CRF 450R 2003 Reservdelsbok

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Block E-1 CYLINDER HEAD COVER

Refnr Part Number Part Description Unit Qty 1 12226MEB670 SEAL, RING 001 2 12310MEB670 COVER COMP., CYLINDER

HEAD 001

3 12316MEB770 PLATE, BREATHER 001 4 12391MEB670 GASKET, HEAD COVER 001 5 90001MEB670 BOLT, HEAD COVER 002 6 90002MEB670 BOLT, HEAD COVER 001 7 90543MV9670 RUBBER, MOUNTING 003 8 963000601200 BOLT, FLANGE, 6X12 002

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Block E-10 L. CRANKCASE COVER

Refnr Part Number Part Description Unit Qty 1 11333MEB670 COVER, OIL FILTER 001 2 11340MEB670 COVER COMP., L. CRANKCASE 001 3 11395MEB670 GASKET, L. COVER 001 4 15220MEB770 VALVE ASSY., RELIEF 001 5 15412MEB671 FILTER COMP., ENGINE OIL 001 6 15414MEB670 SPRING, OIL FILTER 001 7 15611KA4710 CAP, OIL FILLER 001 8 22838MEB670 RECEIVER, CLUTCH CABLE 001 9 23810MEB670 COVER COMP., DRIVE

SPROCKET 001

10 23812MEB670 GUIDE, DRIVE CHAIN 001 11 90084MN8010 CAP, 14MM 001 12 90474333000 WASHER, SEALING, 8MM 001 13 90602MEB670 CIRCLIP, SPECIAL INTERNAL,

24MM 001

14 90751GK1003 O-RING, 8.5X1.7 001 15 91204MEB671 OIL SEAL, 10X21X5 001 16 91302PA9003 O-RING, 39.8X2.2 (ARAI) 001 17 91303377000 O-RING, 13.8X2.5 001 18 91307035000 O-RING, 18X3 001 19 9430108140 DOWEL PIN, 8X14 001 20 9430110160 DOWEL PIN, 10X16 001 21 9452014000 CIRCLIP, INTERNAL, 14MM 001 22 90601KJ9000 CLIP, 4X50 001 23 960010601600 BOLT, FLANGE, 6X16 001 24 960010603007 BOLT, FLANGE, 6X30 002 25 960010603200 BOLT, FLANGE, 6X32 006 26 960010604000 BOLT, FLANGE, 6X40 001 27 960010607500 BOLT, FLANGE, 6X75 001 28 963000803500 BOLT, FLANGE, 8X35 001 29 90451459770 WASHER, THRUST, 13MM 001

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Block E-11 GENERATOR

Refnr Part Number Part Description Unit Qty 1 31100MEB671 GENERATOR ASSY., A.C. 001 2 32112MEB670 CLAMPER, CORD 001 3 90005896000 BOLT, FLANGE, 5X16 002 4 90010MEB670 SCREW-WASHER, 4X24 003 5 9405012000 NUT, FLANGE, 12MM 001 6 90437611000 WASHER, PLAIN, 12MM 001

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Block E-12 CRANKCASE

Refnr Part Number Part Description Unit Qty 1 11100MEB770 CRANKCASE COMP., R. 001 2 11105MEB670 TUBE, BREATHER 001 3 11191MEB670 GASKET, CRANKCASE 001 4 11200MEB771 CRANKCASE COMP., L. 001 5 18601MBW003 VALVE COMP., REED 001 6 22810MEB670 LEVER COMP., CLUTCH LIFTER 001 7 22813MEB670 PLATE, CLUTCH LEVER 001 8 90031MEB670 BOLT, STUD, 12X148 004 9 90441MEB670 PLATE, BEARING HOLDER 002 10 90474333000 WASHER, SEALING, 8MM 001 11 90604MEB670 CIRCLIP, SPECIAL, 33MM 001 12 90610MEB670 GUIDE COMP., TUBE 001 13 90901MCF000 JET, OIL, #80 001 14 91001MEB671 BEARING, SPECIAL RADIAL

BALL, 6306 001

15 91002MEB671 BEARING, SPECIAL ROLLER 001 16 91006HA0003 BEARING, NEEDLE, 9MM 002 17 91022KA4740 BEARING, SHELL, 33X38X8

(NTN) 001

18 91053719005 BEARING, NEEDLE, 12X16X10 (NTN)

002

19 91201MEB671 OIL SEAL, 35X52X7 (ARAI) 001 20 91202MEB671 OIL SEAL, 39X56X7 (ARAI) 001 21 91203KA4771 OIL SEAL, 14X22X5 (NOK) 001 22 91203MEB671 OIL SEAL, 20X33X5 (ARAI) 001 23 91205MEB671 OIL SEAL, 12X18X3 (ARAI) 001 24 93600060120A SCREW, FLAT, 6X12 002 25 9430114200 DOWEL PIN, 14X20 002 26 9500202100 CLIP, TUBE (B10) 001 27 960010604000 BOLT, FLANGE, 6X40 001 28 960010605000 BOLT, FLANGE, 6X50 004 29 960010606500 BOLT, FLANGE, 6X65 001 30 960010607500 BOLT, FLANGE, 6X75 006 31 963000806500 BOLT, FLANGE, 8X65 001 32 90488425000 WASHER, SEALING, 6MM 003

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Block E-13 CRANKSHAFT/PISTON

Refnr Part Number Part Description Unit Qty 1 13000MEB770 CRANKSHAFT COMP. 001 2 13011MEB670 RING SET, PISTON 001 3 13101MEB670 PISTON 001 4 13111MEB670 PIN, PISTON 001 5 13112MAT000 CLIP, PISTON PIN, 19MM 002 6 13331360000 KEY, SPECIAL WOODRUFF,

25X14 001

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Block E-14 BALANCER

Refnr Part Number Part Description Unit Qty 1 13420MEB670 SHAFT COMP., BALANCER 001 2 13422MEB671 GEAR, BALANCER DRIVEN (40T) 001 3 13423MEB670 WEIGHT, BALANCER 001 4 90038KY4900 BOLT, HEX., 6X16 002 5 90231KY4900 NUT, LOCK, 14MM 001 6 90433KE1000 WASHER, 14MM 001 7 90441KA4700 PLATE, BEARING HOLDER 002 8 91004MEB671 BEARING, SPECIAL ROLLER,

20X32X14 001

9 91005MEB671 BEARING, RADIAL BALL, 6003 TMB

001

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Block E-15 TRANSMISSION

Refnr Part Number Part Description Unit Qty 1 23210MEB670 MAINSHAFT COMP. (15T) 001 2 23221MEB670 COUNTERSHAFT 001 3 23225ML3680 COLLAR, COUNTERSHAFT 001 4 23411KS7000 GEAR, COUNTERSHAFT LOW

(27T) 001

5 23412KA4740 COLLAR, COUNTERSHAFT LOW GEAR

001

6 23421MEB770 GEAR, MAINSHAFT SECOND (17T)

001

7 23431KS7830 GEAR, COUNTERSHAFT SECOND (25T)

001

8 23432ML3870 COLLAR, COUNTERSHAFT SECOND GEAR

001

9 23441MEB670 GEAR, MAINSHAFT THIRD (17T) 001 10 23451MEB670 GEAR, COUNTERSHAFT THIRD

(21T) 001

11 23461MEB770 GEAR, MAINSHAFT FOURTH (20T)

001

12 23462KZ3L20 COLLAR, MAINSHAFT FOURTH GEAR

001

13 23471MEB671 GEAR, COUNTERSHAFT FOURTH (21T)

