Course Content PCI

7/31/2019 Course Content PCI

1/7

COURSE TESTI NG AND CALI BRATI ON OF I NDUSTRI AL

I NSTRUMENTS ( PRESSURE & TEMPERATURE)

COURSE CONTENTS

THEORY

Introduction to Measurement System-Study of span, zero, deviation& offset errors.

Symbols and Loop diagrams. System standards and instrument calibration. Sensor/Transducers and its principles. Pressure Instruments Principle, construction and operation. Process control signals. Temperature Instruments - Principle, construction and operation. Final control elements and Actuators. Controllers - ON/OFF, PID. Tips & Techniques in Testing and calibration of Pressure and

Temperature instruments.

PRACTI CAL

Identification of symbols and diagrams from P & I diagram. Calibration of low and high Pressure Gauges. Principle and operation of Strain gauge Pressure Sensors and

Transmitters Exercise in Pressure Measurement & Control (Electronic and

Pneumatic). Operation and calibration of Pressure Switch & Safety Valve Operation and calibration of I/P & P/I Converter.

Calibration, Adjustments & Testing of Pneumatic Control Valves. Study of Control Loops Operations in a Process Plant. Temperature Measurement using RTD, Thermocouple, Optical

Pyrometer. Testing of Temperature controllers (ON-OFF, PID Controller). Calibration and tuning of PID based Temperature Controllers. Maintenance & repair of Pressure and Temperature Controllers.


2/7

COURSE EMBEDDED SYSTEMS AN D RTOS I N MOD ERN

I NDUSTRI AL CONTROL

COURSE CONTENTS

THEORY

Em bedded System s: Define the components of an embeddedsystems and the 80C51 family basics.

C51 Prog r am m ing : Consider the C programming languageextensions necessary to support an embedded architecture.

I n t e r r u p t s: Define the techniques of creating and using interruptservice routines in C51.

Ser ia l Communica t ion : Examine micro controller serialcommunications with programming.

Tim ers and Coun t e rs: Define the use of the timer/counters withprogram examples.

H ard w a re I n te r f a c in g : LCD interface, ADC/DAC interface, steppermotor Interface, DC motor control. Flow, level & temperature control. Real Time Operating Systems (RTOS) Types and features

PRACTI CAL

Microcontroller (8051)-operation and programming( Assembly & Clanguage).

Interfacing Digital I/O & ADC/DAC with 8051 microcontroller. Timer & counter programming. Interrupt programming Serial Communication (RS232C) LCD interface Microcontroller based applications in industrial Measurement and

control: Temperature / Pressure measurement and Waveform generation. Digital monitoring and control. Relay, Stepper motor/DC, Servo motor control / Control Valve

operation. Event counting / Data logging. Working with RTOS.


3/7

COURSE ALLEN BRADLEY SLC-5 / 04 ADVAN CED PROGRAMM I NG

AND NETWORKI NG

COURSE CONTENTS

THEORY

PROGRAMMABLE LOGIC CONTROLLER: Fundamentals of PLC PLC Instruction Set: Bit Instructions, timer/counter, relational

instructions PLC Instruction Set: Advanced Instruction : control instructions, math

instructions Ladder logic programming (using Basic and Advanced

Instructions/Functions) Developing an application programs using PLC PLC networking Protocols & programming Techniques

PRACTI CAL

Hardware configuration of PLC and PC interface Working with Ladder Logic Programming (using Basic and Advanced

Instructions) Implementing PLC applications using Ladder logic Configuring the networks [Ethernet, Device Net, DH+, RS 232 (DF1),

Modbus] Networking the PLCs using Ethernet TCP/IP PROTOCOL Communication with Ge-Fanuc PLC through AB PLC via MODBUS Data communications between PLCs using DH+. Device Level (proximity switch / photo sensor / AC drive) Networking

using DeviceNet


4/7

COURSE PROCESS AUTOMA TI ON USI NG PLCS AN D SCADA

( AB SLC 500 & RSVI EW -32 )

