Embed Size (px)
Citation preview
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Factory of the Future: Five Steps to Smart ManufacturingDr. Sujeet ChandSVP and Chief Technology Officer
August 2, 2011
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
ssCopyright © 2010 Rockwell Automation, Inc. All rights reserved. 21
-30%
-20%
-10%
0%
10%
20%
30%
40%
1979
1980
1981
1982
1983
1984
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
Advanced economies
Asia-Pacific
Asia-Pacific Excluding Japan
Canada
Central Europe and Balkans
China
Emerging Markets
Emerging Markets Europe
EU: European Union
Europe
Eurozone
India
Latin America and Caribbean
Latin America and Caribbeanplus MexicoMiddle East & Africa
United States
Western Europe
World
Geographic Mix -Arrival of the “Global Economy”
• Opportunity to utilize geographic diversification as a significant counter cyclical tactic has likely passed• Secular growth benefits still exist … but the spread is declining
•• Opportunity to utilize geographic diversification as a significaOpportunity to utilize geographic diversification as a significant counter cyclical tactic has likely passednt counter cyclical tactic has likely passed
•• Secular growth benefits still exist Secular growth benefits still exist …… but the spread is decliningbut the spread is declining
Prior to mid 1990’s, geographic counter-cyclicality was evident …advancers & decliners occurred simultaneously
2001-2002 recession showed clear movement towards global synchronization, although many economies still had positive growth
Current recession solidified the interconnectedness of all economies; Depth of declines pushed most economies into negative growth
Industrial Production Index – YoY % Change
Source: Global Insight World Industry Service. 2009- 2011 is GI’ s forecast as of 10/09
Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 21
-30%
-20%
-10%
0%
10%
20%
30%
40%
1979
1980
1981
1982
1983
1984
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
Advanced economies
Asia-Pacific
Asia-Pacific Excluding Japan
Canada
Central Europe and Balkans
China
Emerging Markets
Emerging Markets Europe
EU: European Union
Europe
Eurozone
India
Latin America and Caribbean
Latin America and Caribbeanplus MexicoMiddle East & Africa
United States
Western Europe
World
Arrival of the Global Economy
• Opportunity to utilize geographic diversification as a significant counter cyclical tactic has likely passed• Secular growth benefits still exist … but the spread is declining
•• Opportunity to utilize geographic diversification as a significaOpportunity to utilize geographic diversification as a significant counter cyclical tactic has likely passednt counter cyclical tactic has likely passed
•• Secular growth benefits still exist Secular growth benefits still exist …… but the spread is decliningbut the spread is declining
Prior to mid 1990’s, geographic counter-cyclicality was evident …advancers & decliners occurred simultaneously
2001-2002 recession showed clear movement towards global synchronization, although many economies still had positive growth
Current recession solidified the interconnectedness of all economies; Depth of declines pushed most economies into negative growth
Industrial Production Index – YoY % Change
Source: Global Insight World Industry Service. 2009- 2011 is GI’ s forecast as of 10/09
The global economy has synchronized … less cyclical damping … but secular difference offer growth
The global economy is now synchronized
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Definition of Smart Manufacturing
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
21st Century Smart Manufacturing: Workshop Participants
Smart Manufacturing: The Roadmap for India
(1) Convergence to Ethernet
(2) Smart Manufacturing is enabled by Manufacturing Intelligence
(3) Simulation & Modeling: An Example
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.
Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 10
(4) Building A Connected Enterprise: Optimized Plants & Supply Networks
Transformation of IT-connected manufacturing to optimized and
sustainable plant and supply networks
an interconnected world …data,
voice, video, etc.
Supply Chain Distribution
Center
Customer
Business Systems, ERP
Smart Grid
Smart Factory
Machine Builders
Supply Chain Distribution
Center
Customer
Business Systems, ERP
Smart Grid
Smart Factory
Machine Builders
Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
(5) Life Cycle Management: Closing the loop in Agile Supply Chains
Copyright © 2011 Rockwell Automation, Inc. All rights reserved.Copyright © 2010 Rockwell Automation, Inc. All rights reserved.
Summary: What’s Different about Smart Manufacturing?
• Manufacturers can trace and recall product batches in minutes, not months - leading risk mgmt. • Retailers, like Walmart, can have manufacturers own and manage inventory in their stores – demand-driven mgmt.
• Consumers can obtain customized products and products produced with less energy and less carbon-intensive processes – manufacture where the demand is, and produce high value products at lower cost
OPTIMIZEDOPTIMIZED
DEMAND-DRIVENDEMAND-DRIVEN
SUSTAINABLESUSTAINABLE
Rapid Customized Value Creation
Rapid Customized Value Creation
Accelerated CollaborationAccelerated
Collaboration
Leading Compliance
Leading Compliance
Supply Chain
Customer
Distributor
Farming
Mining
Manufacturing Plant
