Conservation of Energy Long Form Final

Embed Size (px)

Citation preview

  • 8/10/2019 Conservation of Energy Long Form Final

    1/32

    1

    Conservation of Energy

    Fluid Mechanics ME 332

    Tyler Finses

    Tuesday 11:20 AM

    Ethan

    11/4/2014

  • 8/10/2019 Conservation of Energy Long Form Final

    2/32

    2

    Abstract

    The main principles of this report are to reinforce the concepts of control volume analysis and

    the conservation of energy using the energy equation. A characteristic load curve will be examined in

    detail in addition to a system load curve that will determine the operation point. Pressure drop across

    valves and tubes will be examined in detail to look at the losses associate with these flows. Three

    separate experiment will be done to prove key concepts of the conservation of energy.

    Each of the experiments was approached with an experimental mind set but also a predictive,

    mathematical mindset that will challenge the experimental results. This will help to verify the results.

    Prior to the first experiment the operating point will be predicted using the parallel combined system

    model. This will be compared with the measured operation point found in the first experiment using the

    pressurized flow system. The predicted operation point and the measuring point calculated out to be

    within 5% of each other giving a high confidence in the accuracy of the experiment.

    In the second experiment the FLL unit will be in conjunction with several DMM units to measure

    the pressure drop across 3 given valves. Those valves are the gate valve, globe valve, and butterfly valve.

    Each valve has a unique internal geometry that causes losses. The valve that causes the lowest pressure

    differential is the gate valve due the non-intrusive nature of the gate mechanism. Following the gate

    valve was the butterfly and globe valve in that order.

    In the last experiment the loss values were calculated for a plumbing structure made up of

    individual components that all added to the K value. The effects of gravity were also examined and

    found to be negligible for plumbing structures with a delta z that is not extremely large. This is due to

    the density of air being extremely light in comparison to most fluids.

  • 8/10/2019 Conservation of Energy Long Form Final

    3/32

    3

    Table of Contents

    Abstract ......................................................................................................................................................... 2

    Nomenclature ............................................................................................................................................... 4

    Introduction .................................................................................................................................................. 5

    Description of Experiment 1 ................................................................................................................... 11

    Description of Experiment 2 ................................................................................................................... 12

    Description of Experiment 3 ................................................................................................................... 14

    Experimental Setup ..................................................................................................................................... 17

    Procedure Experiment 1 ......................................................................................................................... 17

    Procedure Experiment 2 ......................................................................................................................... 18

    Procedure Experiment 3 ......................................................................................................................... 19

    Results and Discussion ................................................................................................................................ 20

    Results Experiment 1 .............................................................................................................................. 20

    Results Experiment 2 .............................................................................................................................. 24

    Results Experiment 3 .............................................................................................................................. 28

    Conclusions ................................................................................................................................................. 30

    Appendix ..................................................................................................................................................... 31

    References .................................................................................................................................................. 32

  • 8/10/2019 Conservation of Energy Long Form Final

    4/32

    4

    Nomenclature- Internal discharge coefficient- Discharge coefficient of the jet

    - Discharge coefficient of the stack

    g- Gravity

    h- Height

    hl- Head loss

    - Mass fluxp- Fluid pressure

    patm- Atmospheric pressure

    prec- Recorded pressure

    ps- Static pressure

    pt- Stagnation pressure

    A - Area

    K- Loss coefficient

    L- Jet span

    Q- Flow rate

    - Average velocity- Fluid velocity vectorV- Velocity

    W- Jet width

    - Shaft work- Change in pressure-Kinetic energy correction factor- Density- Degree of valve opening- Dimensional coefficient for the jet- Dimensional coefficient for the stack

  • 8/10/2019 Conservation of Energy Long Form Final

    5/32

    5

    Introduction

    There are a total of 3 separate experiments that are to be conducted in this experiment. These

    three experiments will prove the conservation of energy theme of this lab using the pressurized flow

    system, and two different experiments that use the FLL system. This lab will reinforce concepts of

    control volume and energy equation formulation related mostly to the characteristic curve, system load

    curve, and operating point. Last several pressure drop characteristics of 3 different valves will be

    analyzed to determine several values.

