CONTENTS...CONTENTS 2 Perkins Build Lists Page 3 Short Engines, Long Engines & Cylinder Blocks Page 4 & 5 Cylinder Head Page 6 & 7 Cylinder Head Page 8 & 9 Cylinder Head Page 10 &

CONTENTS

2

Perkins Build Lists Page 3

Short Engines, Long Engines & Cylinder Blocks Page 4 & 5

Cylinder Head Page 6 & 7



Crankshaft Page 12

Crankshaft Page 13

Crankshaft Page 14

Balancer Page 15

Pistons, Rings & Liners Page 16

Pistons, Rings & Liners Page 17

Pistons, Rings Page 18



Piston Dimensions Page 21

Cylinder Liners Page 22

Cylinder Liner Dimensions Page 23

Fuel Lift PumpsHeater Plugs Page 24

Oil Pumps Page 26

Water Pumps & Thermostats Page 26 & 27

PERKINS BUILD LIST

3

SHORT ENGINES, LONGENGINES & BLOCKS

4

EM5868

1

AB39792

SHORT ENGINE TURBOPHASER TURBO 1004.4TIndustrial Applicationsfitted with piston U5LL0038

EM5998

5

BLOCK 4.236Industrial applications

EM5988

3

LD39301

SHORT ENGINE 4.236Agricultural Applications

EM5997

4

ZZ50226

BLOCK 4.236Agricultural Applications

EM5962

2

SHORT ENGINE 4.236Industrial Appliocation

EM1275

6

BLOCK 4.248Agricultural Applications

EM6571

5

ZZ50306

BLOCK PHASER 1004Industrial Applications

EM5869

4

COMPLETE ENGINEPhaser 1004.4TIndustrial Application GeneratorsWith Injection Equipment, Inline Fuel PumpTurbo Charger, Alternator, Flywheel

EM5873

6

COMPLETE ENGINEPHASER 1006.6 TURBOTractor Applications

SHORT ENGINES, LONGENGINES & BLOCKS

5

CYLINDER HEAD PARTS

EM158

1

ZZ80048

6

EM114

1

ZZ80082 EM1796

1

ZZ80089 EM6021

1

ZZ80033

EM2730

6

0780006 EM4160

7

0780007 EM4797

8

0230001 EM4798

10

0860012

EM6381

12

31415261 EM3678

13

ZZ90011 EM890

13

ZZ90010 EM551

14

31134151

EM854

15

0095250 EM1668

16

33221327

CYLINDER HEAD PARTS

7

1. CYLINDER HEAD EM158 bZZ80048

EM158 bZZ80048

EM114 cZZ80082 ZZ80146

EM1796 aZZ80089

EM6021 aZZ80033

2. INLET VALVE EM31031431261

EM31031431261

EM33131431681 EM6029

3142H042

EM5580910060

EM31031431261

EM33131431681

EM31131431281

3. EXHAUST VALVE EM3150910002

EM3150910002

EM3293142A081 EM6030

3142A091EM559

0910061 EM315

0910002 EM329

3142A081EM31631431591

4. INLET GUIDE EM4593316A031

EM4593316A031

EM4593316A031

EM6374U3316A013

EM4593316A031

EM4593316A031

EM4593316A031

5. EXHAUST GUIDE EM4593316A031

EM4593316A031

EM4593316A031

EM6374U3316A013

EM4593316A031

EM4593316A031 33261727

6. OUTER VALVE SPRING

EM27300780006

EM27300780006

EM27300780006 0780144

EM27300780006

EM27300780006

7. INNER VALVE SPRING

EM41600780007

8. VALVE COTTER EM47970230001

EM47970230001

EM47970230001

EM47970230001

EM47970230001

EM47970230001

9. VALVE STEM OIL SEAL

10. TAPPET EM47980860012

EM47980860012

EM47980860012 31434152

EM47980860012

EM47980860012

11. PUSH ROD 31434306

12. CAMSHAFT EM638131415261

EM638131415261

EM638131415261 31415222 31415214 31415214

13. CONNECTING ROD

EM3678ZZ90011

EM3678ZZ90011

EM890ZZ90010 ZZ90005

EM3678ZZ90011

EM890ZZ90010

14. SMALL END BUSH EM55131134151

EM55131134151

EM55131134151 31134146

EM55131134151

EM55131134151

15. ROD BOLT EM8540095250

EM8540095250

EM8540095250 0095314

EM8540095250

EM8540095250

16. ROD NUT EM166833221327

EM166833221327

EM166833221327

EM166833221327

EM166833221327

PRODUCT 3.144 3.152 D3.152 3.27 4.108 4.203 D4.203

a. Bare Cylinder Head.b. Assembly Cylinder Head.c. Assembly Cylinder Head, Bare Head also available EM114B.

