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CONCRETE STRESSING PRODUCTS
PHI200 EN
2 www.precision-hayes.com
Precision-Hayes International
The industry standard for concrete construction products and solutions.
About Us
Formed through a series of industry consolidations, Precision-Hayes
International brings 70+ years of experience and expertise from leading
brands and businesses.
Products
We off er an unsurpassed range of post-tensioning anchorage and barrier
products, as well as a complete line of post-tensioning tools, plant
production equipment and pre-tensioning components.
Precision-Hayes International’s branded products are among the most
recognized names in the industry and include SURE-LOCK®, Posi-Lock,
PocketShear®, and GRABB-IT®.
Quality
Our products are tested to the most exacting standards to guarantee
the quality, performance and overall value our customers expect. We
are ISO 9001 certifi ed and, where required, our products comply with
industry quality standards including Post-Tensioning Institute (PTI) and
International Code Council (ICC).
Capabilities
The majority of our products are designed and produced in-house at our
two Texas facilities where we have a dedicated engineering team, metal
fabrication and plastic injection capabilities, heat-treat furnaces and a
quality control lab.
Global Reach
Precision-Hayes International has the unique ability to leverage the
global footprint and experience of our parent company, Actuant, to
better serve customers around the world. Currently, our products are
sold in around 50 countries and are used primarily in the Construction,
Mining and Oil & Gas industries.
Common Applications
Our products, tools and equipment are used in a number of applications
including slab-on ground, elevated slab, precast bridges and structures,
and underground mines.
3
CATEGORY PRODUCT TYPE AND FUNCTION PAGE
Post-Tensioning Components Products Brief 4-5
SURE-LOCK® Chucks and Wedges 6-7
SURE-LOCK® Anchors 8
Pocket Formers and Accessories 9
Nail-less Systems 10-11
Posi-Lock PLUS Encapsulated Anchor System 12-13
Posi-Lock PLUS10 Encapsulated Anchor System 14-15
Barrier Cable Products Brief 16
GRABB-IT® Rail 17
GRABB-IT® Barrier Cable Products 18-19
Pre-Tensioning Components Brief 20-21
Pre-Tensioning Components SURE-LOCK® Pre-Tensioning Components 22-23
Tools and Accessories Brief 24
Jack and Pump Systems 25
Stressing Jacks 26-27
ZU4 Stressing Pumps 28
PE55 Stressing Pumps 29
PocketShear® 30-31
PLASMA Cutting System 32
Utility Shear 33
Installation Tools and Accessories 34-35
Plant Production Equipment Brief 36
Extrusion Line 37
Cutting Line 38
Specialty Equipment 39
Post-Tensioning
Components
Barrier Cable
Products
Plant Production
Equipment
Tools and
Accessories
Index
NOTE:
• All H numbers are item numbers and should be used for ordering
• All other numbers are legacy numbers for reference only
• All information in this catalog can be changed due to improvements without prior notice
• Certifi cations and other product information is available online: www.precision-hayes.com
4 www.precision-hayes.com
Post-Tensioning Components
Precision-Hayes International off ers the widest
selection of post-tensioning components, with
over 400 types of wedges alone. Many of our
components feature patented designs and our
trademarks, which include SURE-LOCK® and
Posi-Lock PLUS, are industry recognized. Our
portfolio consists of SURE-LOCK® chucks,
wedges and anchors; pocket formers and
plastic accessories; nail-less systems and the
Posi-Lock PLUS encapsulated anchor systems.
Precision-Hayes International embraces
continuous improvement, investing time and
resources to advance our capabilities. Recently
we completed a 20,000 ft2 addition to our Dallas
facility which included new CNC machinery and
expanded internal heat treat capabilities, solidifying
the site as a world class wedge center.
The heat treat process is the critical piece of
wedge manufacturing. Our expanded in-house
capabilities allow us to ensure the highest standard
of quality and continue to optimize our wedges for
best performance. Precision-Hayes International
is proud to be a supplier of top quality products to
the industries we serve.
We off er the widest selection of wedge designs
in the industry with diff erent coatings, sizes and
thread designs available, including:
• Two-part and three-part confi gurations
• Varying sizes, including the standard 0.5" and
0.6" sizes
• Application specifi c designs for lifting, bridges
and mining
• Customer specifi c wedge designs
• Custom solutions also available
5
Post-Tensioning Components
The SURE-LOCK® anchors, Posi-Lock PLUS and
Posi-Lock PLUS10 encapsulated anchor systems from
Precision-Hayes International are recognized by the
industry as leading brands.
The SURE-LOCK® and SURE-LOCK® II cast anchors
are used in unbonded post-tensioning applications.
They can also be used in other bare anchor mono-
strand applications such as barrier cable installations.
SURE-LOCK® is the industry standard and has been
serving the industry since 1994 with a proven track
record of success.
Posi-Lock PLUS and Posi-Lock PLUS10 encapsulated
anchor systems are market leaders for structural
applications requiring corrosion protection. These
systems feature an encapsulated SURE-LOCK® anchor
and are designed to provide superior performance
while maximizing installation ease for our customers.
The Posi-Lock PLUS10 delivers enhanced sealing
capability to protect against water intrusion. This
advanced sealing technology has been tested and
certifi ed to 10 psi (several times higher than the PTI
and ACI requirements for concrete buildings) ensuring
optimal system performance. The Posi-Lock PLUS10
also features a unique, active seal-lock for redundant
sealing and provides a mechanical joint between the
anchor tube and tendon sheath.
The strand is coated in grease
and covered with sheathing to
protect from corrosion while
maintaining the ability to move
independently of that sheathing.
Integrated seal between tube
and sheathing ensures corrosion
protection without the need for
additional parts or labor.
Our patented 1 piece
encapsulated design ensures
superior corrosion protection,
reduces labor and provides a
rigid, perpendicular connection
for code compliance.
SURE-LOCK® wedges provide
the reliability you expect from
Precision-Hayes International.
A grease cap is installed after
tendon fi nishing is complete.
It is fi lled with grease to off er
additional protection to the
anchorage zone.
6 www.precision-hayes.com
F250SL2
F375SL2
F437SL2
F500SL21.2-1.2
F500SL2-1.3
F600SL2
8
8
24-27
H008282*H008254*H008259*H008270*H008284*H008292*
Trusted and Recognized
(in)
Model
Number
▼ SURE-LOCK® Wedges and Chuck Bodies
SURE-LOCK® Chucks and Wedges
SURE-LOCK® Anchors
Industry trusted SURE-
LOCK® and SURE-LOCK® II
Anchors are available.
Jack and Pump Systems
Jack and Pump Systems
include your choice of
Stressing Jack, either a ZU4
or PE55 Stressing Pump,
hose, gauge and fi tting.
Anchor Heads
Machined anchor heads
are available in customer
specified sizes and
hole patterns.
