Cranes - Igus · Cranes & Material Handling Tel.: +49 6162 6808 Email: [email protected] Jens Göbel Industry manager Cranes & Material Handling Tel.: +49 2203 1649 110 Email: [email protected]

...Tech up, cost down. It‘s our job.

www.igus.eu/cranes

Cranes Moving energy supply solutions for port equipment

2 3

1999the revolution

E400R - the first rol e-chain®

2004the evolution

4040RHD - integrated rollers

2008the innovation

P4 - split rollers

2018the sensation

P4.1 - the smart rol e-chain®

Tech up, cost down. It s our job.

chain link helped to significantly reduce the coefficient of friction and therefore the energy needed to move the chain system. The rol e-chain® opened the doors to travels beyond 100m and became the standard for crane applications. Today, the igus® energy chain ensures safe and secure cable guidance on various reach stacker models, spreaders, bulkhandling and shipyard cranes. Also long travel lengths, such as the quayside travel of Ship-to-Shore cranes or high speed ASC stacking travels can be realised.

The port - a tough environment with high equipment duty cycles and no tolerance for unexpected equipment downtime. igus® energy chain systems and chainflex® cables have proven their durability under these conditions as a cable management system for trolley travel on over 1,280 Ship-to-Shore cranes and close to 7,200 RTG, (A)RMG and ASC cranes world wide. In 1999 a milestone was set for igus® with the installation of the first igus® rol e-chain® for a 130m crane travel at a river port in Germany. The integration of rollers into the side part of the

motion plastics® - moving energy supply systems for port equipmentw

ww

.igus.eu/cranes

4 5

Spreader

Automated Stacking Cranes (ASC)

Trolley TravelCrane Travel

Ship To ShoreCranes (STS)

Crane Travel

Ship To ShoreCranes (STS)

Trolley Travel

Goliath CraneTop and bottom

trolley travelRail Mounted Gantry (RMG)Crane Travel

Rubber Tyre Gantry (RTG)

Trolley Travel

Straddle CarrierSpreader travel

Maintenance-free and weather-resistant - motion plastics® for port equipment Reach Stacker

Boom & cabin movement

ww

w.igus.eu/cranes

6 7

Breakage detection

Trough-integrated position measuring

system

Push/pull force monitoring

Position-dependent push/pull force measurement

Tensile force monitoring for cables

ww

w.igus.eu/cranes

More details: see page 44-47

Predictive maintenance with igus® smart plastics e.g. STS crane

8 9

Always the right solution for the port industryContainer cranes are increasing in size and trolley speed to accommodate ever growing ship sizes and faster turnaround times, setting new requirements for the trolley cable guidance system. With innovations, such as the roller integrated into the chain link, and the latest monitoring and remote energy chain diagnostic tools, igus® energy chain systems are well designed for longer and higher speed trolley travels. The chain system offers a safe and reliable cable guidance solution, with technical and economical benefits to the end user.

The main advantages of an igus® energy chain system for crane builders and operators are:

● igus® smart plastics® - enabling precise maintenance planning

● Low maintenance requirement - less equiment downtime

● Designed for high traveling speeds - no additional drives or control systems required

● Space-saving design - lower installation height & no cable loop station

For further information and application examples of crane applications and port equipment, go to our website:

www.igus.eu/cranes

ww

w.igus.eu/cranes

10 11

ww

w.igus.eu/cranes

Energy chains with integrated rollers reduce the friction needed to move the chain and reduce the wear over the lifetime of the chain. igus® has over 20 years experience in the design and operation of rol e-chains®. The first rol e-chain® on a Ship-to-Shore crane was installed in 1999 in the Netherlands.

Ship-To-Shore trolley travel

12 1312 13

ww

w.igus.eu/cranes

igus® energy chain systems can be installed on all types of Ship-to-Shore cranes, whether it is a double trolley, shuttle boom or gooseneck design. Depending on the type of crane, the chain system can be positioned either on top, on the side or below the crane girder.

Ship-To-Shore trolley travel

14 15

Ship-To-Shore quayside travel

With travel lengths of more than 900m, igus® energy chain systems, in combination with igus® chainflex® medium-voltage cables, are a suitable alternative to classic cable reeling or bus bar systems for the quayside or container stacking travel.

ww

w.igus.eu/cranes

16 17

For over 20 years igus has been driving the change of the cable guidance system on RTGs. Today the energy chain system is a well established cable guidance system for trolley travel, in use on numerous RTGs around the world. The heavy-duty series 4040(R)HD chain, as a gliding or roller chain version, is the preferred choice. Also the igus® chainflex® cables, with TPE outer jackets, have proved to be long lasting in this demanding environment.

RTG trolley travel

ww

w.igus.eu/cranes

18 19

With longer travel lengths and a bigger cable package, the (A)RMG mostly requires an opposing energy chain system to safely guide all cables in a compact installation space. The chain system can either be installed on top or on the side of the crane girder.

