The

highest level subroutines in ASKA are called processors, since their

main task is to process data or hypermatrices.

The sequence of calling each processor is usually dependent on

the problem. To test the ASKA program a thick cylinder of 32 cm thick-

ness with a diameter ratio of 1.18 was considered, that was suppressed

only in one point in the Y direction as is shown in Figure 47, The

sequence of calling each processor in this specific problem was as

follows(3):-

ASKA Processor

1. Initialisation, load case 1 single precision START(1,-1)

2. Evaluate the topological description SA

3. Print out the types of freedom INFUNK

4. Print element structure connection INFEL

5. Print the pattern expected for the assembled

structural stiffness matrix, also an estimate

of CP - time units and number of I/O

operations PATA

6. Input data in external format DATIN(0,4HFIN )

7. Store element coordinates ELCO

8. Check all loading case independent element

data and confirm if there is any error in

data input TS

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ASKA Processor

9. Calculate the elemental stiffness matrices SK

10. Assembles via the kinematic connection matri4

the element stiffness hypermatrix into the

global structural stiffness matrices BK

11. Print out the pattern of the assembled

stiffness matrix INFBK

12. Calculate the kinematically equivalent

nodal-load vectors due to distributed loads

on the elements BQ

13. Build complete load matrix BR

14. Modification of control variable set con-

ditioning information for structural

stiffness matrix calculated during processor

step TRIA SET(4HCOND,.TRUE.)

15. Produce the main net displacement SR

15.1 The structural stiffness matrix is

triangularised by the Chelesky method

15.2 Use the triangularised stiffness

matrix to calculate the displacement

caused by the nodal point forces

16. Convert the displacement matrices in interna

format into user format USR

17. Print out the nodal point displacement DATEX(0,4HUSR )

18. Rearrange the displacement in internal

representation into element-wise repre-

sentation SP

19. Calculate the elemental stresses referred

to the global Cartesian coordinate system ST

20. Print out the element stress for all

loading cases SIGEX(0,0)

157

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ASKA Processor

158

21. Calculate the average 'stresses in the net

nodal points from the contributions of

every element connected with this node

22. Print out the average nodal point stresses

NPST

DATEX(0,4HNPST)

These ASKA processors will be followed by the system support

utility routine (HIOB), the topological description and the numerical

data.

7.3.1 Description of Thick Cylinder Test Model

The model was an axisymmetric pressure vessel and it was decided

to calculate the principal stresses along the thick cylindrical wall.

The description of the model is as follows:-

Thickness 32 cm

Internal diameter 1.88 m

Outer diameter 2.22 m

Internal pressure 17.16 * 108 N/m

2

Modulus of elasticity E = 206.85 * 109

N/m2

Poisson ratio v = 0.3

Total number of elements 64 triangular elements with six nodes TRIAX6

Total number of nodes

Total unknowns

Degrees of freedom

Suppressed point

153

305

2

1 (point 17 in Y direction)

Figure 47 shows the arrangement of the element and nodal points.

7.3.2 Comparison of the Results obtained from ASKA with Stresses

obtained from Lame Equations for a Thick Cylinder

From the analysis of Lame and Clapeyron(24)

, it can be shown that

the stresses in a long elastic closed-ended cylinder subjected to an

internal pressure P are:-

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159

G0 = 2 (1 4-

2)

K - 1 r

2 a - (1 -

2)

r K2 - 1 r

Gr

2 G 0

az = = constant K2 - 1

ae - G

r ( P ) b2

T = 2 ‘-

K2 - i r

2

where (Ye, ar, az and T are the circumferential, radial, axial and

shearing stresses; P is the internal pressure, a and b are internal

and external radii, K is the diameter ratio = b/a and r is any

intermediate radius.

The ASKA program was run under J7 on the CDC 6400 computer using

1.332 units and 95.648 seconds of computer time. Computer time was

expended as follows:-

23.5 seconds run time for calculating the element stiffness

matrix

9.6 seconds run time for building the structural stiffness matrix

22.0 seconds run time for triangularising the structural stiff-

ness matrix

3.0 seconds run time for rearranging the displacement in

internal representation into element-wise representation

3.6 seconds run time for calculating the element stresses

referred to the global Cartesian coordinate system

33.948 seconds of the remaining computer time was spent for data

input, output and some sundry information asked by

the user.

The a and ar stresses obtained from ASKA and Lame equations are

plotted in Figure 48. 1 comparison of the resutls shows that the results

calculated using Lame equations agreed with those produced by the ASKA

program to better than 1.4%.

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160

Figure 47

circumferential stress

N 106

~ at = -x m2 . ~

106 ~ ~

:::... ~

::,..

~

102 ~ :::...

~ ~

:..... ~

98

91.

90 1-88 7·92 '·96 2.00

2 Diameter (m)

6

8 1<' Lame equation

12 • ASKA program

radial stress 16

Figure 48

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161

7.4 RESULT PRESENTATION

7.4.1 Introduction

Graphical presentation of the results provides a very fast method

for analysing stresses, deflections, temperature distribution, mode

shape of a structure, pressure and velocities in the flow of a fluid.

The results can be displayed in several ways, for example:-

1. Scaled principal stress vectors in appropriate direction.

2. Display the results in the form of oblique views of the three-

dimensional surfaces.

3. Contouring the regular or irregular data such as stresses or

temperatures.

4. Matrix mapping to create pictures that are views of three-dimensional

surfaces.

5. Shading.

6.. Rastor scan display and colour jet plotter.

7.4.2 Result Preparation from the ASKA Program

Result presentation usually requires a special program to read

the results (e.g. stresses or deformations) from punched cards, paper

tape or magnetic tape and converts these results into suitable data for

graphical systems such as VDUs or plotters. Therefore the first step in

result presentation is to store the results from the finite element

programs on one of the storage media such as punched cards, paper tape

or magnetic tape. The ASKA program is a system program and all the output

formats are fixed for the line printer by the original writers, the

user cannot easily change these formats to the ones he desires unless

he has access to the source of the program. The ASKA user has no access

to these source program in the Imperial College Computer Centre. This

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program has been used in the College as a 'black-box', i.e. input data

- output result without any modifications to any ASKA processor.

Therefore, if the user wishes to present the numerical results in a

graphical form, he must punch many cards manually from the results

obtained on the line printer. A special technique was introduced by the

author to transfer the ASKA output to punched cards, paper tape or

magnetic tape without changing any of the ASKA processors. This

technique is also used for transferring the results to the CAD system,

which is based on a mini-computer (PDP 11/45). As stated previously,

the CAD system is used for the presentation of the results, The user

may use punched cards or paper tape as an intermediary between the two

computers (CDC and PDP). The author's technique can be summarised as

follows:-

1. The ASKA output after a successful run including all the information

such as messages, header description and results, e.g. stresses and

deformations must be stored in card image (ASCII code) format on a

magnetic tape. This is done while the ASKA program is executing.

The job cards for this purpose on a CDC 6400 computer are as

follows:-

JOB (job number,J13,T600,LC5000,CM50000,MT2)

PASSWORD

GET '(ASKA2/UN=CMAAE53)

CALL,ASKA2

/MAIN(,OUT)

REWIND(OUT)

REQFILE(TAPE,VSN=name,W,F=SI)

COPY(OUT,TAPE)

FDUMP (I=TAPE)

FDUMP(I=TAPE,LO,BK=2)

REWIND(OUT)

COPYSBF(OUT)

End of Record

The ASKA output'is thus saved on a magnetic tape indicated by

162

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*VSN=name* and the results also are printed on the CDC line printer.

2. The user must edit the magnetic tape to delete the unnecessary

information. For example, on one run the average nodal point stresses

was printed from page 65 on the ASKA output listing. Therefore if the

user desires to transfer only this data to punched cards he may delete

all the information before page 65 on the magnetic tape and save only

the part of the data which is required. This can be done on the CDC

6400 computer by copying the magnetic tape to the disk, editing it on

disk and saving the useful information on a permanent file as follows:-

JOB (job number,J4,MT1,CM15000,LC1500,T20)

. PASSWORD

REQFILE(TAPE,VSN=name,F=SI)

COPY(TAPE,DISK)

REWIND (DISK)

RETURN(TAPE)

PACK (DISK)

EDIT (DISK)

SAVE(DISK=name of the permanent file, e.g.'STRESS)

End of record

F:/PAGEbbbbbbbb55/

EXTRACT;*

RESET

D;*

ADD

L;*

END

End of file

Now the permanent file named STRESS contains only the average

nodal point stresses.

3. The user may transfer the results in this permanent file to punched

cards, paper tape or magnetic tape, which is suitable for transferring

to the PDP computer, or using it on the CDC computer for plotting

purposes. For example, the user may produce punched cards or paper

tape from the results in the permanent file named STRESS as follows:-

163

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(a) Login on one of the CDC terminals and input the following command

sequence under the batch subsection:-

/GET (STRESS)

/QUEUE(STRESS=PUNCH)

/QSTATUS(Q=FREE,QT=PH,QN=punch identification)

The content of the file STRESS is therefore copied to punched cards,

The user may transfer this file to the paper tape as follows:-

(b) Login on a CDC Olivetti Terminal which has paper tape punch

facilities and input the following commands:-

/GET(STRESS)

/LNH,F=STRESS switches on the paper tape punch

This file is then transferred to paper tape in ASCII form which is

suitable for the mini-computer paper tape reader.

7.4.3 Scaled Principal Stresses in Terms of Arrows (overlays RRZZ and

TTRZ)

This technique is a very convenient way of presenting the stresses

It involves plotting or displaying an arrow at each node which is pro-

portional in length to the stress at that point at its appropriate

direction. The shape and angle of the arrows indicate the direction of

the stresses. In the GFEGMS system the arrow 4-+ will be used for positive

stress (tension) and 4-4- for negative stresses (compression). The

overlays RRZZ (menu square 31, overlay 55) and TTRZ (menu square 32,

overlay 56) were constructed for the purpose of displaying the principal

stresses in terms of arrows in appropriate direction for each node, The

user must store the average nodal point stresses, calculated from the

contributions of every element connected with the nodes (Processor NPST)

in a permanent file on disk. This can be done by reading the stresses

from the paper tape or punched card and storing them on a permanent file

on a mini-computer disk by using the PIP commands (see Section 7.4,2)

The stresses in the permanent file are read, scaled and converted to

164

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165

arrows by overlays RRZZ and TTRZ. The shape, direction and length

of the arrows are stored in the workspace to allow the user to window,

examine or plot them on the VDU or flat-bed plotter.

