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INNOVATIVE SOFT SOLUTIONS WWW.VIEWISS.COM Computerized Maintenance Management System cmms.viewiss.com

Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

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Page 1: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

INNOVATIVE SOFT SOLUTIONSWWW.VIEWISS.COM

Computerized Maintenance Management System

cmms.viewiss.com

Page 2: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Features✓ Least human intervention is the goal of this software.

✓ Business Logic Module - the brain of our software, stores all your business logics, rules &

procedures and controls the system!

✓ A Windows 10 system having Wi-Fi / LAN connection is sufficient to use as server. There is no need for

any other high-end Computer/Server.

✓ Entire organization can access live status on maintenance at anytime.

✓ Live Reports in your mobile/computer at all times – 24hrs a day across the year.

✓ Powerful & Live Analytical reports available to the management for making right decisions.

✓ All reports can be downloaded in to your computer in Excel format.

✓ Our software employs Responsive Web Design & can be accessed through Computer, Tablets, Mobile

phones.

✓ Highly secured, with user-based restriction to access information that can be set or altered at anytime by

the System Administrator in your organization without our involvement.

Page 3: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Features

✓ As an option, it can also be hosted & maintained by us in cloud server. You can access the data from anywhere

across the world! More suited for -

▪ Organizations with multi-plant locations spread across wider geographical area with central control.

▪ Medium/Small organizations where it is not economical to install & maintain it at their end.

✓ No need for any other communication methods like Email, Phone etc., for information sharing.

✓ Automatically generate weekly/Monthly different maintenance schedules.

✓ Generate spares consumed report every month for purchase.

✓ Tracks and provides Maintenance cost reports in different basis for cost control.

✓ Calculates and display MTBF & MTTR for each equipment as on dates

✓ Generates Graphical Trend Reports on various parameters for managerial decisions.

✓ Top Management can view all department reports while individual department personnel can only see their

department data.

Page 4: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

System Flowchart

Condition Monitoring

CM Schedule/Plan

Preventive Maintenance

Time based

maintenance

plan

CM Feedback

Feedback after maintenance

B/D Maintenance Opportunity Maintenance

Plant stoppage

intimation

List of Pending job based

on the stoppage time duration

Annual Maintenance

Spares consumption list

for reordering

Pending jobs for want of

spares / time to

carryout in next opportunity

Reports

From

All

Modules

Spares

Management

Au

tom

atically

Up

da

tes p

lan

Auto

matically

Update

s pla

n

Annual PlanWork order

From prodn

Au

tom

atically

Up

da

tes L

ist

Page 5: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Preventive MaintenanceProcess✓ Preventive maintenance plan is based on –

▪ Condition Monitoring

▪ Running hours

✓ Online spare request to stores from work spot through mobile. No need of any paper work.

✓ Once maintenance is carried out, feedback (including spares consumed) is entered into system.

✓ System will automatically update condition monitoring schedule and running hours based schedule.

✓ System will automatically generate the list of spares to be ordered at a fixed frequency decided by user.

✓ Some Pending jobs may be left out due to shortage of time / non availability of spares / non-urgent. These are

recorded to carry out in next opportunity. Our system will remind you in the next opportunity.

Reports

✓ Condition monitoring schedule

✓ Preventive maintenance schedule

✓ Preventive maintenance execution delay

✓ Spare consumption report

✓ Preventive maintenance cost report

✓ All these reports can be generated for any period, any plant/section/equipment selectable by users.

Page 6: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Breakdown Maintenance

Process✓ Production issues the online workorder in software.

✓ Maintenance department receives SMS immediately.

✓ Maintenance department makes Online spares request to stores from work spot through mobile. No need of any paper

work.

✓ After attending, Production department closes workorder.

✓ Maintenance department enters feedback, spare consumed, pending job if any for each workorder.

Reports✓ MTTB report for every equipment as on date.

✓ MTTR report for every equipment as on date.

✓ B/D detailed report for any B/D.

✓ Top ‘n’ equipment with highest B/D.

✓ Top ‘n’ equipment with repeated B/D.

✓ Repeated B/D equipment type wise.

✓ Spares cost history. (equipment-wise/Plant-wise/section-wise/ equipment type –wise) for any period selected by user.

✓ Monthly Spare consumption report for reordering.

✓ Monthly report for min stock items that have reached min. level for reordering.

✓ Breakdown maintenance cost report.

✓ All these reports can be generated for any period / any plant / section / equipment.

✓ Historical / Trend reports are also available in Graphical form.

Page 7: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Annual MaintenanceProcess

✓ Job List is prepared and entered by maintenance department with planned Dates, well in advance say 2 months. This

will be seen by production department at all times to allocate machines.

✓ Spares to be ordered will be listed out and entered for each job. Purchase department will see it and release the order.

✓ Stores department will enter date of receipt whenever received.

✓ Maintenance department will enter date of job start and completion once happened.

✓ Maintenance department makes online spares request to stores from work spot through mobile.

✓ Maintenance department enters feedback, spare consumed, pending job (if any) for each work order.

✓ Fully integrated with production, stores, purchase and maintenance departments for effective co-ordination.

Reports

✓ Delayed machine release allocation by production department report.

✓ Plan vs Actual time taken by maintenance showing delays.