(A)RMG trolley travel

ww

w.igus.eu/cranes

20 21

With the removal of the driver from the equipment, automatic stacking cranes require a safe and reliable cable guidance system. igus® heavy-duty roller chain systems, in combination with igus® chainflex® cables, provide a safe and dependable solution, with very little maintenance required.

ASC trolley travel

ww

w.igus.eu/cranes

22 23

The igus® energy chain system is a suitable alternative to the classic cable reeling system for ASC stacking travels. It offers secure cable guidance for standard igus® chainflex® cables, without adding any additonal weight to the crane. Less maintenance is required when compared with a cable reeling system, as no additional power and control systems are required and no slip rings or rotary units are used.

ASC/(A)RMG crane travel

ww

w.igus.eu/cranes

24 25

The first energy chain system installed on a Goliath crane was for a US shipyard in 1997. Since then, igus® has equipped over 100 Goliath cranes (new builds and retrofits) around the world with a chain system for the upper and lower trolley. With travel lengths of up to 165m, the igus® heavy-duty rol e-chain® series 4040RHD and 5050RHD are the first choice to carry the high cable loads.

Goliath Crane trolley travels

ww

w.igus.eu/cranes

26 2726 27

A guided standing energy chain has proven to be a superior alternative to traditional pantograph solutions for the safe cable and hose guidance for the spreader movement on Straddle Carriers. Installed along the side of the leg, below the driver cabin, the system allows an unobstructed view of the spreader. The chain system also positively influences the driving behaviour of the machine, especially during cornering.

Goliath Crane trolley travels

ww

w.igus.eu/cranes

28 29

To safely guide the cables and hoses for the boom and cabin travel on Reach Stackers, igus® polymer chains offer a lightweight, corrosion and lubrication-free solution.

Reach stacker boom & cabin travel

ww

w.igus.eu/cranes

30 31

Guarantee

month guarantee

Guarantee

month guarantee

Guarantee

month guarantee

Profile rol e-chain®: for very high fill weights and speeds

● Very low noise and vibration

● Abrasion-resistant energy supply system on long travels up to 800m or more

● Increase efficiency and reduce energy consumption

www.igus.eu/P4

rol e-chain® for STS application: rolling instead of gliding

● Long travels of more than 800m are possible

● For extreme travel speeds of up to 10m/s with cable loads of up to 50kg/m

● Resistant to weather effects

www.igus.eu/role

For almost any application: E4.1 system in a reach stacker

● The best e-chain® in the product range

● Stronger whilst having the same or even smaller dimensions than previous versions

● Almost all accessories and mounting dimensions are identical.

www.igus.eu/E4-1

ww

w.igus.eu/cranes

32 33

Guarantee

month guarantee

Heavy duty: e-chains® for the highest loads

● High loads up to 100kg/m or more

● Extremely torsion-resistant and wear-resistant thanks to large gliding surfaces

● Extremely high tensile strength for long travels

www.igus.eu/E4HD

The standard: modular aluminium guide-trough construction kit

● Heavy duty version of the construction kit system

● Very simple, modular assembly

● Corrosion-resistant, seawater-resistant aluminium profile (acc. to EN 6060)

www.igus.eu/s-alu

Aluminium trough with anti-rise guard: for more safety

● Anti-rise guard for use in very long travels now available from stock

● Seawater and corrosion-resistant

● Enhanced reliability where high forces and long distances are involved

www.igus.eu/s-alu

ww

w.igus.eu/cranes

3534

● Fast engineering: project planning, drawing, quotation, delivery,

documentation – individual

● Standardised – configured – cost-effective

● All components tested - with igus® guarantee

● All components have been specially developed for the

requirements on cranes – with over 20 years of experience

● The right energy supply solution for any application –

● Travel lengths of 1,000m and more are possible

● High-speed applications, rotating energy supply systems …

● Excellent stability for resistance to lateral wind loads

● HD installation set/stop nuts – safety during operation

● Climb guard - protecting the e-chain®

● Available in aluminium, galvanised steel and stainless steel

● Lateral compensation - low wear

● Increase the expected service life

● FTA1000, FTA3250, FTA-HD versions

● Housing/covers to protect against weather

● Special strain relief for cable protection

● Rotating energy supply solutions without sliding contacts

www.igus.eu/engineering

Guide trough

Strain relief Floating moving end

Guide trough Rotating energy supply system

Floating moving end

Accessories

ww

w.igus.eu/cranes

Engineered for cranes

36 37

10

70

39

22

1 461

67 17

42

50

49

6

28

20

5925

30

31

12

2 6

54

58

62

3772

2 7

60

8

57

63

13

11

46

2

69

71

14

18

40

34

66 47

29

65

7364

43

23

38 19

36 9

5616

33

32

5235 5

6815 5153

45 21

24

48

443

9

55

7

41

1

igus® GmbHSpicher Str. 1a51147 KölnP.O. Box 90 61 2351127 Köln 02203 9649-0Fax 02203 9649-2 [email protected], www.igus.de

