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Technical Information
ControlEdge PLC Specification
CE03-100-160.1 Release 160.1 December 2019, Version 1.0
ControlEdge PLC Specification, CE03-100-160.1_V1.0
Page 2
Revision History
Revision Date Description
1.0 December 2019 ControlEdge PLC R160 software release and New hardware
Note: Product release number is applicable for software and firmware of the product. Hardware is referred with version number and is not associated with software release number.
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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Table of Contents
1. Introduction ..................................................................................................................................................................... 4 1.1. ControlEdge PLC Overview ...................................................................................................................................... 4 1.2. Document Scope ...................................................................................................................................................... 5 1.3. Terminology .............................................................................................................................................................. 5
2. Specifications ................................................................................................................................................................. 6 2.1. Control Processor Module (900CP1-0200) ............................................................................................................... 6
2.1.1. Performance and Capability ................................................................................................................................................. 6 2.1.2. Hardware specification and Features ................................................................................................................................... 6 2.1.3. Communication Capabilities ................................................................................................................................................ 7
2.2. Expansion Processor Module (900SP1-0200) ........................................................................................................ 10 2.2.1. Hardware specification and Features ..................................................................................................................................10 2.2.2. Communication Capabilities ...............................................................................................................................................10
2.3. I/O Network Topology ............................................................................................................................................. 10 2.4. Serial Communication Module (900ES1-100) ......................................................................................................... 12 2.5. Input/output Module ................................................................................................................................................ 13
2.5.1. Universal Input/output Module (900U01-0100, HW Revision E, Version 02 in Builder) ........................................................13 2.5.2. Universal AI (900A01-0202) ................................................................................................................................................16 2.5.3. Analog Input High Level, 16 Channel (900A16-0103) .........................................................................................................18 2.5.4. Analog Output, 0 to 20mA, 4 Channel (900B01-0301) ........................................................................................................20 2.5.5. Analog Outputs 0 to 20mA, 8 channel (900B08-0202) ........................................................................................................21 2.5.6. Digital Input 120/240 VAC (900G03-0202) ..........................................................................................................................22 2.5.7. Digital Input 24 VDC (900G32-0101) ..................................................................................................................................23 2.5.8. Digital Input Module - Contact type (900G01-0202) ............................................................................................................23 2.5.9. Digital Input, 120/240 VAC-125VDC (900G04-0101) ..........................................................................................................24 2.5.10. Digital Output 120/240 VAC (900H03-0202) .......................................................................................................................25 2.5.11. Digital Output 24 VDC (900H32-0102) ................................................................................................................................26 2.5.12. Relay Output Module, 8 Channel (900H01-0202) ...............................................................................................................27 2.5.13. 4 Channel Pulse/Frequency/Quadrature Module – DC Voltage type (900K01-0201) ...........................................................28 2.5.14. IOM scan time ....................................................................................................................................................................29
2.6. I/O Wiring ................................................................................................................................................................ 29 2.7. Power Supply .......................................................................................................................................................... 31
2.7.1. 120/240VAC Power Supply (900P01-0301) ........................................................................................................................31 2.7.2. 24VDC Power supply (900P24-0301) .................................................................................................................................31
2.8. Power Status Module (900PSM-0200) .................................................................................................................... 31 2.9. ControlEdge Builder Specification ........................................................................................................................... 31
2.9.1. ControlEdge Builder Capabilities ........................................................................................................................................31 2.9.2. ControlEdge Builder Hardware Requirements.....................................................................................................................32 2.9.3. Project Limits in ControlEdge Builder ..................................................................................................................................32 2.9.4. Software Licenses ..............................................................................................................................................................33
2.10. Controller Simulator Specification ....................................................................................................................... 34 3. Hardware Power Consumption, Heat Dissipation and Weight.................................................................................. 34
3.1. Power Consumption and Heat Dissipation .............................................................................................................. 34 3.2. Dimensions and Weight .......................................................................................................................................... 35
4. Hardware Spacing Requirement .................................................................................................................................. 36 5. Environment Conditions .............................................................................................................................................. 37 6. Standards and Approvals ............................................................................................................................................ 38 7. Module Number List ..................................................................................................................................................... 41
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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1. Introduction
This document provides technical information for the Honeywell ControlEdgeTM PLC. Product details can be found in the Product Information Note. Detailed planning, installation and configuration information is available in the product user guides.
1.1. ControlEdge PLC Overview
Honeywell’s advanced Programmable Logic Controller (PLC) technology improves control performance while offering greater flexibility and lower costs. The new ControlEdge™ PLC improves integration with Experion®, HMIs and third-party devices, and reduces configuration efforts by utilizing the industry-accepted IEC 61131-3 programming languages, as well as remote configuration and firmware updates.
The key features of the ControlEdge PLC include: • First PLC with HART enabled Universal I/O module for greater configuration flexibility • ISASecure EDSA Level 2 certified cyber security capabilities improved safety of the plant and personnel • Designed and developed by Honeywell, a global leader in process automation for more than 40 years • Tightly integrated with Experion, Honeywell’s best-in-class Distributed Control System (DCS), Supervisory Control
and Data Acquisition (SCADA) system, safety system and Experion Panel PC • Tight integration with Honeywell’s market leading Field Device Manager - FDM • Native controller redundancy • Optionally redundant power supplies • I/O racks of various sizes (4, 8 and 12 IO slots options) • Two variants of power supplies: 58W 24VDC and 110/240VAC • Leverages Honeywell’s LEAP™ project methodology and Universal I/O for greater configuration flexibility • Compatible with leading open network standards such as Modbus and OPC UA • Built-in EtherNet/IP Protocol with both Server and Client, ODVA Certification • Support DLR on EtherNet/IP Protocol Client • Support DNP3 MultiMaster • Support Serial Communication Module (2×RS232 ports, 2×RS485 ports) • User Define Protocol support for Serial interface • Integration with third-party systems and devices such as motors, drivers, and compressors • Connects to Human-Machine Interface (HMI) through Modbus and OPC UA protocols • Powerful IEC 61131-3 programming environment • HART function block supporting all HART commands in PLC • Support Removal and Insertion under Power for CPM and I/O modules • Support Fail safe state configuration on output signal type • Simulation support on standalone and on Virtual Engineering Platform • Support Subsea application MDIS based on OPC UA • Support FTE network based on ELMM • Support communication to EUCN when CPM is working as ELMM. EUCN uses FTE as media.
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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1.2. Document Scope
This document provides specifications for the following components: • ControlEdge PLC Controller • ControlEdge PLC Power Status Modules • ControlEdge PLC IO Modules • ControlEdge PLC Racks • ControlEdge PLC Expansion Processor Module • ControlEdge Remote Termination Panel • ControlEdge PLC Serial Communication Module • ControlEdge Builder • ControlEdge PLC Power Supplies
1.3. Terminology
Terminology Description CIP Common Industrial Protocol CPM Control Processor Module CPU Control Processor Unit DLR Device Level Ring DNP3 Distributed Network Protocol Version 3 ELMM Enhanced Logic Manager Module EPM Expansion Processor Module ETAP EtherNet/IP™ Tap EUCN Enhanced Universal Control Network Expansion I/O Rack I/O Rack with EPM installed FTE Fault Tolerant Ethernet I/O Network Network between CPM and expansion I/O rack IPsec Internet Protocol G3 Local I/O Rack I/O Rack with CPM installed ODVA Open Device Vendors Association OWD Open Wire Detect Redundant CPM Rack Rack with 2 CPMs installed RSM Redundant Switch Module RTP Remote Terminal Panel VM Virtual Machine UIO Universal Input/output Module PPS Parameters Per Second VEP Virtual Engineering Platform
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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2. Specifications
2.1. Control Processor Module (900CP1-0200)
The ControlEdge PLC has a rack based modular hardware design with control processor modules that plug onto different rack options depending on system configuration requirement.
2.1.1. Performance and Capability
Item Specification Maximum I/O Modules per controller 1441,2 Maximum Analog channels per controller 23041,2 Maximum Digital channels per controller 46081,2 Maximum expansion I/O racks for non-redundant controller 11 Maximum expansion I/O racks for redundant controller 12 Command execution time 85µs per 1000 commands in ST Note:
1. I/O capability, as a soft limit, will decrease depending on the number of used EtherNet/IP connections. Refer performance calculator tool for details.
2. I/O capability is based on I/O module type selection and combination. For more information, refer section 2.5.
2.1.2. Hardware specification and Features
Item Specification Processor Dual Core ARM® Cortex™-A9 Core (32 bit) 667 MHz User Programming memory, (Flash) 10 MB (Program 5 MB, Data 5 MB) SD card support 32GB Class 6 / Class 10 industry standard
Running Memory (RAM) 256MB with Error Correction Code
Controller Redundancy Supported (Hot Standby)
Real-Time Clock 2 weeks of retention after a power loss CPU Watchdog CPU automatically resets if error is detected Nonvolatile memory 16MB Nonvolatile memory data life 20+ years (no battery required) Real-time clock resolution 1 ms I/O Scan Time 10 ms – 3000ms (adjustable per control strategy)
Switchover Internal parameters, variables and outputs are maintained during transition. Switchover time <100 ms
Operating Modes
Run Locked Stop Locked Remote Running Remote Stopped
LED 2 LEDs, three color each, indicate the status and role of the CPM
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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2.1.3. Communication Capabilities
Item Specification Ethernet Ports 4 Network connection Shielded RJ45 connector, auto-crossover Network port speed 10/100BaseTx, auto-detecting Isolation 1500 Volts RMS 1 minute, 60 Hz Transient Voltage Suppression 600W peak pulse power capability at 10×1000μs waveform, repetition rate:0.01% Diagnostic LEDs on each port Yes
Protocols, CPM ports 1 & 2 MODBUS TCP/UDPOPC UA, HART-IP, CDA Responder, EtherNet/IP Server, EUCN1, DNP3
Protocols, CPM ports 3 & 4 I/O Communication, EtherNet/IP Server and Client Embedded Firewall2 Supported on ports 1&2 IPsec3 Supported on ports 1&2 FTE4 Supported on ports 1&2 Note:
1. EUCN is available, only when CPM is working as ELMM 2. For detailed information of Firewall, refer to ControlEdge PLC and ControlEdge RTU Network and Security
Guide. 3. Running on Windows 10 or Windows Server 2016 OS. 4. FTE is available, only when CPM is working as ELMM
Modbus TCP and Modbus UDP Protocol Item Specification Device Function Master and Slave Multi-Master support Yes Ethernet support MODBUS TCP and Modbus UDP, Configurable TCP port number Serial support Via device server/protocol converter Slave connection per CPM 64 per port Master connection per CPM 16 per port Maximum Number of Registers per CPM as slave 16000 Register Size1 16, 32, 64 Bits Ethernet Network Connection 10/100 Base-T, RJ-45 Note:
1. 32 and 64 Bits is available, only when CPM is working as Modbus Master.
