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    Costs of Production

    Mihir Mahapatra

    PGDM 2011-13

    July 2011

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    Topics to be Discussed

    Measuring Cost: Which Costs Matter?

    How do Cost Curves Behave?

    Cost in the Short Run

    Cost in the Long RunHow to Minimize Cost?

    How to draw Implications for BusinessStrategy?

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    Topics to be Discussed

    Production with Two Outputs:Economies of Scope

    Dynamic Changes in Costs:The Learning Curve

    Estimating and Predicting Cost

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    Measuring Cost:

    Which Costs Matter?

    Accountants tend to take a retrospective view of

    firms costs, whereas economists tend to take a

    forward-looking viewAccounting Cost

    capital equipment

    Economic Cost

    Cost to a firm of utilizing economic resources inproduction, including opportunity cost

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    Costs as Opportunity Costs

    Accountantsmeasure the explicit costs butoften ignore the implicit costs.

    Economistsinclude all opportunity costswhen measuring costs.

    Accounting Profit = TR - Explicit Costs

    Economic Profit = TR - Explicit Costs -

    Implicit Costs

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    Explicit and Implicit costs

    The firms costs include Explicit Costsand ImplicitCosts:

    Explicit Costs: costs that involve a direct money

    outlay for acquiring factors of production.Actual expenditure incurred by firm for hire, rent or

    purchase of the inputs so as to undertake production.

    (Exp: Wages to hire labour, rental price of capital, equipment and buildingsand purchase price of raw materials and semi finished products).

    Implicit Costs: Costs that do not involve a direct

    money outlay (Ex. Opportunity costs of the owners own inputs used

    Implicit wages, implicit rent, cost of capital).

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    Opportunity Cost

    Economic costs distinguish between coststhe firm can control and those it cannot

    Opportunity cost Cost associated with opportunities that are foregone when a

    firms resources are not put to their highest-value use

    Opportunity costof an action is the value of thenext best alternative forgone.

    For an Input: What the input could have earnedfrom best alternative use (outside the firm).

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    SUNK COST Although opportunity costs are hidden and should be taken into

    account, sunk costs should not

    Sunk Cost

    EXPENDITURE THAT HAS BEEN MADE AND CANNOT BERECOVERED

    Firm buys a piece of equipment that cannot be

    conver e o ano er useCost that is committed but can not beavoided

    Should not influence a firms future economic decisions

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    Sunk Cost

    From a firms point of view it is the cost thatarises when an investment in an asset can notbe recovered by subsequent resale.

    Firm can neither sell nor lease it to any otherperson and even cannot be used for other

    .

    Investment is a SUNK COST when its

    OPPORTUNITY COST is zero.

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    Fixed Cost versus Sunk Cost

    Fixed CostCost paid by a firm that is in business

    regardless of the level of output

    Fixed costs can be avoided if the firm goes outof business (say key executives will not beneeded

    Sunk Cost

    Cost that has been incurred and cannot be

    recoveredEx: Cost of factory with specialized equipment which is of

    no use in another industry

    Exception: Something can be recovered if it is sold for scrap.

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    Family of Total Costs...

    Total Fixed Costs (TFC)

    Total Variable Costs (TVC)

    TC = TFC + TVC

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    Short Run Costs

    Fixed Costs:

    Those costs that do not vary with theamount of output produced or level ofoutput.

    period (time) for all fixed inputs (Land,Building, Capital Equipment).

    Exp: Payment for renting the plant and equipment if firmowns it, insurance, property taxes, salaries (for topmanagement fixed by contract and to be paid during theperiod of contract irrespective of going for production or not)

    -Annual allowances made for depreciation (wear and tear)and expenditure on maintenance

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    Variable Cost

    Those costs that do vary with

    the amount of outputproduced.

    ga ons o e rm per per o orall variable inputs (Exp. Payment for Raw materials and fuels,

    expense on power and water supply, wages oflabour)

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    Family of Average Costs. . .