After displaying each individual stress such as radial, circum-

ferential, axial or shearing on the VDU, their maxima are displayed

continuously on the VDU at their locations and the user is informed by

messages on the keyboard about the position and values of the maximum

stresses. For example:-

MAXIMUM RADIAL STRESS = 0.53354E+03, AT NODE NUMBER = 168

MAXIMUM AXIAL STRESS = 0.45328E+04, AT NODE NUMBER = 91

MAXIMUM CIRCUMFERENTIAL STRESS = 0.48049E+04, AT NODE NUMBER = 16

MAXIMUM SHEARING STRESS = 0.59821E+03, AT NODE NUMBER = 98

This technique has considerable advantages in that the user is able

to see the direction, condition and exact value of the stresses at each

nodal point without any need to refer back to the numerical value of the

stress at that particular point. The size of the arrows at each point

corresponds to the stresses, therefore it is very easy to find the area

of high or low stress concentration on a model, The technique may

become less efficient for those parts of the model which have a very fine

mesh. There will be some interference between the arrows as the dis-

tance between two successive nodes is very small in fine meshes.

Therefore, it becomes rather difficult for the user to see the

variation of the stresses. For this sort of problem presenting the

result in the form of an oblique view of the surface is more convenient.

7.4.4 Oblique View of Surface (overlay OBLIQ)

This technique may be used for two-dimensional or axisymmetric

meshes. Three-dimensional representation of stresses or temperature at

each nodal point in X-Y coordinates is achieved by making the third

space coordinate (Z coordinate) proportional to the stress or temperature

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at that point. Perspective projection can then be used to show the

relative stresses at each node. To show the axact value of the

stresses at each node isometric projections, which enable easy measure-

ment, may be preferred.

Overlay ISOMT (menu square 125, overlay 92) was constructed for

the purpose of displaying the isometric projection of the three-

dimensional data (see Section 6.5).

Overlay OBLIQ (menu square 34, overlay 761 was constructed to

store the nodal point stresses or temperatures in three-dimensional

files (workspace). For example, the nodal point coordinates (X-Y plane)

of a typical mesh with their stresses are read by the program from

permanent files on disk. Subsequently, after scaling the stresses, the

X, Y and Z coordinates (proportional to the stress at each nodal point)

are stored in File 1 (workspace). Therefore, visualisation of the

stresses may be achieved by displaying File 1 with the aid of the

JSTICK overlay.

7.4.5 'Contour Maps

Another way of representing three-dimensional data, particularly

in presentation of finite element solutions is contour mapping.

Contours of stress levels are one of the most convenient types of

display. They may be drawn over the whole area of the system or over

some particular area of interest. In the simplest application, element

stresses are averaged to nodal values. Contours are then plotted as

a series of straight lines over each element consistent with this nodal

data. The lack of smoothness of the plot gives some idea of the

validity of the solution.

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167

Most elements currently in use exhibit discontinuities in stresses

from one element to the next, although the stresses in two adjacent

elements often straddle the true stress curve. To facilitate the inter-

pretation of .stresses by smoothing out the stress jumps (and sometimes

to obtain better accuracy), two types of stress averaging are in common

use. The first type involves averaging the stresses of two adjacent

elements, e.g., a quadrilateral is formed from two triangles, and the

average stress of the two triangles is taken as the stress at some point

in the quadrilateral. In the second type the stresses of all the

elements connected to a node are summed and divided by the number of

elements. This approach usually gives a fairly smooth and accurate

stress distribution, except at the boundary points or in regions of high

stress gradients.

Contour diagrams are a widely accepted means of visualisation of

surfaces defined over two-dimensions, and are the best way of producing

a graphical representation which is quantitative at the same time.

There are two packages available in the Imperial College Computer

Centre for contouring regular or irregular data. The Monro package(25)

provides high quality diagrams for a wide range of data specifications

in a versatile manner. While it has a comprehensive range of facilities,

it is at the same time fast, compact and straightforward so that imple-

mentation on modest computer installations is possible. It can deal

with regular grids of data such as might be produced by a computer model

calculation or with irregularly arranged measurements like most types of

field data. The method used to, interpolate the surface from an irregular

grid is unique in that the interpolated surface fits the given points

exactly and is not prone to oscillation in between, unlike most weighted

interpolation schemes. This is a result of the technique of segmentation

of the surface into triangular elements, partial derivative estimation,

and parameterised bicubic fitting used within the triangles. Regular

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168

data occurs in a uniform rectangular field and so is in the form of a

matrix representing equally spaced values to be contoured in a rectangular

area. Incomplete rectangular fields can be handled by presenting a

complete matrix filled with dummy values. Irregular data is obtained at

unequal spacings over a surface, such as in finite element meshes or in

land surveys where more nodes or measurements are taken around features

of interest. The philosophy of the package is to interpolate irregular

data into a fine regular grid and then proceed to contour in the same

way as with regular data. This is more efficient than complicated direct

contouring schemes with elaborate smoothing arrangements. Figure 49

shows a contour map generated by using this package.

The second package is Martinets MATrix MAPping package, (MATMAP)(26)

MATMAP is an interactive graphics package which maps matrix-type data.

It runs as a Telex job on the CDC 6400 and communicates through the

CDC 1700 with the Tektronix tube via a fast output line. This package

only deals with the regular data that occurs in a uniform rectangular

field. There is a choice between five mapping programs: HIDE, BLOCK,

CONTR, MPLT and TMAP.

HIDE draws a picture of a set of parallel plane sections through a

surface from any reasonable viewpoint with elimination of hidden

lines.

BLOCK draws a picture of a set of traverses parallel to the X-axis of

the base grid from various viewpoints with elimination of hidden

lines.

CONTR draws a contour map of a variable number of contours regularly

spaced from an initial level.

MPLT draws a picture of a field as two sets of traverses, one parallel

to the X-axis and the other to the Y-axis with hidden line

removal.

TMAP. draws a total map based on the intensity of various character

combinations.

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The packages are all available on the Kingmatic, Microfilm or

Quick-look facilities at Imperial College Computer Centre(27)

Figure 50 shows an example produced by the Matrix Mapping package

using the MPLT program. The hard copy has been obtained by using the

Microfilm facilities.. These packages enabled contour plotting of results

obtained from two-dimensional planes or axisymmetric meshes.

Owing to the large amounts of output which can be produced by

finite element computation, automatic plots are very important aids to

the assessment of results. Contour plots can be obtained for all types

of two-dimensional elements.. They may also be obtained in any prescribed

section - not necessarily flat - in a three-dimensional body, as it is

very difficult to produce visual results in complete, general, three‘-,

dimensional structures. These structures may be divided into a series

of planes and contour plotting of results may be obtained for each

individual plane.

7.4.6 Shading

This is a technique which has a great similarity with finite

element methods. The surface of the solid is divided into small patches

and in regions of greater curvature smaller patches are used and vice-

versa. Each individual element is then tested for the degree of shading

required. The amount of shading is determined by the level of stress

over that element. Therefore elements with higher stress will be pre-

sented as high intensity and vice-versa. The intensity is interpolated

to provide smooth shading of the surface. For illumination purposes

either a point or parallel beam source of light can be used. The surface

can also be given a reflective index to make it shiny, dull or even

transparent. The output is obtained on devices that can scan at different

intensity levels, either by drawing a series of parallel lines or by

overwriting, i.e, multiple exposure of individual dots, Good quality

results are dependent on powerful special purpose hardware,

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170

This technique has also been developed extensively in work related

to hidden-line or hidden-surface (more applicable here) removal, mainly

at the University of Utah(28)

and the CAD Centre at Cambridge(29)

. The

technique is based on the recognition of distance and shape as a function

of illumination. Each individual element will be tested for visibility

and the degree of shading required. The visibility test is the same as

that required in hidden-surface removal. Hidden-line removal is an

essential pre-requisite for any shading algorithm.

7.4.7 Rastor Scan Display and Colour Jet Plotters

This is a very advanced technique in result presentation. Due to

the excellent ability of the human eye to extract relevant information

from a complex picture, mechanical and electrostatic plotters are used

increasingly to present computer data in the form of graphs and pictures.

However, besides other disadvantages, these plotters mostly generate

black and white pictures only and thus do not make use of the special

property of the human eye to perceive colour. Since colour would add a

further dimension to the pictorial type of information displayed, a

colour type of display allows the presentation of computer-based infor-

mation in the form'of coloured graphs, maps or pictures. The colour

jet plotter was developed by Professor Hellmuth Hertz at Lund Institute

of Technology in Sweden(30)

. This plotter makes use of three fine ink

jets in the colours red, yellow and blue, which can be electrically

controlled at high speed resulting in a plotting time of one minute for

coloured pictures of unlimited complexity.

The plotter itself consists of a drum which holds the recording

paper and which is rotated at high speed by a motor. A screw drive

moves the recording head carrying the three ink jet system along the

surface of the drum. Since ink jets are used in the plotter, no special

demands are made on the record receiving surface. Thus, nearly all kinds

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171

of plain paper can be used and even films for overhead projectors can

be prepared. This type of plotter is an excellent way of producing

hard copy from the results which can be in the form of contour maps,

three-dimensional graphics, histogram routines and other patterns.

The software for generating coloured contour maps may be summarised

as follows:-

1. Read the results (e.g. stresses) from a peripheral device,

2. Calculate the maximum and minimum valid elevation for stresses.

3. Select the intervals between the stresses according to the number

of available colours.

4. Calculate the area of the constant stresses according to the stress

intervals (same as contour maps, see Section 7.4,5),

5. Display the colour at each individual area relative to its stress

intervals and colour table. For example, tension may be depicted

in red and compression in blue.

Another technique in result presentation is rastor scan display

which was developed by Professor H.N. Christiansen at the University of

Utah. This method requires a colour VDU and powerful software to

generate the colour picture. However, it is recognised that this kind

of computer graphics for result presentation is, for the time being,

relatively expensive.

7.4.8 Deflections (overlay DEFORM)

It is very important for the designer to see the overall distortion

of a model under external loads. This will help to understand the final

behaviour of the structure when it is in the operation mode. Deflections

may be superimposed on the original mesh plot in different colours or

with different line type, for example dashed lines. The overlay DEFORM

(menu square 35, overlay 79) was constructed for the purpose of dis-

playing or plotting the original mesh and its deformation when the load

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172

condition is applied. The original mesh and its deformation will be

stored in the workspace with two different line types, continuous lines

for original mesh and dashed lines for deformation. These different

line types give a clear impression on the VDU of the overall distortion.

The user may magnify deformation and original plots as much as required

and also he may then plot them on a flat-bed plotter in two different

colours.

7.5 FAILURE POSITION (overlay MAXTT)

In order to determine allowable design stresses for multiaxial

stress conditions which occur in practice, several theories of failure

have been developed. Their purpose is to predict when failure will

occur under the action of combined stresses on the basis of data obtained

from simple uniaxial tension or compression tests. Failure refers to

either yielding or actual rupture of the material, whichever occurs

first. There are three stress theories of failure that are used for

converting the uniaxial to combined stress data.

(a) "Maximum stress", or Rankine Theory. This is the oldest theory of

failure and is based on the maximum or minimum principal stress as a

criteria of failure and postulates that failure occurs in a stressed

body when one of the principal stresses reaches the yield point value

in simple tension a , or compression a' . The condition of yielding y.P y.P

of materials whose tension and compression properties are the same,

such as mild steel, become as follows:-

for

for

for

ax

> a or az

a > ax or a

z y

az

> ax or a

failure occurs when

failure occurs when

failure occurs when

ax

= ±a 1) Y-

a = ±ay y.P

az = ±a y.P

where ax ay and az are the principal stresses.