    The formulation of conservation of energy has already been done out in the classroom portion

    of ME 332 but the basics will be reviewed for the clarity of this report. This experiments assumes

    incompressible flows, zero heat added, the flow is at steady state, and the gravitational effects do not

    play a part. For a fixed control volume the energy equation is given below in equation 1.

    ( )

    Equation 1:

    In equation 1 is the work done by a machine with and describing the fluid velocityvector and speed to the second power. The variables p and representing the fluid pressure anddensity respectively. The source of the negative sign is based on a sign convention from

    thermodynamics that says the sign of machine work is defined as positive for output out of a control

    volume. In this case the sign is negative because energy is inputted into the system. The last term in the

    equation describes losses that are irreversible processes. In this case we are talking about processes

    that convert mechanical energy to thermal energy typically through friction. These losses in flow

  • 8/10/2019 Conservation of Energy Long Form Final

    6/32

    6

    situations are called loss coefficient K and the head loss . Mathematically they can be defined byequation 2 below. In this equation and are the mass flux and characteristic average flow in thetube where the loss occurs. K is a dimensionless quantity and has units of length.

    Equation 2:

    Equations 1 and 2 are the base for what will be expanded on in terms of the control volume

    analysis. It is often assumed that the pressure is uniform across the inlets and outlets of a control

    volume when doing calculations with equation 1. This cannot be assumed for the kinetic energy flux

    which must be integrated in terms of which is the kinetic energy correction factor. This allowsaverage quantities to be used when calculating the kinetic energy flux. This is detailed in equation 3.

    ( )

    Equation 3:

    Alpha, the kinetic energy correction factor, is equal to unity under a uniform velocity profile and

    is greater than unity for velocity profiles that are not uniform. In the case of turbulent flows alpha is

    between 1.04 and 1.11. Equations 1,2 , and 3 can be combined into the following equation.

    Equation 4:

    Each of the subscripts 1 and 2 represent the inlet and outlet respectively. This makes V the

    velocity at the inlet and the outlet and all the other variables stay consistent with their previous

  • 8/10/2019 Conservation of Energy Long Form Final

    7/32

    7

    definitions. The equation could also be applied to systems with multiple inlets and outlets using a

    summation of the inlets and outlet.

    In a system the pump provides a power input to the system. The power in does not often get

    translated into flow rate. The true flow rate is determined by the power input and the load that is seen

    throughout different parts of the flow.

    The characteristic cure will now be introduced and dissected. If a fan or pump is examined with

    equal inlet areas and outlet areas it is expected that V1 = V2and that 12. Then if all the losses are

    collected under pump efficiency the actual power delivered to the flow is the result of the equation

    below.

    Equation 5:

    The simple relation of simplifies the above equation into the following.

    Equation 6:

    As it would seem, the pump will increase the pressure in the flow which is a direct result of the

    power being delivered to the flow. In the example of the FLL system the FLL draws air from the test

    section and delivers it to the ambient in the lab. This makes it pretty clear that . In the caseof the PFS it is totally opposite.

    The characteristic curve is the relationship between pressure rise and flow rate in a pump.

    Additionally it is a function of the device type and internal design. The characteristic curve is typically

  • 8/10/2019 Conservation of Energy Long Form Final

    8/32

    8

    provided by the manufacturer. The characteristic curve of the fan that is in the PFS system has been

    determined in previous experiments and is displayed below. The PFS uses a centrifugal fan that is driven

    at a constant rpm resulting in the particular characteristic curve.

    Figure 1: The Characteristic curve.

    The change in p, pressure differential, across a flow system describes a system load curve. The

    relationship associated with this is represented by . This can be examined in the case of thePFS as a flow passes over the sharp edge of the jet. Previously it has been proven that [ ]and Q gives the volume flow rate.