2Borintech SRL Av. Elcano 4971 C1427CIH Buenos Aires +5411 4556 1000 Fax +5411 4556 1000 [email protected]

3Treotham Automation Pty. Ltd.14 Sydenham Road Brookvale NSW 2100 +61 2 9907-17 88Fax +61 2 [email protected]

4igus® polymer Innovationen GmbHPhoto-Play-Straße 14860 Lenzing +43 7662 57763Fax +43 7662 [email protected]

5SOOO Hennlich Biryuzova street, 4/5, office 1012 220073 Minsk Republik Belarus +375 17 258 88 28Fax +375 17 373 39 [email protected]

6igus® B.V.B.A.Jagersdreef 4A2900 Schoten +32 3 330 13 60Fax +32 3 313 79 [email protected]

7HENNLICH industrijska tehnika d.o.o. Tvornička 3 (Energoinvest-zgrada C&O) BiH-71210 Ilidža - Sarajevo +387 33 451 439Fax +387 33 451 [email protected]

8igus® do Brasil Ltda.Rua Antônio Christi, nº 611Parque Industrial III – FAZGRANJundiaí – CEP 13213-183 – SP +55 11 3531-44 87Fax +55 11 3531-44 [email protected]

9igus® EOOD2, Lui Ayer str., fl.4, off. 4 1404 Sofia, Bulgaria +359 2 850 8409Fax +359 2 850 [email protected]

9Hennlich OOD, BG4003 Plovdiv, Bulgaria 147A, Brezovsko shose Str., Rota center, fl. 3 +359 32 511 326Fax +359 32 621 [email protected]

10igus® Office CanadaSuite 100-180 Bass Pro Mills DrVaughan, ON L4K 5W4 +1 905 7608448Fax +1 905 [email protected]

11VendortecAvda. Los Pajaritos 3195, Oficina 1410Edificio Centro MaipúMaipú – Santiago +56 22 710 58 25 +56 23 245 02 [email protected]

12igus® Shanghai Co., Ltd.No. 50, North Huancheng RoadFengxian district Shanghai 201401 P. R. China +86 21 8036 6999Fax +86 21 8036 [email protected]

13Productos igus® SASCalle 33A, #21-09 Bogotá +57 1 561 2959 ext. [email protected]

14Enesa Equipos Neumaticos S.A.Del Colegio Marista 100 este, 200 sur, 25 esteUrbanizacion CiruelasAlajuela, Costa Rica +506 2440-2393Fax +506 [email protected]

15Hennlich, Industrijska d. o. o.Stupničkoobreška 17 Stupnički Obrež 10255 Gornji Stupnik +385 1 3 874334Fax +385 1 3 [email protected]

16HENNLICH s.r.o.Českolipská 9412 01 Litoměřice +420 416 7113 32 +420 416 7113 39Fax +420 416 7119 [email protected]

17igus® ApSLysholt Alle 8DK-7100 Vejle +45 86 603373Fax +45 86 60 32 [email protected]

18EcuainsetecYugoeslavia N34-110 y AzuayQuito +593 2 2253757Fax +593 2 [email protected]

19IEE International Companyfor Electrical Engineering2nd floor, 25 Orabi StDown Town, Cairo +202 25767370Fax +202 [email protected]

20igus® OÜLõõtsa 4ATallinn 11415 +372 667 5600Fax +372 667 [email protected]

21OEM Finland OYFiskarsinkatu 320750 TurkuPL 9, 20101 Turku +358 20 7499499 +358 20 [email protected]

22igus® SARL49, avenue des PépinièresParc Médicis94260 Fresnes +33 1 49840404Fax +33 1 [email protected]

23 J. & E. Papadopoulos S.A.12 Polidefkous strPiraeus, 185 40 +30 210 4113133Fax +30 210 [email protected]

23Chrismotor s.a.71, Sp. Patsi str.118 55 Athens +30 210 34 25574Fax +30 210 [email protected]

24 Sky Top Enterprises Ltd.Room 1806 ; Block C; Wah Tat Industrial Center; Wah Sing Street; Kwai Chung Hong Kong +852 23318928Fax +852 [email protected]

25igus® Hungária Kft.Ipari Park u.10.1044 Budapest +36 1 3066486Fax +36 1 [email protected]

25Tech-Con Kft.Vésõ utca 9-111133 Budapest +36 1 4124161Fax +36 1 412 [email protected]

26igus® (India) Pvt. Ltd.36/1, Sy No. 17/3Euro School Road,Dodda Nekkundi Industrial Area, - 2nd StageMahadevapura PostBangalore 560048 +91 80 68127800Fax +91 80 [email protected]

27PT igus® IndonesiaHeadquarter IndonesiaTaman Tekno BSDSektor XI, Blok L1 No. 15Tangerang Selatan 15314 +62 21 7588 1933Fax +62 21 7588 [email protected]

28igus® IrelandCaswell RdNorthampton NN4 7PW +44-1604 677240Fax +44-1604 [email protected]

