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Advanced Fluid Conditioning Solutions ®
PROUDLY MANUFACTURED IN THE UNITED STATES
Improving Bulk Fluid Condition at Lumber Mill
PROJECTBACKGROUND
INDUSTRIES DESIGN
DISCOVER DIAGNOSE
• Forest, land, and timber products company with high-level particle contaminationinbulkfluidstorage vessel. • Upper management ordered
all locations to improve bulk fluidcleanlinesspracticesafterconsultationwithfluidsupplier.
What We Did: Schroeder recommended the KLD, the Dual Stage Kidney Filtration Skid.
Course of action1. Due to these constraints and application conditions, SI recommended the KLDfiltersystemsolution,with5µmand3µmstagedfiltration,ataflowrateof 10gpm.2. Schroeder estimated that by operating the KLD continuously with KGZelementtechnologyandaprogressivefilterelementstrategy, thecustomercouldachievethetargetedfluidcleanlinessclass.
• 2,000gallonbulkfluidreservoirwith100-1,700gallonsofISOVG68fluidatagiventime
• Fluid contamination levels averaginganISO4406:1999cleanlinessclassof21/20/18butrequired a solution that achieves a classof16/14/11
• Implementation constraints included maintenancebudget,fluctuatingfluid volumeand16/14/11fluid cleanliness class target.
L-5018_IMPROVINGBULKFLUIDCONDITIONATLUMBERMILL
Forinternaluseonly.Incaseofquestionsplease ContacttheFILTERSYSTEMSgroup.
Technical Application Bulletin
Advanced Fluid Conditioning Solutions ®
PROUDLY MANUFACTURED IN THE UNITED STATES
CONSERVATION OF RESOURCES
DELIVER
PRODUCT SPECS
KLD Offline Filtration System:
Flow Rate: 10gpmflowrate Dual-Stage FiltrationElement: 27” high capacity, high efficiencyKGZfilterelementtechnologyPower Supply Voltage: 120 V AC/60Hz/1Ph.Compatibility:Forfluidsupto2,500SUS
CUSTOMERBENEFITS FURTHERAPPLICATIONAREAS
• Metuppermanagementdemands by achieving exceptionalfluidcleanliness
• Improved system component servicelifebyaminimumfactorof7
• Conserved maintenance, labor, and production resources
• Industrialfluidpowersystems• Bulkfluidpreservationand reclamation • Industrial power transmission systems (i.e. gearboxes using lighter-weight lubricants)
Advanced Fluid Conditioning Solutions ®
PROUDLY MANUFACTURED IN THE UNITED STATES
L-5018_IMPROVINGBULKFLUIDCONDITIONATLUMBERMILL
Forinternaluseonly.Incaseofquestionsplease ContacttheFILTERSYSTEMSgroup.
ROI
• The KLD solution was implemented and provided a three-class cleanliness improvement within one month.
• Thecustomerprogressedthefilterelementconfigurationbyusing3μmratedfiltrationinbothstages.Thisyieldedimmediateresultsbutdidnotreducecontamination to the targeted level over time.
• To combat an unexpected rise in contamination, Schroeder mounted an OLF30inserieswiththeKLDtohelpcontainandreducethebulk contamination.TheOLF30filterwasuninstalledafterthebulkcontamination event was contained.
• Thecustomerthenchangedtheelementconfigurationbyusing1μmrated filtrationinbothstages,ultimatelyreducingthecontaminationanimpressive cleanlinesslevelof13/11/7.
Underlying assumptions:- Theestimatedservicelife extension does not consider fluidhandlingmethodsbeyond thepointofstorage,system design, or other contributing factors.