Page:
Pages:
Item
Number
SURE-LOCK Wedges• We off er a full range of wedges
• All wedges are heat-treated and come with proper certifi cations
Other common types of wedges we produce:
pulling wedges, cable-stay wedges, bridge wedges
SURE-LOCK Chucks• Chuck bodies can be ordered separately or in sets
with wedges
• Chuck sets and splice chucks come standard with 2-part wedges without rings unless otherwise specifi ed
• Proper certifi cations are shipped with the chucks
• Splice chucks: safely connect two sections of strand
• RCB chucks: used for "In-Pocket" stressing
Strand Size
2-Part Wedge
Custom Solutions Available
0.25
0.375
0.4375
0.50
0.50
0.60
7
F250SL2R
F375SL2R
F437SL2R
F500SL2R
–
F600SL2R
–
F375SL3R
F437SL3R
F500SL3R
–
F600SL3R
F8B
F8B
F8B
F8B
F8B
F13B
FRCB
FRCB
FRCB
FRCB
FRCB
–
H008189H008191H008213H008232
H008279H008255H008260H008275–
H008295
–
H008257H008261H008277–
H008315
H008194H008194H008194H008194H008194H008230
H008204H008204H008204H008204H008204–
H008619H008186H008190H008622H008202H008203H008223H008224
Strand Sizes:
0.25 to 0.60 inchWedge Types:
2-part and 3-partCoating Type:
Unplated
Strand Size
(in)
Description Weight
(lbs)
▼ Chuck and Wedge Sets
(in)
Model
Number
Model
Number
Model
Number
Model
Number
Strand Size
(in)
Description Weight
(lbs)
▼ Splice Chucks
ItemNumber
SURE-LOCK
®-
Chucks and Wedges
F5250 Chuck set, includes F250SL2 & F8B
F5375 Chuck set, includes F375SL2 & F8B
F5437 Chuck set, includes F437SL2 & F8B
F5500 Chuck set, includes F500SL2-1.3 & F8B
F5500R2 Chuck set, includes F500SL2R & F8B
F5500R3 Chuck set, includes F500SL3R & F8B
F5600 Chuck set, includes F600SL2 & F13B
F5600R3 Chuck set, includes F600SL3R & F13B
F6375 Splice chuck
F6437 Splice chuck
F6500 Splice chuck
F6600 Splice chuck
0.25
0.375
0.4375
0.50
0.50
0.60
SURE-LOCK® Chucks and Wedges
▼ Splice chuck components
Item
Number
Item
Number
Item
Number
Item
Number
ItemNumber
Strand Size
3-Part Wedge w/Ring Chuck Body RCB Chuck Body2-Part Wedge w/Ring
0.375
0.4375
0.50
0.60
3.5
3.5
3.5
3.5
1.0
2.0
2.0
2.0
2.0
2.0
2.1
2.1
0.25
0.375
0.4375
0.50
0.50
0.50
0.60
0.60
8 www.precision-hayes.com
H005781H006720H006718
DA B C
A
C
D
B
1.00
1.12
1.00
1.30
1.60
1.20
SURE-LOCK® Anchors
Strand Sizes:
0.50 and 0.60 inchCoating Type:
Unplated
Trusted and Recognized
Anchorage Description ItemNumber
Dimensions (in)Strand Size
(in)
▼ SELECTION CHART
SURE-LOCK and SURE-LOCK II Anchors• The industry standard for unbonded monostrand castings
• Patented, proven designs for slab-on-ground applications
• Made in USA
• Compliance with prevailing business codes per ICC-ES report ESR-2381
• Compliance with Los Angeles city requirements per report RR 24938
Anchor Heads
Machined anchor heads
are available in customer
specified sizes and
hole patterns.
F5CA Classic, Standard
F6CA Classic, Standard
F5TCA Lighter, Slimmer
SURE-LOCK®
SURE-LOCK® II
Compatible Wedges
When determining what
wedge to use in an
accompanying SURE-LOCK®
Anchor, wedge length and
diameter play a critical role.
SURE-LOCK® F5CA
SURE-LOCK® F6CA
SURE-LOCK® II F5TCA
0.50
0.60
0.50
Compatible Wedges for Sure-Lock® Anchors
Anchorage Max Strand
Size(in)
Max Wedge Length
(in)
Max Wedge
Diameter(in)
0.50
0.60
0.50
5.00
5.83
5.00
2.25
2.99
2.25
1.50
1.58
1.30
4.00
4.49
4.00
9
Pocket Formers and Accessories
Strand Sizes:
0.50 and 0.60 inchAnchorage Systems:
Bare, Encapsulated, Nail-less
0.50 H000403 1.5" - STANDARD X
0.50 H000405 2.0" - STANDARD X X
0.50 H000409 2.25" - STANDARD X X
0.50 H000412 30° - STANDARD X X
0.50 H000415 45° - STANDARD X X
0.50 H000418 0.5" - INTERMEDIATE X X
0.50 H000407 2.0" - NOSELESS X X
0.50 H000411 3.0" - NOSELESS X X
0.50 H010379 30° - NOSELESS X X
0.50 H010378 45° - NOSELESS X X
0.50 H000408 2.0" - SYMETRICAL X X X
0.50 H004946 2.0" - GROUT-LOCK (NO RING)* X X X
0.50 H005835 30° GROUT-LOCK (NO RING)* X X X
0.50 H005833 45° GROUT-LOCK (NO RING)* X X X
0.60 H000410 2.5" - STANDARD X X
0.60 H000419 30° - STANDARD X X
0.60 H000421 0.6" - INTERMEDIATE X X
0.6
0"
STA
ND
AR
D0.5
0"
STA
ND
AR
DN
OS
EL
ES
S
Item Description
Encap BareThreaded Anchor Nail-less System
Threaded Cap Nail-less System
Strand
Size
Item Number
(in)
Compatible Systems
Pocket Formers• Full range of Pocket Formers for Encapsulated,
Bare and Nail-less Systems
• Available for 0.50" and 0.60" strand
• Available in various lengths and angles including 90º, 30º and 45º
Intersectional Chairs
H000345 are available
for 0.50'' strand and are
multi-directional.
Options for Any System
* Grout-Lock Pocket Formers with a ring are also available. Contact us for more information.
10 www.precision-hayes.com
12-13
9
Nail-less Systems
• Off ers unique installation technique
• Innovative nut design allows installation with metal or other thin form boards
• Available for both bare and encapsulated anchorages
• 2 eff ective solutions:
Posi-Lock PLUS
Encapsulated
Anchor System
The Posi-Lock PLUS
system provides an
eff ective solution to
protect all components
in the system.
Easier and Cleaner Installation
▼ Threaded Anchor Nail-less System
• Features a burn ring to protect the anchorage while using a plasma torch
• Available for either a threaded bare or encapsulated anchor
- H000336 0.50" Threaded Bare Anchor - H000449 0.50" Threaded Encap Anchor
▼ Threaded Cap Nail-less System
• Encapsulated joint provides added durability
• Features Triple-start threads for quicker and easier installation of nuts
• Available only for an encapsulated anchor with a threaded nose
- H000443 0.50" Threaded Cap Encap Anchor
Pocket Formers
The Pocket Formers are
used at the Stressing End.
• Available in 0.50" and 0.60"
• Available in various lengths
and angles
Pages:
Page:
Between caps and encaps, spindle is threaded.
Encap - spindle has special cap that threaded into a mini thread in the front; don't need special anchor.
