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Control system RTU platform Modicon Compact RTU TM
A world of applications
We do more with electricity
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Modicon TelemecaniqueCompactCompatible with the pastEnhanced for the future
Continuing aheritage ofCompact reliability
A Modicon Telemec-anique Compact hasa big advantage overits competitors - itsdesign is based onthe reliable, timetested ModiconCompact A/120. Withthe same small footprint and simple, rug-ged design that madethe Compact the priceand performanceleader in the industry–plus many addedfeatures and improve-ments - the Compactis ready to claim itssuperiority in theworld of small, modu-lar PLCs.
Enhanced for thefuture
The Compact doesnot replace theCompact A/120 –it improves upon it.Enhancements tomemory, processingspeed, I/O, environ-mental specificationsand programmingsoftware, as well asthe addition of specialfunction blocks andnetworking options,make the Compacta more powerful,more versatile solu-tion for a broad rangeof control and RTUrequirements.
A world ofapplications
The new featuresof the Compact trulymake it a workhorse,especially in RemoteTerminal Unit (RTU)applications.
Features such asresistance to extremetemperatures and air-borne chemicals, flowcalculations, and newnetworking options alladd up to make theModicon Compactequal to the taskin even the mostdemanding environ-ments anywhere inthe world.
• Data Acquisition
• SubstationAutomation
• Energy Management
• Machine Diagnostics
• MechanicalAssembly
• Oilfields andPipeline Machinery
• Oven Control
The Compact pro-vides powerful,versatile, and highlycompatible solutionsfor a wide range ofapplications, such as:
• Auto Insertion
• Bagging
• Compressor andPump Control
• Conveyors
• Press Control
• Rail
• Stamping (SmallParts Manufacturing)
• Water and Waste-water
• Winding Machinery
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• Faster processing for moredemanding applications
• Simple Windows programmingwith Concept or ProWorks
• Remote I/O with extensive I/O capacity
• Enhanced RTU functionality (upon release of Concept 2.2)
- Report on exception
- Password protected in the PLC
- Special function data protection
- Long term data logging to PC card
- Extended temperature and conformal coatings
- GPS time synchronization
- Enhanced radio communications
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Big performance in asmall package
The best keepsgetting better
The Compact is theright PLC for fasterprocessing speed andincreased memory,very high I/O capacity,more reliable opera-tions under even themost extreme tem-peratures, longer lifein exposure to corro-sive environments,optional functionblocks for special-ized applications, andenhanced communi-cations options.
Easy to useprogram
If Windows® basedprogramming is yourstandard, the Compactcan be programmedwith Modicon Concept®
or ProWORX NxTsoftware. And forthose already familiarwith Modsoft and 984ladder logic, the Com-pact is like workingwith a trusted friend.This results in programcompatibility acrossModicon platforms.
Integratedreceptacle for creditcard-sized EEPROM
All CPU’s come withbattery-backed RAMfor both the logicprogram and datastorage. Removablememory is availablein the form of a 4 megPCMCIA Flashmemory card thatdownloads the pro-gram and the configu-ration. This devicecan safely transportprograms and dataregisters, a featurewhich facilitates quickand safe programchanges and duplica-tion without burningin PROMs, andresults in reduceddowntime and in-creased productivity.
Saves space
The small footprintmeans less panel orcabinet space, savingmoney and makingenclosure designsmore compact.
Built and backed bythe creator of thePLC
Resources fromaround the corner toaround the world as-sure customer-dedi-cated support –24 hours a day/7 daysa week–throughoutevery phase ofdesign, installation,and ownership.
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Compact can beprogrammedwith Concept orProWORX NxT,and is compat-ible with Interbusand Profibus(slave), justlike Quantumand Momentum,making yourcross-platformapplicationsbarrier-free.
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Simple integrationof previousCompact and A/120products
For existing CompactA/120 customers,straightforward,simple integrationof networking andprogramming softwaremakes the transitionto the Compact easyand cost-effective.In addition to the IEClanguages supportedby Concept. Thesystem features anenhanced 984 instruc-tion set to allow anyModsoft or translatedapplication programto execute within thecontroller.
Commoninstruction set withQuantum
Programs written forthe Quantum arecompatible with theCompact, significantlyreducing applicationprogramming whenmoving between plat-forms. Applicationspreviously limited tothe Quantum can nowexecute on the Com-pact platform whenits specificationsand price/performancemake sense.
Compatability andintegration
Choose the right I/Ofor your application
Now supporting re-mote I/O via InterBus,the Compact supportsboth Compact andMomentum I/O.Compact I/O is alsosupported as a slaveon Quantum InterBusnetworks.