COURSE CONTENTS

THEORY

Introduction to Process Measurement & Control. Controller architecture and operation. Function of a PLC and Input/Output structure I/O Configuration Programmers and ladder diagrams The SLC-500 instruction set. Analogue I/O & PID Control. Program Documentation, storage and retrieval. Industrial measurement and control system. Supervisory Control And Data Acquisition(SCADA) programming

PRACTI CAL

Configuring the PLC - PC interface Hardware configuration of PLCs, I/Os RS LOGIX 500 - Ladder programming Basic & Advanced Instructions Data monitoring Editing rungs On-line and Off-line Communications between the programmer and PLC. Uploading and downloading PLCprograms Processor status, monitoring for faults and fault resets. Forcing. Motion control applications (stepper motor, DC motor) Pressure, temperature, flow and level measurement applications. PID control for level/flow/temperature in industrial process plant Programming the static and dynamic simulators. SCADA Software Working with Projects Setting up a driver communication for stand-alone / Network PLCs Creating graphic display / Animated graphic objects Configuring alarm/Data logging/Trending


5/7

COURSE VI RTUAL I NSTRUMENTATI ON AND REMOTE DATA

ACQUI SI TI ON (RS- 2 32 C, GPI B, LAN & USB)

COURSE CONTENTS

THEORY

Introduction to PC based Instrumentation Virtual Instrument Software Architecture (VISA) Agilent Visual Engineering Environment (VEE)graphical

programming Hardware and Software for Instrument control Controller, Talker & Listener. GPIB/USB/LAN control for Instruments Computer controlled instrument system. Digital interface issues.

PRACTI CAL

Operation of intelligent instruments (DMM, Function Generator, andCRO)

Installing LAN gateway and USB gateway for GPIB. Configuring GPIB Interface. Driver Software installation. Interface the DMM/Function Generation/CRO with computer via

IEEE 488 interface. Control the DMM /Function Generation/CRO through computer. Programming with Agilent VEE (VISUAL ENGG. ENVIRONMENT) Acquire and display Data from instrument. Print and plot the acquired data. Create custom objects and functions. Data exchange between other windows applications (DDE)

Creating dynamic link libraries (DLL) using VC++ and link with HPVEE Working with Active-x controls using Agilent VEE Debug and optimize Agilent VEE programs. Building an operating interface with panels. User objects and user function panels. Status panel. USB based Data Acquisition Remote Data Acquisition using RS-232C/USB instruments


6/7

COURSE ALLEN BRADLEY SLC 5/ 0 4 PROGRAMM I NG AND

MAI NTENANCE.

COURSE CONTENTS

THEORY

Introduction to AB PLCs. Hardware architecture. Input and output structure. Program folders and system configuration PLC programming & editing using Ladder Logic Program files and Data Files Instruction set Loading and Saving programs and program documentation PLC applications in industrial control systems. System Fault finding.

PRACTI CAL

Hardware configuration of AB PLC. Ladder programming using RSLOGIX - 500 Pro software. Programming using the bit, Latch/set-reset, load and transfer,

Timer, Counter, Compare Arithmetic / math instructions

/functions, Application Programs:

o Bottle filling .applicationo Batch Reactor Process.o PLC application trainer

System Fault finding.


7/7

COURSE GE-Fan u c PLC PROGRAMMI NG & APPLI CATI ONS

COURSE CONTENTS

THEORY

Introduction t o GE-Fanuc PLCs. Hardware architecture. Input and output structure. Program folders and system configuration PLC programming & editing using Ladder Logic Reference tables. Instruction set Loading and Saving programs and program documentation SNP Communications. System Fault finding. Working with Digital I/Os and Analog I/Os. PLC applications in industrial control systems.

PRACTI CAL

Hardware configuration of Ge_Fanuc Versamax PLC. Ladder programming using Versa Pro software. Programming the Latch/set-reset, load and transfer, Timer, Counter,Compare Arithmetic / math and system control instructions

/functions, Application Programs:

Motion control (DC motor / stepper motor) . Bottle filling .application Batch Reactor Process. PLC application trainer Pressure, temperature, flow and level measurement .

SNP communications using RS 232C & RS 485.

System Fault finding.

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Course Content PCI