CDA Protocol
Control Data Access (CDA) is a protocol used for communication between the PLC Controller and controllers in Experion PKS and PlantCruise/LX system.
Item Specification Supported Experion Controllers C300, ACE, SIM-C300, SIM-ACE Maximum Peer to Peer Outgoing Data 1000 PPS (Parameters Per Second) Number of CDA Responder connections 20
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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EtherNet/IP Protocol
EtherNet/IP™ is an application layer protocol for industrial automation applications. It uses all the transport and control protocols used in traditional Ethernet including the Transport Control Protocol (TCP), the User Datagram Protocol (UDP), the Internet Protocol (IP) and the media access and signaling technologies found in off-the-shelf Ethernet interfaces and devices. It allows the user to address a broad spectrum of process control needs using a single technology. The Common Industrial Protocol (CIP) is an industrial protocol for industrial automation applications. It is used in EtherNet/IP.
Item Specification Device Function Server and Client Certification ODVA Conformant
Maximum Packets/Parameters per Seconds 8000 PPS (Packets per Second) for Class 1 Implicit messaging 1000 PPS (Parameter per Second) for Class 3 Explicit messaging
Client Class 1 Implicit (I/O) Messaging
CIP Connections: 160 Total Combined Input and Output Data Size: 320KB Maximum Data Size: 1024 Bytes per device Connection Type (Target to Originator): Multicase/Unicast Transport Trigger: Cyclic Data Type: Based on EDS file or BYTE, DINT, INT, REAL (generic module) Tag Access Method: Data Read/Write RPI: 20-3200ms Electronic Keying: Supported Network Levels: Single Level
Client Class 3 Explicit (Peer to peer) Messaging
Class 3 CIP Connation: 10 Maximum Data Size: 480 Byte (Read), 256 Byte (Write) Connection Type: Peer to Peer Transport Trigger: Application Data Type: BOOL, SINT, INT, DINT, USINT, UNIT, UDINT, REAL RPI: Follow TaskCycle Time
Server Class 3 Explicit Messaging
CIP Connection: 32 Connection Type: Peer to Peer Tag Access Method: Data Read/Write Data Type: BOOL, SINT, INT, DINT, USINT, UNIT, UDINT, REAL RPI: Follow Task Cycle Time
Network Topology DLR, STAR, LINEAR1, MIXED Qualified Switch Type MOXA2, 3, Stratix5700, Stratix 8000, 1783-ETAP Note:
1. LINEAR topology is supported only for non-redundant CPM. 2. Qualified MOXA switches are listed in the section 2.3 3. Communication between ControlEdge PLC controller and I/O modules in the I/O expansion rack is only
supported through MOXA switches.
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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OPC UA Protocol Item Specification Device Function Server and Client Generic OPC information models Data Access (DA) Technology specific information models PLCOpen V1.0 Number of OPC UA Client per CPM 10 Number of OPC UA Server per CPM 10 Number of variables for one CPM acting as OPC UA Server 2000
Number of variables for one CPM acting as OPC UA Client 500
Supported data types BOOL, SBYTE, BYTE, INT16, UINT16, INT32, UINT32, INT64, FLOAT, DOUBLE, STRING (max 255 characters), DateTime
Note: MDIS is an application based on OPC UA, so they have the same specification.
DNP3 Protocol Item Specification Device Function Outstation (Slave) Protocol Compliance Level1 Level 3+
Capacity of events buffered Flash memory: 100,000 events or Optional SD Card: 500,000 events
Data monitoring by multiple DNP3 Masters Yes, on separate ports (5 masters per port, 10 masters total)
Register Capacity 6,000 per Ethernet port Report by Exception Capability Yes Ethernet Support Yes, configurable TCP port number – default 20000 Serial Support No Check Before Operate (CBO) Support Yes Note:
1. See ControlEdge PLC DNP Device Profile Document (DPD) for complete details
HART-IP Protocol
Honeywell’s Field Device Manager1 R500.2 and FDM Express1 R500 Express onwards uses HART-IP for instrument asset management of ControlEdge PLC connected HART devices.
Item Specification
Device Function
Read system capacity of ControlEdge PLC Read ControlEdge PLC and HART devices identity information HART command passes through to the connected HART devices HART delayed response mechanism to maximize system performance
Ethernet support HART-IP Protocol, Version 7, based on TCP/IP Configurable TCP port number Support single Honeywell Field Device Manager connection
Note: For more information about FDM, please refer to FDM Specification.
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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EUCN Protocol
EUCN is a communication protocol for ELMM. ELMM requires software release TPN R688.1 or later version. Item Specification
FTE Protocol Honeywell Proprietary protocol that provides built-in communication redundancy on the uplink communication ports, i.e., ETH1 and ETH2
EUCN Communication Honeywell Proprietary UCN protocol built over FTE Has a built-in firewall and connects to Level 2 network directly
Note: EUCN Protocol support also provides Logic Manager Point processing capability on ControlEdge PLC. Refer to LMM Specifications
2.2. Expansion Processor Module (900SP1-0200)
EPM acts as the interface module between expansion I/O and control processor module. Required for I/O racks to communicate to CPMs in a different rack.
2.2.1. Hardware specification and Features
Item Specification Processor Dual Core ARM® Cortex™-A9 Core (32 bit) 667 MHz Rotary Address Switch Determine the Rack address range from 1 to 99 LED 2 LEDs, three color each, indicate the status of EPM
2.2.2. Communication Capabilities
Item Specification Ethernet Ports 2 Network connection Shielded RJ45 connector, auto-crossover Network port speed 10/100BaseTx, auto-detecting Isolation 1500 Volts RMS 1 minute, 60 Hz
Transient Voltage Suppression 600W peak pulse power capability at 10×1000μs waveform, repetition rate:0.01%
Diagnostic LEDs on each port Yes Protocols, EPM ports 1 & 2 I/O Communication
2.3. I/O Network Topology
ControlEdge 900 platform hardware supports both Star and Ring topology to connect Expansion IO rack with CPM rack.
Item Specification
Expansion I/O Network Topology Star or Ring topology supported up to 100baseTx using standard RJ45 connections for both Redundant and non-redundant systems.
I/O network maximum cable lengths
Shielded Ethernet cable 100 m (328 ft.) CPM to EPM (expansion I/O rack), or to switch. Fiber optic cable Multi-mode: 5000m (16,404 ft.)1 CPM to EPM or to switch. Single-mode: 40km (131,234 ft.) 1 CPM to EPM or to switch.
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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Item Specification
Network Switch and Fiber Optic Equipment Recommendations2
Unmanaged Ethernet Switches3 • Moxa model EDS-308 with (eight) 10/100 Ethernet ports • Moxa model EDS-308-MM-SC with (six) 10/100 Ethernet ports, (two) multi-
mode fiber ports with SC Connectors • Moxa model EDS-308-SS-SC with (six) 10/100 Ethernet ports, (two) single
mode fiber ports with SC Connectors • Moxa model EDS-316-MM-SC with (fourteen) 10/100 Ethernet ports, (two)
multi-mode fiber ports with SC Connectors • Moxa model EDS-316-SS-SC with (fourteen) 10/100 Ethernet ports, (two)
single mode fiber ports with SC Connectors • Moxa model EDS-308 with (eight) 10/100 Ethernet ports, G3 coated • Moxa model EDS-308-MM-SC with (six) 10/100 Ethernet ports, (two) multi-
mode fiber ports with SC Connectors, G3 coated • Moxa model EDS-308-SS-SC with (six) 10/100 Ethernet ports, (two) single
mode fiber ports with SC Connectors, G3 coated • Moxa model EDS-316-MM-SC with (fourteen) 10/100 Ethernet ports, (two)
multi-mode fiber ports with SC Connectors, G3 coated • Moxa model EDS-316-SS-SC with (fourteen) 10/100 Ethernet ports, (two)
single mode fiber ports with SC Connectors, G3 coated Fiber Optic Converters3 • Qualified Moxa IMC-101-M-SC with 10/100BaseT(X) to 100BaseFX multi-mode
fiber port with SC connectors • Qualified Moxa IMC-101-S-SC with 10/100BaseT(X) to 100BaseFX single
mode fiber port with SC connectors • Qualified Moxa IMC-101-M-SC with 10/100BaseT(X) to 100BaseFX multi-mode
fiber port with SC connectors, G3 coated Qualified Moxa IMC-101-S-SC with 10/100BaseT(X) to 100BaseFX single mode fiber port with SC connectors, G3 coated
Copper Ethernet cable • Shielded CAT5 Cable
Fiber optic cable • 50/125µm with SC connectors on both ends (Multi) • G.652 with SC connectors on both ends (Single)
Note: 1. Select qualified MOXA switch as I/O Network Switch. For detail information refer to MOXA datasheet. 2. Honeywell Model number is available in Model number list. 3. All Ethernet Switches and Fiber Optic convertors require 24VDC Power.
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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2.4. Serial Communication Module (900ES1-100)
Serial Communication module provide 2* RS232 Port and 2* RS485 port. Supporting Modbus Serial communication protocol and user defined protocol.
Item Specification
Protocol support
Modbus ASCII Master Modbus ASCII Slave Modbus RTU Master Modbus RTU Slave User defined Protocol
Connector 2*RS232:9-Pin D-sub male connector, share the same isolator 2*RS485: Isolated from each other and from RS232 ports
Galvanic Isolation 2000 VDC Maximum slave devices connected per RS485 port
32
Module status LED Supported Channel communication LED Supported Maximum communication module per CPM
6
Operation Temperature 0 ~ 60 degC Storage Temperature -40 ~ 85 degC Baud rate 300bps to 115200bps, adjustable Flow control None, RTS-CTS, RTS Parity None, Odd, Even Data Bits None, Odd, Even Stop Bits 7, 8 (7 is not supported on Modbus RTU protocol) Experion Integration – Diagnostic Supported
Maximum Length of User Defined Protocol
532 Bytes
Supported data types on User Defined Protocol
USINT, UINT, UDINT, LINT REAL, LREAL
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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2.5. Input/output Module
ControlEdge PLC supports various input/output modules. This document provides technical information to configure ControlEdge PLC IO Modules. The following IO modules are included in this document.
