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Conditioned-Based Maintenance

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Conditioned-Based Maintenance. Conditioned-Based Maintenance. VIBRATION ANALYSIS. THERMOGRAPHY SURVEY. OIL ANALYSIS. Click on photographs to learn more. Vibration Analysis. Early detection of mechanical fatigue and breakdown. Vibration Analysis. - PowerPoint PPT Presentation

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Page 1: Conditioned-Based Maintenance
Page 2: Conditioned-Based Maintenance

Conditioned-Based Maintenance

Condition Based Maintenance (CBM) is the future maintenance practice for equipment that is here today.

CBM is a strategy aimed at extending machine life, increasing productivity, and taking machine health to the next level for the lifetime of the equipment

Unlike preventative maintenance, which is based on servicing a machine at scheduled intervals, CBM is based on specific equipment conditions including operating environment and application.

Page 3: Conditioned-Based Maintenance

Conditioned-Based Maintenance

VIBRATION ANALYSIS

THERMOGRAPHYSURVEY

OIL ANALYSISClick on photographs to learn more.

Page 4: Conditioned-Based Maintenance

Vibration Analysis

Early detection of mechanical fatigue and breakdown

Page 5: Conditioned-Based Maintenance

Vibration Analysis

Vibration Analysis issues that can be found – EARLY!

Page 6: Conditioned-Based Maintenance

Vibration Analysis

Sample Platforms

Page 7: Conditioned-Based Maintenance

Vibration Analysis

Vibration Analysis will find defects …

Avoiding disassembly and averting unplanned downtime

Page 8: Conditioned-Based Maintenance

THERMOGRAPHY SURVEY

A widely used tool in all facets of industry to measure anywhere a fault can be predicted by a temperature differential.

Non-destructive tool in the analysis and evaluation of electrical distribution equipment.

Reference point of equipment temperature under normal operating conditions.

Page 9: Conditioned-Based Maintenance

THERMOGRAPHY SURVEY

What can Thermography find?

What you see What thermography sees

Overheating electrical connection indicates a serious fire hazard.

Page 10: Conditioned-Based Maintenance

THERMOGRAPHY SURVEY

Indication of bearing overheating, will eventually cause failure

Page 11: Conditioned-Based Maintenance

THERMOGRAPHY SURVEYCan you afford not to have a Thermography Survey?

Fire damaged electrical systemCruise Ship Fire Damage

Page 12: Conditioned-Based Maintenance

OIL ANALYSISOil Analysis is a non-destructive test used to assess the condition of lubricants and determine the type and amount of contamination present.

Criticality of lubrication to most industrial equipment, oil analysis trending over time is one of the most powerful predictive tools for identifying potential failures.

3 basic categories of elements affecting the lubrication effectiveness: wear metals, contaminants, and additives.

Page 13: Conditioned-Based Maintenance

OIL ANALYSISBenefits

Improve oil sampling methods with emerging technologies

Improve machine condition and reliability with oil analysis

Increase the remaining useful life of your lubricant

Reduce maintenance costs associated with unplanned downtime

Page 14: Conditioned-Based Maintenance

OIL ANALYSIS

Consequences

Page 15: Conditioned-Based Maintenance

OIL ANALYSIS

Early detection with oil analysis can allow for corrective action such as repairing an air intake leak before major damage occurs.

One of the major advantages of an oil analysis program is being able to anticipate problems and schedule repair work to avoid downtime during a critical time of use.