(b) "Maximum shear stress", or Tresca Theory. This theory postulates

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173

that yielding in a body subject to combined stresses will occur when the

maximum shear stress becomes equal to the maximum shear stress at yield

point in a simple tension test. This theory is in better agreement with

experimental results for ductile materials whose tension and compression

properties are the same than in the "maximum stress" theory. The

maximum shearing stress may be obtained from(31) _-

2 vfa - ar,

s1 2 + T

max j T

2 xy min

where ax, ay and Txy are known for an element as principal and shearing

stresses.

Unlike the principal stresses, for which no shearing stresses occur

on the principal planes, the maximum shearing stresses act on planes

which are usually not free of normal stresses. The normal stresses which

act on the planes of the maximum shearing stresses are:-

ax + a a' = y z 2

Therefore a normal stress acts simultaneously with the maximum shearing

stress unless ax + aY vanishes.

The overlay MAXTT (menu square 33, overlay number 66) was const-

ructed for the purpose of calculating the maximum shearing stress at

each nodal point number by reading the principal stress obtained from

the ASKA program. These stresses may be displayed in terms of vectors

on the VDU. The program will inform the user by displaying continuously

the position of the model which has the maximum shearing stress,

Therefore, if this stress is greater than permissible stress (greater

then half the normal stress at yielding), the user may modify this

section and repeat the finite element calculation with the new section

until satisfactory shear stress is obtained.

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174

Figure 49

Figure 50

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CHAPTER 8

APPLICATION OF GFEMGS TO A NUCLEAR REACTOR STANDPIPE

AND A SHRINK RING FOR A HIGH PRESSURE VESSEL

8.1 INTRODUCTION

The method of data preparation was tested on a number of practical

applications such as on pressure vessels, a shrinking ring, a screwed-

plug closure of a pressure vessel and especially on a standpipe in the

Advanced Gas Cooled Reactor (AGR). However, the original approach was

to find the stress distribution along each model and see the effect of

a CAD system on a large amount of data processing, The results of CAD

analysis of the nuclear reactor standpipe were compared with the results

obtained from ASAS (Atkins Stress Analysis System) by GEC Reactor

Equipment Limited at Leicester.

8.2 NUCLEAR REACTOR STANDPIPE

The standpipe is an important link in the chain of equipment

handling Advanced Gas Cooled Reactor irradiated fuel elements. The

fuelling machine removes fuel from an 'on load' reactor operating at

600 PSIA and transfers it for dismantling to an Irradiated Fuel Discharge

Facility via the access standpipe.

First, the fuelling machine is seated on top of the standpipe to

form a pressure seal and then the two components are pressure balanced.

Next a valve at the base of the Fuelling Machine is opened and the fuel

stringer lowered into the standpipe. In this position the irradiated

fuel is cooled by a natural convection thermosyphon in carbon dioxide

at an absolute pressure of 600 PSIA, the heat being transferred to a

water jacket around the outside the standpipe. The water cooling for

the tubes can be part of the main concrete vessel cooling water system.

The pressure vessel of the refuelling machinery is mainly a pipe of 18"

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176

diameter with a housing for the hoist at the upper end and an enlarged

cylindrical section at the lower end to house the standpipe plug and its

mechanism. The standpipe connection is a simple tube rigidly bolted to

the bottom flange of the pressure vessel and having an internal seal

inside the lower end. The pressure vessel is mounted by jacks off the

top of the shielding so that as the jacks are lowered the standpipe

connection slides over the standpipe and the seal is made on the outside

diameter of the standpipe. During the initial stage of lifting a fuel

stringer from the core it will still be cooled by the channel-gas flow.

After the base of the stringer has passed above the hot base seal, the

forced convection cooling ceases. While the stringer is being hoisted

through the standpipe it is cooled by thermosyphon cooling and radiation

cooling to the standpipe and fuelling machine, When fully in the

fuelling machine, the element stringer is cooled by a natural convection

flow up through the string and down between the graphite sleeve and the

cool pressure vessel wall. The heat is lost from the pressure vessel

wall by air passing up the annulus between the vessel wall and shielding,

the driving force for this air flow being generated by the 'chimney'

effect of the hot air in the annulus. Ideally the irradiated stringer

should be handled as few times as possible as the strength of the

irradiated tie-rod may be low. However, to handle an element string

immediately on discharge from the fuelling machine means handling it

while it still generates about 90 kW. This will involve an inert pres-

surised atmosphere and the use of special equipment. If the element

is allowed to decay for a week then the decay heat reduces to 20 kW,

The most economic compromise is to store the complete fuel assembly on

discharge from the reactor in externally water-cooled carbon dioxide

pressurised. tubes, After about one week's storage in these tubes, the

assembly is transferred by the fuelling machine to the facility where the

fuel stringer can be separated from the plug and taken apart, The use

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of a pressurised water-cooled tube store allows the high initial decay

heat to fall so that the fuel breakdown facility can be simpler and can

use cheaper equipment(32)

. Figure 51 shows the position of the access

standpipe on an AGR and Figure 52 shows its exposed detail.

8.3 CASE STUDY

The situation produces both radial and axial temperature gradients

in the standpipe structure which give rise to thermal stresses. This

is in addition to the pressure stress and the end load stresses pro-

duced by the fuelling machine dead weight. Under fault conditions,

the standpipe can also be subjected to various impact forces caused by

falling fuel stringer components. The portion of the standpipe which

was selected, by the designer at the GEC Reactor Equipment Ltd. for the

original approach to find the stress distribution is shown in

Figure 52 (reference number 1 in this figure) and Figure 52-1.

Advantage is to be taken of the symmetry of the problem to con-

sider it as bodies of revolution (axisymmetric solids). There were

two axisymmetric loading cases to apply to the standpipe as follows:-

1. Pressure case

This is the original working case of the standpipe which is under

the gas pressure, water pressure, vertical load at the top and applied

load at the bottom as are shown in Figure 53-1. Their numerical values

were obtained from the GEC Reactor Equipment Ltd. are as follows:-

Total carbon dioxide gas pressure on the inner tube of the standpipe

P = 585.0 Psig

Load upwards on the inner tube (11.5" diameter) of pressure vessel of

the refuelling machinery

f = 585 x x 11,52 = 60763,307 lbf

down loads at the top of the standpipe produced by the fuelling machinery

f = 123200 lbf

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net vertical load at the top

ft = fm - fp

= 62436.693 taken as 62500 lbf

area at the top of the standpipe

= L (16.52 - 11.52) = 109.899 in2 4

total pressure at the top of the standpipe

178

P = t area

- 568.7 Psig f t

net applied load at the bottom

fb = 29690.00 lbf

area at the bottom of the standpipe (inner)

= -z (12.752 - 11.5

2) = 23.793 in2

total pressure at the bottom of the standpipe

fb Pb area = - 1247.8 Psig

cooling water pressure outside of the standpipe

Pw = 100.0 Psig

The model for the pressure case is shown in Figure 53-1.

2. Drop load case

This is superimposed on the original pressure case. The effect

of dropping a fuel stringer is to produce a static load of 55 tons on

the bottom of the standpipe. Therefore, the applied load at the

bottom will be as follows;

fb = additional load due to drop + original load

= 52460 + 29690 = 82150 lbf

total pressure at the bottom of the standpipe

fb Pb area - = 3452,6 Psig

The model for the drop load case is shown in Figure 53,-2.

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179

8.4 DATA PREPARATION FOR THE STANDPIPE

It was decided to use an axisymmetric ring element with triangular

cross-section TRIAX3(3) to generate the mesh for the standpipe finite

element model. The standpipe was divided into ten different sections

as shown in Figure 54-b. The mesh for 'each quadrilateral will be

generated automatically by digitising the four boundary points and

specifying the number of nodes on each side. Table 5 shows the operation

of overlays with their corresponding data in generating the mesh for

each section. There were other overlays involved in this data preparation

which may be summarised as follows:-

JOIN To combine the nodal point coordinates of each individual

section together creating a single file containing all the

nodal point coordinates of the mesh. The same operation will

take place for the element connections of each section.

CHECK To check the nodal point coordinates and the element connection.

NUM and To check the order of nodes and element numbering NODE

BONDRY To select the type of freedom for each node and create its

statements.

PRSELM To identify the load conditions, and to'select the elements

with the external forces.

MATRIX To display the general pattern of the stiffness matrix.

OPBAND To minimize the bandwidth by automatic renumbering of the nodes.

PRINT To transfer the coordinates, node number, element connections

to a special device (e.g, magnetic tape, paper tape or line

printer).

• PLTNUM To store the ASCII code of the nodes and element numbers in

the workspace for further use in plotting processes.

DISPLT To plot the mesh (Figure 54-al and its nodes and element num-

bering on the plotter,

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Table 5

Section Overlay MESHCN ME

Overlay MESHGE

Overlay ADDELM

Overlay TOPO

Concentration factor on each side

Nodes on each side

Total nodes

Total elements

1 * - - * 1, 0.80 3 x 10 30 36

2 - * - * 1, 1 3 x 8 21 3 common nodes

28

3 * - - * 1, 0.85 3 x 14 42 52

4 - - * - - - 17 27

5 * - - - 1, 1.20 4 x 10 36 4 common nodes

54

6 - * - * 1, 1 4 x 4 12 4 common nodes

18

7 - * - * 1, 1 4 x 4 12 4 common nodes

18

8 - * - . * 1, 1 4 x 3 9 3 common nodes

12

9 - - * - - - 1 1

10 - * - * 1, 1 4 x 2 3 5 common nodes

6

Total nodes and elements in the mesh 183 252

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The complete process of generating the mesh shown in Figure 54-b

was completed in less than 40 minutes. A total of 438 statements were

generated by the GFEGMS system which contained 1311 different numerical

data. This data was transferred to the CDC 6400 mainframe computer

where they were used as input for the ASKA program.

8.5 PROCESSING TIME

The ASKA program was run twice, once for the pressure case and

again for the drop load case. Both jobs were run under J13 category

on the CDC 6400 computer and the computer time was expended as follows:-

Pressure case

Time (seconds) ASKA Processor

1.3 START, initialisation

14.1 ACCU, evaluate the topological description

1.4 BELDA, prepare the element characteristics

0.4 BSB, build transformation matrix

1.0 BSA, assemble the kinematic connection matrix

0.2 INFUNK, print out the type of freedoms

0.7 INFEL, print out the element connections

1.8 PATA, print out the pattern for the triangularised matrix

7.7 DATIN, input data in external format

1.5 ELCO, store element coordinates

1.9 TST, check the data input

15.2 SK, calculate the element stiffness matrix

10.4 BK, assembles the global structural stiffness matrix

0.2 INFBK, print out'the pattern of the assembled stiffness matrix

1.5 BQP, 'calculate the kinematically equivalent nodal vector due to distributed load

1.8 BRQ, add the elemental nodal point forces into the net nodal point force matrices

12.4 TRIAS, triangularises the stiffness matrix

1.9 SOLVS, calculate the displacements caused by the nodal point forces using triangularised stiffness matrix

0.8 USR, change the displacement matrices in internal format to user format

0.6 DATEX, print out the nodal point displacements

181

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182

Time (seconds) ASKA Processor

5.5 SP, rearrange the displacement in internal repre- sentation into element-wise representation

11.9 ST, calculate the elemental stresses

3.3 SIGEX, print out the elemental stresses

2.6 NPST, calculate the average stresses in the net nodal points

1.1 DATEX, print out the average nodal point stresses

The computer required a total of 2.145 units and 120.5 seconds of

computer time.