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3 communicationports PCMCIA
Type II
Integral 24 Vdcpower supply
Battery backup andflash-basedmemory
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Controller summary
PC-E984-258 PC-E984-265 PC-E984-275 PC-E984-285
Processor/Clock Speed
Memory -Flash/SRAM
I/O Word Capacity(in 16 bit words)
Communications Ports 2/0 2/1 2/1 2/1Modbus/Modbus Plus
PCMCIA Flash NO NO YES YES
IEC Logic/Data 204k bytes 204k bytes 204k bytes 624k bytes
984 Logic/Data 16k/ 32k 8k/ 16k 16k/ 32k 32k/ 64k
Logic Solve TimeRange
Extended TemperatureOperation
Conformal Coating Optional Optional Optional Optional
0.2 - 0.6 ms/k 0.2 - 0.6 ms/k 0.2 - 0.6 ms/k 0.2 - 0.6 ms/k
256/256 128/128 256/256 512/512
1M/ 512k bytes 1M/ 512k bytes 1M/ 512k bytes 1M/ 1M bytes
386EX/ 25Hz 386EX/ 25Hz 386EX/ 25Hz 386EX/ 25Hz
-40 to +70°C 0 to - 60°C 0 to - 60°C -40 to +70°C
Below is the summary of the new Compact line of 32 bit, 386 DX basedcontrollers. All CPUs are compatible with Concept 2.1 or higher andProWORX NxT programming software.
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New I/O Range• -40 to +70°C Operating• Conformal coating option
Combo 8 in 24 Vdc/2 out 2 ampDiscrete 8 in 24 Vdc/2 out 2A relay
Discrete Out 8 point, 2A
Discrete In 16 point, 24 Vdc16 point, 24…48 Vdc16 point, 66 to 154 Vdc
Frequency 4 points
Analog Out 2 point, volt, ma
Temperature 4/8 TC, RTD, MV, Ω*
Analog In 4 point, volt, ma
Prewired input/output terminalssnap in or out forquick and easyinstallation withterminal removaltool.
* Available with release of Concept 2.2
New Compact I/Onow supportsapplications inharsh environments.
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I/O Range
Discrete InputModules 4 & 8 Inputs 16 Inputs
DC Inputs 66…154 5 TTL, 12 to 60, 24, 48, 60
AC Inputs 115…230
Discrete OutputModules 4 Outputs 8 Outputs 16 Outputs
Relay 24 to 110 Vdc/2A 24 to 110 Vdc 2/A(voltage/current) 24 to 230 Vac/2A 24 to 230 Vac 2/A
Solid State 24 to 230 Vac/1A 5 to 24 Vdc/0.3A(voltage/current) 24 Vdc/0.5A
24 to 230 Vac/0.5A
Analog I/O 4 Point Input- +/-500mv, Pt100 non-isolated4 Point Input high level, current and voltage,
isolated and non-isolated2, 4 and 8 Point Output, current and voltage,
isolated and non-isolated
Motion Single Axis Incremental EncoderSingle Axis Resolver and Incremental Encoder
Frequency/ 4 point, 1 kHz, 24 Vdc or 500 kHz 5 Vdc,Counter 2 relay out
Communications Interbus Master and Slave interface for Compact I/O modules
Profibus DP Slave for Compact I/O
I/O options
Compact I/O modulessupport traditionalCompact applicationswhile also providingsolutions for expandednew applications.They also support thedemanding harshenvironment require-
ments (-40 to +70°Coperating) of localprocess and RTU ap-plications. Even theprimary and subracks(AS-HTDA-200 andAS-HDTA-201) areavailable with confor-mal coating and in
most applicationsneed no special heat-ing and cooling equip-ment or expensiveenclosures. Takentogether, these en-hancements providereal solutions to realworld problems.
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Host
Modbus Plus
Modbus
1 2 3
4 5 6
7 8 9
*0 –
CANCEL
Modem
Modem
Local HMIPM1500
Modbus/ASCII ...
A EG
Modicon
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 Modicon
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16
Momentum I/OFieldDevice
A
FieldDevice
B
Compact
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Backward andforward compatibility
The key to successfor any new or up-graded platform isbackward and forwardcompatibility. TheCompact delivers un-paralleled networkingconnectivity for RTU,local, and remote I/O.
Simple networkingintegration
Integration of fieldproven Modbus andModbus Plus providessimple integration withboth Quantum andSy/Max controllers.
Modbus Plusnetworking
Simple and easy toprogram, install, andmaintain, and avail-able across theModicon Telemecaniquefamily, Modbus Plus isthe high performancechoice for flexiblenetwork architectures.Typical applicationsinclude control net-working and interlock-ing, data acquisition,program upload/download, on-lineremote programming,connection to opera-tor interfaces, andhost computer datacollection. Its strengthis the ability to controlreal time controldevices like I/O anddrives without de-graded performancedue to loading ortraffic.
Two Modbus®interfaces for RTUand point to pointapplications
Two Modbus portson every Compactcontroller deliversdedicated modemcommunications andlocal operator inter-face concurrently ata remote site. Bridgingbetween Modbus andModbus Plus is doneautomatically on con-trollers and ModbusPlus network optionmodules by configura-tion to the bridgemode. For Modbusapplications greaterthan 50 feet, connectcontrollers with up to247 devices usingRS-232 modems overcommon carrier, suchas a phone line, radioor microwave. Thirdparty spread spec-trum technology isalso available.
