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FUTURE SOLUTIONS FOR A BETTER BUILT ENVIRONMENT, TODAY CONSTRUCTION TRIALS AND MOCK-UPS Bringing ideas to life, Reducing risk, Increasing opportunities

ConstruCtion trials and moCK-uPs - Technology Centre · 2019-01-14 · and moCK-uPs Bringing ideas to life, Reducing risk, Increasing opportunities. Project e xamples: We construct

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Page 1: ConstruCtion trials and moCK-uPs - Technology Centre · 2019-01-14 · and moCK-uPs Bringing ideas to life, Reducing risk, Increasing opportunities. Project e xamples: We construct

Future solutions For a better built environment, today

ConstruCtion trials and moCK-uPsBringing ideas to life, Reducing risk, Increasing opportunities

Page 2: ConstruCtion trials and moCK-uPs - Technology Centre · 2019-01-14 · and moCK-uPs Bringing ideas to life, Reducing risk, Increasing opportunities. Project e xamples: We construct

Project examples:

We construct large and complex mock-ups to meet demanding programme and quality requirements. this helps clients and stakeholders see how finished facilities might look and perform. Construction mock-ups greatly benefit the final design and delivery.

Why build a mock-up?l Health & Safety trials l Improve buildability and operations l Stakeholder involvement l Testing

Sometimes the best computer modelling simply isn’t enough.

Why build at the technology Centrel Highly experienced engineers and scientists

l Specialist materials expertise

l On-site craneage and plant

l In-house construction and fabrication skills

l Secure site

the technology Centre is based on 5.5 hectare (8 football pitches) with a 3,500m2 heated indoor workshop. We have over 50 years experience of designing and constructing full-scale mock-ups.

Ref Sector Description Year of constructionSizewell B* Nuclear 1/10 scale model of pressure vessel 1989London ring main Utilities Design and validation trials 1992Dungeness* Nuclear Superheater restraints 1996Wylfa Nuclear Power station Nuclear Superheater restraints 1998Kings Cross Rail Full scale mock up to facilitate line

closure trials2003

Confidential* Nuclear Building pull-down testing 2005Wembley Park Rail Full scale platform trials 2006Manubuild Housing Part EU funded R&D programme 2007Confidential* Housing Fire safety trials 2009Circle Health* Health Full scale patient facility mock-up 2010Crossrail* Rail Full scale station model 2011Olympic Velodrome* Public Weather tightness Testing of façade 2011Bodleian Library Education Mist suppression system trial 2012Crossrail* Rail Platform edge screen trials 2013High Rise Commercial High level installation trials 2013

* Featured projects

Page 3: ConstruCtion trials and moCK-uPs - Technology Centre · 2019-01-14 · and moCK-uPs Bringing ideas to life, Reducing risk, Increasing opportunities. Project e xamples: We construct

l Testing of concrete and steel framed buildings.

l Pull down to collapse

l The specific purpose of the testing remains confidential.

f

Construction Trials

High rise trials...on the ground Getting it right on the ground at the technology Centre, before installing 200 metres up into the air.

dl Full size at 20 metres x 15 metres x 18 metres high

l Structural steel and insitu concrete construction

Full scale building pull down testing - using heavy duty rigging system

London 2012 Olympics - Velodrome

Full scale building pull down testing - verifying design calculations

Testing for weather tightness

© EG Focus

Page 4: ConstruCtion trials and moCK-uPs - Technology Centre · 2019-01-14 · and moCK-uPs Bringing ideas to life, Reducing risk, Increasing opportunities. Project e xamples: We construct

Nuclear

1/10th scale model of a Nuclear Pressure Vessel

1/10th scale model of a nuclear Pressure vessel

l Testing was carried out to validate the design of the pressure vessel for Sizewell B Power Station.

l Heavy duty stainless steelwork

f

l Major concrete works cooled by liquid Nitrogen

l 1,000+ instrument channels

f

Wylfa Superheater

boiler Closure unit recovery Programme

Described by British Energy CEO Bill Coley as : “British Energy’s most significant technical, engineering and management challenge.”

The Technology Centre team built nine replica BCU’s to investigate the friction on wire windings. Specialist testing including seismic for which a purpose built rig was constructed.

At peak well over 100 team members were engaged on this project.

Wire Winding Rig

Wire Winding Serviceability testing

Accelerated erosion testing Nuclear Inspectorate Inspection

Page 5: ConstruCtion trials and moCK-uPs - Technology Centre · 2019-01-14 · and moCK-uPs Bringing ideas to life, Reducing risk, Increasing opportunities. Project e xamples: We construct

Rail

Crossrail architectural station model

We have built a life-size station model to provide a tangible preview of the future Crossrail station environment.

The model aids future design decisions on aspects such as:

l Cladding geometry l Flooring l Platform edge doors l CCTV l Seating l Signage l Ventilation l Advertising and art

...from concept to reality

Key Factsl 20m long l 7m high l Indoor location l Secure access l On-time delivery l Zero accidents

Platform edge screening

Full scale model constructed for critical electrical trials.

Page 6: ConstruCtion trials and moCK-uPs - Technology Centre · 2019-01-14 · and moCK-uPs Bringing ideas to life, Reducing risk, Increasing opportunities. Project e xamples: We construct

Beating the vandals

Criminal behaviour was putting lives at risk. A local authority commissioned trials of different door types at the Technology Centre. The solution helped ensure tenant safety.

Full scale mock-up of Heath care unit enabling stakeholder engagement

Modular Construction Trials

Page 7: ConstruCtion trials and moCK-uPs - Technology Centre · 2019-01-14 · and moCK-uPs Bringing ideas to life, Reducing risk, Increasing opportunities. Project e xamples: We construct

Technology Centre Stanbridge Road, Leighton Buzzard, Bedfordshire, LU7 4QH

T: +44 (0)1525 859050 E: [email protected]

www.technology-centre.co.uk