Creation of SOP - 10

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    T3A INDUSTRIAL

    DOC # AP-05-1001 Issue # 10 Page 1 of 10

    STANDARD OPERATING PROCEDURE

    TITLE: CREATION OF STANDARD OPERATING

    PROCEDURES

    ASSIGNEE NAME TITLE SIGN./DATE

    PREPARED BY WAEL MOHAMED ALI QA OFFICER

    REVIEWED BY MOHAMMED ELASSADY QA OFFICER

    APPROVED BY MOHAMMED ELSAADY QA SECTION HEAD

    HISTORY OF CHANGE

    ISSUE DATE: //. EFFECTIVE DATE: //. REVISION DATE: //.

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    DOC # AP-05-1001 Issue # 10 Page 2 of 10

    HISTORY OF CHANGE

    _____________________________________________________________________________________________________

    PREPARED BY: REVIEWED BY: ... APPROVED BY: ..

    ISSUE # ISSUE DATE PAGE # SUMMARY OF CHANGE

    From Issue# 001

    to Issue# 002 08/11/1999

    7

    4

    1. Procedure: Insert the file name &path on each page

    2. Add numbering for additional 2 types of documents

    From Issue# 002

    to Issue# 00331/5/2000 1-10

    1. Change in the title & assignee persons

    2. Change in procedures

    From Issue# 003

    to Issue# 00417/06/2002

    1

    7

    1. Change the assignee persons

    2. Change in item 4.8.3.

    From Issue# 004to Issue# 005

    01/05/200514

    1. Change in responsibility 3.2. & 3.3.2. Addition of other code 4.5.1.

    From Issue# 005

    to Issue# 0621/10/2005

    1

    2

    3

    45

    1011

    1. Change the format of the issue #, date and whole

    Document.

    2. Change the Assignee Persons

    3. Addition of points 3.1.5, 3.2.4, 4.3.4., 4.3.5., 4.3.6., 4.5.And 4.15.

    4. Change in Point 4.1.1.1., 4.4.2. ,4.14. and 4.6.1.

    6. Change in the attachment 5.1.

    7. Change in pages number.

    From Issue# 06

    to Issue# 0721/01/2006 All

    1.Change of margins.

    2. Change in attachment 5.1.

    3. Addition of specification preparation procedures.4. Addition of attachment 5.2.,5.3., 5.4. and 5.5.

    From Issue# 07to Issue# 08

    17/07/2006 2,5,10 1.Change in Procedure in item # 4.10., 4.11. and 4.20.1.2.Change in Responsibility in Item # 3.4.

    ISSUE # ISSUE DATE

    PA

    G

    E

    #

    SUMMARY OF CHANGE

    From Issue# 08

    to Issue# 09 17/01/2007 All

    1.Change in Assignee persons.2.Change in SOP title.

    3.Change in Objective, scope, responsibilities, proceduresand attachments.

    From Issue# 09

    to Issue# 1025/03/2007 All

    1. Change in item # 4.3.6.

    2. Change in item # 4.3.24.3. Removing format unique #. From all attachments.

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    DOC # AP-05-1001 Issue # 10 Page 3 of 10

    1.OBJECTIVE:

    1.1.This SOP describes the procedure for creation of standard operating procedures.

    2.SCOPE:

    1.1.This SOP applicable for standard operating procedures in all departments in T3A Industrial.

    3.RESPONSIBILITIY:

    3.1.Originating department initiator: Collecting the data, making a draft, organizing all raw data available;

    preparation, circulation of draft; make the corrections if needed and delivering it to Quality

    Assurance Officer.

    3.2.Department manager or designee: Reviewing the master SOP before delivering it to quality assurance

    department.3.3.Quality assurance officer or designee: Receiving of the master SOPs, reviewing, delivering to QA

    manager for approval, distribution and archiving.