EM310 INLET 39.00 114.30 7.90 45

EM331 INLET 39.00 114.30 7.90 35

EM311 INLET 39.00 114.30 7.90 45

EM558 INLET 35.90 116.80 7.90 45

EM315 EXHAUST 33.40 114.30 7.90 45

EM329 EXHAUST 33.40 114.30 7.90 35

EM316 EXHAUST 33.40 114.30 7.90 45

EM559 EXHAUST 30.30 117.00 7.90 45

VALVE TYPE A B C D

CYLINDER HEAD PARTS

EM1197

1

ZZ80072

8

EM3550

1

ZZ80077 EM5979

1

ZZ800252 EM1743

6

31745121

EM1742

7

31744131 EM717

8

33817117 EM1915

9

EM749

10

31434163

EM2012

11

31434307 EM1210

12

31415292 EM1203

12

31415321 EM5208

12

31415325

EM5207

12

31415363 EM1193

13

ZZ90009 EM4867

13

ZZ90013 EM550

14

31134123

EM1164

15

32762145 EM1163

16

33221328EM2560

14

31134131

CYLINDER HEAD PARTS

9

1. CYLINDER HEAD EM1197 aZZ80072

EM3550 aZZ80077

EM1197 aZZ80089

EM1197 aZZ80089

EM5979 aZZ80252

EM5979 aZZ80252

2. INLET VALVE

EM54731431315

EM31231431641

EM32713142H002

EM54731431315

EM31231431641

EM54731431315

EM31231431641

EM30923142L051EM5356

3142L081

EM41403142L072EM5356

3142L081

3. EXHAUST VALVE

EM3273142A052

EM25931431881

EM3273142A052

EM25931431881

EM3273142A052

EM25931431881

EM3273142A052

EM25931431881

EM5573142A051EM5355

3142D051EM5899

3142D031

EM5573142A051EM5355

3142D051EM5956

3142D041

4. INLET GUIDE EM5623343F041

EM5623343F041

EM5623343F041

EM5623343F041

EM5623343F041EM5357

3313A012

EM5623343F041EM5357

3313A012

5. EXHAUST GUIDE EM5633343J021

EM5633343J021

EM5633343J021

EM5633343J021

EM5633343J021EM5358

3318A705

EM5633343J021EM5358

3318A705


EM174331745121

EM174331745121

EM174331745121

EM174331745121 31745122


EM174231744131

EM174231744131

EM174231744131

EM174231744131 31744133


EM71733817117

EM71733817117

EM71733817117

EM71733817117

EM71733817117EM5788 b2418M507EM5790 c2418M505

EM71733817117


EM191533173108

EM191533173108

EM191533173108

EM191533173108

EM191533173108

10. TAPPET EM74931434163

EM74931434163

EM74931434163

EM74931434163

EM74931434163

EM74931434163

11. PUSH ROD EM201231434307

EM201231434307

EM201231434307

EM201231434307

EM201231434307

EM201231434307

12. CAMSHAFT EM121031415292

EM121031415292

EM1203 b31415321

EM1210 d31415292

EM520731415363

EM520731415363

EM5208 c 31415325

EM5208 e31415325

13. CONNECTING ROD

EM1193ZZ90009

EM4867ZZ90013

EM1193ZZ90009

EM1193ZZ90009

EM1193ZZ90009

EM4867ZZ90013


EM256031134131

EM55031134123

EM55031134123

EM55031134123

EM256031134131

15. ROD BOLT EM116432762145

EM116432762145

EM116432762145

EM116432762145

EM116432762145

EM116432762145

16. ROD NUT EM116333221328

EM116333221328

EM116333221328

EM116333221328

EM116333221328

EM116333221328

PRODUCT 4.236 T4.236 4.248 4.2482 PHASER1004-4

PHASER1004-4T

a. Assembly Cylinder Headb. Inlet Seal AR, AS Build Listsc. Exhaust Seal AR, AS Build Lists

EM3092 INLET 45 122.9 9.5 45EM312EM313EM314

INLETINLETINLET

44.344.244.2

122.6122.8122.8

9.59.5 +0.0039.5 +0.015

454545

EM3271 INLET 44.2 122.8 9.5 35EM4140 INLET 45.1 123 9.5 30EM5356 INLET 43.05 123 9 30EM547 INLET 44.2 122.8 9.5 45EM5956 INLET 43.05 123 9 45