    Equation 7:

    -1.00E+00

    0.00E+00

    1.00E+00

    2.00E+00

    3.00E+00

    4.00E+00

    5.00E+00

    0 200 400 600 800 1000 1200 1400 1600PressureRisePpl-Patm(InchesWater)

    Flow Rate Q (CFM)

    Characteristic Curve vs. System Load Curve

  • 8/10/2019 Conservation of Energy Long Form Final

    9/32

    9

    Equation 8:

    The additions in this equation as far as variable are limited to cdwhich is the slit jet discharge

    coefficient. In this case the value is given to be 0.61. The slip jet follows a simple square law behavior

    provided in the previous equation is a dimensioned coefficient. By applyingequation 5 along with the idea that we can obtain a slightly more useful equation.

    Equation 9:

    A1 and A2represetn the inlet and outlet areas and A is the area where losses occur. and K areindependent of the Reynolds number and velocity and therefore are not functions of flow rate.

    There is one special case for equation 10 that uses constant area, so that the velocity in is equal

    to the velocity out. An example of this flow system would be flow through a 90 degree elbow, or a

    valve. In these flows there is a pressure drop across system that is a result of the system loss coefficient.

    That is described by the equation below.

    Equation 10:

    The operating point is the joint solution of two curves. Those curves are for a flow passage that

    is connected to a plenum that has a system load curve ( and a characteristic curve that isdescribed by . The operation conditions of this flow are determined from the graphical

  • 8/10/2019 Conservation of Energy Long Form Final

    10/32

    10

    intersection of the two curves. This is often referred to as the system operating point. A simple

    operating point graph is shown below.

    Figure 2: The system operating point.

    Figure 2 represents a system that has what is called a single prime or single load combination

    that uses the square-law system loading curve. In other words this would work for a PFS with only one

    inlet and one outlet, but it will not work with the PFS set up in the lab unless the stack is closed. In the

    case of this experiment the stack opening will be at a fixed opening of 3.5 inches. In this case the system

    is in a parallel configuration. The combined system loading curve for the parallel set up is described by

    following equation.

    [ ]Equation 11:

  • 8/10/2019 Conservation of Energy Long Form Final

    11/32

    11

    The flow rates through the slit jet and the stack are Qjand Qs respectively

    .

    Figure 3: The flow rates through the slit jet and stack.

    Description of Experiment 1

    In the first experiment the pressurized flow system, or PFS for short, will be used to measure the

    operating point of the PFS. Prior to measuring the operation point, the operating point will be predicted

    using a series of equations.

    The stack open diameter that was given was 3.5 inches. Therefore, the entire experiment will

    revolve around that opening diameter. Using equation 12 the system load curve for the slit-jet can be

    obtained.

    Equation 12:

    In equation 12represents the area of the jet. This is the width and length of the jet span. Represents the slit jet discharge coefficient that is given to be 0.61. The equation can then be computed

    to get the value. Simalrily equation 13 can be used to obtain the system load curve for the stack.

  • 8/10/2019 Conservation of Energy Long Form Final

    12/32

    12

    Equation 13:

    In order to obtain the combined system loading curve equation 14 will be used. The combined

    loading curve will be very important to determine the operating point.

    Equation 14

    Description of Experiment 2

    The setup for experiment 2 is shown in figure below. It consists of 3 different valves each

    connected to the same plenum pressure by the same diameter and length pipe. The losses of 3

    different valves will be examined in the experiment. To generate the flow for the experiment the FLL

    will be used with the door open.

    Figure 4: The basic set up for experiment 2.

  • 8/10/2019 Conservation of Energy Long Form Final

    13/32

  • 8/10/2019 Conservation of Energy Long Form Final

    14/32

    14

    In equation 16 A describes the cross-sectional area of the connecting pipe. K is the valve loss

    coefficient which depends on the type of valve. Between different valves the internal geometry changes

    which is really what makes the K value vary. A valve is used to control the flow rate of a fluid based on

    the amount the valve is opened. When the valve is being opened the K value decreases. The system

    load curve for the valve also moves to the right. When the valve is being closed the K value decreases as

    one would expect and the system load curve moves to the left.

