Control Technologyfor Mobile Machines

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Your Professional Partnerfor Mobile MachinesWith over 5,000 employees worldwide, HYDAC is one of the leadingsuppliers of fluid technology, hydraulic and electronic equipment.

Our wide range of products, combined with our expertise in development, manufacturing, sales and service enables the mobile machine industry worldwide to overcome the most diverse problems.

Our quality and environment certification to ISO 9001/2000 and ISO 14001 denote first class quality and responsible management of our resources.

Global andyet localWith over 40 overseassubsidiaries and over500 distributors andservice partners, HYDACis your reliable partnerworldwide.

System solutionsOne supplierOne contactWherever you need us,we are there to help youfind the most effective solution –for every application,from componentsto a complete system.

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HYDAC Control Technology for Mobile Machines

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From the components to the system

In hydraulics, electronics or mechanics, providing you with the best solution is our challenge:

Sector expertise and machine know-how

Specially adapted range of electronic controls, hydraulic components and sensors

Electronic control equipment for different system concepts and structures

A broad range of tools for developing applications

Comprehensive libraries

Solutions for standard applications and safety-related applications (e.g. ISO 13849, IEC 61508)

Visualization solutions for a wide range of requirements

From advice and support through to a close development partnership

Worldwide technical and commercial support through our global presence

Sensors

Hydraulic Components

Accessories

Pressure sensors

Mobile control blocks

I/O modules

Temperature sensors

Proportional valves

Operating controls

Sensors for enhanced safety requirements (e.g. PL d, SIL 2)

Cylinders

Supplementary packageTele service

Linear position sensors

Cooling systems

Cable harnesses, cablingand connection technology

Oil condition sensors

Subsystems(e.g. spring damper element)

Accessories for training and testing purposes

Sensors / Hydraulic Components / AccessoriesHYDACComponents

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Controllers

HY-TTC Control EquipmentWith the HY-TTC Control Equipment, HYDAC provides different platforms for a wide variety of applications.

Application in Centralized Control A central control unit with a high degree of efficiency and a large number of I/Os

All the working functions are processed in the central control

Central wiring of the sensors and actuators

System expansion possible at any time using I/O modules

Control equipment for standard applicationsand control equipment for safety-related applications(EN 13849, IEC 61508), TÜV certified

Extensive range of options for developing the application(MATLAB Simulink; CoDeSys; C)

Wide variety of communication interfaces:CAN (CANopen, J1939); TTP; RS232; LIN

Application in Decentralized Control SystemsSeveral interconnecting control units with allotted functionsand specific capabilitiesControl units are installed near to the functions to be controlled to keep the lines to the sensors and actuators as short as possibleSystem can be expanded by adding further control units or I/O modules at any timeControl equipment for standard applications and control equipment for safety-related applications(EN 13849, IEC 61508), TÜV certificationExtensive range of options for developing the application(MATLAB Simulink; CoDeSys; C)Wide variety of communication interfaces:CAN (CANopen, J1939); TTP; RS232; LIN

Add-on module

16-Bit Controller

I/O module with case I/O module w/o case

32-Bit Controller

- HY-TTC 50 (Standard Controller)

- HY-TTC 60 (Extended Controller)

- HY-TTC 90 (Extended Controller with SIL 2 and PL d)

- HY-TTC 36X - HY-TTC 37XH

- HY-TTC 100 (Standard Controller with SIL 2)

- HY-TTC 200 (Extended Controller with SIL 2 and SIL 3)

Controllers

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Visualization

Control Equipment HY-Vision / HY-VisionPlus and Displays HY-Monitor / HY-eVisionThe different requirements concerning machine operation and machine monitoring are met by HYDAC‘s wide range of visualization solutions.

Development Tools

Programming in C

Libraries

Programming in MATLAB / Simulink

Programming in CoDeSys

Many different display solutions(from simple displays to transreflective colour displays)Various display sizes and formatsModels available with fixed function keys and with / without touchscreenConnection of several cameras possibleVarious communication interfaces:Ethernet; CAN; RS232; LINProgrammable using CoDeSys or CFor programming support, comprehensivesoftware libraries are availableExpansion pack for tele service

Tailor-made, optimized modules for HYDAC components

Unrestricted libraries for general valve technology

Function modules with integrated multiple controller transfer (e.g. hydrostatic traction drive)

32-Bit Controller Displays

- HY-Vision (w/o integrated I/Os)

- HY-VisionPlus (with integrated I/Os)

- HY-Monitor 6.5 C

- HY-eVision 10.4

Software Programming /Development Tools

Visualization Libraries

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Development and Testing HYDAC will, on request, support the entire product development cycle - from design, simulation, creating the application software, right through to commissioning and series production.

System Solutions for a Wide Variety of Machines

- HY-Monitor 6.5 C

- HY-eVision 10.4

Function test of the real control on simulated machines

Lighting- CANopen

- Ethernet

- LIN

- RS232

- J1939

- CANopen

- Ethernet

- LIN

- RS232

MATLAB Simulink – Simulation and computer-based design

Software simulation on the test rig using real parts and components

Real-time tests and optimization on prototypes of the machines

SoftwareSimulation

SoftwareSimulation

HardwareSimulation

HardwareSimulation

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Operating / Controlling

Working

Driving mode / Power mode

Test Rig / Real Machine

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Display

Dieselengine

Camera

Working hydraulics

Hydraulic power unit

Axle suspension

Level control

HY-Vision

HY-TTC

HY-TTC

HY-TTC

Hydrostatic drive

Keypad

Cab suspension

HYDACSystem

Development / Testing System Solutions

Advice / Development Support / System Responsibility / Know-how

Functional Safety

Worldwide Service

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Fluid Engineering and Service – worldwideFunctional SafetyThe technical requirements with regard to functional safety are derived from the standards IEC 61508 and EN 13849.

HYDAC provides: Control units certified to- IEC 61508, SIL 2 (3) - EN 13849, PL d

Other components for applications with enhanced functional safety - Sensors - Valves

Support provided throughout, from risk analysis to certified machine function

EN 954-1 EN 13849-1

Machinery Industry(Electronics, Hydraulics, Pneumatics, Mechanics)

IEC 61508IEC 62061

Advice, Development Support, System Responsibility and Know-howOn request HYDAC can provide support and advice to its customers before, during and after the entire development and commissioning process

With the HYDAC package, different types of application software development are possible:

Software developed by the customer, in consultation with HYDAC

Software developed by systems integrators, in consultation with HYDAC

Software development by HYDAC

Worldwide ServiceConstantly growing demands for operational availability, reduction in downtime, detailed load and service management (economy, wear & tear, service, warranty) require innovative monitoring, service and control concepts.

Worldwide sales and service network

Worldwide supply of spare parts

Condition monitoring

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Globale PresenceLocal Expertisewww.hydac.com

HYDAC Headquarters

HYDAC Companies

HYDAC Distributors and Service Partners

Hauptstraße 27

66128 Saarbrücken

Germany

Telephone:

+49 6897 509-01

Fax:

+49 6897 509-1726

Internet: www.hydac.com

E-Mail: electronic@hydac.com

HYDAC ELECTRONIC

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