VALVE TYPE A B C DEM259EM305EM324EM326

EXHAUSTEXHAUSTEXHAUSTEXHAUST

36.736.736.736.7

123.32123.32123.32123.32

9.479.47 +0.0039.47 +0.0159.47 +0.030

45454545

EM318EM327

EXHAUSTEXHAUST

36.636.6

123.2123.2

9.5 +0.0039.5

4545

EM5355 EXHAUST 41 123 9 30EM557 EXHAUST 37.4 123.3 9.5 45EM5899 EXHAUST 41 123 9 45

VALVE TYPE A B C D

CYLINDER HEAD PARTS

EM

1

10

EM6573

1

ZZ80067 EM1743

6

31745121 EM1742

7

31744131

EM717

8

33817117 EM1915

9

33173108 EM749

10

3142U031 EM2012

11

31415363

EM4235

12

31416304 EM1193

13

ZZ90009 EM4867

13

ZZ90013 EM550

14

31134123

EM2560

14

31134131 EM1164

15

32762145 EM1163

16

CYLINDER HEAD PARTS

11

1. CYLINDER HEAD ZZ80066EM6573ZZ80067 ZZ80024 ZZ80225 ZZ80228

2. INLET VALVE EM54731431315

EM54731431315

EM54731431315

EM30923142L051

EM41403142L072EM3093

3142L071

3. EXHAUST VALVE EM3273142A052

EM5573142A051

EM5573142A051

EM5573142A051

EM5573142A051

4. INLET GUIDE EM5623343F041 3343F031 3343F031

EM5623343F041

EM5623343F041

5. EXHAUST GUIDE EM5633343J021 3343J002 3343J002

EM5633343J021

EM5633343J021


EM174331745121 31745122

EM174331745121 31745122 31745122


EM174231744131 31744133

EM174231744131 31744133 31744133


EM71733817117

EM71733817117

EM71733817117

EM71733817117

EM71733817117


EM191533173108

EM191533173108 3142W004

EM191533173108

10. TAPPET EM7493142U031

EM7493142U031

EM7493142U031

EM7493142U031

EM7493142U031

11. PUSH ROD EM201231415363

EM201231434307

EM201231434307

EM201231434307

EM201231434307

12. CAMSHAFT 31416205EM4235

31416304 31416207 31416307 31416307

13. CONNECTING ROD

EM1193ZZ90009

EM1193ZZ90009

EM4867ZZ90013

EM1193ZZ90009

EM4867ZZ90013


EM55031134123

EM256031134131

EM55031134123

EM256031134131

15. ROD BOLT EM116432762145

EM116432762145

EM116432762145

EM116432762145

EM116432762145

16. ROD NUT EM116333221328

EM116333221328

EM116333221328

EM116333221328

EM116333221328

PRODUCT 6.354 6.354.4 T6.354.4 PHASER6.60

PHASERT6.60

EM547 INLET 44.2 122.8 9.5 45

EM3092 INLET 45 122.9 9.5 45

EM4140 INLET 45.1 123 9.5 30

EM3093 INLET 45.1 123 9.5 45

EM327 EXHAUST 36.6 123.2 9.5 45

EM557 EXHAUST 37.4 123.3 9.5 45

VALVE TYPE A B C D

CRANKSHAFT & PARTS

12

1. CRANKSHAFT

EM330ZZ90180

EM340ZZ90120EM4666ZZ90155

EM6598ZZ90109

EM339 dZZ90121

EM2585 eZZ90111

2. MAIN BEARING SET EM4165 a68084

EM4165 a68084

EM3349 c84992

EM5234 a68082

3. ROD BEARING SET EM3022 a85036

EM3022 a85036

EM4325 c85037

EM4309 a85035

4. THRUST WASHER EMW2091 b EMW2091 b

5. FRONT OIL SEAL EM7282415344

EM7282415344

EM7282415344

6. REAR OIL SEAL

EM11102418F475

EM450 x236883119EM1110

2418F475

EM451 x236883107

EM450 x236883119EM1110

2418F475

7. CRANK GEAR 31163494 31163494 31171245 0410228

PRODUCT 3.144 3.152D3.152 4.108 4.203

D4.203

1

EM330 ZZ90180Key Nose Rope Seal

1

EM340 ZZ90078Key Nose Lip Seal

1

EM4666 ZZ90155Spline Nose Lip Seal

1

EM339 ZZ90121Key Nose Rope Seal

1


a. Available up to 0.060” undersize.b. Set contains 31137211 x 2 + 31137221 x 2,

available STD & +0.010”c. Available up to 0.030” undersize.d. Up to serial U76356 Rope Seal.e. From serial U76357 Lip Seal.

2

EM4165 68084Main Bearing Set

2


2


3

EM3022 85036Rod Bearing Set

3


3


4

EMW2091Thrust Washer Set

5

EM728 2415344Front Oil Seal

6

EM1110 2418F475Rear Oil Seal

6

EM450 36883119Rope Seal

CRANKSHAFT & PARTS

13

1. CRANKSHAFT

EM1252 cZZ90081EM860 cZZ90082EM1250 dZZ90093

EM2466 cZZ90077EM2774 dZZ90076

EM856 cZZ90090EM855 dZZ90089

EM859 cZZ90086


EM5212 a81558

EM7377 a68079

EM7377 a68079

3. ROD BEARING SET EM4438 a85042

EM4438 a85042

EM6341 a85043

EM6341 a85043

4. THRUST WASHER EMW2157 b EMW2157 b EMW2157 b EMW2157 b

5. FRONT OIL SEAL EM11112418F436

EM11112418F436

EM11112418F436

EM11112418F436

6. REAR OIL SEAL

EM1110 c2418F475EM1207 d36883107

EM1110 c2418F475EM1207 d36883107

EM1110 c2418F475EM1207 d36883107

EM1110 c2418F475

7. CRANK GEAR 31171681 31171681 31171211 31171211

PRODUCT 4.236, T4.2364.248, 4.248.2 4.212 6.354

6.354.4 T6.354.4

1

EM1252 ZZ90081Lightweight Crankshaft

1

EM860 ZZ90082Heavyweight Crankshaft

1


1


1


2


2


3


3


4


5

EM1111 2418F436Front Oil Seal

6


6

EM1207 36883107Rope Seal


available STD & +0.010”c. Lip Seal Crankshaft.d. Rope Seal Crankshaft.

1

EM859 ZZ90086key Nose Lip Seal

CRANKSHAFT & PARTS

14

1. CRANKSHAFTEM1252ZZ90082EM860

ZZ90081

EM1252ZZ90082EM860

ZZ90081

EM3287ZZ90141

EM3287ZZ90141


EM5212 a81558

EM7377 a68079

EM7377 a68079

3. ROD BEARING SET

EM4438 a85042

EM4878 cU5ME0013

EM4438 a85042

EM4878 cU5ME0013

EM6341 a85043

EM6392 cU5ME0014

EM6341 a85043

EM6392 cU5ME0014

4. THRUST WASHER EMW2157 b EMW2157 b EMW2157 b EMW2157 b

5. FRONT OIL SEAL EM11112418F436

EM11112418F436

EM11112418F436

EM11112418F436

6. REAR OIL SEAL

EM11102418F475EM6327

2418F701

EM11102418F475EM6327

2418F701

EM11102418F475EM6327

2418F701

EM11102418F475EM6327

2418F701

7. STARTER RING GEAR EM89931162121

EM89931162121

EM89931162121

EM89931162121

PRODUCT PHASER1004-4

PHASER1004-4T

PHASER6.60

PHASERT6.60

1

EM3287 ZZ90141Key nose Lip Seal

2


3


3


4


6


6

EM6327 2418F701Rear Seal & Housing

1

EM1252 ZZ90082Lightweight Crankshaft

1


5

EM1111 2418F436Front Oil Seal

2



available STD & +0.010”c. Available up to 0.030” undersize.d. Rope Seal Crankshaft.

7

EM899 31162121Starter Ring Gear

BALANCER & PARTS

15

EM1191 41733082

1.

Balancer Unit 4 Bolt Fixing

EM1191A 4111K051

1.