    3.4. QA Manager or designee: Reviewing, approval and system compliance.

    4.PROCEDURE:

    4.1. SOP Approval procedure:

    4.1.1. The SOP Initiator shall:

    4.1.1.1. Acquire and collate raw data and instructions.

    4.1.1.2. Formulate a draft copy of the SOP for reviewing.

    4.1.1.3. Circulate the draft SOP to review & approval signatories for comments.

    4.1.1.4. Retrieve the SOP from signatories and incorporate necessary corrections.

    4.1.1.5. The signatures shall be in the original copy only by the blue ink pen.

    4.1.1.6. Define the proposed departments that shall be having a copy of the SOP.

    4.1.1.7. Initiating a creation list, distribution list, attaching it with the SOP and delivering it to quality

    assurance documentation officer.

    4.1.2. Quality Assurance documentation officer shall Assure that the SOP has the required format, has

    a unique SOP number and current issue number.

    4.1.3. Quality assurance manager shall approve the master SOP, determine the issue date and review

    date for the SOP.

    4.1.4. Effective date shall be after approval, training and collection of the obsolete copies.

    _____________________________________________________________________________________________________

    PREPARED BY: REVIEWED BY: ... APPROVED BY: ..

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    DOC # AP-05-1001 Issue # 10 Page 4 of 10

    4.1.5. Documentation officer shall distribute the SOP after approval of the proposed departments

    defined by initiator.

    4.2. SOP re-Issue procedure:4.2.1. Each DOC has an expiry date at this date the SOP is subject to change, the change control

    procedure shall be followed.

    4.2.2. A new issue number shall be given to the reissued SOP.

    4.2.3. In the history of change; in the column of "summary of change" type "periodic review- no

    changes in the SOP".

    4.3. SOP format requirements:

    4.3.1.Page set-up shall be as follow:

    4.3.1.1.Orientation: Portrait and/or Landscape

    4.3.1.2.Alignment. 1.5 cm 2 cm

    4.3.2.The SOP shall be specific, objective and clear, so as to achieve its purpose.

    4.3.3.All SOPs shall be created using Microsoft word.

    4.3.4.Spacing between each adjacent word shall be one movement

    4.3.5.Language of all shall be English. Except work instructions shall be in local language.

    4.3.6.The SOP shall include a SOP number consist of eight digits as follow:

    12 - 34- 5678 Where,

    Digit 1: denotes the department issuing the SOP as follow:

    Quality Control Q

    Quality Assurance A

    Production P

    Regulatory Affairs R

    Engineering E

    Administration D

    Materials management M

    ISO I

    Occupational health and safety S

    Finance F

    _____________________________________________________________________________________________________

    PREPARED BY: REVIEWED BY: ... APPROVED BY: ..

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    DOC # AP-05-1001 Issue # 10 Page 5 of 10

    Research and Development N

    Information technology T

    Human Resource HSales & Marketing K

    Logistics & Services L

    Other (not included as above) O

    Digit 2 denotes the type of document as follow:

    Procedure P

    Digits 3" & "4 reflect the No. of the subject of the SOP as follow:

    Management responsibility. 01

    Quality system. 02

    Contract review. 03

    Design control 04

    Document and data control. 05

    Purchasing. 06

    Control of customer supplied product. 07

    Product identification and traceability. 08

    Process control. 09

    Inspection and testing. 10

    Control of inspection, measuring and test equipment. 11

    Inspection and test status. 12

    Control of non-conforming product. 13

    Corrective and preventive action. 14

    Handling, storage, packaging, preservation and delivery. 15

    Control of Quality records. 16

    Internal Quality Audits. 17

    Training. 18

    Servicing. 19

    Statistical techniques. 20

    _____________________________________________________________________________________________________

    PREPARED BY: REVIEWED BY: ... APPROVED BY: ..

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    DOC # AP-05-1001 Issue # 10 Page 6 of 10

    Digit 5 denotes the issuing section or certain function in the department, it shall be expressed

    as a number unique to each section or function within the department (Each department shall

    have a key for this type of section or function numbering).Digits (6), (7), (8) indicate the SOP serial number.

    4.3.7.Each SOP shall include an issue number which consist of 2 digits.

    4.3.8. The SOP shall be consecutively numbered; each page has a number indicating the sequence of

    that page [Including the cover page and attachments] in the total number of pages of the SOP.

    e.g. 1 of 3, 2 of 3 and 3 of 3.