001

14 23481MEB670 GEAR, MAINSHAFT FIFTH (22T) 001 15 23491MEB671 GEAR, COUNTERSHAFT FIFTH

(20T) 001

16 23802KZ3860 SPROCKET, DRIVE (13T) 001 17 90071MF5000 BOLT, FLANGE SOCKET, 6X14 002 18 90112413000 BOLT, UBS, 8X33 001 19 90421961000 WASHER, THRUST, 25MM 001 20 90441KA4700 PLATE, BEARING HOLDER 002 21 90444430000 WASHER, THRUST, 25.2X30 001 22 90445ML3871 WASHER, THRUST, 24.1X36X1.5 001 23 90446KA4740 WASHER, THRUST, 17.2MM 001 24 90446ML3870 WASHER, THRUST, 27.2X35 001 25 90446357000 WASHER, THRUST, 17.2MM 001 26 90451KY2000 WASHER, SPLINE, 25X31X1.5 003 27 90501KA3741 WASHER, SPRING, 8X40 001 28 90554KA5680 WASHER, THRUST, 19MM 001 29 90602259010 CIRCLIP, EXTERNAL, 25MM 003 30 91001ML3873 BEARING, RADIAL BALL,

24X56X14 (NTN) 001

31 91012KA3710 PLATE, COUNTERSHAFT BEARING

002

32 91201ML3873 D-RING, 23.75MM (ARAI) 001 33 91207ML3871 OIL SEAL, 31X40X7 (ARAI) 001 34 93600060120A SCREW, FLAT, 6X12 002 35 961406203000 BEARING, RADIAL BALL, 6203U 002 36 961406205000 BEARING, RADIAL BALL, 6205U 001

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Block E-16 GEAR SHIFT DRUM

Refnr Part Number Part Description Unit Qty 1 24211KA4770 FORK, R. GEARSHIFT 001 2 24221KA4770 FORK, L. GEA RSHIFT 001 3 24231KA4771 FORK, CENTER GEARSHIFT 001 4 24241MEB770 SHAFT A, GEARSHIFT FORK 001 5 24242MEB770 SHAFT B, GEARSHIFT FORK 001 6 24311MEB670 DRUM, GEARSHIFT 001 7 24312KA3741 CENTER, GEARSHIFT DRUM 001 8 24315HA0000 PIN, SHIFTER 001 9 24321MEB670 SHIFTER, DRUM 001 10 24322MM4000 COLLAR, SHIFTER 001 11 24324KA3711 PAWL A, RATCHET 001 12 24325KA3711 PAWL B, RATCHET 001 13 24326KBH901 PLUNGER, PAWL 002 14 24328MEB670 PLATE, GUIDE 001 15 24329KA3740 SPRING, PAWL PLUNGER 002 16 24430KA3740 STOPPER COMP., DRUM 001 17 24435MEB670 SPRING, DRUM STOPPER 001 18 24610MEB670 SPINDLE COMP., GEARSHIFT 001 19 24651MEB670 SPRING, GEARSHIFT RETURN 001 20 24652HA0000 PIN, GEARSHIFT RETURN

SPRING 001

21 90022MG8000 PIVOT, SHIFT DRUM STOPPER ARM

001

22 90071MF5000 BOLT, FLANGE SOCKET, 6X14 002 23 90435HB3000 WASHER, 6.1MM 001 24 90441KA4700 PLATE, BEARING HOLDER 002 25 90451155000 WASHER, 14MM 001 26 91004KY4900 BEARING, RADIAL BALL, 6905U 001 27 93301060160A BOLT, HEX., 6X16 002 28 9451014000 CIRCLIP, EXTERNAL, 14MM 001 29 9622040080 ROLLER, 4X8 001

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Block E-17 KICK STARTER SPINDLE

Refnr Part Number Part Description Unit Qty 1 15201MEB670 PLATE, OIL GUIDE 001 2 28211MEB670 PINION, KICK STARTER (34T) 001 3 28215MEB670 PLATE, KICK STOPPER 001 4 28221MEB770 RATCHET, KICK STARTER 001 5 28223KA4740 SPRING, KICK STARTER

RATCHET 001

6 28231KS7000 GEAR, KICK STARTER IDLE (29T)

001

7 28232KA4740 COLLAR, KICK STARTER IDLE GEAR

001

8 28251MEB670 SPINDLE, KICK STARTER 001 9 28261MEB670 SPRING, KICK STARTER 001 10 28282MEB670 COLLAR, KICK SPRING 001 11 90554728940 WASHER, THRUST, 20MM 002 12 93301060160A BOLT, HEX., 6X16 002 13 9451019000 CIRCLIP, EXTERNAL, 19MM 001

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Block E-18 CARBURETOR

Refnr Part Number Part Description Unit Qty 1 16010MEB671 GASKET SET 001 2 16011KZ3J11 VALVE SET, FLOAT 001 3 16011MEB671 SEAT SET, VALVE 001 4 16013MEB671 FLOAT SET 001 5 16014MEB671 TOP SET 001 6 16015MEB671 CHAMBER SET, FLOAT 001 7 16016MEB671 SCREW SET A 001 8 16018MEB671 ARM SET, LINK 001 9 16019MEB671 START SET, HOT 001 10 16021MEB771 DIAPHRAGM SET, PUMP 001 11 16028MEB671 SCREW SET B 001 12 16029MEB671 SCREW SET, JET NEEDLE 001 13 16032MEB671 SHAFT SET, THROTTLE 001 14 16033MEB671 LEVER SET, PUMP 001 15 16037MEB671 VALVE SET, FLOATING 001 16 16038MEB671 JOINT SET, FUEL 001 17 16046MEB671 VALVE SET, STARTER 001 18 16060MEB671 SENSOR ASSY., THROTTLE 001 19 16080MEB671 BOLT, COVER 001 20 16081MEB671 BOLT, STOPPER 001 21 16082MEB671 SCREW, PAN 001 22 16083MEB671 SCREW, PAN 001 23 16100MEB771 CARBURETOR ASSY. (FCR00B

A) 001

24 16112MEB671 VALVE, THROTTLE 001 25 16157MEB671 COVER, THROTTLE 001 26 16163MEB671 GASKET, FLOAT CHAMBER 001 27 16165MEB671 HOLDER, NEEDLE JET 001 28 16172MEB671 ROLLER 001 29 16177MEB671 WASHER, PLAIN (PO) 001 30 16178MEB671 WASHER, PLAIN (SUS) 001 31 16179KZ4690 BINDER 002 32 16185MEB671 PLATE, BUFFER 001 33 16196MEB671 TUBE, OVERFLOW 001 34 16197MEB671 TUBE, AIR VENT 001 35 16198MEB671 TUBE COMP., AIR VENT 001 36 16199MEB671 TUBE, AIR VENT 001 37 16232MEB671 NEEDLE SET, JET (0BELR) 001 38 938920400818 SCREW-WASHER, 4X8 004 39 938920401418 SCREW-WASHER, 4X14 004 40 9500202079 CLIP, TUBE (B7) 005 41 991013571700 JET, MAIN, #170 001 42 991034400420 JET, SLOW, #42 001 43 99104MEB1000 JET, SLOW AIR, #100 001 44 99108MEB0550 JET, LEAK, #55 001 45 99112MEB0720 JET, BY-STARTER, #72 001

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Block E-18-1 CARBURETOR OPTIONAL PARTS KIT

Refnr Part Number Part Description Unit Qty 1 16020MEB771 PARTS KIT, CARBURETOR

OPTIONAL (1)