    Average Costs:Specific Cost / Output Level

    Average Fixed Costs (AFC)

    Average Variable Costs (AVC)

    = Total Variable Cost / output (Q)

    Average Total Costs (ATC)

    = Total Cost / Output (Q)

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    Marginal Cost:

    How much does it cost to produce anadditional unit of output?

    Marginal Cost (MC):The extra or additional cost of

    .

    MC = TC Q

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    Determinants of Short Run Costs INCREASE in OUTPUT leads to INCREASE in TOTAL COST.

    HOW does it MOVE?

    Extent of Rise in Cost Depends on the nature of the PRODUCTION

    PROCESS

    Extent to which production involves DIMINSHING RETURNS to

    If MARGINAL PRODUCT OF LABOUR DECREASES significantly as

    more labor is hired

    Costs of production increase rapidly

    Greater and greater expenditures must be made to produce moreoutput

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    Determinants of Short Run Costs

    Assume Labour: onlyVariable Input

    Assume the wagerate (w) is fixedrelative to the LwVC

    hired

    Variable costs is theper unit cost of extra

    labor times theamount of extralabor: wL

    QQ

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    A Firms Short Run CostsInference: MC decreases initially with increasing returns (0 through 4 units of output)

    MC increases with decreasing returns (5 through 11 units of output)

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    Cost($ peryear)

    300

    400

    VC

    Variable cost

    TC

    Total costis the vertical

    sum of FCand VC.

    Outpu

    100

    200

    0 1 2 3 4 5 6 7 8 9 10 11 12 13

    increases with

    production andthe rate varies with

    increasing anddecreasing returns.

    FC50

    Fixed cost does notvary with output

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    Capitalper

    year

    Isocost C2shows quantity

    Q1 is an isoquant for output Q1.There are three isocost lines, of

    which 2 are possible choices inwhich to produce Q1.

    K2

    Cost Minimizing Input Choice in Long Run:

    Producing a Given Output at Minimum Cost

    Labor per year

    Q1

    can be produced withcombination K2,L2or K3,L3.

    However, both of theseare higher cost combinations

    than K1,L1.

    Q1

    C0 C1 C2

    AK1

    L1

    K3

    L3L2

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    Cost in the Long Run How does the isocost line relate to the

    firms production process?

    LMP K

    KMPL

    rw

    LK =

    =lineisocostofSlope

    costminimizesfirmwhenr

    wMP

    MP

    K

    L =

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    Capital is fixed at K1.To produce Q1, min cost at (K1,L1).

    If increase output to Q2, min. costis K1 and L3 in short run.

    Long Run versus Short Run Cost Curves

    The Inflexibility of Short Run Production

    Long-Run

    Capitalper

    year C

    E

    In Long R,can change

    Labor per yearL2

    Q2

    K2

    D F

    Q1

    A

    BL1

    K1

    L3

    PShort-RunExpansion Path

    capital andmin costsfalls to K2and L2.

    xpans on at :

    Combination ofLabour & Capital

    that firm chooses to

    Minimize Cost at

    each Level of

    Output.

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    Derivation of Expansion Path & Long Run Total Cost Curves

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    Long-Run Average Cost (LAC)

    Most important determinant of the shape of

    the LR AC and MC curves is relationshipbetween scale of the firms operation andin uts re uired to minimize cost

    Long Run Versus

    Short Run Cost Curves

    L R C

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    Long-Run Costs

    How does per unit costs behave as the firmEXPANDS all INPUTS, even plant size or scaleof operation?

    The Long-Run Average Total Cost(LRATC)reflects the lowest possible unit cost relatedto different plant sizes and/or scales of

    opera on.In long run no fixed factor, all factors are

    variable.

    LRATC=LVC or Average total and variable costscoincide.

    The LRATC Curve is U-shaped

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    Long Run Versus Short Run Cost

    Curves Long-run marginal cost leads long-run

    average cost: If LMC < LAC, LAC will fall

    ,

    Therefore, LMC = LAC at the minimum of

    LAC

    In special case where LAC is constant,LAC and LMC are equal

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    Long Run Average and Marginal Cost

    Cost($ per unit

    of output

    LAC

    LMC

    Output

    A

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    U-Shaped LAC Curve Increasing Returns to scale Constant Returns to Scale

    Diminishing Returns to Scale

    Sources of Returns to ScaleEconomies of Scale

    Diseconomies of Scale

    Economies of Scale

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    Economies of Scale Economies of Scale: Output can be doubled for less than a

    doubling Cost- Pindyck et al.

