29
06DE4507C Corolla (TS) TPA Rear Installation instructions Model year: 2019/02 Vehicle code: *******-DW***W Part number: PW501 - 02020 Main kit PW501 - 00700-** (x2) Sensor kit - Painted PW501 - 00560 (x1) (Optional) Rear cancellation switch Manual reference number: AIM 004 333-3

Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

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Page 1: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

06D

E45

07C

Corolla (TS) TPA Rear Installation instructions

Model year: 2019/02 Vehicle code: *******-DW***WPart number: PW501 - 02020 Main kit PW501 - 00700-** (x2) Sensor kit - Painted PW501 - 00560 (x1) (Optional) Rear cancellation switch

Manual reference number: AIM 004 333-3

Page 2: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 2 of 29

Revision recordRev. No. Date Page Step Remarks 06/03/2019 9 - Screw legend updated 06/03/2019 9 3 Battery terminal removal added 06/03/2019 27-29 - Check sheet updated 16/05/2019 29 - Check sheet updated, diagnostic check added 11/11/2019 12 6 Delta S symbol added 11/11/2019 27 - Delta S connectors check added

1

1

1

2

3

3

Page 3: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 3 of 29

A B

F

D

E

1x 1x

55x

1x

1x

G H

1x

T9363

1x

J

2x

CT6574 T6575

4x

L

1x

T9362

Z

1x

I

U

T9365

Z1

Z4

Z5

Z3

Z2

M

2x

PW501-00560

1xOPTIONAL

N

T7093

PW501-00700-**

25 35

60 60

T6430

1x

O

T6640

4x

PT6624

U1U2U3U4

U5

T9843

Page 4: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 4 of 29

T0001

T0007

T3851

T0003

T0005

T6239

T0012

Würth Art. No.0558130

T6656

T6075

PZ415-0JGA2-00T7225

PZ415-0JGS2-00

T7771

T7834

Ø 20 mm

Würt Art. No.0604 101 13

T6114

PZ415-0JGA1-00T8268

T8269

T8352CLICK

T6029

T8747

Ø 2 mmØ 20 mm

T1094

T8722

MSDS

TDS

T9967

10 mm12 mm14 mm

T7770

CLEANER / DEGREASER

MSDS

T6319

AIM 003 516-*

Page 5: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 5 of 29

Kabelisolierung

Page 6: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 6 of 29

Page 7: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 7 of 29

EN DE ES FR IT PT NL DA NO SV FI CS

L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá

B Black Schwarz Negro Noir Nero Preto Zwart Sort Sort Svart Musta Černá

BR Brown Braun Marrón Marron Marrone Castanho Bruin Brun Brun Brun Ruskea Hnĕdá

DL Dark blue Dunkelblau Azul oscuro

Bleu foncé Blu scuro Azul-

escuroDonker-blauw Mørkeblå Mørkeblå Mørkblå Tummansi-

ninen Tmavomodrá

DG Dark green Dunkelgrün Verde oscuro

Vert foncé Verde scuro Verde-

escuroDonker-groen Mørkegrøn Mørkegrønn Mörkgrön Tummanvihreä Tmavozelená

G Green Grün Verde Vert Verde Verde Groen Grøn Grønn Grön Vihreä Zelená

GR Grey Grau Gris Gris Grigio Cinzento Grijs Grå Grå Grå Harmaa Šedá

LA Lavender Lavendel Lavanda Lavande Lavanda Lavanda Lavendel Lavendel Lavendel Lavendel Laventeli Levandulová

LB Light blue Hellblau Azul claro Bleu clair Blu chiaro Azul-claro Lichtblauw Lyseblå Lyseblå Ljusblå Vaaleansininen Bledĕmodrá

LG Light green Hellgrün Verde claro Vert clair Verde chiaro Verde-

ciaro Lichtgroen Lysegrøn Lysegrønn Ljusgrön Vaaleanvihreä Svĕtlezelená

NO Natural colour Naturfarben Color

natural Nature Colori naturali Cores naturais Naturel Naturfarvet Naturfarger Naturfärger Luonnonväri Přírodní

barva

O Orange Orange Naranja Orange Arancione Laranja Oranje Orange Orange Orange Oranssi Oranžová

P Pink Rosa Rosa Rose Rosa Rosa Rosé Rosa Rosa Rosa Rosa Růžová

R Red Rot Rojo Rouge Rosso Vermelho Rood Rød Rød Röd Punainen Červená

PU Purple Purpur Púrpura Pourpre Rosso porpora Púrpura Paars Purpur Purpur Purpur Purppura Purpurová