29Conlog LTDP.O. Box 3265 17 Hamefalssim Str. Industrial Zone Kiryat Arie Petach-Tikva 49130 +972 3 9269595Fax +972 3 [email protected]

30igus® S.r.l.Via delle Rovedine, 423899 Robbiate (LC) +39 039 5906.1Fax +39 039 [email protected]

31igus® k.k.Arcacentral 15F, 1-2-1 Kinshi,Sumida-ku Tokyo JAPANZip 130-0013 +81 358 192030Fax +81 358 [email protected]

32Mantrad Ltd.Sterling House, 1St. Floor Moi Avenue, Mombasa + 254 722 706 830 Fax + 254 720 765 [email protected]

33Techvitas SIADaugavas iela 38-3Mārupe, LV-2167 +372 667 5600Fax +372 667 [email protected]

34Mecanix Shops SALHorsh Tablet - Ste Rita blvdP.O.Box: 55384 Beirut +961 1 486701Fax +961 1 [email protected]

35Hitech UABTerminalo g. 3 54469 Biruliskiu k. (Kauno LEZ)Kauno raj. +370 37 323271Fax +370 37 [email protected]

36

Hennlich doo BeogradRadomira Markovića 1/3 11222 Beograd +381 11 63 098 17 Fax +381 11 63 098 20 [email protected]

37 igus® Malaysia Sdn BhdSuite 1601-1, Level 16, Tower 2, Wisma AmFirst, Jalan SS 7/15 (Jalan Stadium), 47301 Kelana Jaya, Selangor +603 7803 0618Fax +603 7886 [email protected]

38AFIT5, Rue Amir Abdelkader20300 Casablanca +212 522 633769Fax +212 522 [email protected]

39igus® México S. de R.L. de C.V.Boulevad Aeropuerto Miguel Alemán 160 Int. 135Col. Corredor Industrial Toluca Lerma Lerma, Estado de México C.P. 52004 +52 728284 3185Fax +52 728284 [email protected]

40JISigus Middle East FZEFF07, Jebel Ali Free ZonePO Box- 17483 Dubai, United Arab Emirates +971 4222 1185Fax +971 4222 [email protected]

41Sea Lion Co. Ltd.181 Bo Myat Tun St Botataung Yangon 11161 Myanmar +95 1 29 97 97Fax +95 1 20 27 [email protected]

42igus® B.V.Sterrenbergweg 93769 BS Soesterberg +31 346 353932Fax +31 346 [email protected]

42

Elcee B.V.Kamerlingh Onnesweg 28NL-3316 GL Dordrecht +31 (0)78-654 47 77Fax +31 (0)78-654 47 [email protected]

43Deepee Industrials Ltd.11 Ishaga Road SurulereLagos +234 803 [email protected]

44Treotham Automation Pty Ltd.Stocking Distributor 13c Vogler Drive Wiri Auckland 2104 +64 9 278 6577Fax +64 9 278 [email protected]

45ASI Automatikk ASSankt Hallvards vei 3, port 83414 Lierstranda +47 9006 [email protected]

46PROIGUS S.A.C.Calle Bolivar 388/of. 203 MirafloresLima 18 – Perú +51 1 2414370Fax +51 1 [email protected]

47GEMS International Trading501, Windsong Place, Block 7&8, K.C.H.S, Off Shaheed-e-Millat Rd. Karachi - 75350 +92 21 [email protected]

48 Silicon Exponents Corp. Unit 1-B, 8414 LMN Bldg. Dr. A. Santos Avenue Brgy.BF Homes Sucat Parañaque City 1700 Philippines +63 2 8250 126/135Fax +63 2 8250 141 [email protected]

49igus® Sp. z o.o.ul. Działkowa 121C 02-234 Warszawa +48 22 8635770Fax +48-22 [email protected]

50igus® Lda.R. Eng. Ezequiel Campos, 2394100-231 Porto +351 22 6109000Fax +351 22 [email protected]

51Hennlich SRLStr. Patria, Nr17310106 Arad +40 257 211119Fax +40 257 [email protected]

52OOO HennlichRoom 14 Naberezhnaya reki Lazuri, 15A170028 TverRussian Federation +7 4822 787 180Fax +7 4822 787 180, add. [email protected]

53Hennlich doo BeogradRadomira Markovica 1/311222 Beograd / Srbija +381 11 63 098 17 Fax +381 11 63 098 20 [email protected]

54igus® Singapore Pte Ltd84 Genting Lane#06-03 Axxel Innovation CentreSingapore 349584 +65 6487 [email protected]

55Hennlich s.r.o.Na Bystricku 16 SK-036 01 Martin +421 43 421 [email protected]

56igus® d.o.o.Tržaška c. 1341000 LjubljanaSlovenija +386 (0)30 601 [email protected]

56Hennlich, d. o. o.Industrijska tehnikaPodnart 33SI-4244 Podnart +386 4 53206-10Fax +386 4 53206- [email protected]