    LRATC DECREASEs as the Scale of Operation INCREASES.

    Diseconomies of Scale (DRS): Doubling of Output requires more than a doubling of

    Cost

    LRATC INCREASES with the scale of operation.

    U-shaped LAC reflects ECONOMIES of SCALE forrelatively low output levels and diseconomies of scalefor higher levels

    Di ti ti b t IRS & E i f S l

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    Distinction between IRS & Economies of Scale

    Increasing Returns to ScaleOutput more than doubles when the QUANTITIES

    of all inputs are doubled

    Economies of ScaleDoubling of output requires LESS than a doubling

    of COST

    Ex: Milking cows by hand in large dairy firms.ConstantReturns to Scale but experience Economies of scale if milkedby machine (Pindyck et al.)

    ..Firms production process can exhibit constant returns to

    scale, but still have economies of scale as well. Of course, firmcan enjoy both economies of scale and increasing returns toscale (Pindyck)

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    Emergence of Economies of Scale?

    As output increases, firms AC of producing islikely to decline to a point1.Production Economies

    On a larger scale, workers can better SPECIALIZE..

    DEVELOPMETN OF Skills, Time Saving etc

    production more effectively

    3.DISCOUNT for BULK PURCHASE of INPUTS (RawMaterials)

    Firm may be able to get inputs at lower cost if can get quantitydiscounts. Lower prices might lead to different input mix.

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    ECONOMIES of SCALE

    -Change in TECHNOLOGY in the long run

    -Changes in FACTOR PRICES

    -Transport and Storage Economies(Average cost of Transport Relatively low for bulk transport and

    bulk storage)

    -Selling or Marketing Economies

    (Lower Average cost of Advertising at large Scale)

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    Economies of Scale

    Managerial EconomiesArises Primarily due to Specialisation of Management &

    Mechanisation of Managerial Function.

    Division of Managerial Task-Specialization of Management-

    Im rovement in Efficienc .

    High Degree of Mechanisation (Telephone, computer) and

    Decline in Cost

    Decision Making Process Decentralized (increase in efficiency)

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    Continues.

    LOW COST OF FINANCELarger firm can borrow at lower interest rate andhave access to Financial Market

    Exp: PRIME LENDING RATE of CommercialBanks.

    be associated with organisation of Reputeor there is no LABOUR UNION(Low expenditureRelatively low cost)

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    Diseconomies of Scale

    At some point, AC will begin to increase

    1.FACTORY SPACE and MACHINERY may make it

    more difficult for workers to do their jobs efficiently

    2.Managing a larger firm may become more complex

    INCREASES

    3. Increase in INPUT PRICES resulting from increase in

    Usage by the firm or Limited availability of Inputs

    Di i f S l

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    Diseconomies of Scale

    Management Limitations (diseconomies)Decisions are Delayed in large firms(information often consciously or unconsciously

    distorted as it passes through various hierarchicallevels or stopped for different reasons at somestage)

    DECISIONS OF TOP MANAGEMENT will not beoptimal if information is not accurate or comeswith time lag (by that time environment undergonea change)

    CRITICS argue in the MODERN WORLD it does notPREVAIL. Do you agree?