SB Sky blue Himmel-blau Azul cielo Bleu ciel Celeste Azul-céu Hemels-

blauw Himmelblå Himmelblå Himmelsblå Taivaansininen Blankytná

T Yellow brown Gelbbraun Amarillo-marrón

Marron-jaune Giallomarrone Castanho-

amarelado Geelbruin Gulbrun Gulbrun Gulbrun Keltaisenrus-kea Žlutohnĕdá

W White Weiß Blanco Blanc Bianco Branco Wit Hvid Hvit Vit Valkoinen Bilá

Y Yellow Gelb Amarillo Jaune Giallo Amarelo Geel Gul Gul Gul Keltainen Žlutá

V Violet Violett Violeta Violet Viola Violeta Violet Violet Fiolett Violett Violett Fialová

HU PL EL RU TR BG ET LV LT RO SL SK

L Kék Niebieska Μπλε Синий Mavi Cиньо Sinine Zils Mélyna Albastru Modra Modrá

B Fekete Czarna Mαύρο Чёрный Siyah Черно Must Melns Juoda Negru Čma Čierna

BR Barna Brązowa Kαϕέ Коричневый Kahver-engi Кафяво Pruun Brūns Ruda Maro Rjava Hnedá

DL Sötétkék Granatowa Σκούρομπλε

Тёмно-синий Koyu mavi Тъмносиньо Tumesi-

nine Tumši zils Tamsiaimélyna

Albastruînchis

Temnomodra Tmavomodrá

DG Sötétzöld Ciemnozielona Σκούροπράσινο

Тёмно-зелёный Koyu yesil Тъмнозелено Tumero-

heline Tumši zaļš Tamisiaižalia

Verdeînchis

Temnozelena Tmavozelená

G Zöld Zielona Πράσινο Зелёный Yeşil Зелено Roheline Zaļš Žalia Verde Zelena Zelená

GR Szürke Szara Γκρι Серый Gri Cиво Hall Pelёks Pilka Gri Siva Sivá

LA Levendulakék Lawenda Λεβάντα Лавандовый Lavanta Лавандула Lavendel Lavanda Lavanda Lavandă Sivka Levanduľa

LB Világoskék Jasnoniebieska Aνοικτόμπλε Голубой Acik mavi Cветлосиньо Helesinine Gaiši zils Šviesiai

mélynaAlbastrudeschis

Svetlomodra Svetlomodrá

LG Világoszöld Jasnozielona Aνοικτόπράσινο

Светло-зелёный Acik yesil Cветлозелено Helerohe-

line Gaiši zaļš Šviesiaižalia

Verdedeschis

Svetlozelena Svetlozelená

NO Természetesszínű

Barwynaturaine

Φυσικάχρώματα Телесный Nötr Естествен

цвят Värvitu Dabiskakrāsa

Natŭralispalva

Culoarenaturală

Naravnabarva

Prírodnáfarba

O Narancs Pomarańczowa Πορτοκαλί Оранжевый Turuncu Оранжево Oranž Oranžs Oranžiné Portocaliu Oranžna Oranžová

P Rózsaszín Różowa Poζ Pозовый Pembe Poзово Roosa Rozā Rožiné Roz Roza Ružová

R Piros Czerwona Kόκκιυο Красный Kırmızı Червено Punane Sarkans Raudona Roşu Rdeča Červená

PU Bíborvörös Purpurowa Πорϕυρό Πγρпурный Mor Πγρпурнo Tume-punane

Purpursar-kans Purpuriné Mov Škrlatna Purpurová

SB Égszínkék Bękitna Γαλάζιο Heбесно-голубой

Gökmavisi Heбесносиньо Taevasi-

nine Debeszils Žydra Azuriu Nebesnomodra Azúrová

T Sárgásbarna Żołlobrązowa Κιτρινοκαϕέ Жёлто-коричневый

Sarikahverengi Жълтокафяво Kollane-

pruunDzelten-brūns

Gelsvairuda

Galben-maro

Rumenorjava Žltohnedá

W Fehér Biała Λευκό Белый Beyaz Бяло Valge Balts Balta Alb Bela Biela

Y Sárga Żołta Κίτρινο Жёлтый Sarı Жълто Kollane Dzeltens Geltona Galben Rumena Žitá

V Ibolyakék Fioletowa Moßv Фиолетовый Menekşe Виолетово Lilla Violets Violetinė Violet Vijolična Fialová