• Universal Input/output module, 16 channels • Universal AI – RTD, TC, V 8 Channel • Analog Input High Level, 16 Channel • Analog Output,0 to 20mA, 4 Channel • Analog Output 0 to 20mA, 8 Channel • Digital Input 120/240 VAC, 16 Channel • Digital Input 24 VDC, 32 Channel • Digital Input Contact, 16 Channel • Digital Input, 120/240 VAC -125VDC, 16 Channel • Digital Output 120/240 VAC, 16 Channel • Digital Output 24 VDC, 32 Channel • Digital Relay Output, 8 Channel • Pulse/Frequency, 4 Channel
2.5.1. Universal Input/output Module (900U01-0100, HW Revision E, Version 02 in Builder)
Universal IO channel can be soft configured as AI with HART, AO with HART, DI or DO. Item Specification
Channels 16 (Isolate to rack) Galvanic Isolation 1.5 kVDC Module to Rack (Logic Side)
1.5 kVDC Module to Module
24V Field Supply Voltage 24V DC(Typical) 22VDC(Min) 27V DC(Max)
Load Max 4.2 Amps per module 500 mA per channel
Analog Input Item Specification Input type Current (2, 3, or 4 wire devices), with HART Support
Input Channels 16 Maximum per module (with or without open wire detect)
A/D Converter Resolution 16 Bit Input Range 0 to 20 mA or 4 to 20 mA Crosstalk, dc to 60 Hz (channel-to-channel) 58dB Input Impedance 250 Ω nominal Maximum Input Voltage (any input referenced to common, no damage) 0 ~ 30V
Hardware accuracy 0.1% of full-scale (23.5 ± 2°C) 0.25% of full-scale (0 to +60°C)
Transmitter Field Power Conditioning Current limited to 24 mA Input Filter First-order low-pass 100Hz Max HART Multi-drop Connection One device per channel
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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Analog Output Item Specification
Output Type 4 to 20 mA current loop & 0 to 20 mA current loop with HART supported
Output Channels 6 Maximum per module1 (with or without open wire detect)
Output Ripple =< 125 mV peak-to-peak at power line frequency, across 250 Ohm load Output Temperature Drift 0.5 % of FSR Output Current Linearity < 0.05% Resolution 12 Bit Calibrated Accuracy <0.5% of Full Scale (25°C) including linearity Directly Settable Output Current Range 0 mA to 23 mA Maximum Resistive Load 500 Ohms Minimum Resistive Load 100 Ohms Maximum Output Compliant Voltage (24 V supply = 22 VDC through 28 VDC) 14 VDC
Maximum Open Circuit Voltage 24 VDC
Fail Safe value configuration Yes
• Hold Last Value • Failsafe Value
Max HART Multi-drop Connection One device per channel
Note: 1. Connecting greater than 100 ohms resistance load will increase maximum AO channel number per UIO
module. Please refer to the User’s guide to determine channel usage in different scenarios.
Digital Input with Open Wire Detect Item Specification Open Voltage 24V Short Circuit Current 7 mA Open Contact 15 kΩ > 0.1 W Closed Contact 5 kΩ > 0.25 W Short circuit detection: I > 6mA +/-5% Closed contact detection: 2.8mA < I < 6mA +/-5% Lead Breakage Detection I < 0.9mA +/-5% Input filter First-order low-pass 100Hz
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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Digital Input without Open Wire Detect Item Specification Open Voltage 24V
Closed contact current 7 mA ± 5%, after open state detection 3.5 mA ± 5%, after closed state detection
Closed contact detection I > 2.81mA Open contact detection I < 1.8mA Input filter First-order low-pass 100Hz
Digital Output Item Specification Output Channels 16 Maximum per module (with or without open wire detect) Output Type Solid state source, short circuit proof
Load Current 0mA Minimum to 0.5A Maximum per channel 1 4.2 A Maximum per module
On-State Voltage 24 V (typical), load current @ 0.5A Off-State Voltage 0 VDC Off-State Leak Current < 0.1 mA
Fail Safe State configuration Yes
• Hold Last State • Failsafe State
Note: 1. A Universal IO Channel configured for Digital Output can incorrectly report Line Monitoring failures if the load
current is less than 10mA. Applications using such light loads need to disable Line Monitoring for those channels to avoid nuisance alarms
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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2.5.2. Universal AI (900A01-0202)
The Universal Analog Input module supports up to 8 user-configurable inputs on a per point basis for thermocouple, RTD, Resistance, V, mV, mA. Point-to-point isolation and back-plane isolation are provided. Modules perform analog to digital conversion in synchronization with CPU control execution, eliminating data interchange latency. All analog input modules are processed in parallel, eliminating scan time increases as modules are added. A green blinking status LED on the module indicates when the module is being scanned and red status LED when module diagnostics exist. A user-selectable BURURNOUTN value is supported on a per channel basis. A warning signal is provided for thermocouple inputs to indicate maintenance is needed prior to a sensor failure. A sensor failure signal is also provided.
Item Specification Inputs per module 8 (isolated) Input types mV, V, T/C, RTD, ohms, mA
Signal Source
See Analog Input Reference Accuracy for range types. Thermocouple with cold junction compensation RTD, PT100 3 wire, 40 ohms balanced maximum Thermocouples: 100 Ohms/Leg 100 (except Low), 500 & 1000 RTD: 100 Ohms/Leg 100 YIS: 100 Ohms/Leg 100-Low RTD & 10-ohm Cu: 10 Ohms/Leg
Input Impedance 10 megohms for T/C and mV inputs; >1 megohm for volts and 250 ohms for mA inputs
Galvanic Input Isolation 400 VDC point to point, 1K VDC to logic RTDs are isolated in pairs
Noise Rejection Series Mode >60dB. Common Mode >130dB at 120VAC.
Burnout T/C, mV, V configurable to upscale, downscale, defined value, or none. Over-range limit
+/- 10% for linear ranges (volts). +/-1% for non-linear ranges (T/C, RTD). T/C Break Detection Via current pulse Faulty thermocouple detection If greater than 100 ohms, a warning status is provided as an output for the AI
block Accuracy Factory configured accuracy = ± 0.1 % of range (± 0.2 % of range for 0V
to 10V and -10V to 10V) Cold junction accuracy = ± 0.7 °C Reference conditions:
Temperature = 25 °C ± 3 °C (77 °F ± 5 °F) Humidity = 45 % to 55 % RH non-condensing Line voltage = Nominal ± 1 % Source resistance = 0 ohm
Series mode and common mode = 0 V Frequency = Nominal ± 1 % Temp. Effect on Accuracy ± 0.01% of full scale per degree Celsius maximum A/D Converter One per module A/D Resolution 15 Bits Reference Junction Sensing Via 2 RTDs at top/bottom of module Update rate 500ms (Analog to Digital Converter per module) Long term Stability 0.1% per year Calibration Data is stored in non-volatile memory Redundant Factory Calibration Individual Diagnostics Monitoring of Factory Calibration, 24 VDC supply, and configuration. Channel Configuration Data Stored in non-volatile memory
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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Analog Input Reference Accuracy
Input Type Range Reference Accuracy Thermocouple inputs °F °C °F °C B T/C 0 to 105
105 to 150
150 to 500
500 to 1000
1000 to 3300
-18 to 41
41 to 66
66 to 260
260 to 538
538 to 1815
NA
55.0
30.0
8.0
4.0
NA
30.6
16.7
4.5
2.3
E T/C
E (low) T/C
-454 to -202
-202 to 1832
-200 to 1100
-270 to -130
-130 to 1000
-129 to 593
25.0
2.3
2.0
14.0
1.3
1.2
J T/C 0 to 1600 -18 to 871 1.2 0.6 J (low) T/C J T/C
20 to 770 -292 to 32
-7 to 410 -180 to 0
1.0 1.0
0.5 0.5
K T/C K (low) T/C K T/C (mid)** K T/C
0 to 2400 -20 to 1000 0 to 1800 32 to 2192
-18 to 1316 -29 to 538 -18 to 982 0 to 1200
2.0 1.6 1.8 2.0
1.2 0.8 1.0 1.2
Ni-NiMo (NNM68) Ni-NiMo (low)
32 to 500 500 to 2500 32 to 1260
0 to 260 260 to 1371 0 to 682
2.0 1.5 1.3
1.2 0.8 0.7
NiMo-NiCo (NM90) NiMo-NiCo (low)
32 to 500 500 to 2500 32 to 1260
0 to 260 260 to 1371 0 to 682
2.0 1.5 1.3
1.2 0.7 0.7
N T/C 0 to 2372 -18 to 1300 2.0 1.2 N T/C 0 to 1472 -18 to 800 1.4 0.9 N T/C 32 to 2192 0 to 1200 2.0 1.2 R T/C 0 to 500
500 to 3100 -18 to 260 260 to 1704
5.0 2.2
2.8 1.2
S T/C 0 to 500 500 to 3100
-18 to 260 260 to 1704
4.5 2.2
2.5 1.2
T T/C
T (low) T/C W_ W26
-300 to 700 -100 to 700 -200 to 500 -4 to 600 600 to 3600 3600 to 4200
-184 to 371 -73 to 371 -129 to 260 -20 to 2320 316 to 1982 1982 to 2316
4.0 2.0 1.0 27.0 4.0 4.2
2.3 1.2 0.5 15.0 2.3 2.4
W5 W26 T/C *
0 to 600 600 to 3600 3600 to 4200 0 to 2240
-18 to 316 316 to 1982 1982 to 2316 -18 to 1227
3.5 3.0 3.5 2.5
2.0 1.7 2.0 1.4
*W5W26 is also known as type “C” Thermocouple. ** Type K thermocouple (mid-range) has a working range from 75 to 1800 °F, 25 to 982 °C. Input measurements below 75°F or 25°C may cause the input to default to the programmed failsafe value. Use type K low or full ranges if measurements are required outside the mid- working range.
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2.5.3. Analog Input High Level, 16 Channel (900A16-0103)
The High Level Analog Input module supports up to 16 user-configurable inputs on a per point basis for Voltage or current. Point-to-point isolation and back-plane isolation are provided. Modules perform analog to digital conversion in synchronization with CPU control execution, eliminating data interchange latency. All analog input modules are processed in parallel, eliminating scan time increases as modules are added. A green blinking status LED on the module indicates when the module is being scanned. A red status LED when module or channel diagnostics exist.