11
H000336H000449H000458H000459H004946H000408H000411H010379H010490H010378H010489H010525
H000443H011126H000426H004946H005835H010490H005833H010489
H007601H000398H000400
①
⑤③
⑦
②
⑥
④
④
④
④⑧ ⑨
①
⑤
③
③
③⑦
②
⑥
④
⑧
10 11 12
Nail-less Systems
Description Description
Description
Reference Number
Reference Number
ItemNumber
ItemNumber
ItemNumber
▼ Threaded Anchor Nail-less System ▼ Threaded Cap Nail-less System
▼ Compatible Grease Caps
Strand Sizes:
0.50 inchPocket Former Size:
2 and 3 inchPocket Former Angles:
30° and 45°
Nail-less Systems
0.50" Threaded Bare Anchor
0.50" Threaded Enap Anchor
Spindle
Retaining Nut
2.0" Grout-Lock Noseless Pocket Former
2.0" Symmetrical Pocket Former
3.0" Noseless Pocket Former
30° Noseless Pocket Former
30° Washer
45° Noseless Pocket Former
45° Washer
45° Retaining Nut
0.50" Threaded Cap Encap Anchor
Triple-start Spindle
Triple-start Nut
2.0" Grout-Lock Noseless Pocket Former
30° Grout-Lock Noseless Pocket Former
30° Washer
45° Grout-Lock Noseless Pocket Former
45° Washer
Threaded Bare Anchor Grease Cap
Threaded Encap Anchor Grease Cap
Threaded Cap Encap Anchor Grease Cap
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
As their name implies, Nail-less Systems off er users the ability
to install and use both bare and encapsulated anchorages
without the need for nails. These systems are a great solution
for anyone who wants precision tensioning and/or a clean, bare
fi nish to their slabs.
These systems are more durable and harder to knock out of alignment
from busy workers bumping into or stepping on them. After form removal
there is also no nail exposure. This means users don't need to spend
valuable time cutting or hammering nail heads, and that no unsightly rust
or corrosion will develop on the slab.
12 www.precision-hayes.com
6-7
9• Void Displacement Sleeves are for Intermediate End
and Splice Tube Assembly only. It eliminates the need
for additional taping or PT Coating applications in
the fi eld
• Unique molding process increases strength in the
nail hole area, reducing potential leakage
• One piece anchor design eliminates assembly in
the fabrication process
Posi-Lock PLUS Encapsulated Anchor SystemHigh Quality, Durability and Reliability
Fixed End
Item Description ItemNumber
(0.50"
Strand)
ItemNumber
(0.60"
Strand)
Push Cap
(Yellow with
Grease)
H000396 H000376*
Anchor H000436 H005184
* 0.60" Fixed End Push Cap is white, not yellow
Note: The wedges are sold separately.
Note: For 0.60" Intermediate, please contact us.
Intermediate
Item Description ItemNumber
(0.50"
Strand)
Intermediate Assembly
(Includes all parts)H000438
Intermediate Anchor H000437
Spindle Assembly H000431
Sleeve x 2 H000451
O-Ring x 2 H000928
Nut x 2 H000429
Wedges
The SURE-LOCK® Wedges
are used at Fixed End,
Intermediate and Stressing
End. Available in 0.50" and
0.60", 2-part.
Pages:
Pocket Formers
The Pocket Formers are
used at the Stressing End.
• Available in 0.50" and 0.60"
• Available in various lengths
and angles
Page:
13
▼
Strand Sizes:
0.50 and 0.60 inchWedge Type:
2-partCoating Type:
Encapsulated
Posi-LockPLUS
Posi-Lock PLUS Encapsulated Anchor System
Encapsulated post-tensioning systems offer a
simple and extremely effective method to protect
all components within the PT system.
Extensive testing, design and production processes
are used to make certain the components perform as
designed, time after time.
That being said, proper installation of the encapsulated
components plays a key role in the proper performance of
the system.
This includes proper fi nishing of the tendon and installation
of the Grease Cap and Pocket Grouting.
Splice Tube Assembly
Item Description ItemNumber
(0.50"
Strand)
Splice Tube Assembly*
(Includes all parts)H005792
Splice Tube H005481
Splice VDS Sleeve
(Standard = 30'')H005478
O-Ring × 2 H000928
Nut × 2 H000429
Stressing End
Item Description ItemNumber
(0.50"
Strand)
ItemNumber
(0.60"
Strand)
Anchor H000445 H005186
Push Cap
(White with
Grease)
H000398 H000378
*Splice Tube Assembly is recommended to replace tape and grease.
Note: For 0.60" Splice Tube Assembly, please contact us.
14 www.precision-hayes.com
Posi-Lock PLUS10 Encapsulated Anchor System
Fixed End
Item DescriptionItemNumber
0.50" Push Cap
(Yellow with Grease)H000396
0.50" Anchor H005684
0.50" Seal
(Blue)H005448
0.50" Nut
(Yellow)H005447
Intermediate
Item DescriptionItemNumber
0.50" Intermediate Assembly
(Includes all parts below)H000438
0.50" Intermediate Anchor H000437
0.50" Spindle Assembly H000431
0.50" Sleeve x 2 H000451
0.50" O-Ring x 2 H000928
0.50" Nut x 2 H000429
Note: The wedges are sold separately.
• Void Displacement Sleeves are for Intermediate
End and Splice Tube Assembly only. It eliminates
the need for additional taping or PT Coating
applications in the fi eld
• Unique molding process increases strength in the
nail hole area, reducing potential leakage
• One piece anchor design eliminates assembly in
the fabrication process
Additional Features to Posi-Lock PLUS:
• Seal-Lock feature provides mechanical joint
between anchor tube and tendon sheath and also
an "energized" seal, and requires no installation
tools (patent pending)
• All sealed joints on the Posi-Lock PLUS10 are
designed, tested and certifi ed to 10 psi (several
times higher than the PTI and ACI requirements
for concrete buildings)
Enhanced Sealing Capability to Resist Corrosion and Ensure System Performance
15
▼ Posi-Lock PLUS10 Encapsulated Anchor System
Stressing End
Item DescriptionItemNumber
0.50" Anchor H005696
0.50" Push Cap
(White with Grease)H000398
0.50" Seal
(Blue)H005448
0.50" Nut
(Yellow)H005447
Splice Tube Assembly
Item DescriptionItemNumber
0.50" Splice Tube Assembly*
(Includes all parts below)H005792
0.50" Splice Tube H005481
0.50" Splice VDS Sleeve
(Standard = 30'')H005478
0.50" O-Ring × 2 H000928
0.50" Nut × 2 H000429
*Splice Tube Assembly is recommended to replace tape and grease.
Strand Sizes:
0.50 inchWedge Type:
2-partCoating Type:
Encapsulated
Posi-LockPLUS10
Hydrostatic Testing
All Posi-Lock PLUS10 products are
designed and tested to surpass
hydrostatic performance. Precision-
Hayes International has invested
heavily in it's capabilities to
perform this testing, to insure the
Encapsulated System will perform
in your application.
16 www.precision-hayes.com
Precision-Hayes International barrier cable products
are used in vehicle and pedestrian barriers, such as
parking structures.
The GRABB-IT product line, protected by multiple patents,
reduces installation time signifi cantly at sites. The standard
products with preset spacing comply with industry coding,
and custom solutions are also available.
Barrier Cable Products
17
H008616H008615H008614H008613H008611H008609H008608H008606
4
5
6
7
8
9
10
11
0.50" Dia. Cable
0.50" Dia. Cable
Face of Concrete
0.0625
0.0625
0.125
5° maximum offset
Easy and Precise, Every Time
GRABB-IT® Rail
Products listed feature standard spacings.