2 16163MEB671 GASKET, FLOAT CHAMBER (5) 4 938920401418 SCREW-WASHER, 4X14 (10

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Block E-2 CYLINDER HEAD

Refnr Part Number Part Description Unit Qty 1 12200MEB770 HEAD COMP., CYLINDER 001 2 12204MEBP00 GUIDE, IN. VALVE (O.S.) 002 3 12205MEB P00 GUIDE, EX. VALVE (O.S.) 002 4 12240MEB770 HOLDER COMP., CAMSHAFT 001 5 12251MEB671 GASKET, CYLINDER HEAD 001 6 12328MEB670 PLATE, HEAD SIDE 001 7 14120MEB770 ARM, DECOMPRESSION LIFTER 001 8 14130MEB671 SLIPPER COMP.,

DECOMPRESSION 001

9 14133MEB670 SPRING, DECOMPRESSION ARM

001

10 16210MEB670 INSULATOR, CARBURETOR 001 11 16218MCA000 BAND, INSULATOR 001 12 16218MCJ000 BAND B, INSULATOR 001 13 16222MV4300 NUT, SQUARE, 5MM 002 14 19523MEB670 PIPE, WATER 001 15 31918MEB671 PLUG, SPARK (IFR8H11) (NGK) 001 16 90003MEB770 BOLT, FLANGE, 6X72 002 17 90002MEB770 BOLT, FLANGE, 6X65 002 18 90005MCJ000 BOLT, RECESSED, 5X28 001 19 90012MEB670 SCREW, TAPPET ADJUSTING 001 20 90023MM5000 BOLT, RECESSED, 5X28 001 21 90201MEB670 NUT, SPECIAL, 8MM 001 22 90204634000 NUT, FLANGE, 10MM 004 23 90206KM3000 NUT, TAPPET ADJUSTING 001 24 90453KCY670 WASHER, PLAIN, 10MM 004 25 90603MEB670 CIRCLIP, SPECIAL, 12MM 001 26 91206MEB671 CAP, SEAL, 20MM 001 27 91312KE7003 O-RING, 19X3 (NOK) 001 28 92900080220B BOLT, STUD, 8X22 002 29 9430108100 DOWEL PIN, 8X10 002 30 9430114200 DOWEL PIN, 14X20 002 31 960010601400 BOLT, FLANGE, 6X14 003 32 960010602800 BOLT, FLANGE, 6X28 002

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Block E-3 CAMSHAFT/VALVE

Refnr Part Number Part Description Unit Qty 1 12209GB4682 SEAL, VALVE STEM (ARAI) 002 2 12209KL4005 SEAL, VALVE STEM (NOK) 002 3 13115156000 CLIP, PISTON PIN, 12MM 001 4 14102MEB670 WEIGHT, DECOMPRESSION 001 5 14103MEB670 BASE, DECOMPRESSION 001 6 14105MEB670 PLATE, WEIGHT SETTING 001 7 14106MEB672 SPRING, DECOMPRESSION 001 8 14110MEB770 CAMSHAFT COMP. 001 9 14440MEB671 ARM COMP., EX. ROCKER 001 10 14451MEB670 SHAFT, EX. ROCKER ARM 001 11 14711MEB670 VALVE, IN. 002 12 14721MEB670 VALVE, EX. 002 13 14731MEB670 LIFTER, VALVE 002 14 14751MEB670 SPRING, IN. VALVE 002 15 14752MEB670 SPRING, EX. VALVE 002 16 14771MEB670 RETAINER, IN. VALVE SPRING 002 17 14772MEB670 RETAINER, EX. VALVE SPRING 002 18 14775KGB610 SEAT, VALVE SPRING 004 19 14781MAT000 COTTER, VALVE 004 20 14781MEB670 COTTER, VALVE 004 21 14901MBB000 SHIM, TAPPET (1.20) 002 22 14901MBB000 SHIM, TAPPET (1.20) 002 23 90006MEB670 BOLT, SOCKET, 8X45 001 24 90444611920 WASHER A, TACHOMETER 001 25 91003KF0008 BEARING, RADIAL BALL, 6904 001 26 91102KGB611 ROLLER, 3.5X12.8 001 27 9452042120 CIRCLIP, INTERNAL, 42MM 001

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Block E-4 CAM CHAIN/TENSIONER

Refnr Part Number Part Description Unit Qty 1 14321MEB671 SPROCKET, CAM (36T) 001 2 14322MN1670 BOLT, SPECIAL KNOCK, 7X10.4 002 3 14401MEB671 CHAIN, CAM (BORG

WARNER)(112L) 001

4 14510MEB670 TENSIONER COMP., CAM CHAIN

001

5 14515KF0000 COLLAR, TENSIONER, 6X9 001 6 14520MEB671 LIFTER ASSY., TENSIONER 001 7 14560KCW851 GASKET, TENSIONER LIFTER 001 8 14620MEB671 GUIDE, CAM CHAIN 001 9 90004GHB630 BOLT, FLANGE, 6X16 (NSHF) 002 10 90005KY7000 SCREW, PAN, 6X6 001 11 90088MEB670 BOLT, FLANGE, 6X25 001 12 90482567000 WASHER, SPECIAL, 6MM 001 13 91306MG3000 O-RING, 1.5X9.5 001

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Block E-5 CYLINDER

Refnr Part Number Part Description Unit Qty 1 11102MEB670 COLLAR, WATER PASS, 18MM 001 2 12100MEB670 CYLINDER 001 3 12191MEB671 GASKET, CYLINDER 001 4 9430114200 DOWEL PIN, 14X20 002 5 960010602800 BOLT, FLANGE, 6X28 001

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Block E-6 R. CRANKCASE COVER

Refnr Part Number Part Description Unit Qty 1 11102MEB670 COLLAR, WATER PASS, 18MM 001 2 11331MEB770 COVER, R. CRANKCASE 001 3 11351MEB670 COVER, CLUTCH 001 4 11352MEB671 GASKET, CLUTCH COVER 001 5 11394MEB670 GASKET, R. COVER 001 6 15611KA4710 CAP, OIL FILLER 001 7 90087KW3000 CAP, 30MM 001 8 90463ML7000 WASHER, SEALING, 6.5MM 001 9 91204KF0003 OIL SEAL, 20X28X5 001 10 91256383721 O-RING, 17.8X2.4 (SHOWA) 001 11 91305KF0003 O-RING, 27X2 (ARAI) 001 12 91307035000 O-RING, 18X3 001 13 92301060100A BOLT, RECESSED, 6X10 001 14 9430108140 DOWEL PIN, 8X14 002 15 960010602500 BOLT, FLANGE, 6X25 005 16 960010602800 BOLT, FLANGE, 6X28 010 17 960010603500 BOLT, FLANGE, 6X35 001 18 960010606500 BOLT, FLANGE, 6X65 001

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Block E-7 CLUTCH

Refnr Part Number Part Description Unit Qty 1 13415MEB670 GEAR, BALANCER DRIVE (40T) 001 2 22100MEB770 OUTER COMP., CLUTCH 001 3 22106KS7000 COLLAR, CLUTCH OUTER 001 4 22120KZ3B10 CENTER, CLUTCH 001 5 22201MEB670 DISK, CLUTCH FRICTION 008 6 22321KZ3690 PLATE B, CLUTCH 007 7 22351KZ3860 PLATE, CLUTCH PRESSURE 001 8 22352KAE770 PIECE, CLUTCH LIFTER 001 9 22401KZ3690 SPRING, CLUTCH (PINK) 006 10 22851KZ3J20 ROD, CLUTCH LIFTER 001 11 23121MEB770 GEAR, PRIMARY DRIVE (23T) 001 12 90013MEB670 BOLT, SPECIAL, 12X28 001 13 90022MM5000 BOLT-WASHER, 6X25 006 14 90235KA4000 NUT, 18MM 001 15 90402KW6960 WASHER, PLAIN, 12MM 001 16 90421HA2010 WASHER, THRUST, 23X48 001 17 90461KZ3J10 WASHER, LOCK, 18MM 001 18 90501ML3910 WASHER, 18X32X2 001 19 90608072000 WASHER, 12MM 001 20 91001147003 BEARING, NEEDLE, 12MM (NTN) 001 21 91021ML3003 BEARING, NEEDLE, 28X32X27.2