High Level Analog Input Specifications
Item Specification Inputs per module 16 (isolated)
Input types V, mA
Signal Source See High Level Analog Input Reference Accuracy for range types.
Input Impedance >1 megohm for volts and 250 ohms for mA inputs
Galvanic Input Isolation 400 VDC point to point, solid state switching; 1K VDC to logic.
Noise Rejection Series Mode >31dB Common Mode >90dB at 120VAC
Over-range limit +/- 10% for linear ranges (volts).
Accuracy Factory configured accuracy = ± 0.1 % of range. Reference conditions Temperature = 25 °C ± 3 °C (77 °F ± 5 °F) Humidity = 45 % to 55 % RH non-condensing Line voltage = Nominal ± 1 % Source resistance = 0 ohm Series mode and common mode = 0 V Frequency = Nominal ± 1 %
Temp. Effect on Accuracy ±0.01% of full scale per degree Celsius maximum
A/D Converter One per module
A/D Resolution ±15 Bits
Update rate 100ms (Analog to Digital Converter per module)
Long term Stability 0.1% per year
Calibration Data is stored in non-volatile memory Redundant Factory Calibration
Diagnostics Monitoring of Factory Calibration, 24 VDC supply, and configuration.
Channel Configuration Data Stored in non-volatile memory.
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High Level Analog Input Reference Accuracy
Input Type Range Reference Accuracy Milliamperes 4 to 20 mAdc
0 to 20 mAdc
± 0.15% F.S. (mA)**
± 0.15% F.S. (mA)** **Tolerances for these input types include that of internal Dropping Resistors
Volts 0 to 1VDC
0 to 2 VDC 0 to 5 VDC 0 to 10 VDC 1 to 5 VDC -1 to 1 VDC -2 to 2 VDC -5 to 5 VDC -10 to 10 VDC
± 0.1% F.S. (mV) ± 0.1% F.S. (mV) ± 0.1% F.S. (mV) ± 0.1% F.S. (mV) ± 0.1% F.S. (mV) ± 0.1% F.S. (mV) ± 0.1% F.S. (mV) ± 0.1% F.S. (mV)
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2.5.4. Analog Output, 0 to 20mA, 4 Channel (900B01-0301)
The Analog Output module provides 4 isolated 0 to 21.8 mA outputs that may be scaled by the user to any span within this range on a per output basis. A green blinking status LED on the module indicates when the module is being scanned. A red status LED when module or channel diagnostics exist. A user specified failsafe value is supported to allow predictable operation in the event communication between the module and the controller is interrupted. Outputs are updated synchronous with IOM scan time which has minimum value is 500ms.
Item Specification Outputs per module 4 (isolated)
Current 0 to 21.8 mA range selectable
Load resistance 750 ohms max
Galvanic Isolation 500VDC Channel to Channel.
Galvanic Isolation from logic 600 VDC
Accuracy 0.1% full scale at reference conditions
Modules per rack 10 max, up to 12 with product ambient temperature de-rating (see figure below)
Minimum current sensing > 3.5 mA per output
Calibration Data Data is stored in non-volatile memory. Redundant Factory Calibration, with automatic rejection of Bad version.
Diagnostics Monitoring of Factory Calibration, Configuration, and +24 VDC power supply.
Output Verification Feedback to controller that indicates output current flowing.
D/A Resolution 12 bits Fail Safe State configuration Yes
• Hold Last Value • Failsafe Value
User specified scan rate It is supported by the slew rate function block. Slew Rate is the maximum rate of change required to drive the output from full OFF (0%-typically 0 mA or 4 mA) to full ON (100%-typically 20mA). The block will convert this to a maximum change of the milliamp output per execution cycle of this block.
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2.5.5. Analog Outputs 0 to 20mA, 8 channel (900B08-0202) The Analog Output module provides eight 0 to 21.0 mA outputs that may be scaled by the user to any span within this range on a per output basis. Outputs are isolated in groups of 4 with no isolation between outputs in a group. All points are isolated from controller logic. A green blinking status LED on the module indicates when the module is being scanned. A red status LED when module or channel diagnostics exist. A user specified failsafe value is supported to allow predictable operation in the event communication between the module and the controller is interrupted. Outputs are updated synchronous with control execution. A user-specified rate of change limit may be applied to each output when needed by slew rate function block. Requires Euro style 36-terminal terminal block.
Item Specification Outputs per module 8, isolated in 2 groups of 4 outputs (1-4, 5-8)
Current 0 to 21.0 mA range selectable Load resistance 750 ohms max
Galvanic Isolation 500VDC group to group. Groups 1-4, 5-8
Galvanic Isolation from logic 500 VDC
Accuracy 0.1% full scale at reference conditions
Modules per rack 5 max when powered from internal 24V backplane power
Minimum current sensing > 0.5 mA per output
Calibration Data Data is stored in non-volatile memory. Redundant Factory Calibration, with automatic rejection of Bad version.
Diagnostics Monitoring of Factory Calibration, Configuration, and +24 VDC power supply.
Output Verification Feedback to controller that indicates output current flowing.
D/A Resolution 13+ bits (1 part in 13332) Fail Safe State configuration Yes
• Hold Last Value • Failsafe Value
User specified scan rate It is supported by the slew rate function block. Slew Rate is the maximum rate of change required to drive the output from full OFF (0%-typically 0 mA or 4 mA) to full ON (100%-typically 20mA). The block will convert this to a maximum change of the milliamp output per execution cycle of this block.
A DIP switch on the module selects the use of 24V from Rack PS (internal) power or external loop power via a separate 24V DC power source. The as-shipped (default) switch setting is external power. External Power Source requirements:
Item Specification
Voltage Vin: 18 to 36 Vdc
Current 350 mA Per module
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2.5.6. Digital Input 120/240 VAC (900G03-0202)
The AC Digital Input modules are externally powered and accommodate two circuit voltages for up to 8 inputs each. Two common terminals are provided for each circuit. AC power applied between the common terminal and an input cause the input to turn ON. There is a green LED state indicator for each channel on the module to indicate when a digital input is ON. Logic in the controller allows the state to be inverted when necessary. A green blinking status LED on the module indicates when the module is being scanned and red status LED when module diagnostics exist.
Item Specification Inputs per module 16 (sinking)
Input Voltage Range 80 VAC to 264 VAC
Peak Voltage 264 VAC
AC Frequency 47 Hz to 63 Hz
Galvanic Isolation 2 groups of 8 inputs (350VAC max.)
ON Voltage Level 75 VAC
OFF Voltage Level 20 VAC
Input Impedance 48 K ohms nominal
Input Current 1 mA nominal @ 120 VAC, 60 Hz 2 mA nominal @ 230 VAC, 50 Hz
Minimum ON Current 0.3 mA
Maximum OFF Current 0.2 mA
OFF to ON response time1 4 ms + 1.5 line cycles maximum
ON to OFF response time1 4 ms + 2 line cycles maximum
Note: 1. Excluding controllers scan time and excluding transmission time from module to backplane.
Active input De-rating table for ACDI
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2.5.7. Digital Input 24 VDC (900G32-0101)
The DC Digital Input module provides 32 inputs separated in to 2 groups of 16 channels each. Each group has a pair of screw terminals for the COM connection. DC power applied between the common terminal and an input cause the input to turn ON. There is a green LED state indicator for each channel on the module to indicate when a digital input is ON. A green blinking status LED on the module indicates when the module is being scanned. Red status LED when module diagnostics exist. Logic in the controller allows the state to be inverted when necessary. Requires Euro style 36-terminal terminal block.
Item Specification
Inputs per module 32 (sinking)
[Input Voltage Range 10 VDC to 32 VDC
Peak Voltage 32 VDC
Galvanic Isolation 2 groups of 16 inputs (30VDC max.)
ON Voltage Level 9.5 VDC minimum
OFF Voltage Level 3.5 VDC maximum
Input Impedance 6.9 K ohms nominal
Input Current 1.7 mA @ 12 VDC 3.5 mA @ 24 VDC nominal
Minimum ON Current 1.0 mA
Maximum OFF Current 0.7 mA
OFF to ON response time1 5 ms max
ON to OFF response time1 5 ms max Note:
1. Excluding controllers scan time and excluding transmission time from module to backplane.
2.5.8. Digital Input Module - Contact type (900G01-0202)
The Contact Closure Digital Input Module is self-powered, providing 15VDC to external switching hardware to close the input loop. A closed external circuit causes current flow to the input to establish an ON state. Logic in the controller allows this state to be inverted when necessary. Four common terminals are provided to simplify field wiring. There is a green LED state indicator for each channel to indicate when a digital input is ON. A green blinking status LED on the module indicates when the module is being scanned. A red status LED when module diagnostics exist.
Item Specification Inputs per module 16 (single-ended)
Voltage Supplied by controller 15 VDC normal
Maximum contact resistance 1000 ohms
Galvanic Isolation Isolation – Between Field wiring (input or output) and Module
OFF to ON response time1 4 ms max
ON to OFF response time1 6 ms max
Switching current 2.6 mA nominal
Note: 1. Excluding controllers scan time and excluding transmission time from module to backplane.
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2.5.9. Digital Input, 120/240 VAC-125VDC (900G04-0101) The AC/DC Input Module provides sixteen individually isolated, inputs that are powered externally. Two terminals are provided for each circuit. AC or DC power applied between the inputs terminals cause the inputs to turn on. There is a green LED state indicator for each channel on the module to indicate when a digital input is ON. A green blinking status LED on the module indicates when the module is being scanned. A red status LED when module diagnostics exist. Logic in the controller allows the state to be inverted when necessary. Requires Euro style 36-terminal terminal block.
Item AC Application DC Application Inputs per Module 16 16 Input Voltage Range 80 VAC to 264 VAC 80 VDC to 125 VDC
Peak Voltage 264 VAC 150 VDC
AC Frequency 47 Hz to 63 Hz NA
Galvanic Isolation Input to Input & Input to Chassis (350VAC max) Input to Input & Input to Chassis (350VAC max)
On Voltage Level 75 VAC 75 VDC
Off Voltage Level 20 VAC 30 VDC
Input Impedance 48 k ohms nominal 48 k ohms nominal
Input Current 1 ma nom. @120 VAC, 60 Hz 2 ma nom. @240VAC, 50 Hz
2 ma nom. @125 VDC
Minimum On Current 0.3 mA 0.3 mA
Maximum Off Current 0.2 mA 0.2 mA
Off to On response time1 6 ms + 1.5 line cycles max. 6 ms + 2 line cycles max.
