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Conversion instructions Conversion kit for oilseed rape for PS 120-500 Version: 04/2013, v1.0 Best.Nr.: 00600-3-221

Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

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Page 1: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

Conversion

instructions

Conversion kit for

oilseed rape

for

PS 120-500

Version: 04/2013, v1.0

Best.Nr.: 00600-3-221

Page 2: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

2Quality for Professionals

ua_umbaukit_raps_p8_v1.0_de

The following components must be present, in order to perform the conversion to your PS:

1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAIconsisting of:

1x Sweeper adjustment rail 1x PU (polyurethane) strip with Shore hardness 50°A 1x Sheet-metal profile 3x M6 lock nuts

1x "Sylodyn elbow fitted to aluminium rail", consisting of: 1x Sylodyn plate 1x Sylodyn 325x32x5 1x Strip of double-sided adhesive tape 1x Cardboard strip (for adjusting the gap between the PU AAAAIIIstrip and AAAAII

sowing shaft)

2x M6x20 carriage bolts

Page 3: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

3

Quality for Professionals

ua_umbaukit_raps_p8_v1.0_de

The conversion is performed as follows: Original state:

1. Remove the belt and set the sweeper adjustment to the highest level (+4)

Fig. 1

Fig. 2

Fig. 3

Page 4: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

4Quality for Professionals

ua_umbaukit_raps_p8_v1.0_de

2. Unscrew the two knurled bolts and pull out the bearing flange together with the sowing shaft.

3. Remove the sowing shaft cover (Fig. 6) by undoing the star knobs. Take out the shaft air sheet (Fig. 7) by removing the four bolts.

4. Loosen the fastening bolts (inside the container) of the sweeper slightly. Undo no

circumstances should the nuts be removed altogether.

Fig. 4 Fig. 5

Fig. 6 Fig. 7

Fig. 8 Fig. 9

Page 5: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

5

Quality for Professionals

ua_umbaukit_raps_p8_v1.0_de

5. Undo the lock nut used to clamp the sweeper adjustment lever. If necessary, counter with a second open-ended spanner.

6. By turning the level adjustment shaft (Fig. 11) anticlockwise (if necessary with an open-ended spanner) "adjust" the sweeper in a downwards direction until it drops down, as shown in Fig. 12. Then the sweeper can be removed through the inside of the container (Fig. 13).

Fig. 10

Fig. 11 Fig. 12

Fig. 13

Page 6: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

6Quality for Professionals

ua_umbaukit_raps_p8_v1.0_de

7. Remove the sweeper from the sweeper adjustment rail. To do so, slide the sweeper out of the side of the aluminium rail profile. If necessary, carefully tap it out with a hammer and punch (Fig. 14).

If the Sylodyn strip is already present, this step has been performed. Otherwise, the Sylodyn strip with plate (scope of delivery) must be bolted to the sweeper adjustment rail (Fig. 15) along with the aluminium rail (already installed).

8. Position the Sylodyn assembly such that it is located as shown in Fig. 12.

First turn the sweeper adjustment shaft anticlockwise, so that the two fingers of the lever are pointed diagonally downwards on the sweeper adjustment shaft (Fig. 16).

Then use your right hand from behind to evenly lift the Sylodyn assembly upwards slightly, while at the same time rotating the sweeper adjustment shaft with your left hand, so that the two fingers of the lever engage in the lugs (Fig. 17, 18). It is recommended to use a light source for better visibility, to give you a better view of the lugs.

Aluminium rail profile

Sweeper

Lever fingers

Fig. 14 Fig. 15

Fig. 16

Page 7: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

7

Quality for Professionals

ua_umbaukit_raps_p8_v1.0_de

Position the Sylodyn assembly right at the top using the sweeper adjustment shaft (rotate clockwise) (if necessary, you can assist with your right hand by pushing up on the Sylodyn) and tighten (lock) the sweeper adjustment lever at the highest level again (+4) using the nut which was undone in point 5. The Sylodyn assembly can then be adjusted with the sweeper adjustment lever again.

With left hand

With right hand

Lighting may be required

Lever fingers

Fig. 17

Fig. 18

Fig. 19 Fig. 20

Page 8: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

8Quality for Professionals

ua_umbaukit_raps_p8_v1.0_de

9. Fit the "Sweeper adjustment rail P8 oilseed rape kit, assembled" (scope of delivery) to the frame from the inside of the container. To do so, insert the "Sweeper adjustment rail P8 oilseed rape kit, assembled" between the plate of the frame and the two nuts, which should still be loosened, and very slightly tighten the nuts so that the Sylodyn assembly can still be adjusted with the sweeper adjustment lever and position the lever immediately to sweeper position -4.

10. Restore the unit to its original state; however, do not mount the sowing shaft cover yet, as a final calibration test still has to be performed. To do so, follow points 3 (excluding the sowing shaft cover), 2 and 1 in reverse order.

11. Bend the enclosed cardboard strip to a 90 degree angle in the middle, so that it roughly forms a right angle. Make sure that the edges are not damaged!

Fig. 21

Fig. 23

Fig. 22

Fig. 24

Page 9: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

9

Quality for Professionals

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12. Insert/position the cardboard strip between the PU strip and the sowing shaft and gently push the PU assembly against the cardboard strip. The cardboard should be under light pressure from the PU, such that it can still be removed with relative ease, while still exhibiting slight resistance.

Make absolutely sure that the gap is adjusted evenly along the full length of the sowing shaft!

Once the gap has been set, the two fastening bolts in Fig. 21 must be tightened. Make sure that the sweeper is in position -4, as the lever can no longer be moved once the bolts are tightened!

13. Finally, a calibration test must also be performed with seed. If too much seed is being discharged at one of the outflows (sowing wheels) (to be judged by sight), then the gap must be readjusted. Once the discharge is even throughout, the conversion process is complete!

Fig. 25

Cardboard strip

Page 10: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

10Quality for Professionals

ua_umbaukit_raps_p8_v1.0_de

Notes

Page 11: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

11

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Page 12: Conversion instructions Conversion kit for oilseed rape for · 1x "Sweeper adjustment rail P8 oilseed rape kit, assembled", AAAAI consisting of: 1x Sweeper adjustment rail 1x PU (polyurethane)

Quality for professionals

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