Balancer Unit 6 Bolt Fixing

EM088

2

32731127 EM087

3

31171276 EM380

4

31165461 EM379

5

31165531

D4.203, 4.2124.236, 4.248Before SerialU956620

EM119141733082

EM08832731127

EM08731171276

EM38031165461

EM37931165531

EM12142557182

EM12132557181

EM128131164582

4.212, 4.2364.248After SerialU956621PHASER 1004-4

EM1191A4111K051

ENGINE 1.BALANCER

2.SHAFT

3.SHAFT

4.GEAR

5.GEAR

6.BEARING

7.BEARING

8.GEAR

EM1214

6

2557182 EM1213

7

2557181 EM1281

8

31164582

PISTONS, RINGS & LINERS

16

Å Flat Top, 5 Ring, Plain, 31.75mm Pin 1. EM74055274

EM3160G41158063

ÅGraphite Coated, 4 Ring, 31.75mm Pinwith Bowl 2. EM2302

U5LP0034EM612

41158065


EMF61041158057

EM61141158058

ÅTin Plated, 3 Ring, 31.75mm Pin SpikedBowl marked 3135F241 3. EM5820

U5LH0006EM4914

4181A035

Å Plain, 4 Ring, 31.75mm Pin, Bowl 4. EM28089214

EM61241158065

ÅTin Plated, 3 Ring, Top Ring Insert,31.75mm Pin, 5. EM2301

U5LP0017EM4455

41158144

3.144 3.152 3.27 3.152.4 T3.152.4 DESCRIPTION TYPE PISTON RINGS

EM740

1

55274 EM2302

2

U5LP0034 EM5820

3

U5LH0006 EM280

4

89214 EM2301

5

U5LP0017

EM3160G

1

41158063 EM612

2

41158065 EM4914

3

4181A035 EM612

4

41158065 EM4455

5

41158144

Å Flanged Liner, Press Fit, Cast, Pre-Finished EM2467/P 0530017

Å Flanged Liner, Slip Fit, Cast, Unfinished EM2466/P 0530002

Å Plain Liner, Press Fit, Cast, Unfinished EM3899 31358356

Å Liner, Slip Fit, Chrome, Pre-Finished EM1224 31358308

Å Å Å Flanged Liner, Press Fit, Cast, Unfinished EM1259 31358323

Å Å Å +0.010” (+0.25mm) Oversize of EM1259 EM1225/010 31358384

Å Å Å +0.030” (+0.75mm) Oversize of EM1259 EM1259030P


Å Å Å Flanged Liner, Slip Fit, Cast, Pre-Finished EM1225 31358345

Å Plain Liner, Press Fit, Cast, Unfinished EM5166 31358356

Å Plain Liner, Press Fit, Cast, Unfinished EM5821 3135P001

3.144 3.152 3.152.4 T3.152.4 903.27 DESCRIPTION LINER OE REF

PISTONS, RINGS & LINERS

17

Å Flat Top, 5 Ring, Duaflex 4th Ring 1. EM482031351382

EM402741158087

ÅFlat Top, 5 Ring, Crome Top Ring,31.75mm Pin 2. EM740

55274EM3160G41158063


EMF61041158057

Å Plain, 5 Ring, Spiked Bowl 4. EM125368332

EMF61041158057

Å Plain, 4 Ring, with Bowl, 31.75mm Pin 5. EM28089214

EM61241158065

Å Plain, 4 Ring, Squish Lip Bowl 6. EM575668801

EM589341158007

4.108 4.192 4.203 D4.203 D4.203.2 DESCRIPTION TYPE PISTON RINGS

EM4820

1

31351382 EM740

2

55274 EM245

3

81512 EM1253

4

68332 EM280

5

89214

EM5756

6

68801 EM4027

1

41158087 EMF610

2

41158057 EM612

5

41158065 EM5893

6

41158007

Å Plain Liner, Press Fit, Cast, Unfinished EM569P 31358117

Å Flanged Liner, Press Fit, Cast, Unfinished EM2466P 0530002

Å Flanged Liner, Slip Fit, Cast, Pre-Finished EM2467/P 0530017

Å Å Å Flanged Liner, Press Fit, Cast, Unfinished EM1259 31358323



Å Å Å Flanged Liner, Slip Fit, Cast, Pre-Finished EM1225 31358345

4.108 4.192 4.203 D4.203 D4.203.2 DESCRIPTION LINER OE REF

PISTONS & RINGS

18

ÅPlain, 3 Ring, Flat bowl, 35mm PinUp to Engine Number UA187116 1. EM246

89206EM609

41158045

ÅPlain, 4 Ring, flat bowl 35mm PinFrom Engine Number UA187117L 2. EM1254

86721EM615

41158044

ÅPlain, 5 Ring, flat Bowl 35mm PinOverall Height 121.11mm 3. EM255 a

68301EM613

41158041

ÅPlain, 5 Ring, flat Bowl 35mm PinOverall Height 120.65mm 4. EM1255

82878EM613

41158041

ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Flat Bowl, 35mm Pin 5. EM5187

U5LP0011EM616

41158017

ÅPlain, 5 Ring, Flat Bowl, 35mm Pin,Compression Height 70.34mm 6. EM2300

U5LP0035EM613

41158041

ÅPlated, 5 Ring, Top Ring Insert, SpikedBowl, 35mm Pin 7. EM722

86745EM847

41158032

Å ÅPlain, 4 Ring, Bowl with Spike, 36.5mmPin. 8. EM1274

68810EM4030

41158118

ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Controlled Expansion, 38mm Pin 9. EM3146 b

U5LP0006EM3273

4181A022

ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Controlled Expansion, 38mm Pin 10. EM2299 c

U5LP0022EM3273

4181A022

4.212 4.236 T4.236 4.318 4.318.2 DESCRIPTION TYPE PISTON RINGS

EM246

1

41158045 EM1254

2

86721 EM255

3

68301 EM1255

4

82878 EM5187

5

U5LP0011

EM609

1

41158045 EM615

2

41158044 EM613

3

41158041 EM613

4

41158041 EM616

5

41158017

a. Also available as Piston assembly EM255Ab. Chamfered Bowl, Interchangable with EM2299 in engine sets only.c. Interchangable with EM3146 in engine sets only.