On to Off response time1 6 ms + 2 line cycles max. 6 ms + 2 line cycles max.
Note: 1. Nominal times excluding controllers scan time and excluding transmission time from module to backplane. DC application
Active Input De-rating table for AC/DC DI
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2.5.10. Digital Output 120/240 VAC (900H03-0202)
The AC Digital Output module provides 8 isolated zero switching Triac solid-state outputs. A shorting comb (900J02-0001/900J10-0001) is available for use with barrier type terminal blocks to simplify connections to a common voltage source for all outputs. Each output has a MOV for transient over- voltage protection and a field-replaceable fuse. There is a green LED state indicator for each channel on the module to indicate when a digital output is ON. A green blinking status LED on the module indicates when the module is being scanned. Red status LED when module diagnostics exist.
Item Specification Outputs per Module 8
Galvanic Isolation Per output to output, output to logic Operating Voltage 85 VAC to 240 VAC Output Type Triac (zero switching voltage)
Peak Voltage 250 VAC AC Frequency 47 Hz to 63 Hz ON Voltage Drop <2.0 VAC (>0.1 A)
<3.0 VAC (<0.1 A) Transient Over voltage Protection
MOV
Maximum Load Current 2 A per point, 8 A max. per module, resistive load Maximum Leakage Current 4 mA (240 VAC, 60 Hz)
1.2 mA (100 VAC, 60 Hz) 0.9 mA (100 VAC, 50 Hz)
Maximum Inrush Current 15 A for 10 ms
Minimum Load 50 mA
OFF to ON response time1 3 ms + 0.5 line cycle max
ON to OFF response time1 3 ms + 0.5 line cycle max
Fail Safe State configuration Yes
• Hold Last State • Failsafe State
Fuses 1 per output, 3.15 A Time-lag. Replacement part: Littelfuse 37413150410
Note:
1. Excluding controllers scan time and excluding transmission time from module to backplane.
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2.5.11. Digital Output 24 VDC (900H32-0102)
The DC digital Output module provides 32 outputs separated in to 2 groups of 16 channels each that are powered externally. Each group has a pair of screw terminals for +V and COM connections. The outputs are high side switching (current sourcing) type. Over current protection is provided for all outputs in 4 groups of 8 channels each. In case of short circuit for any output channel, that whole group of 8 is switched off. Power cycling is not required to reset the module. There is a green LED state indicator for each channel on the module to indicate when a digital output is ON. A green blinking status LED on the module indicates when the module is being scanned and red status LED when module diagnostics exist. Requires Euro style 36-terminal terminal block.
Item Specification Outputs per module 32 (current sourcing, high side). Galvanic Isolation 2 groups of 16 outputs
Operating Voltage 10.5 to 32 VDC
Output Type High side driver
Peak Voltage 32 VDC
ON Voltage Drop 0.15 VDC @ 0.5 A load
Overload Protection Active Current Limiting is integrated into the output driver as 4 groups of 8 channels each. Power cycling is not required to reset the module after a fault condition.
Maximum Load Current 0.5 A per point, 6 A max per channel group 12 A max. per module, resistive load 0.25 A per point incandescent lamp load (5 mH max)
Maximum Leakage Current
0.15mA @ 32 VDC
Maximum Inrush Current 2 A for 10 ms
Minimum Load 0.0 mA
OFF to ON response time1 6 ms
ON to OFF response time1 6 ms
Fail Safe State configuration Yes
• Hold Last State • Failsafe State
Fuses Electronic limiting Note:
1. Excluding controllers scan time and excluding transmission time from module to backplane.
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2.5.12. Relay Output Module, 8 Channel (900H01-0202)
The Relay Output Module provides eight individually isolated, electromechanical relay outputs. Four of the outputs are Form-C, and the other four are Form-A. Output are not fused in the Relay module. Install a fuse for each output at the field device that is appropriate for the load and the wire used. There is a green LED state indicator for each channel on the module to indicate when a digital output is ON. A green blinking status LED on the module indicates when the module is being scanned. A red status LED when module or channel diagnostics exist.
Item Specification Output channel 4 form A, 4 form C Output Device Electromechanical relay
Voltage 120/240VAC, 30 VDC
Current Rating 4A @ 240VAC or 30VDC resistive load 0.5 A @ 240VAC or 30VDC incandescent lamp load
Galvanic Isolation Relay Output Contact to Relay Output Contact Relay Output Contact to Logic
Max. Leakage Current 1 mA@ 350 VDC
De-rating Max. outputs at max. load – none Max. modules per rack - none
OFF to ON response time1 11 ms max
ON to OFF response time1 8 ms max
Expected life (min. operations) Mechanical at 180 cpm: 5 x 10E7 Electrical: 10E5
Fail Safe State configuration Yes • Hold Last State • Failsafe State
Note:
1. Excluding controllers scan time and excluding transmission time from module to backplane.
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2.5.13. 4 Channel Pulse/Frequency/Quadrature Module – DC Voltage type (900K01-0201)
The 4 Channel Pulse/Frequency/Quadrature* Module provides three different functionalities in the form of Pulse Input, Frequency measurement and Pulse Output. Each of these channels can be configured for any one of these three functions. A green blinking status LED on the module indicates when the module is being scanned. A red status LED when module or channel diagnostics exist. *Note! Quadrature signal is not supported in current release.
Item Specification Input voltage range 0 VDC to 24VDC
Input per module 4
Digital Output type Open collector, 5 to 24V, 30mA max, used for fast signaling
Pulse Input Specification
Input Voltage Range 0 VDC to 24 VDC
ON Voltage Level 3.0 VDC minimum OFF Voltage Level 1.0 VDC maximum Input Impedance 25K ohm Frequency 10 KHz maximum Minimum Pulse Width 3 μsec Pulse Counter 32 bits Preset Value User may configure a preset count value within the range of 32 bit counter Preset Action Settable as ON or OFF in HC Designer Digital Output • If preset action ON, output turns ON for 1 second.
• If preset action OFF, output latches ON, and remains ON until counter reset command.
Counting based on Preset When the count equals preset value: • If preset action ON, counter is reset and immediately resumes count. • If preset action OFF, counter is not reset and counts beyond preset value. Counter HOLD When the HOLD input to the pulse input I/O data type is ON in ControlEdge Builder, the counter holds its current value.
Counter RESET The counter may be reset only via its I/O data type in ControlEdge Builder, when an OFF to ON transition occurs on the RST input.
Counter Flags The OVERFLOW flag (STS=33) gets set when the module counter overflows. This flag can be reset when an OFF to ON transition occurs on RST input. Also, the PREI flag is set when the digital output of the module turns ON.
Frequency Input Specifications Input Voltage Range 0 VDC to 24 VDC ON Voltage Level 3.0 VDC minimum OFF Voltage Level 1.0 VDC maximum Input Impedance 25k ohm Frequency 10 HZ minimum
100K HZ maximum
Minimum Pulse width (frequency ranges)
500 μsec (10 Hz to 500 Hz) 50 μsec (10 Hz to 5 KHz) 2.5 μsec (10 Hz to 100 KHz)
Digital Output ON if put frequency out of range, else OFF
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Pulse Output Specifications
Channels Used Any one of the channels can be used for Pulse Output. However, the use of a particular channel for outputting pulses will render the particular input channel unusable for either of pulse or frequency input.
Digital Output Type Open Collector, 5 to 24V, 30 mA max.
Frequency Range 25 Hz – 10KHz
Duty Cycle Always 50%
Pulse Output Duration Selectable CONTINUOUS or NUMBERED PULSES.
2.5.14. IOM scan time
I/O module IOM scan time (in local I/O rack or remote I/O 900U01-0100 - Universal Input/Output Module 10ms
900A01-0202 - Universal Analog Input -RTD, TC, V, 8 Channel 500ms 900A16-0103 - Analog Input High Level, 16 Channel 100ms 900B01-0301 - Analog Output, 0 to 20 mA, 4 Channel 500ms 900B08-0202 - Analog Outputs 0 to 20mA, 8 Channel 500ms 900G03-0202 - Digital Input, 120/240 VAC, 16 Channel 10ms 900G32-0101 - Digital Input, 24 VDC, 32 Channel 10ms 900G01-0202 - Digital Input, Contact type, 16 Channel 10ms 900G04-0101 - Digital Input, 120/240 VAC-125VDC, (16 channel Isolated)
10ms
900H03-0202 - Digital Output, 120/240 VAC 8 Channel 10ms 900H32-0102 - Digital Output, 24 VDC 32 Channel 10ms 900H01-0202 - Digital Output - Relay, 8 Channel 10ms 900K01-0201 - Pulse/Freq Input, 4 Channel 10ms
2.6. I/O Wiring
Remote Termination Panel provides an easy way to terminate field wiring away from I/O Module. Remote Terminal block plugs on to IO modules and are not required if RTP cables are used.
Type Removable terminal blocks (900TEK-0200, 900TER-0200, 900TCK-0200, 900TBR-0200, 900TBK-0200)
Remote Terminal Panel1 (900RTS-0001,900RTA-L001)
Terminal Block Styles
20 screw: Barrier or Euro-style, gold-plated 36 screw: Euro style, gold-plated
40 screw: Euro-style
Wire Size 20-screw: Euro-style - 0.1 mm2 to 2.0 mm2 (#14 to 26 AWG) solid or stranded Barrier style - 0.1 mm2 to 2.0 mm2 (#14 to 26 AWG) solid or stranded 36-screw: Euro-style – 0.1 mm2 to 3.0 mm2 (#12 to 26 AWG) solid or stranded 40-screw: Euro-style – 0.1 mm2 to 3.0 mm2 (#12 to 26 AWG) solid or stranded
Shield terminals (900TSS-0001)
Optional brackets mounted top/bottom of rack. Each strip is 4 slots long with 4 screws.