The computation time and the number of units needed for the drop

load case were similar to the pressure case.

8.6 RESULT PRESENTATION FOR STANDPIPE

The results obtained from ASKA program are dumped onto paper

tape (see Section 7.4.2) for transfer back to the mini-computer based

CAD system. These results consisted of nodal point displacements,

radial, axial, circumferential and shearing stresses. They were stored

on disk as permanent files named as follows:-

File Name Contents

COORGE nodal point coordinates

ELEMGE element connections

NPSTGE average nodal point stresses for pressure case

USERGE nodal point displacement for pressure case

STDROP average nodal point stresses for drop load case

USDROP. nodal point displacement for drop load case

The results from the analysis of the standpipe are shown in the

following Figures:-

Pressure case:

Figure 55-1 Nodal point displacement

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Figure 55-2, 55-2-1 Radial stresses

Figure 55-3, 55-3-1 Axial stresses

Figure 55-4, 55-4-1 Circumferential stresses

Figure 55-5, 55-5-1 Shearing stresses

Drop load case:

Figure 56-1 Nodal point displacement

Figure 56-2, 56-2-1 Radial stresses

Figure 56-3, 56-3-1 Axial stresses

Figure 56-4, 56-4-1 Circumferential stresses

Figure 56-5, 56-5-1 Shearing stresses

Figure 56-5-2 Maximum shearing stress

8.7 SHRINK RING FOR A HIGH PRESSURE VESSEL

Figure 57-1 shows a shrink ring for a high pressure vessel. The

relief port-hole represents a stress raiser for the circumferential

stresses. The shrink fit causes an interfacial pressure P = 10 N/mm2

acting on the 1254 mm diameter face over the distance 235 mm wide.

For this stage of the study it is assumed that there are no radial

holes through the ring. The original approach was to find the dist-

ribution of the stresses over the ring. The finite element model used

for the calculation is shown in Figure 57-2 and the results of the

calculation are shown in Figures 57-3 and 57-4. The complete mesh

consisted of a total of 190 elements and 120 nodes have been generated

by the system in less than 15 minutes.

183

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11.500 DIA .1- .015

R.25

22.0o DIA

16.75 DIA 15.75 DIA

Figure 52.1

186

13.75 DIA

15.51 DIA

14.24 DIA

12.75 DIA

Scale 1" 3.34" DRG.NO 083A1315

Title:

Nuclear Reactor standpipe longitudinal section thro' vessel.

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Pb= 568.7 Psig

Pte= 585 Psig

Pw= 100 Psig

Pb 1247.8 Psig

Material properties:

Young's modulus E= 29*106 Psig

Poission ratio v= 0.3

187

P = 585 Psig

P t = 568.7 Psig

4k

\\\\\\\

P = 100 Psig

1 1

A A.

Pb 3452.6 Psig

Figure 53.2 Drop load case. Figure 53.1 Pressure case

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188

(a)

Figure. 54.

10

7 8

6

5

(b)

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I. 5. IIII II

II II I I

189

# •/1 - -

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1 ' 1 /I • I I .,• I 11 • I • • • #1 1 , ,/ 1 I I

—; —; 1• =;+=;+=;

P+ j F;* 4

. 1' a I. 14-4

1,'• t Fa n a

I /I 11al a II I I F÷ F

l it I I 1,1

t F+

F I II

yrl "1: 111 Ill 1

f.÷

I I II I I

II f I, I I F

I I 1 11 11

1,1 II II 1-+ /I/

II 111 1 fl

1,

ti F 11 I I II I II st

II I It I II I V

Figure 55-1 3

Overall deformation Pressure case.

rI II 11 II II 11

1 t

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-300 psig 1110-4

Figure 55-2

Radial stress-pressure case

190

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191

Radial stress

X

Figure 55-.2-1

Radial stress-pressure case

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i+2000 psig

Figure 55-3

Axial stress-pressure case

192

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Y Axial stress

Figure 55-3-1

193

Axial stress-pressure case

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194

~ -~

Figure 55-4

Circumferential stress-pressure case

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195

Y

sb, X circumferential stres:

Figure 55-4-1

Circumferential stress-pressure case

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196

I I I

1+150 psig

Figure 55-5

Shearing stress-pressure case

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shearing stress

Figure 55-5-1

Shearing stress-pressure case

197

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198

- -; •• F . .I F • i F.

- _

11; ■,' t,"

I /1 /1 /: t t

11 ,./ :// :/'

I II Ii li

I 1 /1,,

1 1 I 1,1 1,1

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1 /, II/ I/

1 I /I I

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,F1,1

4 I-+4

"I,

-1 II 'I F4-4 ti 1/ I I F44

: Fi4 I 11 II 1,11 r1

IP4-4 I II It It 1 11 11

if II F# -I u 11 I

F-1-4 IAA 1 f11: UII

44 }4--; °

I

II II

I

Figure 56-1

Overall deformation

Drop load case.

1/1.1

F-14 I ll 11 VW: I A P 1 /I /1 I/1 , 1 II IF I I-4- -I 1401 I III

:1:/:

II 11 1111 II I

II I V I

1 1 L.J.J

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(Drop load case)

- 300 psig

199

Figure 56-2 Radial stress

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(Drop load case)

radial stress

Figure 56-2-1 Radial stress

200

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(Drop load case)

+ 2,000 psig

201

Figure 56-3 Axial stress.

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Figure 56-3-1 Axial stress

202

(Drop load case)

Y

Axial stress

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(Drop load case)

+ 4,000 psig

Figure 56-4 Circumferential stress

203

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204

(drop load case)

circumferential stress

Figure 56-4-1 Circumferential stress

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(Drop load case)

+ 150 psig

Figure 56-5 Shearing stress

205

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(Drop load case)

shearing stress

Figure 56-5-1 Shearing stress

206

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1■.41. •••••

207

(Drop load case)

Figure 56-5-2 Maximum shearing stress.

Cis

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1286

1 12.57

1660

14 50

Figure 57.1

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32

21

4

42

37

26 27 8 39 41 _ A

A Z\Z\V '24 —25 13,-34 16

\•4 A 7i5 ,

15 V\Y V),

\/

NN 5/.

Figure 57.2

R

209

52- 51 49

--4-

43 48

—.-97

—4- 91

---b- 85

- 61 • 6

e, •-•••••• 5

— ,- 73

1z0 1r

\

3-1

~ 10 107

1 11

5- 5s

66

60

108

02

96

90

109

78

115

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negative stress

I t

positive stress

.11■■•

+ 1›.-1-43

Axial stress

1cm = 1.75 N/mm

111...11

0 ›-.±‹ 10`

> 1 <

V r A

Lx

V

6

v7

A

T

4

Figure 57.3

210

Radial stress opp___411 negative stress

1cm = 2.47 N/mm

2

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Circumferential stress 4C .. Positive stress

1cm = 12.51 N/mm2

Shearing stress

1cm = 1.22 N /rnrn2

f positive stress I negative stress

±<l I [> !

~* <l I D> , <3 I E>

<J I <J I f>

<1 I [> <2 I t> <J I C> <J I 1>

<J I E> <3 I ~ <3 f [> <3 I ~ !

<] I E> <J I E> <l I ~ ~~ ,

<ll~ -E3 ~ EEj ['? . ~ I ~

<J E> <l £> <l E>

~~ + +

+ ~~ + + + + + + ~

t

~ + • + • ~ ~

+- +t .. -t+

- ..... ~

Figure 57.4

211

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CONCLUSIONS

The work described here demonstrates the use of computer-aided

design techniques in data processing for finite element methods. The

wider use of the finite element method for analysis has created the

need for input data-handling packages to make the method more efficient

and attractive. The main aims of CAD techniques are to maximise the

accuracy of design work and to minimise the drudgery. As an aid to

minimising the amount of preparation effort required to run finite

element analyses (via the pre-processor) and presenting the results,

not only as lists, but (via the post-processor) also as plots; a

General Finite Element Mesh Generation System has been developed. The

system described in the thesis is designed for maximum flexibility and

a good degree of generality. It enables the user to exercise a fair

amount of control over the final idealisation. The system gives the

user a feel for the problem and is oriented so that it is very easy to

use at all levels. The operation of the system is almost self-explanatory

and should not be too difficult to master. For every user there should

be a learning period, not just to learn how to operate the system,, but

to discover its potentials and to learn to plan the work in order to

exploit these potentials to the fullest. The system enables users to

generate uniform and non-uniform element meshes for two and three-

dimensional structures. The results of the finite elements may be

presented by the system in terms of scaled vectors or oblique views of

the surface. The overall deformation of the meshes may be superimposed

on the original meshes to help to understand the final behaviour of the

structures. The greater part of the preparation pre-processor and

presentation post-processor are independent of the specific finite

element program; only the output or input format of the numerical data

has to be changed to suit the actual finite element program, A new

212

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213

algorithm for minimising the bandwidth by automatic renumbering of the

nodes has been developed for use on mini-computers and it has been

successfully tested for the elements with 3, 4, 6, 8 and 9 node elements.

Some main advantages of interactive graphics and GFEMGS are:-

- Easy to generate the mesh for two-dimensional and especially for three-

dimensional structures using the projection technique.

- Easy to add elements to two and three-dimensional meshes.

- Easy to modify the mesh such as deleting or adjusting the elements

using.online interactive systems.

- Easy to obtain nodes and element numbering.

- Easy to use with a minimum of input.

- Easy to display the two and three-dimensional meshes on a storage tube

display

- Easy to orientate the users during operation sequences.

- Easy to display a selected portion of the model.

- Easy to rotate and view the idealisation from any desired angle,

- Easy to move, scale and rotate the two and three-dimensional meshes.

- Easy to control element density and generation of non-uniform meshes.

- Facility for bandwidth reduction by automatic renumbering of the

nodes.

- Preparation of numerical data for the ASKA program.

- Ability to check the input and output data.

- Facility to specify the boundary and loading conditions proportionally

for the ASKA program.

- Facility for displaying the results on the storage tube display in

terms of scaled vector or oblique views of the surface.

Facility for displaying the overall distortion of the idealisation,

- Facility to plot the results, meshes, nodes and element numbering on

the flat-bed plotter.