✓ Jobs not done due to non availability of spares.

✓ Report on Extra job done after seeing the machine condition. Useful for next annual maintenance plan.

✓ Annual Maintenance cost report.

✓ Annual Maintenance cost trend year on year.

Page 8: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Opportunity Maintenance

Process

✓ During feedback entry for any type of maintenance , if there are some more jobs to be done in the later stage, you can

enter them with approximate duration needed to do it.

✓ Whenever there is some downtime, production people will inform all maintenance departments and the plant /

section stoppage with expected duration.

✓ Maintenance departments open the opportunity maintenance screen and enter the duration and section of stoppage.

System will list out all those jobs in that section that can be completed within the time specified.

✓ Once completed, feedback to be given and software will automatically remove the removed from the list

Reports

✓ List of jobs that can be completed with in that time

Page 9: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Business Intelligence ModuleProcess✓ This a special module in our system.

✓ It stores all business logics and rules (provided by us with our experience and provided by user company) and controls the

operation of entire maintenance management.

✓ It tracks all the maintenance connected activities and

▪ Automatically Sends SMS to maintenance once Breakdown intimation is entered by production dept.

▪ Automatically Sends email to purchase every week on list of spares to be ordered.

✓ It analyses the whole month data and automatically emails the exception report to the management on the following

topics once in a month for review it with their team during their monthly review meeting -

▪ Failure of Preventive maintenance with the responsible dept for the failure.

▪ List of machines where downtime are continuously increasing.

▪ List of jobs not done during the annual maintenance with the reasons and responsibility.

▪ Top ‘n’ equipment had highest down time with history.

▪ List of repeated Breakdown on machines.

▪ Top ‘n’ failure types repeating month-on-month to find effective remedy.

▪ Trend of MTTB and MTTR month-on-month to show the effectiveness of maintenance.

▪ Maintenance cost trend month-on-month.

▪ Utilization of opportunity of machine down time to carryout maintenance by,

• Percentage of jobs not completed when machines offered,

• Percentage increase (or) decrease of jobs in the list month on month.

Page 10: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Demo Site - Login Page

By selecting any the

option username will

change automatically

in this demo.

1. Electrical

2. Mechanical

3. Instrument

4. Top Management

You can reach main

menu from every screenYou can open this

site, operate and

see all reports

including graph.

Page 11: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Landing Page

Main menu

Master menu is

selected. Its sub menu

appear for you to select

and go in to its screen

Page 12: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Sample Data Entry ScreenYou can reach main

menu from every screen

You directly logout

from any screen

Action Buttons

Add: you need to fill the fields in the editor

and press Add button to add data. Immediately data is

stored and displayed in the table.

Filter: Enter any filed you need to filter in the

editor and Press Filter button. Table will Displays data

as per the editor data

Edit: select any row in the table. Automatically

that row data will be moved to editor. Then you can

change any data. Then press Edit button to save the

edited data. The new data will appear In the table.

Delete: Select any row in the table. Now press

Delete button to delete the selected row.

Reset: It will erase all data in the editor.

Editor area where

user can add / edit data

Displays data when

filter button is pressed

(after filtering as per

the editor data if any)

Every time data is added /Updated,

the Login ID & Time of entry is

automatically recorded by the software.

That can‘t be edited by anyone.

Page 13: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Current Status of all Equipments in Plant

Bold letters indicates

current screen

Bold letter always shows

the current screen

Page 14: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Preventive maintenance Schedule

Almost all screens have menu

relevant to that screen for you

to go to those screens directly.

Page 15: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Moving Eqpt. to Workshop for repair

1.Select any row by pressing S button in the

first column of the table

2.Select the reason for moving

3.Press Move

4.Once moved the details will be displayed

Page 16: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Status of Equipments in Workshop

Bold letters indicates

current screen

Page 17: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Moving Eqpt. to plant from workshop after repair

1.Select any row in the equipment in the workshop

table

2.Select the a row in the plant location table

3.Press Move

4.Once moved the details will be displayed

Page 18: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Downtime Trend chart

Page 19: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

History Report

Bold letters indicates

current screen

Page 20: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Plant Location List

Bold letters indicates

current screen

Page 21: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Equipment List

Page 22: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

Price & PaymentS.No Description Price (₹)

1. Advance (along with the order) -NIL-

2. After hosting & issuing login (max 30) 15,000

3. After data entry of ‘Masters’ by customer 40,000

3. Final payment after full implementation (per license) 50,000

4. Additional license for the same customer (for different site) 50,000

5. AMC charges to continue in our cloud server 15,000

6. AMC charges if software is installed in your server (per year per installation) 15,000

7. Non AMC Option: Service charges/day

(if the software is installed in your server)

10,000

*Conveyance by Taxi & Food expenses are extra in case of site visit in whatever option you go for.

All the hardware like Computers, Tablets are organized by you at your cost.

Price is Fixed & Non-Negotiable

Page 23: Computerized Maintenance Management Systemviewiss.com/downloads/Maintenance Management.pdf · Computerized Maintenance Management System cmms.viewiss.com. Features Least human intervention

❖ Mobile : 900-3930-729 (J.Shanmugam)

❖ Email : [email protected]

❖ Website : www.viewiss.com

For more information please get in touch with us,