57igus® Pty. Ltd.Unit 29 Midline Business ParkCnr Le Roux & Richards DriveMidrand 1682 +27 11312-1848Fax +27 [email protected]

58igus® Korea Co. Ltd.613-14 Namchondong, Namdonggu Incheon City, 405-846 +82 32 82129-11Fax +82 32 [email protected]

59igus® S.L.U.Ctra. Llobatona, 6Polígono Noi del Sucre08840 Viladecans – BCN +34 936 473950Fax +34 936 [email protected]

60igus® ABBerga Allé 1254 52 Helsingborg +46 42 329270Fax +46 42 [email protected]

60OEM Automatic ABBox 1011 Dalagatan 4573 28 Tranås +46 75 2424100Fax +46 75 [email protected]

60Colly Components ABRaseborgsgatan 9P.O. Box 76164 94 Kista +46 8 7030100Fax +46 8 [email protected]

61igus® Schweiz GmbHWinkelstr. 54622 Egerkingen +41 62 388 97 97Fax +41 62 388 97 [email protected]

62igus® Taiwan Company Ltd.5F, No. 35, 24th RoadTaichung Industrial ParkTaichung 40850 +886 4 2358-1000Fax +886 4 [email protected]

63igus® Thailand Co., Ltd1340 Soi Bangkok-Nonthaburi 30, Bangkok-Nonthaburi Rd.,Bangsue, BangsueBangkok 10800 +66 (0)2 587 4899 +66 (0)2 587 4898 [email protected]

64BOUDRANT53, Avenue de Carthage1000 Tunis – Tunisia +216 71340244Fax +216 [email protected]

65igus® TurkeyGüzeller Org. San. Bölg.Galvano Teknik San. Sit. Cumhuriyet Cad. 2/32P.K. 41400 Gebze / Kocaeli +90 262 502 14 08Fax +90 262 502 14 [email protected]

65HIDREL Hidrolik ElemanlarSanayi ve Ticaret A.S.Percemli Sk. No. 7Tünel Mevkii34420 Karaköy / Istanbul +90 212 2494881Fax +90 212 [email protected]

66 Unigroup FZEPlot of Land M6-01Sharjah Airport Free ZoneP.O. Box 120300Sharjah - U.A.E. +971 6 5578386Fax +971 6 [email protected]

67igus® Caswell RdNorthampton NN4 7PW +44 1604 [email protected]

68Hennlich Ukraine LLC (HQ)Kramatorska Street 1584100 Slovyansk City, Donetsky Region +38 06262 [email protected]

68Cominpro GmbHRomena Rollana 12, Office 10061058 Kharkov +38 057-7174914Mobile +38 [email protected]

69Larrique Rulemanes SAGalicia 1204Montevideo-Uruguay +598 29021773Fax [email protected]

70igus® inc.257 Ferris AvenueP.O. Box 14349East ProvidenceRI 02914 +1 401 4382200Fax +1 401 [email protected]

71Neumatica Rotonda C.A.Prolong Av. MichelenaC.C. Atlas Locales B-10 y B-11Valencia, Edo. Carabobo +58 241 832.64.64 +58 241 832.32.50 +58 241 838.88.19Fax +58 241 [email protected]

72igus® Vietnam Company LtdTan Thuan Export Processing Zone Unit 4, 7th Floor, Standard Factory B,Hô Chí Minh, 700000 Vietnam +84 28 3636 [email protected]

73G.C.V. Spare Parts & Services Ltd (HQ)Industrial Area Anatoliko 8068 Pafos +357 26 812444Fax +357 26 [email protected]

igus® Offices

igus® Distributors

Germany

Phone

Argentina

Phone

Australia

Phone

Austria

Phone

Belarus

Phone

Belgium/Luxembourg

Phone

Bosnia + Herzegovina

Phone

Brazil

Phone

Bulgaria

Phone

Bulgaria

Phone

Canada

Phone

Chile

Phone

China

Phone

Colombia

Phone

Costa Rica

Phone

Croatia

Phone

Czech Republic

Phone e-chains®

Phone Plain bearings

Denmark

Phone

Ecuador

Phone

Egypt

Phone

Estonia

Phone

Finland

PhoneFax

France

Phone

Greece

Phone

Greece

Phone

Hong Kong

Phone

Hungary

Phone

Hungary

Phone

India

Phone

Indonesia

Phone

Ireland

Phone

Israel

Phone

Italy

Phone

Japan

Phone

Kenya

Phone

Latvia

Phone

Lebanon

Phone

Lithuania

Phone

Macedonia, Albania, Kosovo

Phone

Malaysia

Phone

Morocco

Phone

Mexico

Phone

Middle East (except of UAE)

Phone

Myanmar

Phone

Netherlands

Phone

Netherlands – dry-tech®

Phone

Nigeria

Phone

New Zealand

Phone

Norway

Phone

Peru

Phone

Pakistan

Phone

Philippines

Phone

igus® worldwide

Poland

Phone

Portugal

Phone

Romania

Phone

Russia

Phone

Serbia + Montenegro

Phone

Singapore– ASEAN HQ

Phone

Slovakia

Phone

Slovenia

Mob.