- Economical with respect to both computer time and manual effort,

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A survey of the use of the system has shown that the amount of

time required for data preparation has been reduced by a factor of 50

in most cases. The advantages of using mini-computers for this type

of application are quite obvious; lower cost, better online response

and less restricted usage.

The system described in the thesis also provides two and three-

dimensional interactive graphics facilities which can be used in the

study of certain dynamic phenomena in science and technology.

214

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ACKNOWLEDGEMENTS

The author would like to thank the following for their help

throughout the GFEMGS project:-

Dr. C.B. Besant for making the project possible.

Professor J.H. Argyris and Mr. K.A. Stevens for their advice on the use

of the ASKA program.

Mr. C. Ford and Mr. D. Chapman of GEC Reactor Equipment Ltd, for advice

on the nuclear reactor standpipe.

Professor Sir Hugh Ford and Professor W.S. Elliott for the many ideas.

Mr. A. Eagles for his advice on the CAMAC system.

Members of the Imperial College Mechanical Engineering CAD Unit for

collaborative work on certain graphics programs.

Thanks are also due to the Iranian Atomic Energy Commission for

their financial support.

For her patience in typing this thesis, I would like to thank

Christine Todorovitch, and also Maria G. Fedon for her general help.

215

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REFERENCES

1. Fredriksson, B. & Mackerle, J. 'Structural Mechanics Finite Element Computer Programs - Surveys and Availability' Report LiTH-IKP-R-054, LinkOping Institute of Technology, Linkoping, Sweden (1976)

2. Pilkey, W, Saczalski, K., Schaeffer, H. 'Structural Mechanics Computer Programs Survey, Assessment and Availability' University Press of Virginia, Charlottesville (1974)

3. E. Schrem ASKA Part 1 - Linear Static Analysis, User's Reference Manual ISD-Report No. 73 (ASKA UM 202), University of Stuttgart (1971)

4. MacNeal, R.H. NASTRAN Theoretical Manual NASA SP-221, Scientific and Technical Information Office, National Aeronautics and Space Administration, Washington DC (1972)

5'. Spooner, J.B. ASAS, a General Purpose Finite Element System' Finite Element Symposium, Atlas Computing Laboratory (1974)

6. Fujii, T. 'General Purpose Program for Shell Structures: ISTRAN/S' IHI Engineering Review, vol. 8, no. 2 (March 1975)

7. Hamlyn, A.D. 'Computer Aided Techniques for Building Engineering Design' PhD Thesis, Imperial College, London (1974)

8. Besant, C.B. & Jebb, A. 'CADMAC-11, a Fully Interactive Computer Aided Design System' Journal of CAD, vol. 4, no. 5 (1972)

9. CAMAC - a Modern Instrumentation System for Data Handling Euratom, EUR4100E (1964)

10. Nutbourne, A.W. 'Curve Fitting by a Sequence of Cubic Polynominals' Part 1 and 2 Journal of CAD, vol. 1, no. 4 (1969)

11. Fenner, R.T. 'Finite Element Methods for Engineers' McMillan Press Ltd. (1975)

12. DOS/BATCH Handbook 1974/1975 Digital Equipment Corporation, Maynard Massachusetts (1974)

13. Yi, C. 'The Use of Computer-Aided Design Techniques in Dynamic Graphical Simulation' PhD thesis, Imperial College, London (19761

216

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14. Zienkiewicz, O.C. 'The Finite Element Method in Engineering Science' McGraw-Hill, London (1971)

15. Argyris, J.H. & Willam, K.J. 'Some Consideration for the Evaluation of Finite Element Models' Nuclear Engineering and Design, 28, 76-96, North-Holland Publishing Company (1974)

16. Fenner, Roger T. 'Computing for Engineers' Macmillan Press Ltd., London (1974)

17. Alway, G.G. & Martin D.W. 'An Algorithm for Reducing the Bandwidth of a Matrix of Symmetrical Configuration' The Computer Journal, 8, 264-272 (1965)

18. Akyu, F.A. & Utku, S. 'An Automatic Relabelling Scheme for Bandwidth Minimization of Stiffness Matrices' AIAA Journal, 6, 728-730 (1968)

19. Rosen, R. 'Matrix Bandwidth Minimization! Proc. 23rd Nat. Conf. of Assoc. for Comp. Machinery, Brandon Systems Press, Princeton, NJ, pp. 728-730 (1968)

20. Grooms, H.R. 'Algorithm for Matrix Bandwidth Reduction' Journal Struct. Div. A.S.C., 98, 203-214 (1972)

21. Collins, R.J. 'Bandwidth Reduction by Automatic Renumbering' International Journal for Numerical Methods in Engineering, vol. 6 345-356 (1973)

22. Cuthill, E. & McKee, J. 'Reducing the Bandwidth of Sparse Symmetric Matrices' Nat. Conf. of Assoc. for Comp. Machinery, San Francisco, Calif., pp. 157-172 (1969)

23. Millar, M.A. 'Node Renumbering in Structural Computing Systems' PhD Thesis, University of Manchester (1974)

24. Lame, G. & Clapeyron, B.P.E. 'Memoire sur l'equilibre Int4rieur des Corps Solides Homogenes' Mem. Acad. Sci., Paris, 4, 465 (1833)

25. Monro,.D.M. 'A Contouring Package for Regular or Irregular Data' Imperial College Computer Centre, ICCC Bulletin 4.8/2. Second version (June 1976)

26. Scragg, Martine L. . 'Matrix Mapping Package' ICCC Bulletin (Imperial College Computing Centre) 6.3/8. Second version (February 1976)

217

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27. Beckwith, R.C. & Couzens, J.J. 'Interactive Microfilm Preview Package - Version 2' ICCC Bulletin 6.3/7, Imperial College, London. Third version (November 1977)

28. Gourand, H. 'Computer Display of Curved Surfaces' PhD Thesis, Dept. of Electrical Engineering, University of Utah (1971)

29. Newell, R.G. 'The Visualisation of Three-Dimensional Shapes' Proceedings of conference of Curved Surfaces in Engineering, Cambridge (March 1972)

30. Hertz, Hellmuth 'A Hard Copy Colour Display System for Computer Graphics' Dept. of Electrical Measurements, Lund Institute of Technology, S-22007, Lund, Sweden (1974)

31. Popov, E.P. 'Introduction to Mechanics of Solids' Prentice-Hall Inc., Englewood Cliffs, New Jersey, p. 290 (1968)

32. Lawson, D.S. 'Proposals for Advanced Gas-Cooled Reactor Refuelling Machinery for Hartlepool AGR' Symposium on Refuelling of Gas-Cooled Reactors. Paper No. 13, London (1968)

33. Buck, K.E., Bodisco, U-Vand & Winkler, K. 'Finite Element Data Generation and Presentation of Results' CAD 78. Third International Conference on Computers in Engineering and Building Design. Brighton Metropole, Sussex, UK (March 19781

34. Yu, J. Chulsoo 'Automatic Generation of Finite Element Mesh Within a Bandwidth and an Efficient Solution of the Bandmatrix. Theory and Practice in Finite Element Structural Analysis' Proc. of the 1973 Seminar on Finite Element Analysis - sponsored by the Soc. of Steel Construction of Japan. Copyright University of Tokyo Press (1973)

35. Grieger, Ingolf 'Integrated Interactive Structural Analysis with Finite Elements' CAD 78. Third International Conference on Computers in Engineering and Building Design. Brighton Metropole, Sussex, UK (March 1978)

36. Betason, J. 'Iterative Formulae for the Plotting of Conic Section Curves' Computer Instrumentation Ltd., London

218

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APPENDIX A

SOFTWARE FOR FLAT-BED PLOTTER

A-1 FLAT-BED PLOTTER

The flat-bed plotter was designed and built at Imperial College.

The plotter is driven by direct current printed circuit motors via a

stereo power amplifier. The gantry and carriage are of a rigid light-

weight construction supported by compressed rubber wheels to reduce

noise. Carbon brushes bearing on a copper track on the gantry provided

power for the pen control without the necessity for leads tracks which

tend to become tangled at high speeds.

The encoder increment used on the DC plotter was 0.0001". This

is about ten times smaller than that used previously, enabling much

finer control to be maintained but necessitating faster computation by

the control computer. An error register content of about 12 position

increments was necessary to drive both D-Mac and DC plotter systems

consistently at a reasonable running speed. However, the D-Mac

system was normally run with an error of 30 increments 00.03"1 and the

DC plotter with 20 (0.002").

With this amount of error the DC plotter system ran at maximum

speeds of 15-20" per second. However, as the motors were deliberately

over-powered, acceleration and deceleration tended to be violent

producing overshoot and 'kink& in lines where X and Y acceleration

rates differed. To overcome this the target point set by the computer

was not moved at a steady rate, but was delayed near the start and end

of a line as shown in Figure A-1. This produced smooth acceleration

and deceleration of the carriage without overshoot.

The computer supplies the table with an input signal and is

capable of monitoring the error signal produced within the system and

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220

using it to adjust the input signal. The plotter is fed with a string

of Cartesian position coordinates, together with a 'flag' indicating

whether the next line is drawn or just a movement to the start of another

line, i.e. whether or not the pen solenoid should be energised. As the

drawings are plotted in the order in which the coordinates are stored

on the disk, it is essential that the plotting speeds are as high as

possible. The final design has an accuracy of ± 0.15 mm and draws at

a maximum of 40 cm/second,

A-2 SOFTWARE TO CONTROL THE PLOTTER

The plotter was designed for high speed, accurate drawing. The

controlling software must, therefore, be capable of providing the

required accuracy whilst still maintaining a high average plotting

speed. Past experience showed that the use of Fortran Language was

inadequate because it was only possible to maintain this accuracy at

the expense of drawing speed, owing to the high computing time for even

very simple mathematical operations. Macro assembler language provides

simple mathematical and logical commands with a very fast computing

time. The program RASM was written by the author in Macro assembler to

draw straight lines to perform the more complex calculations deter-

mining the direction and length of the line.

A-3 SOFTWARE DESCRIPTION

Overlay DISPLT (menu square 21, overlay 44) subrouting PLOTDC,

RASM.

A-3-1 Overlay DISPLT

The overlay DISPLT transfers data from the workspace (I,X,Y) to

PLOTDC subroutine.

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221

A-3-2 Subroutine PLOTDC(X,Y,IPEN)

This subroutine converts data X,Y into plotter format, calculating

the X and Y dominant (increment/decrement), specifying the dominant

vector. The method used to generate the vector is called Digital

Differential Analyser. It generates points along the axis to greater

delta (X or Y). Thus the line length estimate is the absolute value of

the largest delta (dominant vector). The ratio Ay/Ax or Ax/Ay is always

less than one (gradient) and determines the spacing in the non-dominant

direction (X,Y,IPEN) is the data from the workspace.

