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Conditions for Smart Specialisationstrategies in business area
Štefan Rosina
Vicepresident AIA
18th October 2012
Automotive Industry Association of the Slovak Republic is a voluntary association of
societies, enterprises, co-operative producers working in automotive and relevantindustry.
ZAP SR was established 22nd June 1993 156 members on 16th October 2012
2
Organizational chart ZAP SR
Executive Committee
Final Manufacturer Division
3 members
Automotive Importers Division
37 members
Suppliers & Specific
Organizations Division
57 members
Motorcycle Importers Division
13 members
Noncontributory Division
16 members
Trailers Importers Division
30 member
Secretariat Supervisory Board
ZAP SR
ACEA
AIA CZ
Member of other associations
ZAP SR – AIA SR
18
0 8
03
18
1 6
18
22
5 4
42
28
1 1
60
22
3 5
42
57
1 0
71
57
5 7
76
46
3 3
40
56
1 9
93
63
9 7
63 85
0 0
00
21
8 3
49
29
5 3
90
0
100000
200000
300000
400000
500000
600000
700000
800000
900000
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Passenger cars production in SR (pcs.)
Source: ZAP SR
Production of passenger cars per 1000 inhabitants for year 2011
Source: ACEA
117,4114,5
84,9
77,3
52,1
35,2
23,7 22,2 20,2
0
20
40
60
80
100
120
SK CZ SL DE ES FR UK PL HU
Export development in milliard €
0
10
20
30
40
50
60
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011SR 18,2 20,27 21,64 26,65 29,57 32,86 40,89 47,35 49,52 39,72 48,27 56,88
Transportation equipment 4,25 4,85 5,81 8,33 9,16 9,63 13,34 18,72 17,73 16,95 17,52 17,95
Source: Statistical Office of the Slovak Republic, Slovstat
Employment in automotive industryin Slovak Republic
0
10000
20000
30000
40000
50000
60000
70000
80000
Staff 21827 23711 26517 27746 29152 34640 35615 35931 44367 50214 54680 55000 57376 66875 76865 74000 68000 69800 71480 74000
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011Estim.
2012
Source: ZAP SR
Strategic imperatives - summary
Mission• Automotive Industry Association of Slovakia is in the interests of its
members, open, representative, opinion and unifying organization
critical of Slovak industry .
Vision• Creating optimum conditions for sustainable competitiveness of the
automotive industry.
Core Values
• Focus on members
• Openness and collaboration
• Expertise
• Credibility and reliability
• Judgment creativity
• Apolitical
Strategic objectives ZAP SR 2012-16
MAIN:
1. Improve co-operation with manufacturers of finished suppliers in the automotive industry
2. Initiate and participate in the direction of vocational secondary and higher education.
3. Initiate and encourage research and development base for the automotive industry
OTHER:
4. Improve awareness of the importance and prospects of the automotive industry
5. Increase the impact of ZAP SR in shaping the business environment
6. Activate and expand the membership base
7. Activate our position in international organisation – ACEA,... to ensure the competitive
of the slovak automotive industry
West region with developed infrastructure 202 suppliers East region 72 suppliers
All regions 274 suppliers
Map of SR indicating the infrastructure and constistence of the suppliers
Doors, ReinforcementBrose Slovakia, Dura Automotive
Systems, Matador Automotive
Dong Wong, Visteon, Emerson,
BearingsKinex, Ina, ZVL Auto
Lightsfront,rear.int.Hella Slovakia, Osram,
HBPO,Služba Nitra VD, Valeo,
Transmisions, Clutch, Power steeringsAVC, AFC ZTS, ZF Sachs, Miba Slovakia, Getrag Ford,
Continental Teves, VW SK Martin, SauerDanfoss
Cable bundles, Elektronics componentsDelphi, Leoni, Schut, Siemens,
Denisart Technology, Se Bornetze,
Yazaki, Kromber-Schubert, Hefra,
Wabash, Prysmian Kablo, Mkem s. r. o
Molex, TRW Steering Systems Slovakia,
BateriesAkutrade, Aku
ma Slovakia
Gaskets- seal,
vibration dampers, silent-blocksSaarGummi, Contitech,
ZF Boge Elastmetal, I.G. Gasket,
Rubena, Coba Automotive, REHAU
Steering wheelsAdtool
Interior modules, Dash boardsLear, Sai Automotive, SAS Automotive,
Grupo Antolin, Polimoon, Treves,
Tramico Slovakia,Eissmann, IAC
Group, Emerson,ZINdustries, CRW
Slovakia, Bourbon Fabi
SeatsJohnson Controls, Faurecia,
Coba Automotive, Treves
Textile& upholstery fabric, Seat coversHeiland Slowakei, Trim Leader,
Tomatex, Eybl, Sklotex, Coba Automotive
Krasplat Hanil E-HWA
Brakes, Brake pads, Brake workking cylindersVAP Prešov, Knott, Fragokov Export, Huhn Press, ZF, Valeo
Antennas & equipment.Calearo, Automotive Group
Cable & gearshif linkage, shift gate
Kuster, Kongsberg Driveline Systems
BumpersMatador Automotive
Plastic Omnium, HBPO,
Plasmet, JM
Metal sheet & tineplate
pressingComax-TT, Tower Automotive,
Matador Automotive, Creamer,
Huhn Press, Motokom, Clamason, US
Steel Košice,Mobis, Arcelor
Mital, Donghee, TOWER
Automotive, Bekaert,Windows, glasRF s. r. o., Izolex, Inteva,
Pilkington
Mirrors int. ext.