    Using a validyne pressure transducer and should be measured. Each valveneeds to go from fully open to fully close in 8 steps. This means that in the case of the gate valve each

    step will be 1turns. In the case of the globe valve each step will be of a turn. Last the butterfly valvestep will be as marked on the top of the valve.

    Description of Experiment 3

    In the third experiment the flow rate behavior and pressure drop in a piping system is in a

    system made up of several different pipe components connected together in series. The variety of

    components available to use are shown below in the figure.

  • 8/10/2019 Conservation of Energy Long Form Final

    15/32

    15

    Figure 6: Shows the individual components available.e:

    The FLL will be used slightly different in this experiment that it is usually used. This time the

    door to the FLL will be left open as shown in the figure below. This is because it is desired that the

    ambient pressure in the room is desired to be the atmospheric pressure. The piping system takes the air

    at the inlet outside of the FLL and flows it through the valves. This causes a pressure differential in the

    tube that causes the flow. A Pitot tube is located at the centerline of the exit that will be used to

    determine the velocity.

    Equation 18:

    The variable represents the total pressure that is given from the Pitot tube. The flow ratethrough the tube can be easily determined by using Q=VA. Q is the flow rate, V is the velocity and A is

    the area of the system. A simple diagram of the entire system is shown below.

    Figure 7: Basic set up.

  • 8/10/2019 Conservation of Energy Long Form Final

    16/32

    16

    The pressure drop across the pipe system will be determined to determine the K and values which are

    known as the system losses. The pressure drop across components composed of components

    connected in series can be analyzed as the sum of pressure drops across each individual component.

    This is shown mathematically in the equation below.

    Equation 19

    is the pressure drop across the individual component. Therefore the pressure drop across

    each component can also be shown as the following equation.

    Equation20:

    This leaves the two system loss coefficient equations to be the result of the following equation.

    Equation 21:

  • 8/10/2019 Conservation of Energy Long Form Final

    17/32

    17

    Experimental Setup

    Procedure Experiment 1

    In the first experiment the pressurized flow system, or PFS for short, will be used to measure the

    operating point of the PFS. Prior to measuring the operation point, the operating point will be predicted

    using a series of equations described in the introduction. The stack open diameter that was given was

    3.5 inches. Therefore, the entire experiment will revolve around that opening diameter. Using equation

    1 the system load curve for the slit-jet can be obtained.

    The system load curve for the slit jet can be obtained using equation 13. Using a similar

    equation but different values for the stack opening, the system load equation for the stack opening can

    be obtained. The parallel combined system loading curve can be determined using equation 14.

    In order to measure the operation point of the PFS the PFS inlet flow rate and pressure

    differential [ppl-patm] must be determined using the process previously outlined in the Conservation of

    Mass principles from the conservation of mass lab. The digital multimeter (DMM) will be used to get

    this value. For convenience this equation is displayed below.

    Equation 22:

    The PFS inlet pressure differential will help get to the flow rate which is show above. The

    measurement for the PFS plenum pressure that is measured is [ ]which ismeasured in volts straight out of the DMM, but can be converting into inches of water. Then the flow

    rate and change in pressure can be calculated and compared to the calculated value we predicted

    earlier. This is shown in the results section.

  • 8/10/2019 Conservation of Energy Long Form Final

    18/32

    18

    Procedure Experiment 2

    The set up for experiment 2 had 3 tubes connected to three different valves. A butterfly, globe

    and gate valve were the three that were connected to the end of the tubes. These tubes were

    connected to the flow exit portion of the test section on the FLL. This was designed in such a way that

    the unrestricted flow should be even across all three tubes.