EM2300

6

U5LP0035 EM1274

8

68810 EM3146

9

U5LP0006 EM2299

10

U5LP0022

EM613

6

41158041 EM4030

8

41158118 EM3273

9

4181A022 EM3273

10

4181A022

EM722

7

86745

EM847

7

41158032

PISTONS & RINGS

19

Å Plain, 4 Ring, flat bowl 35mm Pin 1. EM125689207

EM6084181A009

Å Plain, 3 Ring, flat bowl 35mm Pin 2. EM660U5LP0009

EM61841158022

ÅAnnodised Crown, 3 Ring, Squish LipBowl, 35mm Pin 3. EM3116

68814EM618

41158022

ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Controlled Expansion, SpikedBowl, 35mm Pin

4. EM565U5LP0014

EM61641158017

ÅPlated, 5 Ring, Top Ring Insert, SpikedBowl, 35mm Pin 5. EM722

86745EM847

41158032

ÅPlain, 5 Ring, Monometal, Flat Bowl,35mm Pin 6. EM564

86740EM613

41158041

ÅPlain, 4 Ring, Monometal, Spiked Bowl,35mm Pin 7. EM1508

86726EM3397

41158031

ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Controlled Expansion, SpikedBowl, 35mm Pin

8. EM2297U5LP0021

EM61641158017

ÅGraphite Coated skirt, 3 Ring, Top RingInsert, Controlled Expansion, SpikedBowl, 35mm Pin

9. EM56668803

EM85241158005

4.248 4.248.2 6.354 6.354.4 T6.354 DESCRIPTION TYPE PISTON RINGS

EM1256

1

89207 EM660

2

U5LP0009 EM3116

3

68814

EM608

1

4181A009 EM618

2

41158022 EM618

3

41158022 EM616

4

41158017 EM847

5

41158032

EM2297

8

U5LP0021EM1508

7

86726

EM613

6

41158041 EM616

8

41158017EM3397

7

41158031

EM564

6

86740

EM565

4

U5LP0014 EM722

5

86745

EM852

9

41158005

EM566

9

68803

PISTONS & RINGS

20

Å ÅGraphite Coated Skirt, 3 Ring, TopRing Insert, Controlled Expansion,Quadram Bowl

1. EM3232 aU5LL0015

EMF24684181A019

Å ÅGraphite Coated Skirt, 3 Ring, Top RingInsert, Quadram Bowl 2. EM3253

U5LL0014EM2750

4181A026

Å ÅGraphite Coated skirt, 3 Ring, ControlledExpansion, Top Ring Insert, QuadramBowl, 38mm Pin

3. EM2303U5LL0013

EMF24694181A021

PHASER1004-40

PHASERT1004-40

PHASER6-60

PHASERT6-60 DESCRIPTION TYPE PISTON RINGS

EM3232

1

U5LL0015 EM3253

2

U5LL0039 EM2303

3

U5LL0013 EM6018

4

U5LP0057 EM5818

5

U5LP0058

EMF2468

1

4181A019 EM2750

2

4181A026 EMF2469

3

4181A021 EMF5190

4

4181A033 EM4913

5

U4181A045

a. Also available as Piston assembly EM6595 - U5PR0016.

Å Å Å ÅAJ to AQ and YG to YK Build Lists.Graphite Coated Skirt, 3 Ring, TopRing Insert, Fast Ram Bowl, 40mm Pin

4. EM6018U5LP0057

EMF51904181A033

Å

AR & AS Build Lists, 103mm Bore, donot have cylinder liners fitted.

Graphite Coated Skirt, 3 Ring, 2 ValveReliefs, Fast Ram Bowl, 40mm Pin.

5.

EM5818U5LP0058

EM5818/020U5LP0058BEM5818/040U5LP0058D

EM4913U4181A045EM4913/020U4181A046EM4913/040U4181A047

PHASER4-401

PHASERT4-401

PHASER1004-42

PHASER6-601

PHASERT6-601 DESCRIPTION TYPE PISTON RINGS

4 Cylinder Engine Build Lists AJ, AK, AL, AM, AP, AQ, AR, AS6 Cylinder Engine Build Lists YG, YH, YJ, YKThese engines have height graded connecting rods which is achieved bymachining the connecting rod small end bush off centre, the amountmachined off centre gives the different length grades.Partially finished small end bush EM2560 (3112E011) is available.

PISTON DIMENSIONS

21

PISTON TYPES

A B C

MEASUREMENT KEY

A

BC

D

E

F

PART NUMBER TYPE A B C D E FEM1253 E 91.490 61.770 -18.170 109.370 55.23 31.750EM1254 A 98.470 76.530 -19.040 127.280 59.640 35.00EM1255 A 98.470 69.920 -20.150 120.650 61.100 35.00EM1256 A 101.050 69.920 -20.560 120.690 35.00EM1274 B 114.310 70.530 -24.280 124.690 66.040 36.500EM1508 F 98.470 69.550 -19.030 120.410 66.120 38.100EM2297 F 98.48 69.89 -23.83 120.55 54.150 35.00EM2299 E 98.470 70.270 -19.950 108.170 60.850 38.090EM2300 A 98.470 70.340 -20.360 120.50 61.100 35.00EM2301 E 91.490 61.765 -18.82 109.46 59.70 31.750EM2302 E 91.490 31.750EM2303 C 100.00 70.050 -20.140 108.060 65.06 38.000EM2384 H 107.950 68.179 -19.36 114.203 44.450EM245 D 91.490 56.920 107.700 31.750EM246 E 98.48 76.49 -19.60 116.00 54.00 35.00EM255 A 98.470 70.340 -20.70 121.110 61.100 35.00EM2680 C 100.00 35.00EM280 A 91.490 61.630 -18.970 109.250 59.820 31.750EM3116 G 101.054 70.25 -24.22 121.15 39.90 35.00EM3146 E 98.48 70.70 -20.00 108.17 61.00 38.00EM3232 C 100.00 70.020 -19.61 108.00 65.34 35.00EM3253 C 100.00 70.020 -20.140 108.000 38.00EM4820 D 79.38 50.10 105.17 27.00EM5187 E 98.480 70.10 -20.27 120.80 60.97 35.00EM564 F 98.480 69.920 -25.320 120.730 53.980 35.00EM565 F 98.480 69.770 -25.450 120.840 54.150 35.00EM566 F 98.470 69.750 -18.670 107.850 38.00EM5756 G 91.490 61.580 -21.93 109.26 30.00 31.75