(TOMUSON) 001

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Block E-8 OIL PUMP

Refnr Part Number Part Description Unit Qty 1 11206MEB670 PLATE, CAM CHAIN GUIDE 001 2 15111MEB770 SHAFT, OIL PUMP 001 3 15133MEB670 GEAR, OIL PUMP DRIVEN (20T) 001 4 15150MEB670 STRAINER COMP., OIL 001 5 15331958000 ROTOR, OIL PUMP INNER 001 6 15332958000 ROTOR, OIL PUMP OUTER 001 7 15432MEB670 GROMMET, OIL SCAVENGING

PIPE 001

8 15433KGB610 SEAL, RING 001 9 15434MEB670 PLATE, OIL PIPE SETTING 001 10 90652KY4900 CIRCLIP, 8MM 001 11 960010601200 BOLT, FLANGE, 6X12 001 12 9622030178 ROLLER, 3X17.8 001

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Block E-9 WATER PUMP

Refnr Part Number Part Description Unit Qty 1 19215MEB670 IMPELLER, WATER PUMP 001 2 19221MEB670 COVER, WATER PUMP 001 3 19226MEB670 GASKET, WATER PUMP COVER 001 4 19241MEB670 SHAFT, WATER PUMP 001 5 90447KE1000 WASHER, SEALING, 7MM 001 6 90463ML7000 WASHER, SEALING, 6.5MM 001 7 91001KA4003 BEARING, RADIAL BALL,

12X28X7 (NTN) 001

8 91201148003 OIL SEAL, 12X22X5 (ARAI) 001 9 91211KA3761 SEAL, WATER PUMP (NOK) 001 10 91320KE1000 DOWEL PIN 001 11 960010602800 BOLT, FLANGE, 6X28 003 12 960010608500 BOLT, FLANGE, 6X85 001

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Block F-1 HANDLE LEVER/SWITCH/CABLE

Refnr Part Number Part Description Unit Qty 1 17910MEB670 CABLE COMP. A, THROTTLE 001 2 17913KB7000 COVER, THROTTLE CABLE 001 3 17920MEB670 CABLE COMP. B, THROTTLE 001 4 17950MEB670 CABLE COMP., HOT STARTER 001 5 22870MEB670 CABLE COMP., CLUTCH 001 6 32171GF9621 LOCK, PURSE 002 7 35130MEB670 SWITCH ASSY., KILL 001 8 53140MEB670 GRIP COMP., THROTTLE 001 9 53165GBFJ60 GRIP, R. HANDLE 001 10 53166GBFJ60 GRIP, L. HANDLE 001 11 53167MEB671 HOUSING, UPPER THROTTLE 001 12 53168MEB670 HOUSING, UNDER THROTTLE 001 13 53169MEB670 SLIDER, THROTTLE CABLE 001 14 53172MEB670 BRACKET, L. HANDLE LEVER 001 15 53174KCE670 HOLDER, L. LEVER BRACKET 001 16 53177MEB670 COVER, L. HANDLE LEVER 001 17 53178MAC740 LEVER, L. STEERING HANDLE 001 18 53190MEB670 LEVER, HOT STARTER 001 19 53192KA3700 BOLT, CLUTCH WIRE

ADJUSTING 001

20 90112MEB670 BOLT, LEVER PIVOT (NSHF) 001 21 90321KA4700 NUT, FIXING 001 22 90501KV6670 WASHER, PLAIN, 7MM 001 23 90650KV6003 BAND, WIRE 002 24 93500040121A SCREW, PAN, 4X12 001 25 94001060000S NUT, HEX., 6MM 001 26 9411104000 WASHER, SPRING, 4MM 001 27 960010601807 BOLT, FLANGE, 6X18 002 28 960010602200 BOLT, FLANGE, 6X22 002

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Block F-10 RR. BRAKE MASTER CYLINDER

Refnr Part Number Part Description Unit Qty 1 43310MEB003 HOSE COMP., RR. BRAKE 001 2 43500KZ4J42 CYLINDER ASSY., RR. BRAKE

MASTER (NISSIN) 001

3 43504MB2006 BOOT COMP. 001 4 43513KZ4J41 CAP, MASTER CYLINDER 001 5 43520KZ4J42 PISTON SET, MASTER

CYLINDER 001

6 43521KZ4J41 PLATE, DIAPHRAGM 001 7 43522KZ4J41 DIAPHRAGM 001 8 43530KZ4J41 ROD COMP., PUSH 001 9 46182500013 CIRCLIP 001 10 46504KZ4J41 JOINT, BRAKE ROD 001 11 90114MAC780 BOLT, FR. DISK COVER 002 12 90145MS9612 BOLT, OIL, 10X22 002 13 90545300000 WASHER, OIL BOLT 004 14 934010401600 BOLT-WASHER, 4X16 002 15 94002060000S NUT, HEX., 6MM 001

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Block F-11 REAR WHEEL

Refnr Part Number Part Description Unit Qty 1 06420MEB750 SPOKE SET, RR. (INSIDE) 016 2 06421MEB750 SPOKE SET, RR. (OUTSIDE) 016 3 41203KZ3J20 SPROCKET, FINAL DRIVEN

(50T) 001

4 41231KZ4J20 RETAINER, RR. WHEEL BEARING

001

5 42301KZ4J40 AXLE, RR. WHEEL 001 6 42305KZ4J40 COLLAR, L. RR. AXLE 001 7 42306KZ4J20 COLLAR, R. RR. AXLE 001 8 42311KZ4J40 COLLAR, RR. WHEEL SIDE 002 9 42620KZ4J20 COLLAR, RR. WHEEL DISTANCE 001 10 42635MEB750 HUB SUB ASSY., RR. 001 11 42650MEB750 WHEEL SUB ASSY., RR. 001 12 42701KZ3J41 RIM, RR. WHEEL (19X2.15) 001 13 42711MEB771 TIRE, RR. (PIRELLI) (110/90-19

NHS MT32) 001

14 42712MEB771 TUBE, TIRE (PIRELLI) 001 15 42713MEB771 FLAP, TIRE (PIRELLI) 001 16 42714KA3710 CAP, VALVE 001 17 42715MA0770 STOPPER, BEAD (2.15) 001 18 42717329000 CAP, RIM HOLE 001 19 43351KZ4J40 DISK, RR. BRAKE 001 20 90105MAC680 BOLT, DISK, 6X19 004 21 90125KA4000 SCREW, FLAT, 8X31 006 22 90301473003 NUT, U, 6MM 004 23 90305KZ4J20 NUT, U, 22MM 001 24 90309ML3791 NUT, U, 8MM 006 25 90401KZ4J20 WASHER, 22X35X2 001 26 90465MC4000 WASHER, 8MM 006 27 91051KZ4J21 BEARING, RADIAL BALL,

