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Kevin Dahm , DTE Energy Dal Vernon Reising , Human Centered Solutions. Control Room Modernization Using: Virtual Systems and High Performance Graphics . CR Redesign. HW Redesign. SW Redesign. HMI Redesign. Lessons. Topics Control Room Redesign Hardware Redesign Software Redesign - PowerPoint PPT Presentation
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Control Room Modernization Using: Virtual Systems and High Performance Graphics
Kevin Dahm, DTE EnergyDal Vernon Reising, Human Centered Solutions
CR Modernization: Virtualization & High Performance Graphics
Topics
Control Room RedesignHardware RedesignSoftware Redesign
HMI RedesignLessons Learned: Facilitating Change
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Redesign
CR Modernization: Virtualization & High Performance Graphics
Topics
Control Room RedesignHardware RedesignSoftware Redesign
HMI RedesignLessons Learned: Facilitating Change
HW Redesign SW Redesign HMI Redesign Lessons
CR Redesign
CR Modernization: Virtualization & High Performance Graphics
DTE Energy brought in Human Factors control room specialists • Human Centered Solutions (HCS) • Operations requirements for control room • DCS workstations, Business network PC,
team meetings, protective tagging work process, handover, …
• Ergonomic best practices • Engineering support requirements • Collaboration requirements • Provided QA/QC for DTE with Console vendor
HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
Old vs. New: U shape or Sit/Stand
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
• Desk for protective tagging• P&IDs and pull out drawers
CR Modernization: Virtualization & High Performance Graphics
Topics
Control Room RedesignHardware Redesign
Software RedesignHMI Redesign
Lessons Learned: Facilitating Change
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
• Virtual Servers• 1U clients w/Matrox
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
Topics
Control Room RedesignHardware Redesign
Software RedesignHMI Redesign
Lessons Learned: Facilitating Change
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
New software
• Eliminated “DTE Specials”
• Followed DCS manufacturers standards
• Easier to get assistance and upgrade
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
Topics
Control Room RedesignHardware RedesignSoftware RedesignHMI Redesign
Lessons Learned: Facilitating Change
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
HMI Design Project Work Flow
• HMI Design Workshop• Proper Attendance
• 2 days of Education & Best practices sharing
• 1 day of Hands-on Exercises
• Create a Style Guide
• Go to Work• Console screen configuration• Display hierarchy design
• 2nd 1-day hands-on
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
Redesigned: Control Room with High Performance Graphics
Hand outs
Color Blind vs
High Performance HMI and Gray Scale
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
ADVANTAGES:• Company Savings• Less DCS vendor work• Less rework• Corporate vs plant standards
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
Topics
Control Room RedesignHardware RedesignSoftware RedesignGraphics Redesign
Lessons Learned: Facilitating Change
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
Change: FGD CR Design Mock up Visualize ¼” = 1’
Change: HW Design Corporate Standard 2 vs quad and mouse
Change: SW Design Corporate Standard Modify libraries If you see it, change it
Change: Graphics Change in Operations Management Change in Liaisons Decision makers? Missed training Passive / Aggressive Style Guide signoff ** If things are going south of troublesome. STOP. Regroup/Comm
The HUMAN Factor
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
HMI Development - Common Failure Modes
1. Belief that up-front analysis methodologies are too expensive
2. Operators know what they want
3. P&IDs drive content & layout of operating displays
4. Developers lack training in effective display design
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
CR Modernization: Virtualization & High Performance Graphics
QUESTIONS ???
Comments !!!
Thank You !!!
Kevin DahmDTE [email protected]
Dal Vernon ReisingHuman Centered [email protected]
CR Redesign HW Redesign SW Redesign HMI Redesign Lessons