Magna
Springs,holders & consoles
PSL, PFS, LLEMI Slovakia,
Engines, Engine parts & componentsHyundai Mobis, Pankl, Miba Sinter,
Nemak, Webasto Edscha AG,
GlacierTribometal, Ford Getrag,
Honeywell, Magneti Marelli,
Fuel tanksPlastik
Omnium, Plasmet,
Inergy Automotive
systems
AirbagsCoba Automotive, Adtool
Exhaut systemsTower Automotive,
Miba Slovakia
Kabrio roof systems
Webasto Edscha Daschsysteme
Slovakia, INTEVA Product
Airconditions
Visteon, Molpir
Tires, Discs, Tire
valves, Balance weightsContinental Matador, Etop
Trading, Festo, Rotobalance, Gum
on,Premier,
Suppliers per part structure in SR
Mechanical
Industry
Automotive
Industry
Electrotechnical
Industry
Metallurgical
Industry
Construction
Industry
E
P
T
M
Metal
Plastics
Composites
Ceramics
Fe
Al
Cu
Mg
E
P
T
M
Machining
Forming
Welding
Injection
E
P
T
M
Production
Assembly
Logistic
Control
E
P
T
M
Education
Training
Motivation
Renumeration
E
P
T
M
Slo
vak I
nd
ustr
y
Knowledge
intensive
services
Re
se
arc
h–
De
ve
lop
me
nt
an
d In
no
va
tio
nc
en
tre
of
Ind
us
try
© 2012, ZAP-SR
RDICI
Vzdelá
vanie
Tré
nin
gM
otivá
cia
Odm
eňova
nie
...
Výro
bný
Montá
žny
Logis
tický
Kontr
oln
ý...
Obrá
banie
Tvá
rnenie
Odlievanie
Zvá
ranie
Vstrekovanie
Lepenie
...
Kovy
Plasty
KompozityKeramika...
Str
ojá
rsky p
riem
ysel
Auto
mobilo
vý p
riem
ysel
Ele
ktr
ote
chnic
ký p
riem
ysel
Hutn
ícky p
riem
ysel
Sta
vebný p
riem
ysel
Ľudia
Procesy
Technoló
gie
Mate
riály
RDICI –Research,
Developmentand Innovation
Centre ofIndustry
E - Employees
P – Processes
T - Technologies
M - Materials
Academic institutions
universities + SSAIndustry
Education
science, research
Production
Innovations
RDICI
Basic
research Development
Aplicable
research
© ZAP-SR
Technological basis
Innovation Research & Development Centresfor Industry (RDICI)
R&D on Materials & Technology
3 main technical universities (Bratislava, Ţilina, Košice)12 institutes of Slovak Academy of Sciences8 private research institutes
R&D on Materials Science & Technologyat Slovak Academy of Sciences
Institute of Experimental
Physics
Institute of Construction &
Architecture
Institute of Electrical
Engineering
Institute of Materials &
Machine Mechanics
Institute of Measurement
Science
Institute of Materials
Research
Institute of Informatics
Institute of Geotechnics
Institute of Chemistry
Polymer Institute
Institute of Inorganic
Chemistry
Institute of Physics
http://www.sav.sk
Success innovation cases – aluminium composites
Young's modulus: 100 GPa
Density 2,6 g/ccm
excellent wear resistance
controllable CTE
stability at elevated temperature
potential for radical weight reduction
Success innovation cases – aluminium composites
Joint development of:
Slovak Academy of sciences,
SAPA Profily, Ţiar nadHronom (SK)
Alulight GmbH, Ranshofen(A)
SHW GmbH, Wasseralfingen(D)
Camshaft phaser stator ring
• engine BMW, 900.000 pcs/year
Success innovation cases – aluminium foam
firts attempt for serial application of Al foam in automotive
Stiffener of side rail Audi Al2:
start of serial production 2001 at Neuman Alufoam GmbH, Marktl (A)
developed by Slovak Academy of Sciences
AUFEER DESIGN R&D COMPETENCIES
SOFTWARE :
- CATIA V 5- CATIAV V4
- PAM CRASH- MADYMO
- ALIAS STUDIO- ICEM SURF
- NASTRAN- ANSA- AUTOFORM
COMPETENCIES :
Design & Surfacing Teamexterior and interior
E&D Car Bodybody-in-white, platform, exterior systems
E&D Interior and exterior plasticsbumpers, tuning, accessories, seats, door panels, etc.