69052RS 001

28 91052KZ4J21 BEARING, RADIAL BALL, 6905RS

002

29 91251KZ4J21 DUST SEAL, 32X43X7 002 30 94001080000S NUT, HEX., 8MM 001 31 9411108000 WASHER, SPRING, 8MM 001

08/01/03 Page 47 of 70

Block F-12 FUEL TANK

Refnr Part Number Part Description Unit Qty 1 16950MEB671 COCK ASSY., FUEL 001 2 16955MEB671 JOINT ASSY., FUEL 001 3 16997467000 O-RING, 11.8X3.55 001 4 17509KZ3B00 COLLAR, TANK SETTING 001 5 17510MEB670 TANK COMP., FUEL 001 6 17514MEB670 RUBBER, TANK MOUNTING FR. 001 7 17515MEB670 STAY, FR. TANK 001 8 17516MEB670 BAND, TANK RR. 001 9 17517MEB670 RUBBER, TANK MOUNTING 001 10 17518KS6700 COLLAR, SEAT FR. 001 11 17521KZ4J20 TUBE COMP., FUEL CAP

BREATHER 001

12 17620MEB670 CAP ASSY., FUEL TANK 001 13 17624KT1780 PACKING, FUEL CAP 001 14 17681MEB670 TUBE A, FUEL 001 15 17682MEB670 TUBE B, FUEL 001 16 19071MEB770ZA SHROUD SET, R. RADIATOR

(WL) *TYPE1* 001

17 19072MEB770ZA SHROUD SET, L. RADIATOR (WL) *TYPE1*

001

18 84706415000 COLLAR 002 19 90113MM5000 SCREW, PAN, 6X14 001 20 90501KZ4J20 COLLAR A 004 21 90504KBP900 COLLAR, MIDDLE COVER 004 22 90506430000 WASHER, FENDER MOUNTING 001 23 91560MS8600 TY-RAP, CABLE 001 24 93600060160A SCREW, FLAT, 6X16 001 25 9500202120 CLIP, TUBE (B12) 004 26 960010601200 BOLT, FLANGE, 6X12 004 27 960010601600 BOLT, FLANGE, 6X16 007 28 960010601800 BOLT, FLANGE, 6X18 002 29 960010603500 BOLT, FLANGE, 6X35 001

08/01/03 Page 48 of 70

Block F-13 SEAT/SIDE COVER

Refnr Part Number Part Description Unit Qty 1 77100MEB770 SEAT COMP. 001 2 77101MEB670 LEATHER COMP., SEAT (NO

LETTERS PRINTED) 001

3 83505KM4000 COLLAR, TOOL BOX SETTING 002 4 83510MEB770ZA COVER, R. SIDE *NH196* 001 5 83515KS7830 RUBBER, SIDE COVER

STOPPER 001

6 83610MEB770ZA COVER, L. SIDE *NH196* 001 7 90123KZ4J40 BOLT, FLANGE, 8X18 002 8 90501KZ4J20 COLLAR A 002 9 960010601400 BOLT, FLANGE, 6X14 002

08/01/03 Page 49 of 70

Block F-14-1 AIR CLEANER (CRF450R3)

Refnr Part Number Part Description Unit Qty 1 15771551000 CLIP, OIL DRAIN TUBE 002 2 17210MEB770 CASE, AIR CLEANER 001 3 17212MEB770 STAY, AIR CLEANER ELEMENT 001 4 17213MEB770 ELEMENT, AIR CLEANER 001 5 17214MEB770 BASE ASSY., ELEMENT 001 6 17217MEB770 PLATE, AIR CLEANER CASE FR. 001 7 17218KZ3860 MUDGUARD, AIR CLEANER

CASE 001

8 17223MEB670 VISOR, AIR CLEANER CASE 001 9 17253MEB770 TUBE, AIR CLEANER

CONNECTING 001

10 17291MEB770 BOLT, ELEMENT SETTING 001 11 17359MAGL00 JOINT, BREATHER TUBE 001 12 17370419700 PLUG, BREATHER TUBE 001 13 17372MEB670 TUBE A, BREATHER 001 14 17373KC1J10 JOINT, BREATHER THREE WAY 001 15 17374MEB670 TUBE B, BREATHER 001 16 17375MEB670 TUBE C, BREATHER 001 17 90102KS6000 BOLT-WASHER, 6X16 002 18 90506425000 WASHER, RR. COVER 002 19 90661GHB610 CLAMP B, TUBE, 12.5MM 001 20 9391315510 SCREW, TAPPING, 5X20 002 21 94002050000S NUT, HEX., 5MM 006 22 9500202120 CLIP, TUBE (B12) 003 23 9501860251 BAND, AIR CLEANER

CONNECTING TUBE (60) 001

24 43514KS6701 CLAMP, MASTER CYLINDER OIL HOSE

001

08/01/03 Page 50 of 70

Block F-15-3 EXHAUST MUFFLER (CRF450R3-ED/U)

Refnr Part Number Part Description Unit Qty 1 18291MEB670 GASKET, EX. PIPE 001 2 18310MEB630 MUFFLER COMP. (98DB) 001 3 18311MEB670 BAND, FR. MUFFLER BODY 001 4 18312MEB640 CAP, END 001 5 18320MEB671 PIPE COMP., EX. 001 6 18323MEB670 PROTECTOR, EX. PIPE 001 7 18324MEB670 RIVET, BLIND, 4.8 016 8 18336MEB770 WOOL COMP., GLASS (50) 001 9 18350MEB770 MUFFLER COMP., FR. 001 10 18351MEB630 BODY COMP., MUFFLER 001 11 18352MEB641 MUFFLER COMP., RR. (98DB) 001 12 18376MG7000 BAND, L. RR. MUFFLER 001 13 18392MEB670 PACKING, MUFFLER 001 14 19508KA3710 NUT, SPRING, 6MM 002 15 90101KZ3J50 BOLT, FLANGE, 8X24 001 16 90123KZ4J40 BOLT, FLANGE, 8X18 001 17 90124MEB770 BOLT, FLANGE, 8X32 001 18 90170MEB670 BOLT, SPECIAL, 6MM 002 19 9405008000 NUT, FLANGE, 8MM 002 20 9410308000 WASHER, PLAIN, 8MM 001

08/01/03 Page 51 of 70

Block F-16 PEDAL/KICK STARTER ARM

Refnr Part Number Part Description Unit Qty 1 24700MEB771 PEDAL COMP., CHANGE 001 2 28300MEB670 ARM ASSY., KICK STARTER 001 3 28302MEB670 JOINT, KICK ARM 001 4 28306KAE770 BOLT, KICK JOINT 001 5 28333KK0000 SPRING, KICK STARTER 001 6 46510MEB670 PEDAL COMP., RR. BRAKE 001 7 46511KZ4J00 SPRING ASSY., RR. BRAKE

RETURN 001

8 46513KZ4J20 SHAFT, BRAKE PIVOT 001 9 46515MN1670 TUBE, BRAKE PEDAL SPRING 001 10 46525KK0003 DUST SEAL, 17X20X2.5 001 11 90101MAC680 BOLT, KICK ARM 001 12 91251444000 DUST SEAL, 15X20X2.5 002 13 9420120120 PIN, SPLIT, 2.0X12 001 14 9501554000 PIN D, JOINT 001 15 960010602200 BOLT, FLANGE, 6X22 001 16 9621108000 BALL, STEEL, #8 (1/4) 001

08/01/03 Page 52 of 70

Block F-17 STAND/STEP

Refnr Part Number Part Description Unit Qty 2 50530KZ4J40 BAR, SIDE STAND 001 3 50603KZ4J40 PIN, STEP JOINT 002 4 50610KZ3J50 BRACKET, R. STEP 001 5 50611KZ3J50 BRACKET, L. STEP 001 6 50616KZ4J40 ARM, R. STEP 001 7 50617KZ4J40 SPRING, R. STEP RETURN 001 8 50618KZ4J40 SPRING, L. STEP RETURN 001 9 50642KZ4J40 ARM, L. STEP 001 10 90101KZ4J40 BOLT, STEP, 12MM 002 11 90101KZ3J50 BOLT, FLANGE, 8X24 002 12 9410208800 WASHER, PLAIN, 8MM 002 13 9420125150 PIN, SPLIT, 2.5X15 002