    L R C

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    Economies of scale are measured interms of

    COST-OUTPUT ELASTICITY (Ec)

    Long Run Costs

    of production resulting from a 1-per centincrease in output

    ACMC

    QQCCE

    C=

    =

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    Long Run Costs EC is equal to 1, MC = AC

    Costs increase proportionately with output

    Neither economies nor diseconomies of scale EC < 1 when MC < AC

    Both MC and AC are declining

    EC > 1 when MC > AC

    Diseconomies of scale Both MC and AC are rising

    Long Run Average Cost Curve: Flatbottomed

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    Long Run Average Cost Curve: Flatbottomed

    Curve (a Special Case)

    LRATC Curve

    (Rs)

    PerUnit

    .

    ofScale

    . ofScale

    Economies norDiseconomies ofScale

    Scale of Operation (Q)

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    E i /Di i f S C f M lti P d t Fi

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    Economies/Diseconomies of Scope: Case of Multi-Product Firm

    If Total Cost of jointly producing Cars and Trucks (T)is smaller than the cost incurred for producing carsand trucks independently by different firms

    ECONOMIES OF SCOPE Exists if

    TC(C,T) < [TC (C,0) + TC(0, T)]

    Reasons: Automobiles and Trucks can be producedwith same metal sheet and engine assembly facilities.

    Joint Production: Better utilization of ProductionFacilities and lower costs.

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    Economies of Scope

    Advantages

    1.Both use capital and labor2.The firms share management resources

    3.Both use the same labor skills and typesof machinery

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    Economies of Scale and Economies of Scope

    Economies of scale: Should a Public sectorcommercial bank merge with its competitor

    (other PSBs)

    Economies of Scope: Should Commercial

    Bank offer Mutual Fund or Life insurancescheme?

    Production with Two Outputs

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    Production with Two Outputs

    Economies of Scope There is no direct relationship between

    economies of scope and economies ofscale

    diseconomies of scale

    May have economies of scale and not haveeconomies of scope

    Production with Two Outputs Economies of

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    The degree of economies of scope (SC) can be measured by

    percentage of cost saved producing two or more products

    jointly:)qC(q)C(q)C(q

    SC, 2121 +

    =

    Production with Two Outputs Economies of

    Scope

    C(q1) is the cost of producing q1C(q2) is the cost of producing q2

    C(q1,q2) is the joint cost of producing both products

    Production with Two Outputs

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    Production with Two Outputs

    Economies of Scope With economies of scope, the joint cost is

    less than the sum of the individual costs Interpretation:

    > conom es o scope

    If SC < 0 Diseconomies of scope

    The greater the value of SC, the greater the

    economies of scope

    Dynamic Changes in Costs The Learning

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    Dynamic Changes in Costs The LearningCurve

    Firms may lower their costs not only due to

    economies of scope, but also due to managers

    and workers becoming more EXPERIENCED attheir JOBS

    As management and labor gain experience withproduction, the firms MARGINAL and

    AVERAGE COST may fall

    Dynamic Changes in Costs The Learning

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    Dynamic Changes in Costs The Learning

    Curve Learning curve: Measures the impactworkers experience on the costs of

    production Describes the RELATIONSHIP between a firms

    needed to produce each unit of output

    Learning curve information facilitates to take decision

    whether production operation is profitable or not. Based on the information plan how much cumulative

    output to be produced to reduce cost

    The Learning Curve

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    Hours of laborper machine

    8

    10

    The Learning Curve

    Hours of Labour needed

    Per unit of output declines

    With increase in cumulativeoutput

    Cumulative number ofmachine produced10 20 30 40 500

    2

    4

    6

    D i Ch i C t Th L i C

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    Dynamic Changes in Costs The Learning Curve

    Reasons1.Workers SPEED OF WORK increases with

    experience

    2.Managers learn to SCHEDULE PRODUCTIONprocesses more efficiently (flow of material to

    3.More FLEXIBILITY is allowed with experience; mayinclude more specialized tools and plant organization

    4.Suppliers become more efficient in processingrequired material.often pass this advantage (lowermaterial cost) to company

    Economies of Scale Versus Learning

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    Economies of Scale Versus Learning

    Cost(Rs per unit

    of output)

    Movement from A to B along AC1-Lower cost

    due to Economies of Scale

    Move from A (on AC1) to C (On AC2) leads to lower

    Cost due to Learning

    Output

    AC1B

    Economies of ScaleA

    AC2

    Learning C

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    Sum up.. Relevance of studying cost of production Identify which cost matter

    How to minimize cost in the short run andlong run

    y s ong run - ape

    Distinction between Economies of Scaleand Scope

    Role of Learning Curve in Cost