EM5818 H 103.00 70.00 -8.13-22.05 108.22 52.14 40.00

EM5820

EM6018 B 100.00 70.34 -7.57-21.79 108.16 52.73 40.00

EM660 E 101.054 70.280 -21.10 121.00 61.36 35.00EM722 F 98.476 70.09 -25.24 120.52 53.92 35.00EM740 D 88.90 57.10 107.90 31.75

D

E F G H

CYLINDER LINERS

22

Å Å Å Flanged , Press Fit, Cast, Unfinished with0.890mm Flame Ring EM1260 31358393


Å Å ÅFlanged , Slip Fit, Cast, Pre-Finished, with0.890mm Flame Ring EM1226P 31358394

Å Å ÅFlanged, Press Fit, Cast, Unfinished with1.040mm Flame Ring EM1267 31358349

Å Å Flanged , Slip Fit, Cast, Pre-Finished, with1.040mm Flame Ring EM1266 31358341

Å Å Å Plain , Press Fit, Cast, Unfinished EM1261 31358324


ÅFlanged , Slip Fit, Cast, Pre-Finishedwithout Flame Ring EM1012 3135X032

Å Flanged , Press Fit, Cast, Unfinishedwithout Flame Ring EM1265 3135X031

Å Plain, Press Fit, Cast, Unfinished EM1227 31358343

Å Flanged , Slip Fit, Cast, Pre-Finishedwith Flame ring EM1257 31358352

Å Flanged , Press Fit, Cast, Unfinishedwith Flame Ring EM1262 31358346

Å Flanged , Press Fit, Cast, Unfinishedwithout Flame Ring EM365 3135X033

Å Flanged , Slip Fit, Cast, Pre-Finishedwithout Flame Ring EM366 3135X034

Å Flanged, Press Fit, Cast,Unfinishedwithout Flame Ring EM1263 31358533

Å Flanged, Slip Fit, Cast, Pre-Finishedwithout Flame Ring EM1258 31358534

Å Flanged , Press Fit, Cast, Unfinished

without Flame Ring EM7030 3135X041

Å Flanged, Slip Fit, Cast, Pre-Finishedwithout Flame Ring EM7014 3135X042

Å +0.010” (+0.25mm) Oversize of EM7014 EM7014/010 3135X045

Å Flanged, Press Fit, Cast, Unfinishedwith Flame ring EM7017 3135X063

Å Flanged, Slip Fit, Cast, Pre-Finishedwith Flame ring EM4864 3135X062

4.212 4.236 4.248 4.318 6.354 Phaser DESCRIPTION LINER OE REF

LINER DIMENSIONS

23

PART NUMBER MACHINED TYPE BORE Ø A B C D EEM1012 F B 98.476 104.200 226.440 107.370 3.810EM1224 F B 91.491 93.680 215.900 96.770 1.140EM1225 F B 91.491 93.660 216.030 96.720 3.810EM1226 F C 98.476 103.190 227.280 106.450 3.860 0.890EM1227 SF A 101.054 103.260 223.900EM1257 F C 101.054 104.200 227.280 107.440 3.860 0.840EM1258 F B 114.313 117.880 230.780 121.130 2.720EM1259 SF B 91.491EM1260 SF C 98.476 103.240 227.280 106.230 3.860 0.890EM1261 SF A 98.476 103.276 229.24EM1262 SF C 101.054 104.250 227.280 107.440 3.860 0.760EM1263 SF B 114.313 117.930 230.780 121.130 2.720EM1265 SF B 98.476 104.246 226.50 107.390 3.90EM1266 F C 98.476 103.190 227.280 106.450 3.710 1.040EM1267 SF C 98.476 103.240 227.280 106.430 3.710 1.040EM2466 SF B 88.925 93.751 215.90 94.381 4.90EM2467 F B 88.925 93.751 215.90 94.381 4.90EM365 SF B 101.054EM366 F B 101.054 104.10 225.00 107.26 3.90EM3899 SF A 88.925 93.78 215.90EM4864 F C 100.00 104.210 226.450 107.40 3.880 0.26EM569 SF A 79.375 82.630 165.100EM5821 SF A 97.142 215.773EM7014 F B 100.00 104.230 226.440 107.440 3.860EM7017 SF C 100.00 104.230 227.00 107.440 3.870 1.12EM7030 SF B 100.00 104.220 226.450 107.328 3.870

LINER TYPES

It is crutial when fitting replacement pre-finished cylinder liners having a thin wall section (F), that certain procedures are adhered to. A thin wall liner will tend to proj-ect the shape of its housing into the cylinder bore itself. Therefore, the internal surface of the cylinder liner will transpose imperfections such as distorted or uncleanparent bores. Naturally, piston rings cannot bed or effect a perfect seal on distorted and or out of round cylinder bores and the likely outcome of such asituation will be a lack of performance and heavy oil consumption. In addition, foreign matter left in the parent bores may lead to localised overheating and further linerdistortion, also possible piston scuffing and seizure can occur.