Slovenia

Phone

South Africa

Phone

South Korea

Phone

Spain

Phone

Sweden

Phone

Sweden – the-chain

Phone

Sweden – dry-tech®

Phone

Switzerland

Phone

Taiwan

Phone

Thailand

PhoneFax

Tunisia

Phone

Turkey

Phone

Turkey

Phone

UAE + Oman

Phone

United Kingdom

Phone

Ukraine

Phone

Ukraine

Phone/Fax

Uruguay

Phone

USA

Phone

Venezuela

Phone

Vietnam

Phone

Zypern

Phone

Issue 07/2020

EN_worldmap_01_07_20_RZ.indd Alle SeitenEN_worldmap_01_07_20_RZ.indd Alle Seiten 01.07.20 17:0801.07.20 17:08

Customised & retrofit

● Data registration and engineering service

● Modernisation of your energy supply equipment

● Pre-assembled e-chain systems - readychains®

● Minimal downtime of your crane ● igus® installation and supervisor service ● Inspection/maintenance service/guarantee extension

● Competence directly from the manufacturer

www.igus.eu/assemblyservice

Short reaction times

igus® installation and supervision service

Project planning ... harnessingOn-site measurement

Inspection and maintenance

Your service options – You have the choice

Worldwide igus® service.

38 39

Automated high-speed testing facility

In the outdoor area in Cologne, plastic energy chains and cables with a travel speed of up to 8m/s and a fill weight of up to 50kg/m are tested over a travel of 400 metres. With additional units, travels up to 1000 metres can be simulated in the future. In addition to the mechanical loads caused by the movement of the transfer vehicle, environmental influences act on the energy chains and cables being tested.

Test laboratory - Outdoor test facility

ww

w.igus.eu/cranes

40 4140

● Long service life in dirty environments and in sunlight

● Tested for more than 76 million strokes in e-chains®

● With a bend radius factor of 9.4xd

● Service life test whilst subjected to severe vibration, e.g. installed upright as in a rock drill

● Cable test in the climate chamber ● Tested in moving energy chains down to -40°C ● More than 250 tests conducted in parallel in 58 test facilities

41

● No wear under tough conditions ● Insensitive to saltwater, no corrosion

From more than 15,000 tests performed per year, we have created what is probably the world's largest test database. This database gives us the ability to always select the right product for your specific application. Individual tests for your industry are also possible.

www.igus.eu/test

Tested ...

Tested ...

Tested ...

Tested ...

ww

w.igus.eu/cranes

Extensive Test database

42 43

chainflex® for the crane industry145,000

5,000,000

Guarantee

month guarantee

chainflex® for the crane industry

chainflex® motor cable chainflex® control

cable

Sample B Sample A

Cycle frequency

Tested! Tested!

Corkscrew after 145,000 double strokes (Sample B)

igus® CF27: no wear, even after 5 million double strokes (Sample A)

More than 1,354 chainflex® cables for use in e-chain systems®

● Wear-resistant TPE, PUR and oil-resistant PVC outer jacket

● Halogen-free and/or flame-retardant materials ● Smallest bend radii down to 4xd ● 36-month guarantee for chainflex®cables ● Various approvals and standards: UL, CSA, CE, DESINA, CEI ...

www.igus.eu/chainflex

36-month guarantee for all cables*...

Single core CF330.D and CF340

Halogen-free motor cables CF37.D and CF38

Four-core motor cable CF30, CF31m CF34.UL.D and CF35.UL

Single core motor cable CF300.UL.D and CF310.UL

Fibre Optic Cables

Single-core motor cable

Shielded motor cable for inverter function up to 600/1000V and up to 70mm2

Shielded and unshielded single core motor cables for demanding applications, up to 185mm²

Fibre optic cable (62.5/125 or 50/125), 2, 6 or 12 cores – all fibre optic cables are tested for several million reverse bends

The halogen-free TPE power cable for the high levels of mechanical stress on cranes and during installation.

● UV-resistant outer jacket, gusset-filled extruded ● Oil resistant, bio-oil resistant ● Flexible at low temperatures

More than 1,354 chainflex® cable types from stock

Data cables, e.g. CF211, CF240, CF11

Control cables, e.g. CF5/CF6, CF9/CF10

Shielded, highly flexible single cores for medium voltages of up to 6/10kV for the highest requirements in crane construction, heavy engineering, etc.: 1 x 25/16 to 1 x 95/16 cross section

Available for all continuous data systems in e-chains® applications. Even for large cross-sections, e.g. at 3x2x2.5mm2, or with voltage carrying connecting cores inside a cable.

PVC, PUR, TPE – a large product range is available for any application – shielded and unshielded cables and a large number of cross-sections and core types.