    In this experiment we will be looking to obtain the loss coefficient for each of the valves, Kgate,

    Kglobe, Kbutterfly, as a function of the valve opening angle. 8 increments of valve opening will be obtained in

    this experiment. For each valve the increment will be different. This means that in the case of the gate

    valve each step will be 1turns. In the case of the globe valve each step will be of a turn. Last the

    butterfly valve step will be as marked on the top of the valve.

    This experiment, unlike most others, will be done with the door to the FLL room open. This will

    enable the pressure in the room to be atmospheric pressure. The FLL can be turned on and all of the

    valves should be adjusted to be fully open. One valve should be chosen to perform the first data

    collection. LabView is the program that is used to collect the data from the pressure taps. There are a

    few preliminary set ups that need to be done in the LabView program before recording data. The first is

    that the channel 0 and channel 1 must be set to Y=A0*E and Y=A1*E respectively. The A0 value is

    exactly what the DMM reads out for and should be inputted for both channel 0 and channel1.

    With the FLL on, door open, and all the valves open the pressure tap for the valve that will be

    studied first should be connected. One person should be controlling the computer and inputting the

    step number as another person changes the opening of the valve based on the earlier specified amount.

  • 8/10/2019 Conservation of Energy Long Form Final

    19/32

    19

    This should be done two more times for the other two valves that are left. LabView outputs a plot that

    can be seen in the results section.

    Considering each of the valve openings individually the pressure drop

    and

    the pressure differential [ ]. With these values the average velocity for each of thevalves can be computed using the following equation.

    [ ]

    Equation 23:

    Additionally the loss coefficient K can be computed using the following equation. This should be

    done for all three valves.

    Equation 24:

    Procedure Experiment 3

    Experiment 3 will again use the FLL system. The setup for this experiment will have the inlet

    flow of the FLL connected to 1 tube that extends into the test section area. Using individual

    components a self-made plumbing system will be made by connecting several different pieces together

    to form a full system. This will be done for 4 different configurations. An important note is that one of

    the configurations must be out of the elevation plane of the tube. In other words an angle piece must

    be used to give the plumbing system z axis height.

  • 8/10/2019 Conservation of Energy Long Form Final

    20/32

    20

    This experiment will be performed with the door to the FLL room open in order to have

    atmospheric pressure throughout the room. This will make calculations easier. The diameter of the

    pipe that is connected to the FLL inlet should be recorded as well as the overall length. For each

    configuration the pressure drop across the system, , must be determined in order tocalculate the velocity, V, and flow rate, Q, through the system. Finally the piping systems overall losses

    can be calculated. The following equations can be used to calculate these values. The values will be

    read off of two DMM units that are connected to respective pressure taps. It is important to record the

    mpvalue of the DMM in order to convert the pressure in volts from the transducer to inches of water

    which will be more useful for calculations later on.

    Equation 25:

    Equation 26:

    A sketch of each configuration should be shown and the trend based on configurations should

    be inferred from the results. The gravitational influence will also be calculated in the results section.

    Results and Discussion

    Results Experiment 1

    The results of experiment 1 revolve around a stack opening diameter of 3.5 inches. The

    predicted values of the operating point will be presented first followed by the measured values.

  • 8/10/2019 Conservation of Energy Long Form Final

    21/32

    21

    System load Curve Slit-Jet

    Jet Width W (in) Jet Span L (in) Jet Area AJ (ft^2) Discharge Coefficient [Cd]j j

    0.75 43.5 0.22656 0.61 26.177

    System load Curve Stack

    Stack Diameter D (in) Stack Shape Stack Area As(ft^2) Discharge Coefficient [Cd]s s

    0.75 Cylindrical 0.06681 0.61 26.177

    Table 1: The results for experiment 1.

    The combined system loading curve can then be found using equation 14 That value turns out

    to be parallel= 15.5767 1/ft4. The system load curve which is described by the following equation can be

    plotted against the characteristic curve also shown below. The predicted operating point pressure which

    was found by setting the system load curve equal to the characteristic load curve was found to be 4.70536

    inches of water. The predicted flow rate was easily found using the flow relation Q=VA to be 16.83cubic

    feet per second.