ItemNumber
Description TerminationPoints
GRABB-IT® RAIL ASSEMBLY - 4
GRABB-IT® RAIL ASSEMBLY - 5
GRABB-IT® RAIL ASSEMBLY - 6
GRABB-IT® RAIL ASSEMBLY - 7
GRABB-IT® RAIL ASSEMBLY - 8
GRABB-IT® RAIL ASSEMBLY - 9
GRABB-IT® RAIL ASSEMBLY - 10
GRABB-IT® RAIL ASSEMBLY - 11
• Signifi cantly reduced installation time
• Patented product allows for easy and precise installation of barrier cable systems
• Prefabricated GRABB-IT® termination points ensure proper cable placement
• On standard rail products, standard spacing complies with code requirements
• Can be customized to various confi gurations; number of termination points, spacing and coatings
• One size works for all cable strand sizes, provided the proper barrier cable products are used
GRABB-IT® Install Tool
H011638 is a magnetic
power drill attachment
designed for rapid
installation of our
GRABB-IT® Barrier Cable
Products into a GRABB-IT® Rail.
▼ SELECTION CHART
Custom Solutions Available
Coating Type:
Zinc Plated
18 www.precision-hayes.com
0.50" Dia. Cable
MaleGRABB-IT® Double Ferrule
Loop Insert
Face of Concrete
Double FerruleInstalled in Column Incorrectly
0.50" Dia. Cable
FemaleGRABB-IT®
Face of Concrete
0.50" Dia. Cable
Face of Concrete
Male Swivel GRABB-IT®
5° maximum offset
• Typically used in vehicle and pedestrian barriers such as in parking structures
• Cable anchorage can be assembled prior to installation (with wedges fully seated)
• Double ferrule loop insert design allows easy installation
• Swivel GRABB-IT® accommodates 5° off set from ramp inclines and incorrect ferrule installation
• Neat appearance – no chipping or removal of concrete required
• Easy maintenance and repair of damaged cable
• Cost eff ective solution for installing or re-tensioning barrier cable
▼ Barrier cable system shown features galvanized threaded caps installed at a parking structure.
▼ Barrier Cable products provide an eff ective and economical solution for vehicle and pedestrian protection in this parking structure.
GRABB-IT® Barrier Cable Products
Simple, Reliable and Cost Eff ective
Torque vs. Tension charts
are available
Contact us for more information.
19
27
H008195
H008205
H008196
H011283
H008273
H008276
H008274
H007336
H008459
H008463
H008470
H010594
H008460
H008462
H008589
▼ Zinc-plating provides increased corrosion resistance and protection from exposure to the elements inherent in many parking structures.
Strand Sizes:
0.25, 0.375 and 0.50 inchWedge Types:
2-part and 3-partCoating Type:
Zinc Plated
GRABB-IT® Barrier Cable Products
Barrier Cable Products
Page:
Barrier Cable Testing and
Submittal documents
are available
Contact us for more information.
SCJ-204 Jack
The H008009, SCJ-204
Jack, with a 4" stroke is
a great compact solution
for stressing short cables in tight
spaces - a common challenge in
Barrier Cable applications.
StrandSize
(in)
ItemNumber
Description Weight
(lbs)
F8BP: Chuck Body
FRCBP: RCB Chuck Body
F22000: Chuck Body Threaded
F22125: GRABB-IT® Barrier
Cable Cap
F500SL2P: 2-Part Wedge
F500SL2RP: 2-Part Wedge
with Ring
F500SL3P: 3-Part Wedge
with Ring
F21600: Double Loop
Ferrule Insert
F18500: 0.50" Male GRABB-IT®
F20500: 0.50" Female GRABB-IT®
F17500: 0.50" GRABB-IT® Dead
End Bar Chuck
F17550: 0.50" GRABB-IT®
Dead End Chuck w/ Male
Thread Cap
F18550: 0.50" Male Swivel
GRABB-IT®
F20550: 0.50" Female Swivel
GRABB-IT®
F21000: 0.50" GRABB-IT® Splice
Note: For other strand sizes, consult factory.
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.55
0.55
0.60
0.36
0.13
0.13
0.13
2.72
2.40
2.20
1.30
1.70
2.40
2.20
8.00
20 www.precision-hayes.com
Pre-Tensioning Components
The SURE-LOCK® pre-tensioning components by
Precision-Hayes International are a proven solution
for customers who work on pre-cast and pre-tensioning
applications. Unlike post-tensioning components that are
typically only used once, these pre-tensioning components
are designed for repetitive use. They are fully serviceable
allowing them to stay in use for many casting cycles.
Pre-tensioning components are available separately or
as sets, providing easy ordering, economical service and
repair over the life of the product.
Engineered plating reduces
corrosion and extends
chuck life.
Bayonet cap features knurled
fi nish for improved grip and
easy operation.
21
Pre-Tensioning Components
SURE-LOCK® pre-tensioning chucks and wedge
assemblies are used by precast yards to produce
poles, slabs, walls, segments, T sections, beams and
girders used in all types of construction. In the image
shown, concrete slabs are about to be cast.
Precast/Pre-tensioned beams are erected for a
new highway overpass site. Pre-tensioning allows
for rapid construction of long spans required by
transportation infrastructure.
Pre-tensioned girders have been erected on
cast-in-place bents. Cast-in-place bents are
frequently post-tensioned. SURE-LOCK®
products support both the precast and
cast-in-place construction methods.
22 www.precision-hayes.com
6-7
34-35
High Quality, Durability and Reliability
◀ SURE-LOCK® pre-tension and post-tension anchorage components have been used to erect this elevated freeway.
SURE-LOCK®
Chucks and Wedges
Trusted and recognized,
SURE-LOCK® chucks
and wedges are available
for post-tensioning applications.
Reusable Products
Maintenance
Routine maintenance and
inspection are required for
optimal lifetime.
Check our maintenance
manual for more details.
SURE-LOCK® Pre-Tensioning Components
Accessories
A complete line of
accessory components
for wedge and anchor
maintenance, such as
cleaning brushes and
wedge setters, are available.
SURE-LOCK Reusable Strand ChucksNormally used at the Stressing End of a bed.
• Includes cap, spring, wedge and body
• Easy disassembly for cleaning and inspection
• Bayonet cap features knurled fi nish for improved grip and easy operation
• Replacement parts available
SURE-LOCK Reusable Splice ChucksTwo lengths of strand can be connected while maintaining the strength of a continuous length.
• Safely connects two strand sections
SURE-LOCK Reusable Anchor ChucksOften used on the Fixed End of a bed, these chucks are very economical with few components.