    4.3.9. The font of the text shall be Times New Roman

    4.3.10. The font size of document type shall be 14 Bold [All caps].

    4.3.11. The title of the SOP shall be unique, brief, descriptive title that relates to the process and/or the

    action accomplished.

    4.3.12. The font size of title shall be 16 Bold [All caps].

    4.3.13. Font size of the issuing, revision and effective date shall be 12 Bold [All caps].

    4.3.14. Date style shall be as follow: 2 digits [for day], 2 digits [for month] and 2 digits [for year]

    4.3.15. The name of preparer, reviewer and approver shall be 12 Bold [All caps].

    4.3.16. The history of change shall be added at the first page in the SOP (may extended to the next

    pages).

    4.3.17. The title of history of change shall 14 Bold [All caps].

    4.3.18. The table which describe the changes shall include the issue#, issue date, page# and summary of

    change the table header shall be 12 Bold [All caps]

    4.3.19. The font size of subtitles (e.g. objective, Scope,etc) shall be 14 Bold [All caps].

    4.3.20. The font size of any other texts shall be 12.

    4.3.21. The paragraph numbering shall be the same concepts as follow:

    1.

    1.1.

    2.

    2.1.

    2.1.1.

    _____________________________________________________________________________________________________

    PREPARED BY: REVIEWED BY: ... APPROVED BY: ..

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    DOC # AP-05-1001 Issue # 10 Page 7 of 10

    4.3.22. Each paragraph to be followed by a full stop.

    4.3.23. Margins shall be same and regular in all SOPs with left side alignment.

    4.3.24. The attachments which included in the SOP shall have a unique number consist of the Doc # /attachment # as follow: 00-00-0000 / 00, a list for this unique number shall be only with QA

    documentation officer.

    4.3.25. Each paper in the SOP shall be signed by the preparer, reviewer and approver.

    4.3.26. The signatures of the preparer, reviewer and approver shall be in the footer from page 2.

    4.4. Subtitles that are common as follow:

    1. OBJECTIVE:

    Describes the task that this procedure covers and what is accomplished or produced when

    the procedures is successfully completed

    2. SCOPE:

    Describes the sites, areas, plants, and/or departments that this procedure applies to.

    3. RESPONSIBILITY:

    Describes the responsible persons for execution this procedures.

    4. PROCEDURE:

    Describes the steps of procedures and the person(s) involve in carrying them out

    5. ATTACHMENT:

    List all of items that are attached

    _____________________________________________________________________________________________________

    PREPARED BY: REVIEWED BY: ... APPROVED BY: ..

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    DOC # AP-05-1001 Issue # 10 Page 8 of 10

    5. ATTACHMENT:

    5.1. SOP cover template.

    5.2. Factory Formats list.

    _____________________________________________________________________________________________________

    PREPARED BY: REVIEWED BY: ... APPROVED BY: ..

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    DOC # AP-05-1001 Issue # 10 Page 9 of 10

    5.1. Template for SOP cover

    T3A INDUSTRIAL

    DOC # 00-00-0000 Issue # 00 Page 0 of 0

    STANDARD OPERATING PROCEDURE

    TITLE:

    ISSUE DATE: //. EFFECTIVE DATE: //. REVISION DATE: //.

    ASSIGNEE NAME TITLE SIGN./DATE

    PREPARED BY

    REVIEWED BY

    APPROVED BY

    HISTORY OF CHANGE

    ISSUE # ISSUE DATE PAGE # SUMMARY OF CHANGE

    ..

    ..

    ...

    _____________________________________________________________________________________________________

    PREPARED BY: REVIEWED BY: ... APPROVED BY: ..

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    DOC # AP-05-1001 Issue # 10 Page 10 of 10

    5.2. Factory Formats list:

    _____________________________________________________________________________________________________

    PREPARED BY: REVIEWED BY: ... APPROVED BY: ..

    UniqueUnique

    NumberNumber Form TitleForm Title Attached in Doc. TitleAttached in Doc. Title Doc #Doc #