    Equation 27:

  • 8/10/2019 Conservation of Energy Long Form Final

    22/32

    22

    Figure 8: Shows the characteristic curve superimposed on the combined load curve.

    The experimental measurement of the operating point used the same procedure outlined in the

    conservation of mass lab.

    Patm-Pi (in H20) Inlet Discharge Coefficient Cd

    Measured Volume Flow Rate Q

    (CFS)

    Plenum

    Pressure (In

    H20

    1.4717 0.955376 7.616 2.0914

    Table 2: Shows the results form experiment 1.

    Using a standard percent difference calculation the percent difference between the measured

    pressure differential and the predicted pressure differential can be obtained. Additionally the same can

    be done for the predicted flow and the measured flow. The predicted flow and measured flow had a

    large difference in the values. While energy was still conserved it would appear that there were either

    significant losses or that there was an error in measurement.

    -1.00E+00

    0.00E+00

    1.00E+00

    2.00E+00

    3.00E+00

    4.00E+00

    5.00E+00

    0 200 400 600 800 1000 1200 1400 1600PressureRisePpl-Patm(InchesW

    ater)

    Flow Rate Q (CFM)

    Characteristic Curve vs. System Load Curve

    Characteristic Curve

    System Load

  • 8/10/2019 Conservation of Energy Long Form Final

    23/32

    23

    Pressure Percent Difference Flow percent Difference

    4.6% 129%

    Table 3: The percent differential.

    Last in the results for experiment one the characteristic curve graph that was seen earlier was

    used to show the system load curve for the gate valve. This is assuming the gate valve is superimposed

    into the PFS with only one flow exit. The Gate valves system load curve was taken at all 8 increments

    and plotted below.

    Figure 9: The Gate Valve Load Curve and Individual Openings

    0.00

    1.00

    2.00

    3.00

    4.00

    5.00

    0 500 1000 1500

    PressureRisePpl-Pa

    tm(inchesof

    Water)

    Flow Rate Q (CFM)

    Gate Valve Load Curve At Individual Openings

    Characteristic Curve

    Gate 0

    Gate 1/8

    Gate 1/4

    Gate 3/8

    Gate 1/2

    Gate 5/8

    Gate 3/4

  • 8/10/2019 Conservation of Energy Long Form Final

    24/32

    24

    Figure 10: The flow rate out as a function of gate valve opening.

    Results Experiment 2

    In experiment two the diameter of the pipe was measured to be 2 inches and the area of the

    pipe was calculated to be 0.021817 square feet. Then for each of the valve openings the two pressure

    readings were recorded and the velocity, flow rate, and K value at each point could be calculated. The

    results are show below.

    y = -0.97x + 0.9978y = -0.3088x + 0.9978

    R = 0.9964

    0.0000

    0.2000

    0.4000

    0.6000

    0.8000

    1.0000

    1.2000

    0 1/2 1 1 1/2 2 2 1/2 3

    FlowrateCFM

    Area ft^2/ Valve opening in steps

    Flow Rate as a Function of Gate Opening in Terms of Area and

    Steps

    Gate Opening in Steps

    Gate Opening in Area

    Linear (Gate Opening in Steps)

    Linear (Gate Opening in Area)

  • 8/10/2019 Conservation of Energy Long Form Final

    25/32

    25

    Gate Valve Opening

    Gate Opening 0 1/8 1/4 3/8 1/2 5/8 3/4 7/8

    [pi-prec] (in.H2O) 0.12 0.247 0.402 0.565 0.697 0.818 0.907 0.965

    [pi-prec] (psf) 0.624 1.2844 2.0904 2.938 3.6244 4.2536 4.7164 5.018

    [ppl-pi] (in. H2O) 0.698 0.585 0.453 0.314 0.208 0.115 0.051 0.014

    [ppl-pi] (psf) 3.6296 3.042 2.3556 1.6328 1.0816 0.598 0.2652 0.0728

    V (ft/s) 44.21 40.48 35.62 29.66 24.14 17.95 11.95 6.26

    Q (ft^3/s) 0.9646 0.8831 0.7771 0.6470 0.5266 0.3915 0.2607 0.1366

    K gate 0.2741 0.6732 1.4149 2.8689 5.3427 11.3409 28.3551 109.8989

    Table 4: The results for the gate valve.