The halogen-free TPE individual cables for the high levels of mechanical stress on cranes and during installation.

● UV-resistant outer jacket ● Oil-resistant, bio-oil resistant ● Flexible at low temperatures ● PVC and halogen free ● Nominal voltage: 0.6/1kV ● Bend radius of the e-chain®: 7.5xd

● PVC and halogen-free ● Nominal voltage: 0.6/1kV ● Bend radius of the e-chain®: 7.5xd

44 45

smart plastics® allow quick, efficient action

A digitalisation strategy that begins by connecting and networking individual assemblies and components is faster and costs much less. Plant operators can directly profit from the connectivity of smart components: status monitoring in real time and without the use of personnel or predictive maintenance.The term "smart plastics®" is used to refer to components such as e-chain systems® and chainflex® cables for dynamic applications, that,

when equipped with connectivity and sensors, make complex automation solutions Industry 4.0 compatible. Another advantage is that smart plastics® can work classically (offline), but always have the option of use in networked online processes.

Solutions for status monitoring and predictive maintenance

icom.onlineDue to digital networking, the module shows the length of time of fault-free operation in real time.

● Continuous overview of the service life in real time, in all parts of the production plant thanks to "machine learning"

● Module for the isense online system ● Comparison with igus® cloud via IoT ● Indication of information through web dashboard or customer display

● Definition of limits and alarm if limits are exceeded

● Alarm output on dashboard and also by e-mail and SMS

The IoT module for the sensors:EC.M, EC.W, EC.I, EC.PP

icom.plusThe module displays the initial calculated time of fault-free operation on the equipment monitor.

● Module for the isense offline system ● Display by means of the equipment monitor

● Alarm function in the event of problems ● Indication in good time that maintenance is necessary

The module for the sensorsEC.W, EC.I, EC.PP

icom modules for predictive maintenance

ww

w.igus.eu/sm

artplastics

46 47

● Can be connected to icom/icom.plus ● Predictive maintenance



Sensors for smart energy chains

Sensors for smart cables

Predictive maintenance


EC.P: Push/pull force monitoring ● Measures the push/pull forces acting on the e-chain®

● Recommends shutdown of the equipment if a force limit is exceeded

EC.B: Sensor for breakage detection in e-chains®

● Detects chain breakage in the early stages ● Prevents overloading and subsequent system failures

EC.B/EC.B2: Two sensors and one module for the detection of e-chain® breakage

● For long travels and opposing e-chains® ● Detects chain breakage in the early stages ● Two sensors send signals to a DIN rail module

CF.P: Sensor for measuring tensile forces on cables

● Measures the forces directly at the strain relief element

● Triggers a shutdown by means of the NC contact if forces are excessive

EC.PPSensor for position-sensitive push/pull force measurement

● Integrates a positioning system into the e-chain®

● Supplies information on position-dependent push/pull forces

● Position information from the application can be used for other purposes

Condition MonitoringEC.MSensor for movement on e-chains®

● Detects values such as acceleration, speed, temperature and cycles

● Supplies data for calculation of the minimum fault-free operating time

EC.WSensor for abrasion on e-chains®

● Measures wear at crossbar, pin/bore connection or liner, depending on the type of sensor

● Compares specified algorithms with real use data

EC.INon-contact wear measurement of e-chains®

● Integrated in the chain link, the component subjected to the greatest mechanical stress

● Measures the wear of the pin/bore connection in % without contact occurring

● Sends a signal if the specified limit is reached

More information www.igus.eu/smartplastics

48 49

ww

w.igus.eu/cranes

More than 650 ports worldwide operate with igus® motion plastics®

50 51

10

70

39

22

1 461

67 17

42

50

49

6

28

20

5925

30

31

12

2 6

54

58

62

3772

2 7

60

8

57

63

13

11

46

2

69

71

14

18

40

34

66 47

29

65

7364

43

23

38 19

36 9

5616

33

32

5235 5

6815 5153

45 21

24

48

443

9

55

7

41

1







































36








42






































igus® Offices

igus® Distributors

Germany

Phone

Argentina

Phone

Australia

Phone

Austria

Phone

Belarus

Phone

Belgium/Luxembourg

Phone


Phone

Brazil

Phone

Bulgaria

Phone

Bulgaria

Phone

Canada

Phone

Chile

Phone

China

Phone

Colombia

Phone

Costa Rica

Phone

Croatia

Phone

Czech Republic

Phone e-chains®


Denmark

Phone

Ecuador

Phone

Egypt

Phone

Estonia

Phone

Finland

PhoneFax

France

Phone

Greece

Phone

Greece

Phone

Hong Kong

Phone

Hungary

Phone

Hungary

Phone

India

Phone

Indonesia

Phone

Ireland

Phone

Israel

Phone

Italy

Phone

Japan

Phone

Kenya

Phone

Latvia

Phone

Lebanon

Phone

Lithuania

Phone


Phone

Malaysia

Phone

Morocco

Phone

Mexico

Phone


Phone

Myanmar

Phone

Netherlands

Phone


Phone

Nigeria

Phone

New Zealand

Phone

Norway

Phone

Peru

Phone

Pakistan

Phone

Philippines

Phone

igus® worldwide

Poland

Phone

Portugal

Phone

Romania

Phone

Russia

Phone

Serbia + Montenegro

Phone


Phone

Slovakia

Phone

Slovenia

Mob.