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Type Removable terminal blocks (900TEK-0200, 900TER-0200, 900TCK-0200, 900TBR-0200, 900TBK-0200)
Remote Terminal Panel1 (900RTS-0001,900RTA-L001)
RTP Cable N/A Low Voltage RTP Cable (1.0M, 3.28ft.) Low Voltage RTP Cable (2.5M, 8.2ft.) Low Voltage RTP Cable (5.0M, 16.4ft.) High Voltage RTP Cable (1.0M, 3.28ft.) High Voltage RTP Cable (2.5M, 8.2ft.) High Voltage RTP Cable (5.0M, 16.4ft.) Low Power 16/32CH RTP Cable (1.0M, 3.28ft) Low Power 16/32CH RTP Cable (2.5M, 8.2ft) Low Power 16/32CH RTP Cable (5.0M, 16.4ft) AO - 8 Ch 1.0 M RTP Cable (1.0M, 3.28ft) AO - 8 Ch 1.0 M RTP Cable (2.5M, 8.2ft) AO - 8 Ch 1.0 M RTP Cable (5.0M, 16.4ft)
RTP Dimensions N/A 4.38” L x 3.70” W x 2.60” H 111.1mm L x 94.0mm W x 66.0mm H
Terminal load rating2 4.2A 2.8A (Low Voltage RTP Cable) 4.2 A (High Voltage RTP Cable)
Note: 1. Standard 35mm wide DIN Rail. Provides connection of field wiring to I/O within an enclosure only. 2. External power supply provides power input for UIO, current load rating needs to be align with cable rating.
Below table list the relationship between all I/O modules and their related terminal block or RTP.
I/O Module Terminal Block (Euro)
Terminal Block (Barrier)
RTP RTP required per module
RTP Cable
900U01-0100 900TEK-0200 900TBK-0200 900RTS-0001 1 900RTC-H2xx 900RTC-L2xx
900A01-0202 900TEK-0200 900TBK-0200 900RTA-L001 1 900RTC-L2xx
900A16-0103 900TCK-0200 N/A 900RTS-0001 2 900RTC-34xx
900B01-0301 900TEK-0200 900TBK-0200 900RTS-0001 1 900RTC-L2xx
900B08-0202 900TCK-0200 N/A 900RTS-0001 1 900RTC-BAxx 900G03-0202 900TER-0200 900TBR-0200 900RTS-0001 1 900RTC-H2xx 900G32-0101 900TCK-0200 N/A 900RTS-0001 2 900RTC-34xx
900G01-0202 900TEK-0200 900TBK-0200 900RTS-0001 1 900RTC-L2xx
900G04-0101 900TCK-0200 N/A N/A N/A N/A 900H03-0202 900TER-0200 900TBR-0200 900RTS-0001 1 900RTC-H2xx 900H32-0102 900TCK-0200 N/A 900RTS-0001 2 900RTC-34xx
900H01-0202 900TER-0200 900TBR-0200 900RTR-H001 1 900RTC-H2xx
900K01-0201 900TEK-0200 900TBK-0200 N/A N/A N/A
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2.7. Power Supply
2.7.1. 120/240VAC Power Supply (900P01-0301)
Item Specification Voltage 90 to 264 V AC, 47 to 63 Hz Current 1.4 A Max continuous Inrush Current 40 Amps peak-to-peak for 120 ms at 240 V AC Input rating 130 VA Output rating 58W Fuse Internal non-replaceable fuse. Power Supply Hold up time 20milliseconds @ 115V AC, 60HZ maximum Load Wiring Screw type terminals, 0.3 mm2 to 3.3 mm2 (#12-22AWG) Test jacks 5 V DC, 24 V DC
2.7.2. 24VDC Power supply (900P24-0301)
Item Specification Voltage 21 to 29V DC Current 5A Max. continuous Inrush Current 30A for 3ms @ 29V DC Input rating 72.5W Output rating 58W Fuse Internal non-replaceable fuse. Power Supply Hold up time 20 milliseconds @ 24V DC, maximum Load Wiring Screw type terminals, 0.3 mm2 to 3.3 mm2 (#12-22AWG)
2.8. Power Status Module (900PSM-0200)
Item Specification
Status indication Green directional indicators using LEDs
Power supply Loading 5V;22mA Max
2.9. ControlEdge Builder Specification
ControlEdge Builder is ControlEdge PLC’s configuration tool to design, configure, program and maintain your PLC project
2.9.1. ControlEdge Builder Capabilities
Item Specification IEC 61131-3 Programming Yes Controller Simulator Yes1
Programming Languages
Ladder Diagram (LD) Function Block Diagram (FBD) Structured Text (ST) Instruction List (IL) Sequential Function Chart (SFC)
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Item Specification
Function Block Libraries2
Standard IEC61131-3 Honeywell Control MODBUS OPC UA EtherNet/IP HART Command User Defined Protocol
Communication Medium to PLC Ethernet Remote Download of Program Yes Online changes3 Yes Remote Reboot Cold or Warm Reboot Remote Firmware Upgrade Yes Remote Diagnostics Yes Task status in Diagnostic Page Yes Note:
1. Controller Simulator runs on a virtual machine; Not supported on ELMM 2. See Online help in ControlEdge Builder 3. For example, if only one I/O module configuration is changed, other I/O modules will not be impacted when
downloading the project. Refer online help in ControlEdge Builder for more information.
2.9.2. ControlEdge Builder Hardware Requirements
Item Specification
Minimum Processor Pentium or compatible processor (2 GHz) Recommended: Intel® Core™ i5 equivalent or better
System RAM Minimum: 1 GB Recommended: 4 GB
Operate System Windows 7 32-bit or 64-bit with SP1, Windows 10 32-bit or 64-bit Hard drive 5 GB available memory DVD-ROM drive Required Graphic Card DirectX 9 capable graphics adapter Display color settings True color (32 bit)
Display Resolution Recommended resolution: 1280 x 800 or above Optimal resolutions: 1920 x 800, 1366 x 768, 1280 x 1024 and 1280 x 800
2.9.3. Project Limits in ControlEdge Builder
The following table lists the limits valid within one project. Please observe the corresponding notes below the table. Item Specification Configurations in the project tree 1 Resources in the project tree 1 Program instances per resource 10001 Tasks per resource 162 Program instances per task 5001 Global variables 100000 Local variables per POU 15000 POUs in a project including POUs from libraries 2000 Total no. of functions and FBs of different types per POU 6201
Total no. of functions and FBs of same type per POU 10241
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Item Specification Jumps and labels per POU 7501 Jumps and returns per POU 201 SFC steps per POU 750 SFC transitions per POU 1024 SFC transition details in the project tree 256 SFC action details in the project tree 350 SFC actions per code worksheet 600 Contacts / coils per POU 3600 Global PG variables per program instance 20001, 2 Note:
1. The actual value of this limit may be higher than the value mentioned here. However, the given value is the limit by manufacturer definition.
2. The actual value of this limit depends on the PLC type (in particular non-ProConOS targets).
2.9.4. Software Licenses
Model Number Details SP-EBLDR1 PLC and RTU builder client license. One required for each computer (physical or virtual) RTU
Builder is to be installed on. Can run both online and offline.
SP- CSPLC1 PLC Execution Environment License. One required for each 900CP1-xxxx controller running PLC functionality. At least one license required for PLC Simulator
SP-EMD160 ControlEdge Builder R160, Media and documentation. Delivered as DVD with software and documentation.
SP-EMD160-ESD ControlEdge Builder R160, Media and documentation. Software and documentation are delivered through software link for faster deliveries.
SP-EMD152 ControlEdge Builder R152, Media and documentation. Delivered as DVD with software and documentation.
SP-EMD152-ESD ControlEdge Builder R152, Media and documentation. Software and documentation are delivered through software link for faster deliveries.
SP-EMD151 ControlEdge Builder R151, Media and documentation. Delivered as DVD with software and documentation.
SP-EMD151-ESD ControlEdge Builder R151, Media and documentation. Software and documentation are delivered through software link for faster deliveries.
SP-MAPLC1 ControlEdge Transition Migration tool - Annual Subscription per user
SP-IMDIS1 Subsea MDIS Interface, Site License. One required for each site using MDIS feature.
SP-CELMM1 ELMM on ControlEdge PLC, unit license. One required for each ELMM.
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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2.10. Controller Simulator Specification
Item Specification Supported function Connect, configure and debug applications using ControlEdge Builder1
I/O simulation2 System diagnostics Upload system event logs Project archive and upload configuration Communication with SCADA, PLC simulator instances or physical ControlEdge PLC and RTU controllers Protocols - Modbus TCP master - Modbus TCP slave - OPC UA server
Deployment Local VM software VEP
Supported VM software3 VMware Workstation Player 12.5.8 or higher VMware vCenter Server 6.0.0 or higher
Delivery method3 OVA file. Note:
1. Users can switch configuration on simulator and physical controller without any modification. But some functions are not supported in simulator.
2. No physical IOMs supported on simulator. Any configuration of IOMs will be simulated. 3. VM software is a third-party application and it should be purchased separately.