A-3-3 Subroutine RASM(IPEN,IXSN,IYSN,IG,IET)

This is the main subroutine which calculates the acceleration

and deceleration zone and controls the flat-bed plotter. This sub-

routine contains an interactive loop in which the dominant coordinate

is incremented and the non-dominant coordinate is incremented every Nth

time round the loop where N is the gradient of the line. There are two

smaller loops within the main loop. The- first reads the total error

from location 164710 (CAMAC module, ECRDY, module 7, subaddress 1,

function 0) and if it is less than an 'accuracy' which is set on the

PDP 11 switch register (SW, location 177570), the program continues, if

not, the loop is executed again. This tends to keep the error signal

constant and gives much tighter control and hence, accuracy. The

second loop introduces another time delay, effectively reducing the

'accuracy' value. This is done by simply decrementing a 'delay factor'

until its value reaches zero. This loop is used to accelerate the pen

carriage at the start of a line and decelerate it at the end, thus

reducing overshoot to an acceptable level. The plotter may be moved in

X and/or Y direction by sending a digit number to the location 164712

(CAMAC modules, EC 1004, Module 7, subaddress 1, function 1, ECSND).

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222

15 3 2 1 0

L when set

X increment X decrement Y increment y decrement

The Macro instruction

MOV #1, @ #164712 ; sends 1 pulse to the X increment

MOV#4, @ #164712 ; sends 1 pulse to the Y increment

Each pulse corresponds to one step

9 pulses = 1 unit = 1/40 mm

Pen position is controlled by sending a digit number to the location

164520 (CAMAC module, ECPEN, module 5, subaddress 2, function 16).

Macro instruction for CAMAC module:

MOV #3, @ #164520 ; pen down

CLR 164520 ; pen up

The argument of subrouting RASM:

INX = 1 X dominant

= 0 Y dominant

IXSN = 0 Dominant increment +ve DX

= 1 Dominant decrement -ve DX

IYSN = 0 Non-dominant increment +ve DY

= 1 Non-dominant decrement -ve DY

IG = Gradient 32768)

IET = Dominant vector DX or DY (in 1/10 mm)

IPEN = 0 ; pen up

= 1 ; pen down

Linking of the programs;

$ RU LINK

#DISPLT < table symbol, DISPLT, PLOTDC, RASM, FRLIB/L

#FTNLIB/L/B: 40000/U/E

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The speed and accuracy of the plotter can be directly controlled by the

user by setting a number at the switch register. A recommended number

to be set at the switch register for high speed and accurate drawing

is 070003.

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D/4 D/4 L._ D/2

constant running speed

Deceleration zone

D/4 D/4 D/2

Figure A-1

224

Distance

Dead band retardation

Dead band acceleration

F/4

1

speed

Acceleration zone

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225

APPENDIX B

FAST DRAWING CIRCLE ON DC PLOTTER

B-1 INTRODUCTION

There are many methods of drawing circles by using circle equations

in different coordinates on a DC plotter, such as using circle equations

in polar coordinate (x = Rcos., Y = Rsin4) or using circle equations

in Cartesian coordinate (x2 + y2 = R2), but if someone wishes to draw

a circle (e.g. with 12 ins/sec velocity) it is only possible by using

good compact software that does not involve any function like multipli-

cation or square root or sin or cos, as these involve a great deal of

computational time.

So, the best way of doing it is by writing the software in Assembler

language and if there is any calculation to use only the adding and

shifting functions, which are quick, e.g. if arithmetical shift is used

the contents of the register will shift right or left depending on the

number of times specified by the source operand, negative is a right

shift and positive is a left shift, for example:-

ASH4 2, R. means 4 * RO

ASH4f-1, R. means R./2

The equation of the circle is:-

x2 + y2 =R2

if the x value is incremented by dx and y by Sy r then (x + 642 + + (Sy)2= R

2

so the errors will be:-

EX = 2xdx + dx 2

Ey = 21roy + dy2

dx and dy can be + or - , assume only one increment, so:-

dx = +1 El = 2x + 1 + ER

dx = -1 E2 = 1 - 2x + ER

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226

Sy = +1

E3 = 2y + 1 + ER

Sy = -1

E4 = 1 - 2y + ER

where ER is the running error which is zero at the beginning of the

calculation. Figure B-1 shows the area that 6x and Sy can be positive

or negative:-

6x 2 1 Sx 617 6y.

Figure B-1

6x+

Ix+ 6y 617

Clearly it is necessary to calculate only two of the possible error

cases for each increment, because in each area there are only two

possible changes, (6x and 6y) the particular two cases being determined

by knowledge of the circle quadrant being drawn, simply by knowledge

of the signs of Ix and I.

In each area only two error cases are calculated:-

Ex, Ey

(e.g. if drawing the first area shown in Figure B-1, e2 and E3 must be

calculated, because 6x is negative and Sy is positive), After

calculating two error cases, Ex and Ey, by finding whether lexl or ley!

is the smaller value, it is possible to decide how to increment x or y.

Having made this decision, use increment or decrement x or y as

appropriate, and then use the new value in the next calculation, e.g.

in the first area if:-

1E21 > 1E31 increment y by one

1E21 < 1c31 decrement x by one

Because the incrementation can be only by unity values, the error

calculated will not normally be zero. So after each calculation we will

have an error value, ex or cy. We may call this error value ER - the

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227

running error, depending upon which of these errors is the smaller, ER

will be equal to the smaller value, and thus a better approximation for

the next calculation will be:-

Ex = Ex(calculated) + eR = etx

cy = cy(calculated) + ER = c'y

We base our next decision on IE'xl and IclY1 and then obtain a new ER,

which will be E'x on E'y as appropriate.

This way as discussed here only considers incrementation in x or

y but not both together. It is possible to consider the case of incre-

menting x and y together, but this is not recommended for the following

reasons: average acceleration becomes non-sinusoidal, and pen to paper

velocities can go up to 1.4 x axis speed. For proper control of

accelerating forces, and to obtain constant ink density of the plotted

line, a constant pen to paper velocity is preferred. With only x or y

incrementation the velocity will change from 0.5 to unity, but it is

proposed to use interpolation hardware which will provide high resolution

and perform an averaging function to keep pen to paper velocity constant.

Under these conditions, velocities are forced to be non-sinusoidal

in each axis, but proper control can be kept of acceleration forces.

• This discussion refers only to the condition when the plotter is

travelling at maximum speed. From rest it is required to ramp up to

this velocity.

This is a separate consideration, but naturally during ramping the

accelerations are kept to values within the maximum capability of the

plotter.

B-2 CIRCLE DIAMETER RESTRICTION

Because of the need to keep axis acceleration within the rated

values of the plotter, we must consider the accelerating forces as a

(36) function of circle diameter .

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In polar coordinates:-

r = Rsine

where r is the x axis projection and R is the circle diameter. So:-

= (Rcos6)5 so r is maximum when cos@ = 1

rmax

=V= 8xR

V is tangential velocity which is kept to a constant value by hardware.

So, 6 = V/R and r = Vcos6 .

The second derivation gives us:-

ta. r = dd (Vcos6) = — (Vcos0)

* de dt t dO

• • r = -Vsin0 x

r = -Vsin6 x -7-

Irl = - V2 sine

For example, if we know that V = 12'/sec and rmax = 0.3 g, so 0.3 g = V2/R

R (for maximum allowed acceleration) = V2/0.3 g, therefore R = 1.25".

The maximum diameter circle that can be drawn at 12"/sec is 2.5".

Below this diameter we must reduce velocity to keep the acceleration to

within the 0.3 g value, so:-

V = /0.3 g R for R less than 1.25"

V = 7.6/5 for V down to 0.6"/sec

In the software it will be necessary to put a window round the final

coordinate of the curve. When the plot reaches this window the plotter

will be forced to draw directly to the end coordinates. This allows

for round-off and other errors in the computation. A successful program

was written by the author, and tested on a DC plotter.

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APPENDIX C

BUTTON CONTROL

The functions use a facility called BUTNUM to input numerical

parameters. This is done by using the pen buttons on the cursor.

There are eight buttons on the cursor and by pressing one or a sequence

of buttons a number can be input.

Button 'Value

1 1

2 2

3 3

4 4

5 5

6 6

7 7

8,1

8,2 8

8,3 9

8,4 0

8,5

8,6

8,7 enter number

8,8 rub out mistake

Fortran call to this subroutine:

CALL BUTNUM('Input data',INT,REAL)

INT = integer value of the data input

REAL = real value of the data input

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APPENDIX D

OPERATING PROCEDURES

This Appendix describes the operating procedures for the GFEGMS

system.

D-1 SYSTEM INITIALISATION

The system operates from a removable cartridge running on a

DEC RK-05 disk drive. The system can operate on either a single or

double disk configuration. The two disk configurations use the top

drive for system programs and the bottom one for data storage. On the

single drive configuration, the top disk contains both programs and

data, so- the amount of store allocated is more limited. In the des-

cription of the operations, the following conventions have been

adopted:-

Boxed letters correspond to menu commands.

BN corresponds to the operation of button number N.

Messages listed on the keyborad are underlined.

Messages displayed on the screen are within single quotes,

To start up the system, use the disk with the label GFEMGS, load

the DOS monitor into the core by using the hardware bootstrap as follows

(Appendix G of DOS/BATCH Handbook):-

1. Move HALT/ENABLE switch to HALT position.

2. Load the processor switch register with 173100.

3. Depress LOAD ADDRESS processor switch.

4. Load the switch register with 177406.

5. Move HALT/ENABLE switch to ENABLE position.

6. Depress START processor switch.

When the monitor is loaded into the core it identifies itself by

printing on the keyboard:-

2.30

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BATCH V08-0814

The monitor if now ready to accept a command. The $ sign indicates'

that the monitor is awaiting user action. The system operates under

a User Identification Code (UIC) of {2,2}. To gain access to it, the

user must log in under that number, therefore type on the keyboard:-

$ LO 2,2

The system replies by printing the date and time.

The GFEMGS is started by loading the program into the core and

running it. The instruction is:-

$ RU MEGE

The system replies on the screen with :-

'ZERO TABLE, MENU'

The user must respond by digitising the lower left-hand corner of the

menu. The system erases the screen and displays the Z datum cross on

the VDU. The screen is divided into four different areas:-

Z Z datum position

X

Y

X

Y

Z

The user must digitise only on the X-Y place for generating the two-

dimensional meshes. To increase the area of the X-Y plane, digitise

the menu:-

SET

Z DATUM

1

'DIGITISE Z DATUM'

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Move the cursor to the top right-hand corner and press Bl.

D-2 GRAPHIC INPUT

D-2-1 Line Mode

Graphic input takes place in one of a number of symbol modes. The

basic one being line mode. Digitise menu:-

LINE

MODE 'LINE MODE'

In this mode, all digitised points are taken as being connected by

.straight lines. A point is normally digitised by pressing B1 when the

digitising 'pen' is in the correct position. A line (AB) is therefore

drawn by digitising point A, then digitising point B. Digitising a

further point (C) will cause a line (BC) to be drawn and so on. If

B2 is pressed before a point is digitised 'LINE BROKEN' mode is operated.