Slovenia

Phone

South Africa

Phone

South Korea

Phone

Spain

Phone

Sweden

Phone


Phone


Phone

Switzerland

Phone

Taiwan

Phone

Thailand

PhoneFax

Tunisia

Phone

Turkey

Phone

Turkey

Phone

UAE + Oman

Phone

United Kingdom

Phone

Ukraine

Phone

Ukraine

Phone/Fax

Uruguay

Phone

USA

Phone

Venezuela

Phone

Vietnam

Phone

Zypern

Phone

Issue 07/2020


10

70

39

22

1 461

67 17

42

50

49

6

28

20

5925

30

31

12

2 6

54

58

62

3772

2 7

60

8

57

63

13

11

46

2

69

71

14

18

40

34

66 47

29

65

7364

43

23

38 19

36 9

5616

33

32

5235 5

6815 5153

45 21

24

48

443

9

55

7

41

1







































36








42






































igus® Offices

igus® Distributors

Germany

Phone

Argentina

Phone

Australia

Phone

Austria

Phone

Belarus

Phone

Belgium/Luxembourg

Phone


Phone

Brazil

Phone

Bulgaria

Phone

Bulgaria

Phone

Canada

Phone

Chile

Phone

China

Phone

Colombia

Phone

Costa Rica

Phone

Croatia

Phone

Czech Republic

Phone e-chains®


Denmark

Phone

Ecuador

Phone

Egypt

Phone

Estonia

Phone

Finland

PhoneFax

France

Phone

Greece

Phone

Greece

Phone

Hong Kong

Phone

Hungary

Phone

Hungary

Phone

India

Phone

Indonesia

Phone

Ireland

Phone

Israel

Phone

Italy

Phone

Japan

Phone

Kenya

Phone

Latvia

Phone

Lebanon

Phone

Lithuania

Phone


Phone

Malaysia

Phone

Morocco

Phone

Mexico

Phone


Phone

Myanmar

Phone

Netherlands

Phone


Phone

Nigeria

Phone

New Zealand

Phone

Norway

Phone

Peru

Phone

Pakistan

Phone

Philippines

Phone

igus® worldwide

Poland

Phone

Portugal

Phone

Romania

Phone

Russia

Phone

Serbia + Montenegro

Phone


Phone

Slovakia

Phone

Slovenia

Mob.

Slovenia

Phone

South Africa

Phone

South Korea

Phone

Spain

Phone

Sweden

Phone


Phone


Phone

Switzerland

Phone

Taiwan

Phone

Thailand

PhoneFax

Tunisia

Phone

Turkey

Phone

Turkey

Phone

UAE + Oman

Phone

United Kingdom

Phone

Ukraine

Phone

Ukraine

Phone/Fax

Uruguay

Phone

USA

Phone

Venezuela

Phone

Vietnam

Phone

Zypern

Phone

Issue 07/2020


/9001:2015/16949:2016

/newsletter

/14001:2015

/online

ww

w.igus.eu/cranes

igus® GmbH Spicher Str. 1a 51147 Cologne Phone +49 2203 9649-800 Fax +49 2203 9649-222 [email protected]

* The chainflex® guarantee assumes the operating conditions are valid for the respective cable family. These consist of parameters such as temperature, movement type, torsion, media influence and bend radius. The guarantee begins on the day of delivery and continues for 36 months or 10 million double strokes (for cables of the chainflex 800 family up to 5 million double strokes, for cables of the high-end types up to 40 million double strokes); whichever comes first. The number of double strokes depends on the type of installation and the cable quality. This is described in the cur-rent catalogue, in the data sheets and in the service life calculator (https://www.igus.eu/ChainflexTools/ServiceLifeCalculator).

Get more information about motion plastics® innovations and trends: exciting applications, videos, test results, online seminars and much more.Compact and free of charge. Register here: www.igus.eu/newsletter

igus® is certified according to ISO 14001:2015. This accepted basis for environmental management systems supports us on our way to a CO2-neutral factory.

You can find out more about crane technology here: www.igus.eu/cranes

igus® is certified in accordance with ISO 9001:2015 and ISO/TS 16949:2016 in the field of energy supply systems, cables and harnessing, as well as polymer bearings.

Publisher is igus® GmbH, Germany MAT0070784.20 08/2020 Subject to technical alterations.

Documents

Cranes - Igus · Cranes & Material Handling Tel.: +49 6162 6808 Email: [email protected] Jens Göbel Industry manager Cranes & Material Handling Tel.: +49 2203 1649 110 Email: [email protected]