• Open chuck design
• Simple and easy to use
Pages:
Pages:
23
H008539H008540H008542H008544H008545H008546H008547H008548
H008551H008552H008554H008556H008558H008559H008562H008560
H008573H008574H008575H008580H008578
F197J
F250J
F312J
F375J
F437J
F500JEL
F562J
F600J
F197J
F250J
F312J
F375J
F437J
F500JEL
F562J
F600J
F375J
F437J
F500JEL
F562J
F600J
F1R
F2R
F2R
F3R
F1R
F2R
F3R
F2CP
F2CP
F3CP
F1B
F2B
F2B
F3B
F4B
F5B
F6B
F10B
F10B
F11B
F1C
F2C
F2C
F3C
F2BP
F2BP
F3BP
F1S
F2S
F2S-EL
F3S
F7S
F7S
F3S
Splice Chucks
Strand Chucks
Anchor Chucks
StrandSize
StrandSize
StrandSize
Description
Description
Description
ItemNumber
ItemNumber
ItemNumber
WedgeAssembly*
WedgeAssembly*
WedgeAssembly*
Weight
(lbs)
Weight
(lbs)
▼ Reusable Strand Chucks
▼ Reusable Anchor Chucks
▼ Reusable Splice Chucks
Retaining Ring
Retaining Ring
Coupling
Body
Body
Body
Cap
BackPlate
Spring
Spring
Strand Sizes:
5 mm to 0.60 inchWedge Types:
2-part and 3-partCoating Types:
Body: Yellow ZincCap: Clear Zinc
SURE-LOCK® Pre-Tensioning Components
Pre-Tensioning Components
▼ Reusable splice chuck components
F1197 Strand Chuck Assembly
F1250 Strand Chuck Assembly
F1312 Strand Chuck Assembly
F1375 Strand Chuck Assembly
F1437 Strand Chuck Assembly
F1500EL Strand Chuck Assembly
F1562 Strand Chuck Assembly
F1600 Strand Chuck Assembly
F2197 Anchor Chuck Assembly
F2250 Anchor Chuck Assembly
F2312 Anchor Chuck Assembly
F2375 Anchor Chuck Assembly
F2437 Anchor Chuck Assembly
F2500EL Anchor Chuck Assembly
F2562 Anchor Chuck Assembly
F2600 Anchor Chuck Assembly
F4375 Splice Chuck Assembly
F4437 Splice Chuck Assembly
F4500EL Splice Chuck Assembly
F4562 Splice Chuck Assembly
F4600 Splice Chuck Assembly
* All wedge assemblies include o-ring retainer to reduce lost pieces and ease assembly.
* All wedge assemblies include o-ring retainer to reduce lost pieces and ease assembly.
* All wedge assemblies include o-ring retainer to reduce lost pieces and ease assembly.
5 mm
0.25"
0.3125"
0.375"
0.4375"
0.50"
0.5625"
0.60"
5 mm
0.25"
0.3125"
0.375"
0.4375"
0.50"
0.5625"
0.60"
0.375"
0.4375"
0.50"
0.5625"
0.60"
1.0
2.0
2.0
2.6
4.0
4.0
6.0
24 www.precision-hayes.com
Tools and Accessories
Only Precision-Hayes International provides a
complete line of tools and equipment to help you get
your installation done quickly and safely.
The Jack and Pump Systems provide a matched
set guaranteeing correct performance. This includes
a high quality stressing jack, an industry standard pump,
hoses, gauge and fi ttings. The complete system is easy
to order and ensures jack and pump compatibility.
Customers can choose to shear the tendons with or
without fl ame, in or out of the pocket. Precision-Hayes
International off ers both a hydraulic and a battery
powered PocketShear®, still the only in-pocket fl ameless
cutting solutions. The Utility Shear and PLASMA Cutting
Systems are also available.
▼ Full line of installation, maintenance, and troubleshooting tools and accessories are available to keep you up and running
25
▼
H007111
H007112
H006928
PTJ5S
PTJ6S
PTJ5P
PTJ6P
5DA1
5DA1-AL
5DA1-ALS
6DA1
6DAH-306
6DAH-308
6DAH-3012
SCJ
PTJ5S
PTJ6S
PTJ5P
PTJ6P
5DA1
5DA1-AL
6DA1
H007731H007736H007733H007738H007749H007758H010000H007978H008052H008055H008057H008008H007755H007779H007729H007751H007727H007759H007980
H007924H007927H007925H007928H007930H007935H007933H007988
***
H008007****
H007931*
H007989
ItemNumber
ItemNumber
* Available upon request
115-1-50/60
220-1-50/60
Jack and Pump Systems
1. PumpVoltage
(volts-ph-Hz)
Jack and Pump Systems
2. Jack 3. Pump
ZU4 PE55
▼ SELECTION CHART
Typical mono-strand system set-up
Pump Types:
ZU4 and PE55Jack Types:
PTJ, DA, DAH, SCJVolts:
115 and 220 v.a.c.
A Complete System to Get Your Work Done Fast
Please follow the steps below to select your jack andpump system:
• Step 1: PUMP VOLTAGE SELECTION Our pumps work at either 115 v.a.c. or 220 v.a.c.
Please select based on your need.
Ex. Select "115" under "1. Pump Voltage" column
• Step 2: JACK SELECTION Please refer to page 18 and 19 to learn the wide
selection of stressing jacks we off er.
Ex. Select "SCJ" under "2. Jack" column
• Step 3: PUMP SELECTION We provide both ZU4 and PE55 Stressing Pumps.
Please select based on preference.
Ex. Select "ZU4" under "3. Pump" column
• Step 4: ORDER YOUR SYSTEM Based on your previous selections, please fi nd
the item number of the Jack and Pump System in the grey boxes of the Selection Chart. Use that item number to place your order. Note: Every Jack and Pump System comes with a hose, gauge and fi tting.
Ex. The system number is "H008008"
0.375" x 10' x 0.375"
0.25" x 10' x 0.375"
4" 0-10,000 psi fluid-filled gauge
DescriptionPart ItemNumber
Hose H9310
Hose H9210S
Gauge
26 www.precision-hayes.com
B
C
A
A
CBDAH Series
DA Series
PTJ Series
SCJ Series
PTJ5
PTJ6
5DA1
6DA1
SCJ-204
SCJ-2010
6DAH306
6DAH308
6DAH3012
H007114
H007050
ZU4
PE55
Dimensions (in)
• Durable, field proven designs, with “soft-grip” ergonomic handles reduce operator fatigue
• Single-acting PTJ models, available with spring seating or power seating, are ideal for slab-on-grab applications
• Double-acting DA models have an 8.5" stroke and are machined from a steel billet; feature standard power-seating and “gun-drilled” internal hydraulic passages
• 5DA1 jacks come standard with 4" noses. PTJ and DAH jacks come standard with 3" noses. Other nose sizes are available upon request
• A full line of grippers are available to stress common strand diameters
• Complete offering of repair parts and soft kits allow quick and easy service
A B CModel No.
All advance and retract hydraulic ports are 0.375" NPTF.
Stressing JacksField Proven Tools forMono-Strand Stressing
Optional and Replacement
Accessories Available
• Noses and wedge seaters
are available in 3''- 8''.
Other sizes available
upon request
• Gripper Set Diameter from
0.38''-0.62'' and 4 mm-7 mm
For your system,
please refer to the
chart below and use
only the recommended
hydraulic oil in your jack
and pump systems.