08/01/03 Page 53 of 70

Block F-18 SWINGARM

Refnr Part Number Part Description Unit Qty 1 40530KZ3J31 CHAIN, DRIVE (DAIDO)

(DID520DMA2-114RB) 001

2 40531KZ4J31 JOINT, DRIVE CHAIN (DAIDO) 001 3 43468MCJ000 GUIDE, BRAKE HOSE 001 4 43468MEB000 GUIDE, RR. BRAKE HOSE 001 5 43469MEB000 GUIDE, BRAKE HOSE 001 6 52101KZ4J40 SHAFT, SWINGARM PIVOT 001 7 52141KZ3J40 COLLAR, SWINGARM, 49MM 001 8 52142KZ4J40 COLLAR, SWINGARM SIDE,

54MM 001

9 52143KZ3860 WASHER, SWINGARM SIDE 004 10 52143KZ4J40 COLLAR, SWINGARM PIVOT

SIDE 002

11 52146KZ4J40 GUIDE, CHAIN 001 12 52148MAC780 COLLAR, CHAIN GUIDE 002 13 52156ML3910 PLATE, CHAIN GUIDE 001 14 52170MEB750 SLIDER, CHAIN 001 15 52171KR6000 WASHER, CHAIN SLIDER 002 16 52175KZ3J10 ROLLER, CHAIN 001 17 52176KZ3J40 ROLLER COMP., CHAIN LOWER 001 18 52200MEB000 SWINGARM SUB ASSY., RR. 001 19 90105KZ4J30 BOLT, HEX., 8X46.5 002 20 90115KV3700 SCREW, PAN, 5X8 002 21 90124KZ4J40 BOLT, FLANGE, 8X35 001 22 90301473003 NUT, U, 6MM 002 23 90305KZ3B01 NUT, U, HEX. 14MM 001 24 90309ML3791 NUT, U, 8MM 001 25 90309357000 NUT, HEX., 8MM 002 26 90501GBL730 WASHER, 14MM 001 27 91071MJ0003 BEARING, NEEDLE (NTN) 002 28 91072KZ3861 BEARING, NEEDLE THRUST 002 29 91253KZ3861 DUST SEAL, 30X37X4 002 30 91283ML7003 DUST SEAL, 22X29X4 (ARAI) 002 31 93500050080A SCREW, PAN, 5X8 006 32 93500050080G SCREW, PAN, 5X8 001 33 9410305700 WASHER, PLAIN, 5MM 001 34 960010601200 BOLT, FLANGE, 6X12 001 35 960010605000 BOLT, FLANGE, 6X50 002

08/01/03 Page 54 of 70

Block F-19 REAR CUSHION

Refnr Part Number Part Description Unit Qty 1 52400MEB771 CUSHION ASSY., RR. (SHOWA) 001 2 52401MEB751 SPRING, RR. CUSHION

(SHOWA) (54N/MM,5.5KGF/MM) 001

3 52410MEB771 DAMPER COMP., RR. 001 4 52421MEB771 ROD COMP., PISTON 001 5 52422KZ3J31 ADJUSTER, SPRING 001 6 52423KZ3J21 NUT, ADJUSTER 001 7 52425MEB671 CASE COMP., DAMPER 001 8 52425381771 CAP, AIR VALVE 001 9 52426MEB751 ROD COMP. 001 10 52427MEB751 RUBBER, STOPPER 001 11 52428KZ3J31 PLATE, END 001 12 52429KZ3J41 CASE COMP., ROD GUIDE 001 13 52431KZ3J31 RING, PISTON 001 14 52434KZ3J21 O-RING, 3.5X43.7 001 15 52434KZ3J31 O-RING, 42.5X2.0 002 16 52435KZ3J21 RING, STOPPER 001 17 52436MEB771 OIL SEAL SET 001 18 52438KA4741 NUT, HEX., 12MM 001 19 52440MEB771 ADJUSTER, COMPRESSION

DAMPING FORCE 001

20 52451KZ3891 BLADDER 001 21 52452KS7831 RING, STOPPER 001 22 52453KS7831 CAP COMP., CHAMBER 001 23 52455KZ3J21 RING, STOPPER 001 24 52463KZ4B00 COLLAR D, CUSHION 001 25 52463KZ4J40 COLLAR C, CUSHION ARM 001 26 52464KZ4B00 COLLAR D, CUSHION SIDE 002 27 52464KZ4J20 COLLAR B, CUSHION 001 28 52465MEB750 ARM SUB ASSY., CUSHION 001 29 52473KZ4J20 COLLAR A, CONNECTING ROD 001 30 52475KZ4J20 COLLAR, LINK SIDE 006 31 52476KZ4J20 WASHER, THRUST 002 32 52479MEB750 ROD SUB ASSY., CUSHION

CONNECTING 001

33 52486KZ3J21 SEAT, SPRING 001 34 52487KA4831 RING, STOPPER 001 35 87516KZ1600 LABEL, RR. DAMPER WARNING 001 36 90130KZ4J20 BOLT, LINK, 12X96 001 37 90130KZ4J40 BOLT, LINK, 12X81.5 001 38 90131KZ4J40 BOLT, LINK, 12X120 001 39 90153KZ4710 BOLT, CUSHION LOWER,

10X43.5 001

40 90306KBP901 NUT, U, 12MM 003 41 90306KZ4711 NUT, U, 10MM 002 42 90501KZ4J40 WASHER, PLAIN, 12MM 003 43 91053KZ4J21 BEARING, NEEDLE, 20X26X14 006 44 91074KZ4B01 BEARING, NEEDLE, 19X26X15 001

08/01/03 Page 55 of 70

45 91074MAC741 BEARING, SPHERICAL, 10 001 46 91256KZ3731 O-RING, 21.5X1.5 001 47 91257KZ3891 O-RING, 26.2X1.9 001 48 91262KZ3731 DUST SEAL, 25X32X4 006 49 91351KZ3731 DUST SEAL, RR. CUSHION

PIVOT 001

50 91351KZ4B01 DUST SEAL, 17X26X3 002 51 91351MAC671 DUST SEAL, 16X26X3 001 52 90152MEB750 BOLT, CUSHION UPPER, 10X53 001

08/01/03 Page 56 of 70

Block F-2 FR. BRAKE MASTER CYLINDER

Refnr Part Number Part Description Unit Qty 1 45125KZ4J41 HOSE, FR. BRAKE 001 2 45504KN5006 BOOT COMP. 001 3 45510KCE671 CYLINDER SUB ASSY., FR.