Page 8: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 8 of 29

T9641

Z

Z1

Z4

Z5

Z3

Z2

U1

U2

N

N

U3 N

U4

NZ2 B

Z1 AU5

Z4MZ5

Z3

U

U1U2U3U4

U5

WIRE HARNESS OVERVIEW

Page 9: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 9 of 29

3

1 T9383

1 E

3

ACLEANER / DEGREASER

2

2 E1

E23

E1

E2 E2A

L0734

B

1 B

3

CLEANER / DEGREASER

I 2

2

3

I1

I2 I2

I1

I2

START

=

XX mm

=

= =

=

=

=

=

=

=

XX mm

TXX

=

=

90 sec

1x

10mmT10009

21

1

Page 10: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 10 of 29

4

START

=

XX mm

=

= =

=

=

=

=

=

=

XX mm

TXX

=

=

T9704

1

2

3

4

Page 11: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 11 of 29

5

T9705

= 1x

6 Nm10 mm

= 4x

= 2x

3

2 2

1

= 1x

6 Nm10 mm

Page 12: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 12 of 29

6

5

= 1x

12 mm

18 NmS= 2x

62

= 1x

7

= 2x

= 2x

14 mm

37 NmS

1

2

= 2x = 3x = 2x= 7x

3 4

HV only

5

3

4

7

1

T10251

S

3

Page 13: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 13 of 29

7

T9707

3

4

1 = 1x

6Nm10 mm

2

4

= 1x

= 2x= 7x

= 1x

10 mm

= 2x

= 3x10 mm

= 2x= 3x

1

3

Page 14: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 14 of 29

9

T9709

= 9x

8

LHS=RHS

= 3x = 2x

2

22

33

= 2x

10 mm

3

5

4

T9711

11

Page 15: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 15 of 29

10

T9569

12

3

12

3

Page 16: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 16 of 29

T9712

2

3

4ø 20 mm

1180°

12

11

T9713

2

2

1

5

3

3

4N

Page 17: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 17 of 29

13

T9714

12

OKCLICK

21 4

3

NN

NN

CLICK

Page 18: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 18 of 29

14

T9966U1U2

U3

U4

8 1 2 3

CLEANER / DEGREASER

1

5x

F2

4

1x

F3

5

6

1x

F

4

7

O 5 6O

U1x

CLEANER / DEGREASER

O 10 11O

U1x

910

11

12

2x

F7

2x

F8

13

14

2x

F 9

U28

Page 19: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 19 of 29

16

T9716

1

2

15

1U

WAX

2

3

T9717

U5

1x

F4

15

16

17

Page 20: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 20 of 29

17

T9718

BCLEANER / DEGREASER

A

CLEANER / DEGREASER

E1

1x

D

19

18

Page 21: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 21 of 29

18 T9722

2

T2 4

3

Z1

52x

F1x

F10

FUSE

4x

C8

4x

F1

18

19

20

21

23

22

2425

26

27

28

1x

F9

CLEANER / DEGREASER

ZL7

6L

29

30

31

32 33

WAX

T Z

A

23

T2Z1

Page 22: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 22 of 29

19 T9720

FUSE

Z5 2

34

35

3

Z2

B1

4F

2x

2x

F5

3637

2x

F6

Z3

Z4

38

39

100

mm

24

20

21

Page 23: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 23 of 29

T9954

P

4 5

6Z3

Z3Z3

78

Z3

Z3

Z3

13

Z

2

Z3

J

Z3

10 mm1x

8.5 Nm9

20

Page 24: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 24 of 29

22

21T9724

TOYOTA TECHNICALDRAWING

1 6

27

8±50 mm

40 mm

1/2x

G

LA-G

LA-G

R 1 3 5

2 4 6

R1 3 5

2 4 6

Z5

LA-GZ5

1

2

4Z5

3

5Z5

± 20 mm

==

T9551

Page 25: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 25 of 29

T9874

CLICK

D1/2x

PZ5

1

Z5

4

6

7

910

1112

2 3

8

10 mm

10 mm

10 mm

5

Z5

INS

P

P

P

PP

PP

P

Z5 Z5

Z5

Z5

Z5

Z5

23

Page 26: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 26 of 29

25

24

T6488

5,4 Nm10 mm

OPTIONAL

2

3

Ø 2 mm

1

T9726

M45 Z4

M1/2x

D

6

15 mm

Page 27: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 27 of 29

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year Corolla (TS) 2019/01

P/N = OK

TPA Rear

Serial NumberCLICK

37 Nm2x

S

A B

8,5 Nm

Serial NumberCLICK

Z3

DURING INSTALLATION

Page 1/3

MARKER

A

B

3

Page 28: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 28 of 29

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

Serial NumberCLICK

18 Nm1x

S

A B

Serial NumberCLICK

2x6 Nm

Serial NumberCLICK

1x6 Nm

VIN n°

Model / Year Corolla (TS) 2019/01 TPA RearDURING INSTALLATION

Page 2/3

Page 29: Corolla (TS) · 2019. 11. 13. · Model / Year Corolla (TS) 2019/01 P/N = OK TPA Rear Serial Number CLICK 37 Nm 2x S A B 8,5 Nm Serial Number CLICK Z 3 DURING INSTALLATION Page 1/3

Manual reference number AIM 004 333-3 29 of 29

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

Beep

P = OK

Serial NumberCLICK

5.4 Nm

OFF

P

ON

OFF = OK

VIN n°

Model / Year Corolla (TS) 2019/01 TPA RearAFTER INSTALLATION

Page 3/3

NO DTC = OK

DIAGNOSTIC TOOL

2