A B C

FUEL LIFT PUMPS

24

1. Å EM6422

2. ÅEM12992641408

3. ÅEM325

2641A063

4. ÅEM752

ULPR0011

5. ÅEM897

2641A058

6. ÅEM1297

2641A065

7. ÅEM895

2641A054

8. Å Å ÅEM751

2641333

9. Å ÅEM328

2641A073

10 Å ÅEM629

ULPK0011

11. ÅEM750

2641A064

12. ÅEM896

2641A056

13. ÅEM4567

ULPK0001

14. ÅEM638

ULPK0002

TYPE 3.144 3.152 903.27 4.108 4.203 4.203.2 4.236 4.248 4.318 6.354 1000 PUMP

EM6422

1

EM1299

2

2641408 EM325

3

26410009 EM752

4

ULPR0011 EM897

5

2641A058 EM1297

6

2641A065

EM895

7

2641A054 EM751

8

2641333 EM328

9

2641A073 EM629

10

ULPK0011 EM750

11

2641A064 EM896

12

2641A056

EM4567

13

ULPK0001 EM638

14

ULPK0002

EM872 2666103 EM1563 2666108

3.152 4.236 6.354 1000 DESCRIPTION HEATERPLUG

Å Å Å Å 12 Volt, Screw Terminal EM872Å Å Å Å 12 Volt, Lucar Terminal EM1563

OIL PUMPS

25

1. Å Fitted with Machined Hardened Gear. EMOP126 4131407841314187

2. Å Direct and Indirect injection engines. EMOP148 4131416441314087

3. Å Å ÅNaturally aspirated enginesnot fitted with balancers. EMOP149 41314182

41314054

4. ÅTurbo Charged enginesnot fitted with balancers. EMOP131 4132F012

41314184

5. Å Å Å Engines fitted with balancers. EMOP151 4132F0414132F021

6. Å4 Cylinder naturally aspirated enginesnot fitted with balancers. EMOP152 4132F051

4132F046

7. Å4 Cylinder Turbo Charged engines

not fitted with balancers. EMOP156 4132F0564132F052

8. Å 6 Cylinder Turbo Charged engines. EMOP153 4132F0574132F044

9. Å 6 Cylinder naturally aspirated engines. EMOP139 4132F0434132F022

10. Å Used with 6.354.4 engines. EM1156 4132F0154132F048

11. Å Used with 6.354.3 engines. EM1155 4132F0164132F047

12. Å Used with 6.354 & 6.354.1 engines EMOP150 4131406741314062

13. Å Used with 6.354 engines EMOP147 4131413141314053

TYPE 3.152 4.203 4.236 4.248 6.354 Phaser DESCRIPTION PUMP OE REF

EMOP126

1

41314078 EMOP148

2

41314164 EMOP149

3

41314182 EMOP131

4

4132F012 EMOP151

5

4132F041

EMOP152

6

4132F051 EMOP156

7

4132F056 EMOP153

8

4132F057 EMOP139

9

4132F043 EM1156

10

4132F015

EM1155

11

4132F016 EMOP150

12

41314067 EMOP147

13

41314131

WATER PUMPSTHERMOSTATS

1. Å Belt Driven pump with elbow inlet EMWP611 U5MW0023

2. ÅBelt Driven pump with elbow inlet withPulley EMWP613 U5MW0023

3. Å Belt Driven pump with Pulley EMWP700 U5MW0054

4. Å Belt Driven pump EMWP991 U5MW0088

5. Å Belt Driven pump EMWP609 U5MW0089

6. Å ÅBelt Driven pump, with bypass slot, bearinghousing diameter 60mm without pulley EMWP607 U5MW0104

7. Å ÅBelt Driven pump, with bypass slot, bearing housing diameter 60mm with pulley EMWP608 U5MW0104

8. ÅBelt Driven pump, bearing housing diameteer

60 mm, with Pulley EM4590 4131A018U5MW0106

TYPE 3.152 4.108 4.203 4.236 4.2484.248.2 DESCRIPTION PUMP OE REF

9. ÅBelt Driven water pump, heavy duty bearinghousing 73mm EMWP616 U5MW0108

10. Å Gear Driven Water Pump EMWP625 U5MW0157

11. Å Å Gear Driven Water Pump EMWP624 U5MW0159

12. Å Gear Driven Water Pump EMWP216 U5MW0160

13. Å Å Belt Drive Water Pump, 60mm bearing housing EMWP606 U5MW0111

14. Å Å Belt Drive Water Pump, 73mm bearing housing EMWP2995 U5MW0129

15. Å ÅBelt Drive Water Pump, 73mm bearing housingwith twin thermostat housing. EMWP699 U5MW0133

16. Å Å Gear Driven Water Pump (AK & YH Build Lists) EMWP628 U5MW0192

TYPE PHASER4 CYL

PHASER4 CYL

PHASER6 CYL 6.354.4 T6354.4 DESCRIPTION PUMP OE REF

1. Å Å 54mm Diameter, 820C EM997 2485666

2. Å 70mm Diameter, 780C EM1055 2485668

3. Å Å Å 54mm Diameter, 820C EM4290 2485613

TYPE 3.152 4.1084.203 4.236 6.354 PHASER DESCRIPTION THERMOSTAT OE REF

26

WATER PUMPSTHERMOSTATS

27

EMWP611

1

U5MW0023 EMWP613

2

41312487 EMWP700

3

U5MW0054 EMWP991

4

U5MW0088

EMWP609

5

U5MW0089 EMWP607

6

U5MW0104 EMWP608

7

U5MW0104 EM4590

8

U5MW0106

EMWP616

9

U5MW0108 EMWP625

10

U5MW0157 EMWP624

11

U5MW0159 EMWP216

12

U5MW0160

EMWP606

13

U5MW0111 EMWP2995

14

U5MW0129 EMWP699

15

U5MW0133

EM997

1

2485666 EM1055

2

2485668 EM4290

3

2485613

EMWP628

16

U5MW0192

HEAD GASKETS

28

P3 EM5797 1

3.152 Services indirect injection engines EM123636812142 2

D3.152 Services direct injection engines EM12373681E027 3

4.108 EM331536812129 4

4.203 Services indirect injection engines EM199036812113 5

D4.203 Services direct injection engines EM123836812126

6

4.212, 4.236, G4.236, 4.248 4.248.2,T4.236, 4.41

Services engines before 1986 withflame ring liner.