BRAKE MASTER (NISSIN) 001

4 45513KCE671 CAP, MASTER CYLINDER 001 5 45517GW0751 HOLDER, MASTER CYLINDER 001 6 45518KA3731 SEPARATOR COMP. 001 7 45520KA3731 DIAPHRAGM 001 8 45523KA3731 RING 001 9 45523MEB003 RING 001 10 45530KCE671 PISTON SET, MASTER

CYLINDER 001

11 53170MEB003 LEVER SET, R. HANDLE 001 12 53174KN5006 SPRING, BRAKE LEVER 001 13 53176ML3791 COVER, R. HANDLE LEVER 001 14 90111MEB003 BOLT SET, ADJUSTING 001 15 90114166006 BOLT, HANDLE LEVER PIVOT 001 16 90145MS9612 BOLT, OIL, 10X22 002 17 90545300000 WASHER, OIL BOLT 004 18 90651MA5671 CIRCLIP 001 19 93600040121G SCREW, FLAT, 4X12 002 20 9405006000 NUT, FLANGE, 6MM 001 21 960010602200 BOLT, FLANGE, 6X22 002

08/01/03 Page 57 of 70

Block F-20 REAR FENDER

Refnr Part Number Part Description Unit Qty 1 61304958003 NUT, SPECIAL, 6X7 002 2 80101MEB670ZA FENDER SET, RR. (WL) *TYPE1* 001 3 90501KZ4J20 COLLAR A 002 4 9410106800 WASHER, PLAIN, 6MM 002 5 960010601600 BOLT, FLANGE, 6X16 004

08/01/03 Page 58 of 70

Block F-21 WIRE HARNESS

Refnr Part Number Part Description Unit Qty 1 30401MEB670 CUSHION, C.D.I. UNIT 001 2 30410MEB671 C.D.I. UNIT 001 3 30500MEB671 COIL ASSY., IGNITION 001 4 30700MEB671 CAP ASSY., NOISE

SUPPRESSOR 001

5 32100MEB670 HARNESS, WIRE 001 6 32171MEB670 PURSE, LOCK 001 7 9405006000 NUT, FLANGE, 6MM 001 8 960010602000 BOLT, FLANGE, 6X20 001 9 960010602500 BOLT, FLANGE, 6X25 001

08/01/03 Page 59 of 70

Block F-22 RADIATOR

Refnr Part Number Part Description Unit Qty 1 18354KS6000 NUT, CHAMBER SPRING 002 2 19010MEB631 RADIATOR, R. 001 3 19015MEB671 RADIATOR, L. 001 4 19033KZ4J20 GRILLE, R. RADIATOR 001 5 19034KZ4J20 GRILLE, L. RADIATOR 001 6 19045GBF700 CAP COMP., RADIATOR 001 7 19051KA3830 RUBBER, RADIATOR

MOUNTING 004

8 19052MAC680 COLLAR, RADIATOR MOUNTING 004 9 19055MV9881 SEAL, RADIATOR CAP

(ENGLISH/FRENCH/JAPANESE) 001

10 19061MEB670 HOSE A, WATER 001 11 19062MEB670 HOSE B, WATER 001 12 19063MEB670 HOSE C, WATER 001 13 19064MEB670 HOSE D, WATER 001 14 19065MEB770 HOSE E, WATER 001 15 19066MEB670 HOSE F, WATER 001 16 19069MEB671 JOINT, WATER HOSE LOWER 001 17 19070MEB671 JOINT, WATER HOSE 001 18 19506KS6700 CLAMP B, WATER HOSE 010 19 90001GB4000 BOLT, FLANGE, 6X23.5 004 20 90403KA3830 WASHER, RADIATOR

MOUNTING 004

21 950017519540 TUBE, FUEL, 7.3X195 (95001-75001-60M)

001

22 9500201130 CLIP, TUBE (A13) 002 23 9500202080 CLIP, TUBE (B8) 001 24 950031407310 TUBE, VINYL, 6X9X730 (95003-

14001-10M) 001

25 19020MEB670 RUBBER, RADIATOR UPPER 001 26 19021MEB670 RUBBER, RADIATOR LOWER 001 27 19516ML7691 CLAMP, HOSE, 24-32MM 002

08/01/03 Page 60 of 70

Block F-23 FRAME BODY

Refnr Part Number Part Description Unit Qty 1 50100MEB770 BODY COMP., FRAME 001 2 50124MEB670 BRACKET, C.D.I. UNIT 001 3 50200MEB770 BODY COMP., RR. FRAME 001 4 50355MEB670 GUARD, R. ENGINE 001 5 50360MEB670 GUARD, L. ENGINE 001 6 50403MEB770 HANGER, R. FR. ENGINE 001 9 50410MEB770 GUIDE, FUEL TUBE 001 10 50990MEB770 SPACER, HEAD HANGER 002 11 50993MEB770 COLLAR, LOWER HANGER 001 12 90101MEB670 BOLT, FLANGE, 10X134 001 13 90102MEB670 BOLT, FLANGE, 10X170 001 14 90103MEB670 BOLT, FLANGE, 8X18 004 15 90104MEB770 BOLT, FLANGE, 10X120 001 16 90120KZ4J40 BOLT, FLANGE, 8X70 001 17 90122MEB670 BOLT, FLANGE, 10X26 002 18 90103MEB770 BOLT, FLANGE, 8X120 002 19 90302KZ3J40 NUT, U, FLANGE, 10MM 003 20 90410HC4000 WASHER, 10MM 001 21 91404VM6000 CLIP, WIRE HARNESS 001 22 91413679000 CLIP, 2X70 002 23 934040602000 BOLT-WASHER, 6X20 002 24 9405008000 NUT, FLANGE, 8MM 002 25 960010601200 BOLT, FLANGE, 6X12 002 26 50404MEB770 HANGER, L. FR. ENGINE 001 27 50407MEB770 PLATE, R. HEAD HANGER 001 28 50408MEB770 PLATE, L. HEAD HANGER 001

08/01/03 Page 61 of 70

Block F-24 TOOLS

Refnr Part Number Part Description Unit Qty 1 89201KS6810 SPANNER A, PIN (2) 2 89212KZ4J40 WRENCH, NIPPLE 001 3 89216MEB670 WRENCH, PLUG (16MM) 001 4 89301KA4811 GAUGE, AIR PRESSURE (1)

08/01/03 Page 62 of 70

Block F-25 CAUTION LABEL

Refnr Part Number Part Description Unit Qty 2 87507KZ3B10 LABEL, DRIVE CHAIN 001 3 87560GBF770 MARK, CAUTION 001

08/01/03 Page 63 of 70

Block F-26 MARK

Refnr Part Number Part Description Unit Qty 3 87130MBN830ZA MARK (HONDA) *TYPE1* 001 4 87126MEB770ZA MARK, R. RADIATOR SHROUD

*TYPE1* 001

5 87127MEB770ZA MARK, L. RADIATOR SHROUD *TYPE1*

001

08/01/03 Page 64 of 70

Block F-3 HANDLE PIPE/TOP BRIDGE

Refnr Part Number Part Description Unit Qty 1 53100MEB670ZB PIPE, STEERING HANDLE

*NH146M* 001

2 53132KZ4J20 HOLDER, HANDLE UNDER (2) 3 53133KA3832 CUSHION, HANDLE PIPE 004 4 53300KZ4J20 BRIDGE COMP., FORK TOP 001 5 61101441000 COLLAR, FR. FENDER SETTING 001 6 61136MEB770ZA PLATE, FR. NUMBER *NH196* 001 7 86150MN8300 EMBLEM, WING MARK 001 8 90107KZ4J40 BOLT, FLANGE, 8X45 004 9 90124KZ4J40 BOLT, FLANGE, 8X35 004 10 90304KZ4J30 NUT, STEERING STEM 001 11 90306KZ4711 NUT, U, 10MM 002 12 90503KZ4J40 WASHER, STEERING STEM 001 13 90507KA3830 WASHER, PLAIN, 10MM 002 14 9501422100 HOLDER B1, HANDLE PIPE

UPPER 002

15 960010601600 BOLT, FLANGE, 6X16 001

08/01/03 Page 65 of 70

Block F-4 STEERING STEM

Refnr Part Number Part Description Unit Qty 2 53214KZ3861 DUST SEAL, STEERING HEAD

(ARAI) 001

3 53214KZ4701 DUST SEAL, STEERING HEAD (ARAI)

001

4 53219KZ3J40 STEM SUB ASSY., STEERING 001 5 53229KZ4J30 THREAD, STEERING HEAD TOP 001 6 90106MJ0000 BOLT, FLANGE, 6X16 001 7 90107KZ4J40 BOLT, FLANGE, 8X45 004 8 91015KZ4701 BEARING, HEAD PIPE (NTN) 002 9 45468KS7830 GUIDE, FR. BRAKE HOSE 001

08/01/03 Page 66 of 70

Block F-5 FRONT FENDER

Refnr Part Number Part Description Unit Qty 1 61110KZ4J30ZA FENDER SUB ASSY., FR.

