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Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor D. Scott Stewart, Shao Lee Soo Professor [email protected] (217) 244 8746 dss@ illinois.edu (217) 332 7947 Sept 18th, 2014

Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor

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Multi-component, model for separated reactants Condensed phase diffusion fla mes

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Page 1: Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor

Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale

Moshe Matalon, Caterpillar ProfessorD. Scott Stewart, Shao Lee Soo Professor

[email protected] (217) 244 [email protected] (217) 332 7947Sept 18th, 2014

Page 2: Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor

Overview/Outline of Recent Illinois work (2103-14) (for the Sept 18th talk)

A) Detailed analysis of a generic three-components counterflow flame supported by condensed phase, temperature dependent reaction and diffusion processes

(with applications propellant and energetic material ingredients to Ti + B, Al + AP, Al + Binder, Ti + Si and alike)

B) Model development that allows consideration of more complex

reaction diffusion pathways in condensed liquids/solids(with more than 3 species and with phase transition)

C) Initial modeling steps for a theory of condensed phase combustion front comprised of the dynamic combustion of separated reactants associated with the manufactured microstructure.

(consideration of coherent rapid phase change and combustion in localized spots and the effective front behavior)

Page 3: Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor

Multi-component, model for separated reactants Condensed phase diffusion flames

Page 4: Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor

A) Detailed analysis of a generic three-components counterflow flame

Counterflow sub-models:

Analysis of a generic three-components counterflow flame configuration of the form

R1 + R2 → Products

An important aspect that distinguishes these types of problem from classical gaseous combustion is the diffusion properties of the reactants.

The use of generalized Fickian diffusivities requires the determination of the diffusion coefficients and their dependence on the (more fundamental) binary diffusivities.

These generally are concentration and temperature dependent.

We are examining a hierarchical of complexities starting with

(i) constant diffusion coefficients, (ii) coefficients that are concentration dependent and (iii) coefficients that are also highly temperature-dependent.

Page 5: Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor

B) Model development that allows consideration of more complex reaction diffusion pathways in condensed liquids/solids

First example: Formulation of more complex condensed phasereaction/diffusion mechanisms (Al, CuO burning)

• Overall 2 Al + 3 CuO => Al2O3 + 3 Cu• EIGHT (8) condensed phase species Al(s) Al(liq) CuO(s) CuO(liq) Cu(s) Al(s) Al(liq) Al2O3(s) Al2O3(liq)

• Simplified multicomponent diffusion• Phase change• Chemical reaction

Page 6: Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor

Exp Results: Shown forstoichiometric Al/CuO thermite (N. Glumac UIUC Glumac-Stewart DTRA grant)

Imaging and video sequences show progression of the reaction Initial densification can be observed Propagation and flame speed can be examined

C) Model of condensed phase combustion front made of separated reactants associated with the manufactured microstructure.

Page 7: Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor

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Page 8: Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor

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Test 6 Al-CuO Stoich

Movie and details to be added

Page 9: Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor

Extraction of a Slice of the observed view field, Test 6 (CuO/Al)

Cut-outs images that correspond to the image in the yellow section.

The red circle at 30.43 ms isolates a single rapid ignition/extinction even on the scale of 100 micron

Page 10: Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor
Page 11: Continuum Modeling and Simulation of Microscopic, Multi-phase, Reactive Processes of Reactants at the Nano- and Microscale Moshe Matalon, Caterpillar Professor

Cut-outs of images of a approximately 1.5 mm x 2 mm region that show a rapid ignition/extinction event.

The values image intensity of the bright spot is approximately but shown at the measure elapsed time.

Evident of a reaction diffusioncontrolled condensed phase flame ignition

Thermal time scale (millisec)Chemical time scale (~ 10 to 100 μsec)

To be compared with model calculations