DescriptionItemNumber
Pump
1 Gallon
2.5 Gallons
6.50
7.0
6.50
6.50
4.80
4.80
—
—
8.50
21.0
22.0
18.50
18.50
12.0
19.0
16.20
18.10
22.30
9.0
10.20
7.50
8.50
8.30
8.30
7.10
7.10
—
27
12
3
H007730
H007732
H007735
H007737
H007747
H007781
H007785
H007941
H008051
H008054
H008056
H008009
H008006
PTJ5S
PTJ5P
PTJ6S
PTJ6P
5DA1
5DA1-AL
5DA1-ALS
6DA1
6DAH-306
6DAH-308
6DAH-3012
SCJ-204
SCJ-2010
S/A
S/A
S/A
S/A
D/A
D/A
D/A
D/A
D/A
D/A
D/A
S/A
S/A
5DA1
6DA1
H007922
H007974
Weight
(lbs)
OilCapacity
(in3)
SeaterType
ItemNumber
Model Number
ToolOperation
Strand Diameter
Range
(in)
Stroke
(in)
ToolCapacity
(tons)
Tool Effective
Area
(in2)
Spring
Power
Spring
Power
Power
Power
Power
Power
Spring
Spring
Spring
Spring
Spring
▼ TOOL SELECTION CHART
Max Pressure
(psi)
① Nose
② Wedge Seater
③ Gripper
Installation Pulling Tendon
Mono-Strand Stressing Tool Operational Sequence
The sequence of operation of the double-acting 5DA1 tool is illustrated. Single-acting, spring seat models are similar.
Seating Wedge Retraction
Stressing Jacks
Capacity:
20 to 30 tonsStroke:
8.5 to 10 inchesStrand Sizes:
0.375 to 0.60 inch
PTJ, DA, DAH, SCJ Series
Maximum Operating Pressure:
6,500 to 10,000 psi
Used with Jack
Jack Feet
Two required per jack. Used
in place of a nose to react on
either side of wedge pocket.
PTJ Single-Acting Twin-Line Stressing Jacks
DA Double-Acting Twin-Line Stressing Jacks
6DAH Double-Acting Hollow Stressing Jacks
SCJ Short Cable Twin Ram Stressing Jack
Item Number
0.50 - 0.52
0.50 - 0.52
0.60 - 0.62
0.60 - 0.62
0.50 - 0.52
0.50 - 0.52
0.50 - 0.52
0.60 - 0.62
0.60
0.60
0.60
0.25 - 0.50
0.25 - 0.50
10.0
10.0
10.0
10.0
8.50
8.50
8.50
8.50
6
8
12
4
10
55
55
76
76
42
35
42
52
44
48
61
25
40
4.48
4.48
6.28
6.28
6.28
6.28
6.28
7.95
5.47
5.47
5.47
4.48
4.48
20
20
30
30
20
20
20
26
30
30
30
20
20
10,000
10,000
10,000
10,000
6,500
6,500
6,500
6,500
10,000
10,000
10,000
10,000
10,000
45.30
45.30
62.80
62.80
53
53
53
67.60
32.80
43.70
65.60
18.46
45.30
28 www.precision-hayes.com
H006769H006770 H006771 H006773
ZU4 Classic SS-115
ZU4 Classic SS-220
ZU4 Classic PS-115
ZU4 Classic PS-220
VM43M
VM43M
VM43-LPS
VM43-LPS
• Classic Series pumps feature traditional electro-mechanical components
• High-effi ciency pump element delivers high-performance while drawing less electrical power
• Multiple valve options to meet your application requirement
The High-Performance Option
Increased output flow and extended brush life increase productivity for post-tensioning applications.
▼
UsableOil
Capacity
(gal)
Weight
(lbs)
Used withTool
ItemNumber
DescriptionValveType
Output Flow Rate (in3/min) Relief Valve Adjustment
Range
(psi)
Motor Electrical Specification
(volts-ph-Hz)
Motor Size
(hp)
Sound Level
(dBA) 100 700 5,000 10,000 psi psi psi psi
▼ SELECTION CHART
① User Adjustable Relief Valve② Oil Fill Port SAE #10③ Oil Level Sight Gauge
④ Oil Drain 0.50" NPTF⑤ M8 x 12 LG⑥ VM43M Valve (shown)
Factory Installed Features and Options
⑦ Skid Bar (shown; optional)
Spring Seat
PowerSeat
ZU4 Stressing Pumps
Flow at Rated Pressure:
60 in^3/minMotor Size:
1.7 hpMaximum Operating Pressure:
10,000 psi
ZU4 Stressing Pumps
Note: all dimensions are in inches
700 535 76 60 2 1,000-10,000
115-1-50/60
220-1-50/60
115-1-50/60
220-1-50/60
1.667 85-90 71
9.0
11.00
16.29
19.00
.50
5.6
0
3.75
8.1
9.46
10.50
17.0
0
3/8"-18NPTF
29
H006789H006790 H006786 H006787
PE55 SS-115
PE55 SS-220
PE55 PS-115
PE55 PS-220
• Axial piston pump element is fi eld proven and easy to service
• Universal electric motor is durable and easy to service
• True unloading valve achieves greater pump effi ciency, allowing higher fl ows at maximum pressure
The Industry Standard
The PE55 is lightweight and portable.▼
UsableOil
Capacity
(gal)
Weight
(lbs)
Used withTool
ItemNumber
DescriptionValveType
Output Flow Rate (in3/min) Relief Valve Adjustment
Range
(psi)
Motor Electrical Specification
(volts-ph-Hz)
Motor Size
(hp)
Sound Level
(dBA) 100 700 5,000 10,000 psi psi psi psi
▼ SELECTION CHART
Spring Seat
PowerSeat
PE55 Stressing Pumps
Flow at Rated Pressure:
60 in^3/minMotor Size:
1.125 hpMaximum Operating Pressure:
10,000 psi
PE55 Stressing Pumps
9500
9500
9628
9628
700 380 70 55 2 1,000-10,000
115-1-50/60
220-1-50/60
115-1-50/60
220-1-50/60
1.125 86-92
66
69
14.0
10.011.50
18.25
9.508.0
7.0
4 Mounting Holes 0.50"– 20
Note: All dimensions are in inches
30 www.precision-hayes.com
PSBF-05H
PSBF-06H
PSBR-05H
PSBR-06H
PSBF-05B
PSBF-06B
PSBR-05B
PSBR-06B
H008124
H008144
H008072
H008142
H008079
H008162
H008078
H008163
• Available in battery and hydraulic versions and sizes to cut 0.50 inch or 0.60 inch strand sizes
• Reversible, hardened blades extend life (only the fi xed blades are reversible)
• Shear tendons inside the pocket, providing controlled tendon length without applying heat to the anchorage
• Battery models include two industrial 28 VDC battery packs and fast charger
• Battery models shipped in durable product case for protection and easy transport
• Eliminates the need for Hot Work Permits on the job when cutting tendon tails
• Provides quick and effortless tendon cutting with no risk of abrasive saw kick-back
PocketShear®
Additional Protection
After shearing the tendon,
the PocketCap® is the
perfect way to seal the
pocket and reduce the
chance for corrosion in
the anchorage zone.
Replacement Blades
Order the correct blades to
match your Shear from the
table shown below.
Fixed
Fixed
Rotating
Rotating
Fixed
Fixed
Rotating
Rotating
0.50
0.60
0.50
0.60
0.50
0.60
0.50
0.60
For PocketShear® Blade
Power
Type
Blade
TypeStrand
Size
(in)
Model
Number
Item
Number
Battery
Hydraulic
Cut PT Tendons in the Pocketwith Hydraulic or Battery Power
▼ The hydraulic PocketShear® makes quick and easy work of shearing tails on this elevated slab.
PocketShear® Pump
To power the hydraulic
PocketShear®,
the PocketShear
Pump H007684 is
the perfect choice.
31
✓
H008101
H008137
H008088
H008089
PSH05-O
PSH06-O
PSB05-TH
PSB06-TH
A
B
E
D
C
Hydraulic Version
B
D E
C
A
Battery Version
Only the PocketShear® can guarantee adequate
concrete cover, no heating of the tendon or
wedge set, and a clean cut end.