*R254R* 001

2 90506430000 WASHER, FENDER MOUNTING 004 3 90512KZ4J20 COLLAR, FR. FENDER 004 4 960010601600 BOLT, FLANGE, 6X16 004

08/01/03 Page 67 of 70

Block F-6 FRONT FORK

Refnr Part Number Part Description Unit Qty 1 45461GBFJ00 CLAMPER A, FR. BRAKE HOSE 001 2 45462GBFJ00 CLAMPER B, FR. BRAKE HOSE 001 3 51400MEB751ZA FORK ASSY., R. FR. (SHOWA)

*TNATURAL* 001

4 51401MEB003 SPRING, FR. FORK (SHOWA) (4.6N/MM,0.47KGF/MM)

002

5 51410KZ3J31 TUBE, OUTER 002 6 51412KZ3B01 RING, BACK UP 002 7 51414KZ3B01 BUSH, GUIDE 002 8 51415KZ3B01 BUSH, SLIDER 002 9 51420MEB003 PIPE COMP., R. SLIDE 001 10 51430MEB751 DAMPER COMP., FR. 002 11 51431KZ3B01 BUSH B, SLIDER 002 12 51437KZ3J41 COLLAR, REBOUND NEEDLE 002 13 51441MEB751 BOLT COMP., CENTER 002 14 51447KZ3003 RING, OIL SEAL STOPPER 002 15 51450MEB751 BOLT ASSY., FR. FORK 002 16 51451KZ3B01 NUT, LOCK 002 17 51453KZ3B01 BUSH C, SLIDER 004 18 51456KZ3J41 BOLT, PLUG 002 19 51476KZ3711 RING, WEAR 002 20 51490KZ3J31 SEAL SET, FR. FORK 002 21 51500MEB751ZA FORK ASSY., L. FR. (SHOWA)

*TNATURAL* 001

22 51520MEB003 PIPE COMP., L. SLIDE 001 23 51610MEB750ZA PROTECTOR, L. FR. FORK

*TNATURAL* 001

24 51620MAC781ZA PROTECTOR, R. FR. FORK *TNATURAL*

001

25 90108KZ4J40 BOLT, FLANGE, 8X40 004 26 90113KZ3000 BOLT, FLANGE, 6MM 002 27 90113MAC780 BOLT, PROTECTOR 006 28 91254KZ3J31 DUST SEAL 002 29 91256KZ3A71 O-RING, 26.7X3.5 002 30 91257MEB751 O-RING, 27.7X1.9 002 31 91258KZ3B01 O-RING, 18.8X1.9 002 32 91301KZ3711 O-RING, 3.5X1.5 002 33 91356KZ3003 O-RING, 44.7X2.4 002 34 91356MW0003 O-RING, 37.2X2.4 (SHOWA) 002

08/01/03 Page 68 of 70

Block F-7 FRONT BRAKE CALIPER

Refnr Part Number Part Description Unit Qty 1 06431MA3405 SEAL SET, PISTON 002 2 43352568003 SCREW, BLEEDER 001 3 43353461771 CAP, BLEEDER 001 4 45105MY6405 PAD SET, FR. 001 5 45107KZ4J31 PISTON 002 6 45108MY1006 SPRING, PAD 001 7 45112KS6701 RETAINER 001 8 45131HA5672 BOLT A, PIN 001 9 45131MAC681 BOLT, PIN 001 10 45132166016 BOOT, PIN BUSH (NISSIN) 001 11 45133MA3006 BOOT B 001 12 45150KZ4J31 CALIPER SUB ASSY., L. FR.

BRAKE (NISSIN) 001

13 45190KZ4J21 BRACKET SUB ASSY., L. FR. 001 14 45203MG3016 PLUG, PIN 001 15 45215HA5672 PIN, HANGER 001 16 90110KZ4J40 BOLT, FLANGE, 8X40 002

08/01/03 Page 69 of 70

Block F-8 FRONT WHEEL

Refnr Part Number Part Description Unit Qty 1 06440KZ4J40 SPOKE SET, FR. (240MM) 036 2 42714KA3710 CAP, VALVE 001 3 44301KZ4J40 AXLE, FR. WHEEL 001 4 44311KZ4J40 COLLAR, L. FR. WHEEL 001 5 44312MAC740 COLLAR COMP., R. FR. WHEEL 001 6 44620MAC680 COLLAR, FR. DISTANCE 001 7 44635MAC680 HUB SUB ASSY., FR. WHEEL 001 8 44650KZ3J40 WHEEL SUB ASSY., FR. 001 9 44701KZ3J41 RIM, FR. WHEEL (21X1.60) 001 10 44711MEB771 TIRE, FR. (PIRELLI) (80/100-21

M/C 51R NST MT32A) 001

11 44712MEB771 TUBE, TIRE (PIRELLI) (80/100-21)

001

12 44713MEB771 FLAP, TIRE (PIRELLI) 001 13 44715MA0770 STOPPER, BEAD (1.60) 001 14 45351KZ4J30 DISK, FR. BRAKE 001 15 51614KZ4J40ZA COVER, FR. DISK *TNATURAL* 001 16 90105MAC680 BOLT, DISK, 6X19 006 17 90114MAC780 BOLT, FR. DISK COVER 002 18 90301KZ4J40 NUT, FR. AXLE 001 19 90301473003 NUT, U, 6MM 006 20 91062MAC681 BEARING, RADIAL BALL, 6904 002 21 91201KS6004 OIL SEAL, 26X37X7 (ARAI) 002 22 94001080000S NUT, HEX., 8MM 001 23 9411108000 WASHER, SPRING, 8MM 001

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Block F-9 REAR BRAKE CALIPER

Refnr Part Number Part Description Unit Qty 1 06435KZ4J41 PAD SET, RR. 001 2 06451MZ2405 SEAL SET, PISTON 001 3 43108KZ4J41 SPRING, PAD 001 4 43112KZ4J41 RETAINER, BRACKET 001 5 43131KW3006 BOLT, PIN 001 6 43150KZ4J41 CALIPER SUB ASSY., RR.

BRAKE (NISSIN) 001

7 43190KZ4J41 BRACKET SUB ASSY., RR. 001 8 43215KZ4J41 PIN, HANGER 001 9 43330KZ4J40ZA COVER, RR. DISK *TNATURAL* 001 10 43340KZ4J40ZA GUARD, RR. CALIPER

*TNATURAL* 001

11 43352568003 SCREW, BLEEDER 001 12 43353461771 CAP, BLEEDER 001 13 45107MCT006 PISTON (22 A) 001 14 45111MAJG41 RING, STOPPER 001 15 45131166016 BOLT, PIN 001 16 45132166016 BOOT, PIN BUSH (NISSIN) 001 17 45133MA3006 BOOT B 001 18 90004GHB600 BOLT, FLANGE, 6X10 (NSHF) 004