    Globe Valve Opening

    Globe Opening 0 1/8 3/8 5/8 7/8

    [pi-prec] (in.H2O) 0.711 0.729 0.746 0.76 0.782 0.837 0.868 0.891

    [pi-prec] (psf) 3.6972 3.7908 3.8792 3.952 4.0664 4.3524 4.5136 4.6332

    [ppl-pi] (in. H2O) 0.131 0.119 0.108 0.096 0.08 0.041 0.022 0.01

    [ppl-pi] (psf) 0.6812 0.6188 0.5616 0.4992 0.416 0.2132 0.1144 0.052

    V (ft/s) 19.15449 18.25612 17.39189 16.39723 14.96856 10.71586 7.849578 5.292184

    Q (ft^3/s) 0.417886 0.398287 0.379432 0.357732 0.326563 0.233784 0.171251 0.115458

    K gate 8.653509 9.7673 11.01309 12.62224 15.58514 32.54884 62.90584 142.0599

    Table 5: The results for the globe valve.

  • 8/10/2019 Conservation of Energy Long Form Final

    26/32

    26

    Butterfly Valve Opening

    ButterFly Opening 0 1/8 1/4 3/8 1/2 5/8 3/4 7/8

    [pi-prec] (in.H2O) 0.929 0.926 0.914 0.911 0.979 1.092 1.17 1.206

    [pi-prec] (psf) 4.8308 4.8152 4.7528 4.7372 5.0908 5.6784 6.084 6.2712

    [ppl-pi] (in. H2O) 0.204 0.205 0.212 0.213 0.16 0.078 0.03 0.011

    [ppl-pi] (psf) 1.0608 1.066 1.1024 1.1076 0.832 0.4056 0.156 0.0572

    V (ft/s) 23.90287 23.96138 24.36705 24.42445 21.16874 14.78027 9.166332 5.55049

    Q (ft^3/s) 0.52148 0.522756 0.531606 0.532859 0.46183 0.322455 0.199978 0.121093

    K gate 7.260717 7.201966 6.873917 6.819189 9.75566 22.32143 62.18112 174.8029

    Table 6: The results for the butterfly valve.

    From the tables above one can rank the order of the lowest pressure drop while the valves are

    fully open. From lowest pressure drop to highest pressure drop the order is the gate valve, butterfly

    valve, and the globe valve. This is consistent with the internal geometry of the valve as the gate valve

    when fully open is far clear of the fluid flow. Whereas the globe valve still has a significant amount of

    surface area that causes a higher pressure differential over the other valves. Additionally as the value

    increases the K values also increases. This is somewhat apparent upon thinking about the mechanics of

    the system along with a good understanding of the definition of the K value. As the valve closes there is

    more geometry that impedes the flow of fluid which causes the K value to go up by its definition. If one

    does not understand the definition of the K value it can be proven mathematically as well.

    In the experiment the fully closed position was not measured but one could use pattern

    recognition and understanding of the concept to determine what it would be with the valve fully closed.

    With the valve fully closed no fluid will flow through the valve therefore rendering the K value to be

  • 8/10/2019 Conservation of Energy Long Form Final

    27/32

    27

    infinite. This can also be proven mathematically using the following equation: As the velocityapproaches zero in the equation above K approaches infinity.

    The following plot shows the opening angle of each of the valves vs the respective K values for

    each of the valves. Each valve type shows a similar loss coefficient at small openings up to open. For

    much of that time the globe valve has a slightly higher K value than the butterfly or the gate valve. This

    is most likely due to the irregular geometry in the globe valve versus the other valves geometry. At a

    larger opening the data becomes a little more spread. The butterfly valve becomes the highest K value

    toward the more open positions as the globe valves geometry starts get out of the way. The

    butterflies geometry still has an obstruction down the middle to add to the K value.