Cut-off saws cannot cut the tendon inside the
pocket, leaving the tendon end exposed to
moisture, creating the chance for corrosion.
Oxyacetylene torches heat the tendon and the
wedge when cut deep inside the pocket.
Even if the tendon is cut at the correct depth, the
tendon is still heated and the end is left jagged,
preventing re-gripping for possible future lift-off.
Without controls, there is little chance for
correct coverage of the tendon, leading to
future corrosion.
Throat
Style*
Operating
Pressure
(psi)
Length
A
(in)
Depth
B
(in)
Height
C
(in)
Nose
Depth
D
(in)
Clamp
Depth
E
(in)
Strand
Size
(in)
ItemNumber
ModelNumber
Power
Type
Weight
(lbs)
*May be special ordered with other throat styles.
Hydraulic
Hydraulic
Battery
Battery
Open
Open
Through
Through
▼ SELECTION CHART
PocketShear®
Strand Sizes:
0.50 and 0.60 inchPowered:
Hydraulic and BatteryMaximum Operating Pressure:
3,000 psi
PocketShear®
Open Throat Design
The Hydraulic PocketShear®
features an Open-Throat
design that allows easy
insertion of the strand into
the tool. This makes the
Shear easier to position and operate
on elevated applications.
3000
3000
n/a
n/a
22.60
28.60
4.25
5.75
9.80
10.70
17.99
18.10
8.80
10.20
12.12
13.50
2.51
3.02
4.03
4.13
3.50
3.50
2.17
2.13
27
35
29.1
37.7
0.50
0.60
0.50
0.60
32 www.precision-hayes.com
H010318*
H010319*
H010306
H010307
H010309
H010308
H010310
H010311
H010312
H010313
H010314
H010315
H010316
H010317
Strand Capacity:
0.50 to 0.60 inchVoltage:
200 to 480 v.a.c.Current Draw:
52 to 22 amps
FlushCut™ Tip and
Wedge-Guard
The wedge-
guard protects
the encapsulated
components, including
the wedge, during the cutting process.
FlushCut™ PLASMA
torch tip fi ts into
compact, symetrical,
oval shaped
pocket formers.
• For applications or preferences that will not accept a PocketShear® or acetylene/oxygen torch
• Standard system requires external air and electrical supply
• Available with 25' or 50' cable packages
• Cut tendons quickly and eff ortlessly
• FlushCut™ tip cuts tendon near 90° and easily provides coverage for the grease cap and required concrete coverage
• System includes wedge-guard tool for 0.50" strand
Fast Tendon Cutting In or Out of the Pocket
PLASMA Cutting System
▼ SELECTION CHART – Consumables
Strand
Size
(in)
▼ SELECTION CHART – Component
DescriptionItemNumber
Tool TypeItemNumber
Power Type Electrical Specifications
Voltage Current
(v.a.c.) (amps)
Weight
(lbs)
Torch Tip
Cap, FlushCut™ 65
Swirl Ring; FlushCut™ 65
Electrode; PLC65
Electrode Bulk Pack
Nozzle Assembly
Retaining Ring
*Includes Power Unit, FlushCut™ Torch, Work-Lead and Starter Kit; **The pack is in a bulk of 25; FlushCut™ is a registered trade mark of Hypertherm® Inc.
PLASMA System 25'
PLASMA System 50'
Power Unit
FlushCut™** Head - 25'
FlushCut™ Head - 50'
Work Lead - 25'
Work Lead - 50'
Starter Kit
FlushCut™
FlushCut™
n/a
FlushCut™
FlushCut™
n/a
n/a
n/a
Electric
Electric
Electric
n/a
n/a
n/a
n/a
n/a
0.50
0.50
0.50
0.50
0.50
n/a
n/a
n/a
200-480
200-480
200-480
n/a
n/a
n/a
n/a
n/a
52-22
52-22
52-22
n/a
n/a
n/a
n/a
n/a
64
70
57
7
13
3
6
1
33
Utility Shear
H007714
H010318
H010319
BA
C
1.2
36-39 Pages:
Maximum Strand Capacity:
0.70 inchVoltage:
115 v.a.c.Current Draw:
11 amps
• Cut strand in the shop or in the fi eld easily and safely
• Do not cut any material other than strand (max of .70 PC strand)
• Low current draw will operate from 15 amp circuit
• Lightweight and portable; easy-load, open-throat for quick and eff ortless strand insertion
• One size cuts multiple strand sizes for increased fl exibility
• Simple operation: trigger switch to cut; lever to release
• Transparent guard protects against fl ying debris and allows easy monitoring of the cut
Cut Tendon Safely in the Shop or on your Site
Plant Production
Equipment
We provide a wide
array of fabrication,
extrusion and cut-off
lines for all of your PT
production requirements.
Strand Shearing Systems
PT strand is a very strong and
resilient material. This same
strength makes it very diffi cult to
cut safely with most portable cutting tools.
Cutting the tendon tails in the shop or on
a job site can be done quickly and safely
using a Utility Shear.
▼ SELECTION CHART
Replacement BladesItemNumber
Fixed Blade
Moveable Blade
Throat
Style
Operating
Pressure
(psi)
Length
A
(in)
Depth
B
(in)
Height
C
(in)
Maximum
Strand Size*
(in)
ItemNumber
Power
Type
Electrical Specifications
Voltage Current
(v.a.c.) (amps)
Weight
(lbs)
*Do not cut any material other than strand.
OpenElect/Hyd 8,4000.74 18.7 6.7 10.0 115 11.0 35
34 www.precision-hayes.com
Installation Tools and Accessories
8
20-23
6-7
Keeping You Up and Running
▲ The SRT - Sheath Removal Tool is easy and eff ective at removing sheathing inside the pocket.
SURE-LOCK® Anchors
The industry standard
SURE-LOCK® and
SURE-LOCK® II anchors
are eff ective, proven
cast anchors.
Pre-Stress Products
High quality, durable strand
chucks, splice chucks,
and anchor chucks are
available for the precast/
pre-stressed concrete industry.
Certifi cations and other
product information are
available online:
www.precision-hayes.com
SURE-LOCK®
Chucks and Wedges
Trusted and recognized,
SURE-LOCK® chucks
and wedges are available
for one time use applications.
Installation• Hand Wedge Setter provides a quick way to
pre-seat wedges for retention in anchor
• SRT - Sheath Removal Tool, cuts the sheathing from the strand in the anchor cavity so it can be removed, allowing wedges to seat properly in the anchor cavity after stressing
• Tendon Tail Gauge: visual tool to ensure proper fi nished tendon length to prevent grease cap damage
• Short Cable Tubes and Short Cable Noses are used with Pre-Tension Splice Chucks to facilitate stressing of short cables
• 12" and 18" Chairs are used with Pre-Tension Splice Chucks to facilitate stressing of short cables
• 45° Stress Spacers are used to allow a jack to make full contact with the anchor when 45° pocket formers are used
Maintenance & Inspection• Grease Cones are used with the Lubrication Fixture
to eff ectively release lubricants
• Lubrication Fixtures are used with reusable chuck bodies to properly lubricate for release
• Jaw and chuck body brushes make cleaning and inspection fast and eff ective
• Anchor Cleaning Tools remove residual concrete slag and debris from seating area, for improved seating performance
Trouble Shooting• Trouble Shoot Anchors are used to help free a jack
that will not release from a tensioned cable
Page:
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35
Installation Tools and Accessories
It is critical that Chucks and Wedges are clean before use.