3. Hardware Power Consumption, Heat Dissipation and Weight
3.1. Power Consumption and Heat Dissipation
Item Module number Max. Current
@5V Max. Current @24V
Heat Dissipation (W)
Control Processor Module 900CP1-0200 750 mA 0 mA 3.75W Expansion Processor Module 900SP1-0200 520 mA 0 mA 2.6W Serial communications module, 2 x RS232, 2 x RS485 900ES1-0100 400 mA 0 mA 2 W
UIO Module 900U01-0100 380 mA 0 mA 8.5W Universal AI -RTD, TC, V, 8 Ch 900A01-0202 40 mA 25 mA 0.8W Analog Input High level,16 Ch 900A16-0103 75 mA 50 mA 2.2W Analog Output, 0 to 20mA ,4 Ch 900B01-0301 40 mA 200 mA 6.8W Analog Outputs 0 to 20mA,8 Ch 900B08-0202 225 mA 350 mA 9.4W Digital Input 120/240 VAC, 16 Ch 900G03-0202 130 mA 0 mA 0.65W Digital Input 24VDC, 32Ch 900G32-0101 215 mA 0 mA 1.1W Digital Input, Contact Type, 16 Ch 900G01-0202 130 mA 40 mA 1.76W Digital Input, 120/240 VAC-125VDC, 16 Ch 900G04-0101 130mA 130 mA 8.3W
Digital Output - 120/240 VAC, 8 Ch 900H03-0202 218 mA 0 mA 1.09W Digital Output - 24VDC, 32 Ch 900H32-0102 235 mA 0 mA 1.175W Digital Output, Relay, 8 Ch 900H01-0202 110 mA 100 mA 3W Pulse/Freq, 4 Ch 900K01-0201 110 mA 250 mA 6.6W 120/240 V AC, 60W Power Supply 900P01-0301 N/A N/A 25W 24V DC, 60W Power Supply 900P24-0301 N/A N/A 25W
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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Item Module number Max. Current
@5V Max. Current @24V
Heat Dissipation (W)
Redundant Power Status Module 900PSM-0200 22 mA 0 mA 0.11W MOXA Ethernet Switch (8 ports) 50008930-001 0 mA 350 mA 8.4W MOXA Ethernet Switch (16 ports) 50008930-002 0 mA 380 mA 9.12W MOXA Fiber Optic Convertor IMC-101-M-SC, Multi-mode 50135395-001 0 mA 160 mA 3.84W
MOXA Ethernet Switch (8 ports), Single mode 50008930-004 0 mA 350 mA 8.4W
MOXA Ethernet Switch (16 ports), Single mode 50008930-003 0 mA 380 mA 9.12W
MOXA Fiber Optic Convertor IMC-101-M-SC), Single mode 50135395-002 0 mA 160 mA 3.84W
MOXA Ethernet Switch, G3 (16 ports) 50008930-008 0 mA 380 mA 9.12W MOXA Fiber Optic Convertor IMC-101-M-SC, Multi-mode, G3 50135395-003 0 mA 160 mA 3.84W
3.2. Dimensions and Weight
Item Module Number Dimension Weight
4 I/O slot Rack1,2 900R04-0200 137mm H* x 266.7mm W x 151.7mm D 5.4” H* x 10.5” W x 6.0” D
2104g
8 I/O slot Rack1,2 900R08-0200 137mm H* x 419.1mm W x 151.7mm D 5.4” H* x 16.5” W x 6.0” D
3126g
8 I/O slot Rack with redundant power support1,2 900R08R-0200
137mm H* x 530.9mm W x 151.7mm D 5.4” H* x 20.9” W x 6.0” D
4422g
12 I/O slot Rack1,2 900R12-0200 137mm H* x 571.5mm W x 151.7mm D 5.4” H* x 22.5” W x 6.0” D
4072g
12 I/O slot Rack with redundant power support1,2 900R12R-0200
137mm H* x 683.3mm W x 151.7mm D 5.4” H* x 26.9” W x 6.0” D
5252g
Redundant CPM Rack1,2 900RR0-0200 137mm H* x 261.6mm W x 151.7mm D 5.4” H* x 10.3” W x 6.0” D
1751g
CPM, ControlEdge 900 900CP1-0200 137mm H x 38.1mm W 5.4" H* x 1.5" W
320g
EPM, ControlEdge 900 900SP1-0200 137mm H x 38.1mm W 5.4" H* x 1.5" W
320g
4 port serial communications module, 2 x RS232, 2 x RS485 900ES1-0100
137mm H x 35.6mm W 5.4" H* x 1.4" W
350g
Universal IO Module 900U01-0100 137mm H x 38.1mm W 5.4” H* x 1.5” W
190g
Universal AI -RTD, TC, V, 8 Ch 900A01-0202
137mm H x 35.6mm W 5.4” H* x 1.4” W
210g
Analog Input hi level, 16 Ch 900A16-0103 137mm H x 35.6mm W 5.4” H* x 1.4” W
397g
Analog Output, 0 to 20mA, 4 Ch 900B01-0301 137mm H x 35.6mm W 5.4” H* x 1.4” W
408g
Analog Outputs 0 to 20mA, 8 Ch 900B08-0202 137mm H x 35.6mm W 5.4” H* x 1.4” W
400g
Digital Input 120/240 VAC, 16 Ch 900G03-0202
137mm H x 35.6mm W 5.4” H* x 1.4” W
210g
Digital Input 24VDC, 32 Ch 900G32-0101
137mm H x 35.6mm W 5.4” H* x 1.4” W
175g
ControlEdge PLC Specification, CE03-100-160.1_V1.0
Page 36
Item Module Number Dimension Weight
Digital Input, Contact type, 16 Ch 900G01-0202 137mm H x 35.6mm W 5.4” H* x 1.4” W
354g
Digital Input, 120/240 VAC-125VDC, 16 Ch 900G04-0101
137mm H x 35.6mm W 5.4” H* x 1.4” W
400g
Digital Output - 120/240 VAC, 8 Ch 900H03-0202
137mm H x 35.6mm W 5.4” H* x 1.4” W
230g
Digital Output – 24VDC, 32 Ch 900H32-0202
137mm H x 35.6mm W 5.4” H* x 1.4” W
180g
Digital Output, Relays, 8 Ch 900H01-0202 137mm H x 35.6mm W 5.4” H* x 1.4” W
425g
Pulse/Freq, (4chan) 900K01-0201 137mm H x 35.6mm W 5.4” H* x 1.4" W
360g
Power Supply 120/240VAC, 60W 900P01-0301
137mm H x 72.6mm W 5.4” H* x 2.86” W
820g
Power Supply 24VDC, 60W 900P24-0301
137mm H x 72.6mm W 5.4” H* x 2.86” W
792g
Power Status Module, Redundant 900PSM-0200
137mm H x 35.6mm W 5.4” H* x 1.4” W
448g
MOXA Network Switch (8 ports) 50008930-001
135mm H x 53.6mm W x 105mm D 5.31” H* x 2.11” W x 4.13” D
790g
MOXA: Network switch, 16 Port Multi-mode
50008930-002 135mm H x 80.1mm W x 105mm D 5.31” H* x 3.15” W x 4.13” D
1140g
MOXA: IMC-101-M-SC Fiber Optic convertor
50135395-001 135mm H x 53.6mm W x 105mm D 5.31” H* x 2.11” W x 4.13” D
630g
MOXA Network Switch (8 ports), Single mode
50008930-004 135mm H x 53.6mm W x 105mm D 5.31” H* x 2.11” W x 4.13” D
790g
MOXA: Network switch, 16 Port Single mode
50008930-003 135mm H x 80.1mm W x 105mm D 5.31” H* x 3.15” W x 4.13” D
1140g
MOXA: IMC-101-S-SC Fiber Optic convertor, Single mode
50135395-002 135mm H x 53.6mm W x 105mm D 5.31” H* x 2.11” W x 4.13” D
630g
Ethernet Switching Hub, 16 ports, Multi-Mode, G3 50008930-008
135mm H x 53.6mm W x 105mm D 5.31” H* x 2.11” W x 4.13” D
1140g
Ethernet to Multi-Mode Fiber Converter, G3 50135395-003
135mm H x 53.6mm W x 105mm D 5.31” H* x 2.11” W x 4.13” D
630g
Note: 1. Surface mounting with 4 screws in back of rack. Installation Category II, Pollution Degree 2, IEC 60664, UL840
Installation coordination. 2. Rear mounting plate extends height to 6.9” (175.3mm).
4. Hardware Spacing Requirement Item Specification
Vertical Spacing (between rack to rack, rack to cell/floor) 165mm 6.5”
Horizontal Spacing 0mm 0”
ControlEdge PLC Specification, CE03-100-160.1_V1.0
Page 37
5. Environment Conditions
Item Rated Transportation & Storage
Ambient Temperature 32 to 140 °F 0 to 60 °C
-40 to 158 °F -40 to 70 °C
Ambient Relative Humidity 10% to 90 % RH non-condensing
5 % to 95 % RH non-condensing
Mechanical shock Acceleration Duration
1 g 30 ms Not rated
Vibration 0 Hz to 14 Hz— amplitude 2.5 mm (peak-to-peak) 14 Hz to 250 Hz— acceleration 1 g
See below table
Harsh Environment*
Hardware including CPM, EPM, RTP, Communication Modules, PSM, and Backplanes have conformal coating that is suitable for operation in G3 level of harsh environment. *Power Supplies excluded
RoHS*
Hardware including CPM, EPM, RTP, Communication Modules, PSM, and Backplanes compliant to RoHS directive *Power supplies excluded
The Test condition of random vibration
Frequency (Hz) PSD (g2/Hz) RMS (g) Duration Direction 10 0.0065
0.74
60min/direction
X, Y
20 0.0065 120 0.0002 121 0.003 200 0.003 240 0.0015 340 0.00003 500 0.00015 5 0.01
1.07 Z 100 0.01 300 0.00001
ControlEdge PLC Specification, CE03-100-160.1_V1.0
Page 38
6. Standards and Approvals
Item Specification
CE Conformity
This product is in conformity with the protection requirements of the following European Council Directives: 2014/35/EU, the Low Voltage Directive, and 2014/30/EU, the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed. LVD Directive: Title Number Issue date Safety requirements for electrical equipment for measurement, control, and laboratory use –Part 1: General requirements
EN 61010-1 2010
EMC directive: Title Number Issue date Programmable controllers- Part 2: Equipment requirements and Tests IEC 61131-2 2007
Electrical equipment for measurement, control and laboratory use – EMC requirements – Part 1: General requirements
EN 61326-1 2013
Industrial, scientific and medical (ISM) radio-frequency equipment – Electromagnetic disturbance characteristics – Limits and methods of measurement
CISPR 11 2015
Electromagnetic compatibility (EMC) – Part 3-2: Limits –Limits for harmonic current emissions (equipment input current ≤ 16A per phase)
IEC 61000-3-2 2014
Electromagnetic compatibility (EMC) – Part 3-3: Limits –Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current ≤ 16 A per phase and not subject to conditional connection
IEC 61000-3-3 2013
Electromagnetic compatibility (EMC) – Part 4-2: Testing and measurement techniques – Electrostatic discharge immunity test
IEC 61000-4-2 2008
Electromagnetic compatibility (EMC) – Part 4-3: Testing and measurement techniques – Radiated, radio-frequency, electromagnetic field immunity test
IEC 61000-4-3 2006+A1:2007+A2;2010
Electromagnetic compatibility (EMC) – Part 4-4: Testing and measurement techniques – Electrical fast transient/burst immunity test
IEC 61000-4-4:2012 2012
Electromagnetic compatibility (EMC) – Part 4-5: Testing and measurement techniques – Surge immunity test
IEC 61000-4-5 2014
Electromagnetic compatibility (EMC) – Part 4-6: Testing and measurement techniques – Immunity to conducted disturbances, induced by radio-frequency fields
IEC61000-4-6 2013
Electromagnetic compatibility (EMC) – Part 4-8: Testing and measurement techniques – Power frequency magnetic field immunity test
IEC61000-4-8 2009
Electromagnetic compatibility (EMC) – Part 4-11: Testing and measurement techniques – Voltage dips, short interruptions and voltage variations immunity tests
IEC61000-4-11 2004
ControlEdge PLC Specification, CE03-100-160.1_V1.0
Page 39
Item Specification
Electromagnetic compatibility (EMC) – Part 4-18: Testing and measurement techniques – Damped Oscillatory wave immunity test
IEC61000-4-18 (equivalent ANSI/IEEE C37.90.1)
2011
c UL us(General purpose safety) Compliant with EN61010-1, ANSI/UL 61010-1 and CAN/CSA-C22.2 No. 61010-1-12
RCM
Electromagnetic compatibility (EMC) – Part 6.3: Generic standards – Emission standard for residential, commercial and light-industrial environments
AS/NZS 61000.6.3 2012
Electromagnetic compatibility (EMC) – Part 6.4: Generic standards – Emission standard for industrial environments
AS/NZS 61000.6.4 2012
FM1,2
Electrical Equipment for Use in Hazardous (Classified) Locations, General Requirements FM 3600 2011
Non-incendive Electrical Equipment for Use in Class I and II, Division 2 and Class III, Division 1 and 2, Hazardous (Classified) Locations
FM 3611 2004
Electrical and Electronic Test, Measuring and Process Control Equipment FM 3810 2005
CSA1
Non-incendive Electrical Equipment for use in Hazardous Locations
CAN/CSA C22.2 No. 213 – 2017 2017
Electrical and Electronic Test, Measuring and Process Control Equipment
CAN/CSA-C22.2 No. 61010-1-12 2012
General requirements — Canadian Electrical Code, Part II
CAN/CSA-C22.2 No. 0-10 2011
Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use — Part 1: General Requirements
UL 61010-1 3rd Edition
Non-incendive Electrical Equipment for Use in Class I and II, Division 2 and Class III, Division 1 and 2 Hazardous (classified) Locations
UL 12.12.01 9th Edition
ATEX
Electrical apparatus for explosive gas atmospheres. Part 0: General Requirements
EN 60079-0 2018
Electrical apparatus for explosive gas atmospheres Construction, test and marking of type of protection “e” electrical apparatus
EN60079-7 2015
Electrical apparatus for explosive gas atmospheres Construction, test and marking of type of protection “n” electrical apparatus
EN 60079-15 2010
ISA Secure Level 2 3 ISASecureTM Embedded Device Security Assurance Program Version 2.0.0 Level 2 ISA 99 2017
EAC Technical Regulations of the Customs Union conformity
ABS ABS RULES FOR BUILDING AND CLASSING STEEL VESSELS Part 4, Chapter 9, Section 8
2019
ControlEdge PLC Specification, CE03-100-160.1_V1.0
Page 40
Item Specification
BV Rules for the Classification of Steel Ships NR467 C1 R11 2019
LR Lloyd’s Register Type Approval System Test Specification Number 1 2015
KR Guidance for Approval of Manufacturing Process and Type Approval, Etc.