E&D Lightingheadlights, rear lamps, fog lamps, small lightings
E&D ElectroSYS&KAB plans, development of 3D wire harnessinstallation, data interface in Logical Cable
CAE/FEA/CFDstatic & dynamic analyses, biomechanics, ergonomics, meshing, FEM model assembly, etc.
Die & Press Tool Designlayouts, simulations, process optimizing & consulting
Prototype Development & Manufacturingparts and complete vehicle
Welding Lines DesignConcept + design, cinematic simulation, offlineprogramming, launch, postlaunch support
Development of Jigs and FixturesWelding fixtures, check and measuringfixtures, assembly jigs,semi automatic, fullautomatic, robotic lines
MATADOR INDUSTRIES R&D COMPETENCIES
SOFTWARE :
- CATIA V 5- PRO ENGINEER
- ROB CAD- AUTOCAD
- INVENTOR- SOLID EDGE
- PAM STAMP- ELECTRO EPLAN
- PROCESS DESIGNER
COMPETENCIES :
A/ Mechanical Design Projects- Line for asymetric bearings- Post curing box for truck tyres- Rotary pressing machine + cutter- Pre-lubrication of Differential
Shafts
C/ Process simulation- Complete, integrated, large-scaled and
effective solutions for sheet metal pressing(from tool design to forming and validationincluding prediction of suspension and correction)
B/ Applied Design- Rapid generation of preliminary
3D-Layout- Rapid redistribution of processes- Generation of time and procedural
analyses- 3D presentation with support of .jt
and .JT2Go files- Synchronisation of robotic
workplaces- Off-line programming, Layouts optimalisation- Detection of interference zones
MATADOR AUTOMOTIVE VRÁBLE R&D COMPETENCIES
SOFTWARE :
- CATIA V 5- CATIAV V4
- SIEMENS NX4- PRO ENGINEER
- PAM STAMP- FAST BLANK
- AUTOCAD
COMPETENCIES :
• Project management – tracking of dies and press tools for structural automotive parts
• Design of Trip layouts
• Project management for start up production in MAV for VW, Suzuki,Škoda, Audi,
• Engineering support to customer in structural parts production + CCB production
• 2D drawing creation ( Project SK 251 CCB, Yeti,VW Jetta)
• Technical sales support
• Welding process consulting
• 3D measurement consulting +project quality support
Possibilities for support of R&D activitiesfrom public funding in Slovakia
ERDF – program Research and Development (1,8 bil. euro)
• Support for building research infrasctructure and competencies
Slovak Act 185/2009 on Stimuli for R&D (of 23 April 2009)• Suppot for establishing R&D depertments and R&D activities in
industry
FP7 EU projects:
• Current call FP7-2013-NMP-ICT-FoFDeadline: 4th December 2012Activity: NMPTopic: Manufacturing Processes for Products Made of Composites or Engineered Metallic Materials, Funding Scheme: Small or medium-sized collaborative projects Funding: up to 4 mil.euro
Governmental support for building R&D in automotive in Slovakia: Type Fraunhofer Institute - assigned
Thank you for your attention!
H.P.Degischer
Contact: Doc. Ing. Štefan RosinaManaging Vicepresident ZAPBojnická 383104 Bratislava
Phone: +421 2 4910 2622
Mail:[email protected]