Build up from contaminants can result in hazards to users and potential damage to structures. Build up can also make it diffi cult to properly inspect chucks and wedges for damage, which can result in dangerous situations.
To assist in properly maintaining chucks and wedges, we off er a number of products for cleaning and lubrication including chuck and wedge brushes, pictured to the left.
Item DescriptionItemNumber
Short Cable Tube H007788
Short Cable Nose H007789
Trouble Shoot anchor H007791
45° Stress Spacer H007793
12" Chair H007795
18" Chair H007797
Hand Wedge Setter H007799
Anchor Cleaning Tool H007923
SRT - Sheath Removal Tool H009929
Tendon-Tail Gauge H005003
Item DescriptionItemNumber
F7562 0.5625"- 0.60"
Wedge brushH007373
F7500 0.50" Wedge brush H007372
F7437 0.4375"- 0.46875"
Wedge brushH007371
F7375 0.375" Wedge brush H007370
F7250 0.25"- 0.3125"
Wedge brushH007369
F8562 0.5625"- 0.60"
Body brushH007368
F8500 0.375"- 0.50"
Body brushH007367
F8250 0.25"- 0.3125"
Body brushH007366
F10000 Lubrication fi xture H008617
F10003 Grease cone for
F1B bodyH008596
F10004 Grease cone for
F2B bodyH008597
F10005 Grease cone for
F3B bodyH008598
▼ SELECTION CHART – Post-Tension Accessories
▼ SELECTION CHART – Reusable Accessories
Installation Tools & Accessories
Tool Types:
Installation, Maintenance and Troubleshooting
Strand Sizes:
0.25 to 0.60 inch
ChuckBody
Wedge Brush
ChuckBrush Wedge
Bench mounted drive motor with correct cleaning brush attached
36 www.precision-hayes.com
Plant Production Equipment
Precision-Hayes International's Plant
Production Equipment provides customers
with tailored solutions suited to meet their
unique tendon extrusion and fabrication needs.
With over 25 years of experience building
Plant Production Equipment, Precision-Hayes
International has developed an in-depth expertise
providing highly durable and effi cient solutions.
Whether expanding or upgrading an existing line or
building a new one, our knowledgable equipment
team is here to help in both the design and
maintenance aspects.
CUSTOM DESIGN and ENGINEERING
Our in-house team of engineers and technicians
combine their knowledge of tendon production,
hydraulic, electric, and mechanical systems to
tailor system controls to match unique customer
requirements.
EQUIPMENT FABRICATION
All hydraulic, electronic and mechanical fabrication
along with programing are done in-house, ensuring
the highest standard of quality is met.
SERVICE TEAM
Our experienced service team can help design new
equipment to customer specifi cations, as well as
provide maintenance on existing equipment.
37
Extrusion Line
Strand Sizes:
0.50 and 0.60 inchPay-off s and Take-ups:
Single or DualGrease Applicators:
Flow-regulated
Siemens Touch
Control Screens
New Siemens industrial touch
control screens are durable and
easy to use, featuring an IP65 protection
rating. The new control screens also
enable a back-up automatic line
shutdown feature. This back-up feature
activates during machine failures,
abrupt speed changes and at the
ends of the coil.
▼ Our take-ups are specifi cally designed to optimize the post-tension cable extrusion process.
▼ Multiple extruding heads available depending on customer need.
Can be customized to fi t
your needs
• Built with all the necessary components: pumps, vacuum loaders, drawer magnets, water cooling systems, grease applicator and take-ups
• Durable and fi eld tested hydraulic take-ups
• Lines are available in several confi gurations including: Single or dual pay-off s, various extruder sizes, cooling trough lengths, cooling systems, single or dual take-ups
• Upgraded, state-of-the-art industrial control screens and PLC systems by Siemens
• Individual components are also available for upgrade of existing lines
Complete Line Build and Installation
38 www.precision-hayes.com
Cutting Line
Standard Tub Layouts:
2, 3 or 4Strand Sizes:
0.50 and 0.60 inchPay-off s:
Single/DualVertical/Horizontal
New HYDRA Indexing Multi-tub Cutting Line
The new HYDRA is safer, faster and more
effi cient than other cutting line models. The
indexing tubs further reduce downtime and
allow for assembly line style production,
increasing effi ciencies. Optional upgrades
include an electric/pneumatic stripper,
semi-automatic tying machine and an
easy arm hoist. These upgrades increase
effi ciencies and reduce injuries caused by
repetitive tasks. The HYDRA will also feature
a refreshed data input interface which will work
with multiple cut list formats and will be able
to store a digital log online.
▼ Rendering is representitive and does not show safety barriers
• Accurately control length by automatically measuring and shearing the strand
• Swiftly and easily perform material changes with available single or dual pay-off s
• Dual shear upgrade allows customers to cut two cables at one time
• The semi-automatic tying machine upgrade decreases labor
• Make clean end cuts of 0.50" and 0.60" PC strand with hydraulic shears
• Minimize downtime with easy access to rotate or change shear blades
• Local or remote data input is available
Complete, Custom-Built Systems
Can be customized to fi t
your needs
39
Specialty Equipment
Strand Anchor Fabrication Lines and Assembly Table
Geotechnical strand anchors require specialized production equipment. We
provide equipment built with knowledge of the industry requirements. Precise
measurement and cutting, along with either half-pipe or rolling tables, make
anchor assembly effi cient.
We provide high quality equipment for coiling and uncoiling anchors that
is proven durable and reliable.
Cable Bolt Fabrication Lines
We build automatic cable bolt fabrication equipment for the mine supply
industry. These lines include strand pay-off , measuring and cutting stations,
providing accurately cut pieces for further fabrication into roof bolts.
Cable Sheathing Stripper
Electric/Pneumatic device to remove sheathing during fabrication. It can
be adjusted to cut at variable lengths. This sheathing device is safer than
many common alternatives, as users do no need to use razor knives and
other unsafe cutting tools.
Semi-Automatic Tying Machine
This machine ties individual tendons quickly without the need to have
drills and other tying tools. It also reduces labor and is safer, reducing
repetitive wrist injuries. This machine is sold as an add on to cutting lines
or separately.
Dead End Seating Equipment
We build complete anchor seating systems that include the required hydraulic
pump, seating ram, steel work bench, gauge and hoses. We provide either
"push" or "pull" systems with horizontal or vertical orientation, according to
the customer's need.
DALLAS FACILITY
704 W Simonds Road
Seagoville, TX 75159
Tel: 972-287-2390
Fax: 972-287-4469
HOUSTON FACILITY
14030 Florence Road
Sugar Land, TX 77498
Tel: 281-565-8111
Fax: 281-565-8116
Post-Tensioning
Components
Pages
4-15
Pages
20-23
Pages
16-19
Pages
24-35
Pages
36-39
Barrier Cable
Products
Pre-TensioningComponents
Tools and Accessories
Plant ProductionEquipment
Certifi cations and other product information is available online:
www.precision-hayes.com
16-030000414_001_REV 2 © 2018 Precision-Hayes International - Subject to change without notice.