GC-01-E 2019
IACS E10 Test Specification for Type Approval IACS UR-E10 rev7 2018
RoHS Directive 2011/65/EU
RoHS China The Administrative Measures for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products
IECEx 4
Explosive atmospheres – Part 0: Equipment – General requirements IEC60079-0 2017 Eddition: 7.0
Explosive atmospheres – Part 7: Equipment protection by increased safety “e” IEC60079-7 2017 Eddition: 5.1
Explosive atmospheres – Part 15: Equipment protection by increased safety “n” EN60079-15 2010 Edition: 4
ODVA ODVA composite Conformance Test (CT) CT 14 2018
Note: 1. All certifications are not applicable for MOXA devices. 2. FM certification is not applicable for Serial Communication Module (900ES1-100) 3. ISA99 Security L2 is applicable for ControlEdge PLC R140. 4. IECEx will be added at the end of 2018. Please check with Honeywell before coating.
ControlEdge PLC Specification, CE03-100-160.1_V1.0
Page 41
Hazardous Location Approvals Approval Rating
FM Non-incendive for use in Class I, Division 2, Groups A, B, C & D Class I, Zone 2, IIC T*
CSA Class I, Division 2, Groups A, B, C & D T* ATEX II 3 G Ex ec IIC T* Gc Temperature class (T*) Module Number T3C 900G03 T5 900G32, 900H01, 900K01, 900G01, 900H32, 900A16
T4 900H03, 900P01, 900P24, 900RR0, 900CP1, 900SP1, T6 900U01, 900RR0, 900B01, 900ES1, 900B08 Note:
Classification of maximum surface temperatures for Group II electrical equipment are: Temperature class Maximum surface temperature ℃ T1 450 T2 300 T3 200 T4 135 T5 100 T6 85
7. Module Number List Item Model Description
Racks 1 900RR0-0200 Redundant CPM Rack (Assembly) 2 900R04-0200 4 I/O Slot Rack – Non-Redundant Power (Assembly) 3 900R08-0200 8 I/O Slot Rack – Non-Redundant Power (Assembly) 4 900R12-0200 12 I/O Slot Rack – Non-Redundant Power (Assembly) 5 900R08R-0200 8 I/O Slot Rack – Redundant Power (Assembly) 6 900R12R-0200 12 I/O Slot Rack – Redundant Power (Assembly)
Control Processor Module 7 900CP1-0200 Control Processor Module
Expansion Processor Module 8 900SP1-0200 Expansion Processor Module 9 900ES1-0100 4 port serial communications module, 2 x RS232, 2 x RS485
IO Module 10 900U01-0100 Universal IO Module 11 900A01-0202 Universal AI, RTD, TC, V, 8 Ch 12 900A16-0103 Analog Input high level (16 channel) 13 900B01-0301 Analog Output, 0 to 20mA, (4 channel) 14 900B08-0202 Analog Outputs 0 to 20mA (8 channel, 5 modules/rack) 15 900G03-0202 Digital Input 120/240 VAC, 16 Ch 16 900G32-0101 Digital Input 24VDC, 32Ch 17 900G01-0202 Digital Input, Contact type, (16 channel) 18 900G04-0101 Digital Input, 120/240 VAC-125VDC, (16 channel Isolated) 19 900H03-0202 Digital Output, 120/240 VAC, 8 Ch 20 900H32-0102 Digital Output,24VDC, 32 Ch 21 900H01-0202 Digital Output, Relays (8 channel) 22 900K01-0201 Pulse/Freq (4 channel)
Power Supply
ControlEdge PLC Specification, CE03-100-160.1_V1.0
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23 900P01-0301 120/240 V AC, 60W Power Supply 24 900P24-0301 24 V DC, 60W Power Supply 25 900PSM-0200 Redundant Power Status Module
Terminal Blocks 26 900TEK-0200 TB Housing, Black 20 Position Euro style 27 900TER-0200 TB Housing, Red 20 Position Euro style 28 900TCK-0200 TB Housing, Black 36 Position Euro style 29 900TBR-0200 High Voltage Terminal Block (Barrier Style) 30 900TBK-0200 Low Voltage Terminal Block (Barrier Style)
RTP and RTP Cable 31 900RTS-0001 DI, DO, AO Remote Terminal Panel (RTP) 32 900RTA-L001 Analog Input Remote Terminal Panel 33 900RTR-H001 Relay Output Remote Terminal Panel (RTP) 34 900RTC-L210 Low Voltage RTP Cable (1.0M, 3.28ft.) 35 900RTC-L225 Low Voltage RTP Cable (2.5M, 8.2ft.) 36 900RTC-L250 Low Voltage RTP Cable (5.0M, 16.4ft.) 37 900RTC-H210 High Voltage RTP Cable (1.0M, 3.28ft.) 38 900RTC-H225 High Voltage RTP Cable (2.5M, 8.2ft.) 39 900RTC-H250 High Voltage RTP Cable (5.0M, 16.4ft.) 40 900RTC-3410 RTP Cable, Low Power 16/32CH 1.0M 3.28ft 41 900RTC-3425 RTP Cable, Low Power 16/32CH 2.5M 8.2ft 42 900RTC-3450 RTP Cable, Low Power 16/32CH 5.0M 16.4ft 43 900RTC-BA10 AO - 8 Ch 1.0 M RTP Cable 44 900RTC-BA25 AO - 8 Ch 2.5M RTP Cable 45 900RTC-BA50 AO - 8 Ch 5.0 M RTP Cable
Auxiliary Hardware 46 51307946-001 Security cover, CPM/EPM 47 51452262-503 IO Module Insert Label Kit 48 900TNF-0200 Filler Block Terminal Cover 49 900RNF-0200 Redundant CPM Rack Filler plate (no RSM) 50 900TSS-0001 Shield Terminal Strip (package of 2) 51 900J02-0001 Terminal board jumpers (10, two pos. jumpers) 52 900J10-0001 Terminal board jumpers (10, ten pos. jumpers) 53 51205995-501 MI/MP 250 Ohm Resistor Kit of 8
Networking Components 54 50008930-001 MOXA Network Switch, 8 ports Multi mode 55 50008930-002 MOXA Network Switch, 16 ports Multi mode 56 50135395-001 Ethernet to Fiber Converter 57 50008930-004 MOXA: Network switch, 8 ports, Single mode 58 50008930-003 MOXA: Network switch, 16 ports, Single mode 59 50135395-002 MOXA: IMC-101-S-SC Fiber Optic convertor, Single mode 60 50008930-008 Ethernet Switching Hub, 16 ports, Multi-Mode, G3 61 50135395-003 Ethernet to Multi Mode Fiber Converter, G3
Software and Media Kit
ControlEdge PLC Specification, CE03-100-160.1_V1.0
Page 43
62 SP-CSPLC1 Execution Environment, ControlEdge PLC 63 SP- EMD160-ESD ControlEdge Builder R160 Media Kit, Electronic Software Distribution 64 SP-EMD160 ControlEdge Builder R160 Media Kit 65 SP-EBLDR1 ControlEdge Builder Client License 66 SP-MAPLC1 Migration Tool - Annual Subscription per user 67 SP-IMDIS1 Subsea MDIS Interface, Site License. One required for each site using MDIS feature. 68 SP-CELMM1 ELMM on ControlEdge PLC, unit license. One required for each ELMM.
ControlEdge PLC Specification, CE03-100-160.1_V1.0
Experion® is a registered trademark of Honeywell International Inc.
ControlEdge™ is a trademark of Honeywell International, Inc.
LEAP™ is a paradigm shift in the way automation projects are implemented.
All other products and brand names shown are trademarks of their respective owners.
This document contains Honeywell proprietary information. It is published for the sole usage of Honeywell Process
Solutions’ customers and prospective customers worldwide. Information contained herein is to be used solely for the
purpose submitted, and no part of this document or its contents shall be reproduced, published, or disclosed to a third party
without the express permission of Honeywell International Inc.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written
agreement with and for its customer.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
specifications in this document are subject to change without notice.
CE03-100-160.1 December 2019 © 2019 Honeywell International Inc.