Therefore the first time B1 is pressed it will be assumed as the start

of a new line.

D-2-2 Windowing

A section of a drawing can be viewed on the screen to a large

scale by windowing the section. This is done by pressing B4,

'LEFT-HAND WINDOW POINT'

The user must digitise a point on the left side of the area to be

windowed. After digitising the left-hand point, a rectangle representing

the window is displayed on the screen with its bottom left-hand corner

fixed at the left-hand window point and its bottom right-hand corner at

the cursor position.

'RIGHT-HAND WINDOW POINT'

As the cursor is moved about the screen, the rectangle expands or con-

tracts, Press B1 when the rectangle encloses the area to be windowed.

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To reset the window to the original size, digitise menu;

RESET

WINDOW

the display is then erased and the window will reset to its original

form.

D-2-3 Control 90° Mode

Angular control constrains the cursor to move only along

angular grid lines centred on the last point digitised. Control 90°

is switched ON or OFF by pressing B6.

'CONTROL 90 MODE'

The grid lines will be at 90 degree intervals.

D-2-4 Find Facility

This facility allows input points to be accurately superimposed

on existing data. When a point is digitised with B7, the workspace is

searched for points within an area of interest represented by a square

of fixed dimensions with the digitised point at the centre. If there

are points within the area of interest, then the point nearest to the

digitised point is stored in the workspace, if not, a message 'NO NEAR

POINT' is flashed on the screen.

D-2-5 Drive Mode

Drive mode forms an alternative means of specifying the positions

of points. In this mode the cursor can be driven around the screen

from the drive mode patch. This facility allows vectors of exact

dimensions to be input. Entry to and exit from drive mode is by

pressing B8, 'DRIVE MODE'

The increments are in units of 1, 10, 100, 1000 multiples, or

combinations of these. When drive mode is entered the cursor on the

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screen ceases to be related to the pen position and jumps to the last

point digitised. Digitising a square on the drive mode patch causes

the cursor to move by an amount determined by the position square as

its value is shown on the Coordinate Display Unit (CDU) which is

positioned at the top of the table. When the cursor has been driven to

the required position, the centre square of the patch (marked E) is

digitised. This has the same effect as if a point has been digitised

at the position shown by the cursor.

D-2-6 Continuous Digitising

It is possible to digitise complex shapes by a series of short

straight lines using the continuous mode facility. In this mode, a

line is drawn to the cursor position every tenth of a second in a time-

based mode of operation, or after the digitising pen has moved four

millimetres in a distance-based mode.

Continuous mode is entered by digitising menu:-

CONTINUOUS

DIGITISING

The user has the following button options:-

'CONTINUOUS DIGITISING'

'Bl - START/BREAK'

'B2 - DISTANCE'

'B3 - TIME'

'B4 - DISPLAY ONLY'

'B8 - EXIT'

D-3 SETTING UP THE WORKING PARAMETERS

The working parameters are set to their default values by the

system at the initial stage. The user may change them individually by

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235

digitising the following menu:-

IIP

ORIGIN 'SET INPUT ORIGIN'

Digitise the bottom left-hand corner of the drawing to be digitised.

Possible error message:-

'ERROR INPUT ORIGIN ON MENU'

Digitise a new point.

SET

DRAW

'DIGITISE HORIZONTAL LINE FOR SKEW CONTROL'

'FIRST POINT'

Digitise the left-hand point of the skew control line:-

'.DIGITISE 2ND SKEW CONTROL POINT'

Digitise the right-hand point of the skew control line. Possible error

message:-

'ERROR REDIGITISE SKEW'

This is indicating that the skew control line was digitised from right

to left.

1/p SCALE 'INPUT SCALE'

This is the scale at which the drawing is being input from the table

to the computer.

0/P SCALE

'OUTPUT SCALE'

The drawing is scaled by output scale factors,

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236

GRID

FACTOR 'GRID FACTOR'

The grid factor defines the spacing of a uniform grid of points extending

from the input origin. The points on the grid can only be digitised.

D-4 DISPLAY WORKSPACE

The user may digitise any of the following menu squares for

displaying the workspace on the VDU:-

DISPLAY

3

DISPLAY

1

DISPLAY

2

DISPLAY ISOMT VIEW

Display- the X-Y view from data in

File 3.

Read the data from File 1, convert'

it to perspective projection, store

the X-Y projection data in File 2, then

display File 2.

Display perspective projection data

in File 2.

'Bl - DISPLAY ISOMETRIC PROJECTION'

'B2 - STORE 3D ISOMETRIC DATA IN WORKSPACE'

'DIGITISE THE ORIGIN OF ISOMETRIC PROJECTION'

If the user pressed Bl, the data in File 1 will be read and converted

into an isometric projection and it will be displayed on the VDU.

If the user pressed B2, this data after converting to an isometric

projection will be stored in File 2 and displayed on the workspace.

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DISPLAY

X -Y

DISPLAY

Y-Z

DISPLAY ALL VIEW

JOY-

STICKS

237

Display X-Y view of the 3D data in File 1

Display Y-Z view of the 3D data in File 1

Display Z-X view of the 3D data in File 1

Display all the three orthogonal views of 3D data in File 1

1.70Y-STICKSk

ANY BUTTON START/BREAK'

DISPLAY

Z -X

Take the digitising pencil on the drive mode patch and press B1 on

any square , you can see directly the movement of the axis on the VDU;

after selecting the desired angle, press B1 and enter these axes by

digitising the centre square marked E. The three-dimensional data will

be rotated according to the selected axis.

CLEAR WORK- SPACE

It clears the content of the workspace by setting the input pointer at the .beginning of each file (File 1, 2 and 3)

The user may print out the content of the workspace for data

checking purposes to one of the three devices indicated by two alfa-

numerics which represent the device, by digitising the menu square:-

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DEBUG !DS; B11 to VDU FILES 'LS; B2' to line printer 1,2,3 !KB: B31 to keyboard

The user may select the part of the workspace by inputting the following

parameters:-

'INPUT FILE NUMBER' e.g. 1

'1ST RECORD 11 e.g. 1

'NO OF RECORDS' e.g. 500

The content of the File 1 will be printed on the selected device.

D-5 SAVING AND RECOVERING WORKSPACE

The user may save the workspace on random access files or on the

data disk or magnetic tape as permanent files. To save the workspace

on random access files digitise menu square:-

WORK- SPACE

TO FILE

then digitise any square on the filing area (from menu square number

201 to 300). The contents of File 1 will be saved on this file square

number.

FILE TO WORK- SPACE

Digitise this menu for recovering the workspace from the random access

file, then digitise the square on the filing area whose contents are

desired to be brought to the workspace.

To save the workspace on data disk or magnetic tape, digitise the

menu square:-

238

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SAVE WORK-SPACE DK1,MT

•B1 'B2 'B8

WRITE WRITE EXITS

DATA TO DK1' DATA TO MTO'

After pressing the selected button, this message will be printed'on the

keyboard:-

TYPE THE NAME OF THE FILE UPTO 8 CHARACTERS

The user may type any name to identify the permanent file which will

contain its workspace.

'Bl FILE 1'

'B3 FILE 3'

By pressing Bl, the content of File 1 will be saved on a permanent

file. Similar operations will be undertaken for File 3 if B3 is pressed.

To recover the workspace from the permanent files on data disk

or magnetic tape, digitise menu square:-

RECOVER WORK-SPACE MT,DK1

,B1 'B2 'B8

READ READ EXIT'

DATA FROM DK11 DATA FROM MTO'

After pressing the selected button, a message will be printed on the

keyboard:-

TYPE THE NAME OF THE FILE UPTO 8 CHARACTERS

The user must type the name of the permanent file which contains the

workspace.

'31 FILE 11

'B3 FILE 3'

The content of the permanent file will be added to the workspace.

D-6 LINE EDITOR

The line editor is used to delete straight lines from a drawing,

The user may edit the content of File 1 or File 3 of the workspace by

239

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digitising the following menu square:-

LINE EDITOR FILE 1

'Bl START' 'B2 EXIT'

The user must place the cursor near the middle of the line which is

desired to be edited. The program will search in the workspace to find

the nearst line to the cursor.

'Bl DELETE'

'B2 ADVANCE'

'B8 EXIT'

The selected line will be displayed continuously on the VDU. The

user may delete this line by pressing Bl. Similar operations may be

undertaken by the user to edit lines in File 3 by digitising menu

square:-

LINE EDITOR FILE 3

D-7 MACRO FILE AND MACRO EDITOR

The user may create data in the workspace as a series of Macro

files. Therefore he has an access to each individual file for future

editing purposes. To open or close a file as Macro, digitise the menu

square:-

OPEN CLOSE FILE AS MACRO

181 - FILES OPEN AS MACRO' 'B3 FILE CLOSE AS MACRO' 'B8 T., EXIT'

If B3 is pressed a record (3,0,0,01 will be added to the workspace

at the existing input position, A record (4,0,0,0) is added to the

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workspace by pressing B4.

The Macro editor operates on Macro files and items which are not

straight lines such as circle and rectangles. The user may enter the

Macro editor by digitising:-

CLEAR MACRO FILE

'Bl - DELETE' 'B3 - ADVANCE'.

Each individual Macro file will be displayed on the VDU continuously.

The user may delete the displayed Macro file by pressing B1 or

advance on searching by pressing B3.

PLOTTING

Any drawing displayed on the screen can be plotted by digitising

the menu square:-

PLOT WORK- SPACE

!FILE NUMBER TO BE PLOTTED'

The user may plot the workspace by inputting a number specifying the

file number in the workspace:-

1 File 1 of the workspace

2 File 2 of the workspace

3 File 3 of the workspace

The user must set the switch register for the speed and accuracy of

plotting, e.g. 070002.

D-9 GENERATION OF THE MESH FOR ANY QUADRILATERAL (2D MESH1

The user may generate the mesh for any quadrilateral by digitising

menu square:-

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242

GENERAT CONCEN MESH

QUADRIL

!DIGITISE ANY QUADRILATERAL CONCENTRATED MESH'

!OVERLAY 127'

The user must digitise four points of any quadrilateral using

B1 or B7 (for Find mode), then input the following parameters:-

'POINT IN X' e.g. 20

'POINT IN Y' e.g. 10

'CONCENTRATION FACTOR IN X' e.g. 1.3

'CONCENTRATION FACTOR IN X' e.g. 0.85

After specifying the above parameters,

'Bl QUADRANGULAR ELEMENTS'

'B2 TRIANGULAR ELEMENTS' e.g..B2

'B8 EXIT'

By pressing B1 or B2 the mesh with the selected elements auto-

matically will be displayed on the VDU.

'DIGITISE THE CENTRE OF THE GLOBAL COORDINATES B1 4

'B7 FIND POINT'

The user must digitise the axis whose nodal point coordinates are

desired to be measured relative to them. Possible error:-

YOU HAVE NEGATIVE COORDINATES, DIGITISE AXIS AGAIN

After digitising the axis:-

'B2 STORE THE COORDINATES!