EM5433681E021 7

4.236, 4.248, 4.248.2, C4.236, T4.236Services engines after 1986 with nonflame ring liner. Improved tappetchamber sealing

EM28773681E014 8

4.318, 4318.2 EM288136812348 9

4.40, T4.40, C4.40, 1004, T1004 Services 4 cylinder1000 Series engines

EM40243681E037 10

4.421 (AR), N4.421 (AS) Services 4 cylinder New 1000 Seriesengines with 103mm Bore

EM58533681E042 11

6.354.1 Services 6.354.1 engines EM331736812547 12

6.354, H6.354, T6.354, HT6.354, T6.354.3 Services 6.354 engines EM264836812546 13

T6.354.4, 6.354.4, C6.354.4, HT6.354.4 Services 6.354.4 engines EM28883681H202 14

6.60, T6.60, C6.60, CC6.60, T6.60CC6.601, T6.601, CCW6.601

Services 6 cylinder1000 Series

EM40253681H208 15

ENGINE NOTES PART No IMAGE

EM5797

1

EM1236

2

36812142 EM1237

3

3681E027 EM3315

4

36812129 EM1990

5

36812113

EM1238

6

36812126 EM543

7

3681E021 EM2877

8

3681E014 EM2881

9

36812348 EM4024

10

3681E037

EM5853

11

3681E042 EM3317

12

36812547 EM2648

13

36812546 EM2888

14

3681H202 EM4025

15

3681H208

TOP GASKET SETS

29

P3 EM5795 1

3.152 CD EM1228U5LT0012

EM123636812136

EM26340490491 2

D3.152 CE, CJ, CM EM1229U5LT1138

EM12373681E027

EM289836811115 3

PHASER1004 AA, AB EM3263

U5LT0178EM4024

3681E037EM5451

3681A032 4

PHASER1004 AA, AB, AD, AE,AG,AH EM5878

U5LT0215EM4024

3681E037EM5451

3681A032 5

PHASER4.401 AK, AP, AQ EM5864

U5LT1202EM4024

3681E037EM5784

3681A049 6

PHASER4.421 AR, AS EM5877

U5LT0317EM5784

3681A049 7

4.108 ED EM3264U5LT0085

EM331536812134

EM656636811129 8

4.203 JD EM3795U5LT0509

EM199036812113 9

D4.203 JE EM123082907

EM12383681E023

EM264636811112 10

D4.203 JE EM5761U5LT0041

EM12383681E023

EM264636811112 11

4.236, 4.248 LA, LD, LF EM1245U5LT1014

EM45583681E021

EM56263681A027 12

4.236, 4.248 LD, LF EM3153U5LT0176

EM28773681E036

EM56263681A027 13

G4.236 LE EM3811U5LT0058

EM28773681E036

EM56263681A027 14

T4.236 LJ EM2876U5LT0046

EM28773681E034

EM56263681A027 15

ENGINE BUILD LISTSHEAD SETPART No

HEAD GASKETPART No

VALVE COVERGASKET

PART NoIMAGE

EM5795

1

EM1228

2

U5LT0012 EM1229

3

U5LT1138 EM3263

4

U5LT0178 EM5878

5

U5LT0215

EM5864

6

U5LT1202 EM5877

7

U5LT0317 EM3264

8

U5LT0085 EM3795

9

U5LT0509 EM1230

10

89207

EM5761

11

U5LT0102 EM1245

12

U5LT1014 EM3153

13

U5LT0052 EM3811

14

U5LT0058 EM2876

15

U5LT0046

TOP GASKET SETS

30

T4.236 LJ EM4805U5LT1006

1

4.3184.318.2 NC, ND EM2879

U5LT0520 2

4.192 EM287469035 3

P4 EM5799 4

4.1074.99

EM5859U5LT0523 5

6.354.2 TJ, TK EM5240U5LT0028 6

6.354 TC EM1246U5LT0021 7

T6.354 TE, TF EM3359U5LT0025 8

6.354.1,T6.354.1 TG, TH EM3316

U5LT0026 9

6.354.16.372 TG, TR EM3984

U5LT0024 10

6.354.4T6.354.4 TU, TW EM2887

U5LT0017 11

6.354.4T6.354.4 TU, TW EM2895

U5LT0018 12

6.354.4T6.354.4 TU, TW EM2891

U5LT0033 13

6.354.4T6.354.4 TU, TW EM2893

U5LT0034 14

6.354.4T6.354.4 TU, TW EM3322

U5LT0051 15

ENGINE BUILD LISTSHEAD SETPART No

HEAD GASKETPART No

VALVE COVERGASKET

PART NoIMAGE

EM4805

1

U5LT1006 EM

2

EM

3

EM

4

EM

5

EM

6

EM

7

EM

8

EM

9

EM

10

EM

11

EM

12

EM

13

EM

14

EM

15

Documents

CONTENTS...CONTENTS 2 Perkins Build Lists Page 3 Short Engines, Long Engines & Cylinder Blocks Page 4 & 5 Cylinder Head Page 6 & 7 Cylinder Head Page 8 & 9 Cylinder Head Page 10 &