Networking options
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Interbus I/Onetwork
Interbus, which enjoyswide third party sup-port with over 300vendors, is nowoffered for remoteI/O support as masterand slave modules.As an I/O fieldbus,it is used heavily inmanufacturing andoffers a master/slavetopology that permits
Remote I/O options
Modicon
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16 Modicon
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16Modicon
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 1213 14 15 16
INTERBUS-S CLUB
INTERBUS- CLUB
Momentum I/O
I/O Net ThirdParty Products
Modicon TSX CompactA/120 I/O
Any Modicon TSX Compact
PLC
deterministic I/Oservicing over its13km twisted pairnetwork, and is bestsuited when talking togroups of I/O ratherthan bits of data. Thenumber of mastermodules in the back-plane is limited onlyby CPU I/O capacity,while the slave mod-ule supports up to18 I/O modules.
New modules supportremote I/O via Interbusnetworks – such asBKF201 Master andDEA202 and BKF202Slave.
Profibus DP I/O
Compact I/O is sup-ported with a Profibusslave module for bothnormal and extendedtemperature applica-tion.
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ProWORX NxToffers a singleprogramming toolin support of the984LL installedbase. It is industryproven and newlyenhanced.
Concept’s choice ofIEC programmingeditors, including984 ladder logic,offers a wide rangeof options fordesigning yourcontrol system.
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A programming solutionfor every need
Concept - Simplicityfor large systemprocess control
Concept programmingsoftware is aMicrosoft Windows-based tool set whichprovides a single de-velopment environ-ment and multiple lan-guages for creatingcontrol system pro-grams. Using familiar,standardized editorsbundled in a singleapplication, users cancreate and integrateCompact logic, com-munications and diag-nostics, all within asingle application.Concept’s editors areuniform and easy touse because theycomply with MicrosoftWindows graphicaluser interface and theIEC 1131-3 interna-tional standard forprogrammable logiccontrollers.
ProWORX NxT -Versatility for RTUs,OEMs, and systemintegrators
ProWORX NxT is alsoWindows based andcan support the entireCompact range ofcontrollers and I/O.Its extended platformsupport makes it es-pecially well-suited forRTU applications,OEMs, and system in-tegrators. Specialfeatures such as net-work scanning andthe I/O traffic coppresent a graphicalsystem display thatsimplifies configura-tion, design and main-tenance. In addition tothe full range of Com-pact PLC’s,ProWORX offers sup-port for Quantum,984, 884, 584, 484,Micro and Momentumcontrollers.
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A EG
1 2 3
4 5 6
7 8 9
*0 –
CANCEL
Remote Sites
TSX QuantumData
Concentrator
OperatorWork Station
ManagementWork StationPC, NT, UNIX
Ethernet
1 2 3
4 5 6
7 8 9
*0 –
CANCEL
RTU Site #1 RTU Site #2 RTU Site #3
Central or MasterStation
A EG A EG
Compact providesfor a common pro-gramming environ-ment with Quantumresulting in theperfect automationremote-controlsolution. Andwith the benefitsof Concept orProWORX NxTat both Masterand Remote loca-tions a simpleMaster stationdata concentratorand remote siterelationship canbe employedwith any media.
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XMIT - Report onException
When a situation atan unattended remotesite occurs, such as aprocess alarm or anunauthorized accessalarm, it is imperativethat the situation beautomatically reportedto the central stationwithout operator inter-vention.
Traditional PLCs nor-mally report onlywhen polled by theMaster Station, whichmakes real time re-mote data manage-ment impossible. Bysimply configuring theModbus Master Block,“XMIT”, the Compactfunctionally assumesthe role of RTU re-porting the situationto the Master Stationin real time.
Industries andapplications
Oil and gasFor many Oil and Gasapplications, the abil-ity to perform accu-rate fluid flow calcula-tions is critical. TheCompact is availablewith a built-in, stan-
Requirements ofTodays RTUs
A true RTU must bebased upon an indus-try standard platformwith open, securecommunications. Itmust offer data integ-rity, provide specialfunctions, and operateunder extremely diffi-cult environmentalconditions. ProprietaryRTUs and automationPLCs many times donot meet all theseindustry requirements,but the Compact isperfectly suited forthe job.
Improvedprocessing powerfor complexcalculations
The Compact has anew, more powerfulprocessor that allowsmore complex calcu-lations to be per-formed with lessimpact on the logicsolve time. This en-hances the Compact’sfunctionality, espe-cially when perform-ing multiple tasks, asin flow calculations,communications, andcontrol.
Oil & Gas
Water and Wastewater
Power
Infrastructure
A world class controlsolution for RTUapplications
dards- based fluid flowcomputer loadable,eliminating the needfor a specialty GasFlow Computer. In ef-fect, the Compact is aGas Flow Computer,RTU and controller allrolled into a standardPLC platform.
Water and wastewaterCompact-based RTUscan be used for liftstations, pump sta-tions, and because ofits ability to withstandharsh environments,applications like chlo-rination control.
PowerIn the power industry,Compact can be usedas an integral part ofdistribution manage-ment systems forfeeder switch and ca-pacitor bank control,as well as for substa-tion automation appli-cations.
InfrastructureThe Compact can beused for remotemeasurement andautomation in rail,airport lighting,CEMS, tunnel andother infrastructureapplications.
www.schneiderautomation.com
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