'BB

If the user presses B8, the program will exit without storing

the nodal point coordinates in a permanent file.

After pressing B2:-

'INPUT FILE NUMBER' e,g. 1

The user must input an integer number which will identify this permanent

file which is going to be created. on disk. The file number must be

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unique.

'FIRST NODE NUMBER' e.g. 1

Input the first node number for this quadrilateral,

'X LINE IS DISPLAY ANY BUTTON TO CONTINUE'

'1 SHOWS THE DIRECTION OF BASIC INCREMENT'

The user can see the direction of the node numbering on the VDU. Press

any button to continue the program.

'INPUT COMMON NODE, 0 EXIT, DELET' e.g. 0

The user must input the node numbers which are in common with this

quadrilateral and the other quadrilaterals. If there is no common node

or you input all the common nodes, input a zero number to continue the

program. All the input common nodes will be printed on the keyboard.

Therefore if you make a mistake on inputting the common nodes, you may

delete them and restart this part of the program by inputting a negative

number.

ALL COMMON NODES INPUT ARE IGNORED. START AGAIN

The node numbering sequences will be displayed on the VDU and the

specification about this permanent file will be printed on the keyboard,

e.g:

FILE NUMBER = 1

FIRST NODE = 1 TOTAL NODES = 200

'Bl NEW MESH'

'B8 EXIT' e.g. B8

The user may press B1 to digitise a new quadrilateral or B8 to exit

from this overlay.

To generate the element connection for each quadrilateral, digitise

the menu square:-

243

GENERAT TRIANGLE QUADR- ANGLE

'FILE NUMBER ELEMENT CONNECTIONS' e.g. 1

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The user must input the file number - the same as the coordinates'

file.

'NUMBER OF NODES IN X•' e„ 20

'NUMBER OF NODES IN Y' e.g, 10

'FIRST NODE NUMBER' e,g. 1

These parameters must be input by the user, This section of the

program may be repeated for all the quadrilaterals, therefore their

element connections will be stored in one single permanent file.

'Bl NO ODD ELEMENTS' e.g. B1

'B2 INPUT NODES OF ODD ELEMENTS!

If there are some elements whose element connections cannot be

generated automatically, press B2 (see Section 3.8), otherwise press

B1 to continue the program.

After pressing B2:-

'INPUT THE NODES OF THE ELEMENT'

Possible error, node number less than zero, equal node number, node

greater than 9999:-

DATA ERROR - - INPUT DATA AGAIN

The connections of each element will be printed on the keyboard,

IB1 STORE THIS ELEMENT!

'B2 INPUT DATA AGAIN'

The specification about each permanent file containing the ele-

ment connections will be printed on the keyboard, e.g:-

FILE NUMBER = 1 TOTAL ELEMENTS = 342

D-10 GENERATION OF A 3D MESH

After generating the two-dimensional mesh CX.-Y plane), the user

may transfer it to three-dimensional meshes by using the automatic

projection techniques,

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245

D-10-1 Construction of the Picture of a Three-Dimensional Mesh

Press Bl to

1 131

'B8

NEW PLANE'

EXIT'

e.g. Bl DOUBLE X-Y

PLANE PROJECT

start.

'NUMBER OF REPEATING' e.g. 3

'SHIFTING ALL X OF X-Y PLANE BY MM' e.g. 0,0

'SHIFTING ALL Y OF X.-Y PLANE BY MM' e.g. 0.0

'SHIFTING ALL Z OF X-Y PLANE BY MM' e.g. 40,0

'PROJECTION FACTOR RELATIVE TO FIRST PLANE' e.g. 1

'DIGITISE THE CENTRE OF PROJECTION'

The user must input the above parameters and digitise a point

on the X-Y plane which specifies the centre of the projection process.

'Bl NEW PLANE'

'B8 EXIT' e.g. B8

Press B1 to project to another plane or B8 to exit from the

overlay. Message on the keyboard:-

+++ DATA FOR OVERLAY ST3D IS PREPARED +++

Subsequently the shape of the mesh will be displayed on the VDU. The

user may rotate these meshes for a better view with the aid of the

overlay JSTICK.

D-10-2 Store the coordinates of the 3D Mesh in a Permanent File

Digitise the menu square:-

3D COOR- DINATE FILE

IS DATA PREPARED FOR THIS OVERLAY?' '81 YE$' e.g. B1 1 B2 - NO EXIT'

The user must digitise overlay DOUBLE before starting this overlay

(see D-10-1).

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246

Press B1 if you have already digitised the overlay DOUBLE.

'FILE NUMBER' file number of 2D mesh, e.g. 1

'DIGITISE AXIS X-Y PLANE'

The user must digitise the axis on the X-Y plane.

Possible error:-

POINT BELOW X-AXIS FOUND START AGAIN FROM OVERLAY DOUBLE

POINT BELOW Y-AXIS FOUND START AGAIN FROM OVERLAY DOUBLE

POINT BELOW Z-AXIS FOUND START AGAIN FROM OVERLAY DOUBLE

The data (NODE,X,Y,Z) of the three-dimensional mesh will be stored

in the same file number as the two-dimensional mesh (i.e. the two-

dimensional mesh will be transferred to the three-dimensional mesh).

The specification about this permanent file will be printed on the

keyboard.

FILE NUMBER = 1 TOTAL 3D NODES = 800

D-10-3 Generation of the Element Connection for Three-Dimensional Meshes

To transfer the element connections of two-dimensional meshes

to three-dimensional meshes, the user must digitise menu square:-

3D ELEMENT CONNECT

'FILE NUMBER 2D ELEM TRANSFER INTO 3D' e.g. 1

'TOTAL NODES ON 2D PLANE' e.g. 200 'TOTAL NUMBER OF REPEATING' e.g. 3

The user must input the above parameters.

'WHAT IS YOUR 2D ELEMENTS'

'Bl - TRIANGULAR' e.g. B1

'B2 - QUADRANGULAR'

'B8 - EXIT'

If the user presses B1:-

'B1 PENTAHEDRONAL ELEMENT PENTA 6' e.g. B1

1 B2 PENTAHEDRONAL TET4 MACRO ELEMENT PERTET4'

'B3 RETURN'

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247

The user may select the type of the three-dimensional element by

pressing B1 or B2.

If the user presses B2 (quadrangular two-dimensional elements).

'Bl - - HEXAHEDRONAL ELEMENTS HEXER'

'B2 - HEXAHEDRONAL MACRO ELEMENTS HETET4'

'138 - - RETURN'

At each time the shape of the selected three-dimensional element

will be displayed on the VDU.

The program will generate the element connections for the selected

three-dimensional elements. Message on the keyboard:-

FILE NUMBER = 1 TOTAL 3D ELEMENTS = 1026

D-10-4 Adding Three-Dimensional Elements

To add manually elements to three-dimensional meshes, the user

must digitise the menu square:-

PROJECT ANY

PLANE ADD 3D

'B3 - DISPLAY SHAPE OF THE ELEMENTS' 'B7 - STORE AND DISPLAY ELEMENTS' e.g. B7 'B8 - EXIT' 'DIGITISE AXIS X-Y PLANE'

The user may press B3 only to display temporarily the shape of

the additional elements or B7 to store and display the connections and

coordinates of the extra elements. B7 is also used to digitise the

axis on the X-Y plane. Therefore bring the cursor on the position of

the X-Y plane axis and press B7.

'3D FILE - NUMBER' e.g. 1

This number will identify the coordinates and element connection files.

'SELECT THE PLANE'

'DIGITISE THE NODES ON THE PLANE B6'

'B8 - EXIT'

The user may choose any plane of the existing three-dimensional

elements by digitising the nodes on that plane, e,g, the user may

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248

digitise three nodes for adding PENTA6 elements or four nodes for adding

HEXER elements,

After pressing B8, the selected plane will be continuously dis-

played on the VDU.

1 B1 ACCEPT THE SURFACE' e.g. B1

'B2 RESTART'

The user must input the following parameters:-

'INCREMENT IN X MM'

e.g. 0,0

'INCREMENT IN Y MM!

e.g. 0.0

'INCREMENT IN Z MM'

e,g, 40,0

'NUMBER OF ELEMENTS!

e.g, 20

The shape of the element will be displayed on a three-dimensional

mesh and the new node numbers and element connections will be added

to the same file number. Message on the keyboard:-

FILE NUMBER = 1 TOTAL 3D NODES = 860 TOTAL 3D ELEMENTS = 1046

D-11 TRANSFER OF DATA FROM PDP TO CDC COMPUTERS

D-11-1 Using Magnetic Tape

First you must label your magnetic tape on the CDC machine, to

do this:-

JOB (job number,J4,MT)

PASSWORD

LABEL (TAPE7,VSN=name of tape,F=S,D=800,W)

FOR

EOF

Now put this magnetic tape on PDP magnetic tape drive and type

the following commands:,-

$ RU PIP

*XT:< name of the permanent files, e,g. M1.DAT, Cl,DAT

Run the program TRANSF on the CDC computer with the following job control

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cards:-

JOB(job number,J4,MT)

PASSWORD

LABEL(TAPE 7,VSN=name of tape,F=S,PO=R,D=800,MT,R)

FILE (TAPE 7,RT=S,BT=C)

TEST (MNF)

MNF(B)

LDSET(FILE5=TAPE7)

LGO.

QUEUE(TAPE 8=PUNCH)

FOR

PROGRAM TRANSF(INPUT,OUTPUT,TAPE5=INPUT,TAPE6=OUTPUT

1,TAPE7,TAPE8)

C READ THE NODAL POINT COORDINATES

DO 10 I=1,ITOTAL

READ(7,11)IN,X,Y,Z

11 FORMAT(10X,I4,3(8X,F8.3))

C SCALE THE COORDINATES OR CHANGE THEIR FORMATS

C TO GENERATE THE PUNCH CARDS

WRITE(8,11)IN,X,Y,Z

10 CONTINUE

C READ ELEMENT CONNECTIONS E.G. TRIANGULAR ELEMENTS DO 20 I=1,IELM

READ(7,21)N1,N2,N3

21 FORMAT(21X,3(1X,I4,1X))

WRITE(8,21)N1,N2,N3

20 CONTINUE

STOP

END

EOF

D-11-2 Using Paper Tape

Type the following commands to transfer the permanent files to

paper tape:-

$ RU PIP

PP:< name of permanent files, e.g. Ml.DAT, C1.DAT

249

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250

Log in on the Olivetti CDC Terminal, after it responds (/), type

the following commands:-

/NEW, DATA 1

/TAPE

Now press STX switch and put the paper tape on its paper tape reader

drive and type:-

TEXT

As the paper tape reaches its end, stop the paper tape reader

and type the following commands:-

NORMAL

/PACK

/SAVE, DATA 1

/QUEUE(DATA 1=PUNCH)

/QSTATUS(Q=FREE,QT=PH,QN=punch ID)

The content of the permanent file will be transferred to the

punched cards which may be used as input for the finite element programs,