    Figure 11: Shows the loss coefficients for the three valves at each opening.

    0.0000

    20.0000

    40.0000

    60.0000

    80.0000

    100.0000

    120.0000

    140.0000

    160.0000

    180.0000

    200.0000

    0 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1

    LossCoeffecientK

    Valve Opening (step)

    Loss Coefficients vs Opening

    Gate Valve

    Globe Valve

    Butterfly Valve

  • 8/10/2019 Conservation of Energy Long Form Final

    28/32

  • 8/10/2019 Conservation of Energy Long Form Final

    29/32

    29

    configuration 1 2 3 4

    [patm-ps] (volts) 7.31 7.24 7.24 7.26

    [patm-ps] (in. H2O) 4.149156 4.109424 4.109424 4.120776

    [patm-ps] (psf) 21.57561 21.369 21.369 21.42804

    [pT-ps] (volts) 4.2 4.05 4.85 3.21

    [pT-ps] (in. H2O) 2.38392 2.29878 2.75286 1.821996

    [pT-ps] (psf) 12.39638 11.95366 14.31487 9.474379

    V (ft/s) 103.1758 101.3166 110.8725 90.19981

    Q (ft^3/s) 2.250946 2.210385 2.418864 1.967855

    K 1.740476 1.787654 1.492784 2.261682

    Table 7: The results from experiment 2.

    In most calculations the gravitational constant is ignored especially when the experiment is

    being conducted with a fluid that is quite light like air. The gravitational constant contribution the

    pressure differential across a system can be given by the following equation: The term of the equation gives the height differential between the input and output. The height differential

    in this experiment for set up number two was 0.75 ft. This made the pressure differential due to gravity

    about 0.108 inches of water. In this experiment it can be seen that by including the gravitational

    pressure differential was quite trivial and made a very little impact on the solution. Therefore unless the

    height of the structure was much higher the gravitational portion can be ignored in calculations.

  • 8/10/2019 Conservation of Energy Long Form Final

    30/32

    30

    Conclusions

    After examining the results for the experiments the conservation of energy principles that were

    introduced in the introduction were analyzed, measured, and confirmed. A characteristic load curve

    was be examined in detail in addition to a system load curve that determined the operation point.

    Pressure drops across valves and tubes were examined in detail to look at the losses associated with

    these flows. Three separate experiment were done with the brief following results.

    Each of the experiments was approached with an experimental mind set but also a predictive,

    mathematical mindset that will challenge the experimental results. Prior to the first experiment the

    operating point will be predicted using the parallel combined system model. This will be compared with

    the measured operation point found in the first experiment using the pressurized flow system. The

    predicted operation point and the measuring point calculated out to be within 5% of each other giving a

    high confidence in the accuracy of the experiment. The flow rate measured versus predicted values

    came out much worse. This was most likely due to an error in collecting data.

    In the second experiment the FLL unit was used in conjunction with several DMM units to

    measure the pressure drop across 3 given valves. Those valves are the gate valve, globe valve, and

    butterfly valve. Each valve has a unique internal geometry that caused losses. The valve that causes the

    lowest pressure differential is the gate valve due the non-intrusive nature of the gate mechanism.

    Following the gate valve was the butterfly and globe valve in that order. The valve that caused the most

    losses was the globe valve.

    In the last experiment the loss values were calculated for a plumbing structure made up of

    individual components that all added to the K value. The effects of gravity were also examined and

    found to be negligible for plumbing structures with a delta z that is not extremely large. This is due to

    the density of air being extremely light in comparison to most fluids.

  • 8/10/2019 Conservation of Energy Long Form Final

    31/32

    31

    Appendix

    See attached output plots from labview.

  • 8/10/2019 Conservation of Energy Long Form Final

    32/32