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I ero : asy By Curt Baker About The Author: I have been building rods for 24 years. With the help of many god rod builders. Dale Clemens Cam Clark , ' .. Steve Jablonski ( JABO ) Dick French Todd Vivian John Britt Kel Cheatham Joy Dunlop Bill Witson Jimmy Mac Randy Poppert Doc Ski And so many more, the list would go on forever. The Intent of this Article: I will try to show how to do the set up for cross wraps and how the opposing Chevron is done. With a few tricks to make it easy. June 052010

Cross Wrap Made Easy - Suncoast Rodcrafters · I will try to show how to do the set up for cross wraps and how the opposing ... until it over laps the top ... Cross Wrap Made Easy

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Page 1: Cross Wrap Made Easy - Suncoast Rodcrafters · I will try to show how to do the set up for cross wraps and how the opposing ... until it over laps the top ... Cross Wrap Made Easy

I

ero :asy By Curt Baker

About The Author:

I have been building rods for 24 years. With the help of many god rod builders.

Dale Clemens

Cam Clark ,

'.. Steve Jablonski ( JABO )

Dick French

Todd Vivian

John Britt

Kel Cheatham

Joy Dunlop

Bill Witson

Jimmy Mac

Randy Poppert

Doc Ski

And so many more, the list would go on forever.

The Intent of this Article:

I will try to show how to do the set up for cross wraps and how the opposing Chevron is done.

With a few tricks to make it easy.

June 052010

Page 2: Cross Wrap Made Easy - Suncoast Rodcrafters · I will try to show how to do the set up for cross wraps and how the opposing ... until it over laps the top ... Cross Wrap Made Easy

STEPS:

1. First you figure out how long of a wrap you are going to do. 6-8" looks good and is easier to keep

straight. Use 1/2" masking tape. Wrap the masking tape so you end up with the sticky side out. Tape

the work area adding 1" or so for turning the thread around to get aligned for the pass back down the

blank.

2. Put a mark on the masking tape, the one near the fore grip, on the top of rod.

3. Find 180 degree point and make another mark. To find this 180 degree mark use a piece of masking

tape and wrap it next to the tape collar. Make a mark at the top of the rod. Then roll the tape around

until it over laps the top mark. Make another mark where it crosses. Now remove the tape and fold it

sticky side out so both marks are lined up. Make a fold between the marks, this will be the 180 degree

mark. Mark it and then put it back on the blank lining up one of the marks with the top mark. Rotate the

tape around the blank until the next mark shows you 180 degrees. Place this mark on the collar. You

now have 0 degree and 180 degree marks on the tape collar on the fore grip end of your rod.

4. Using the Cross wrap alignment tool place marks on the collar at the far end.

5. Now determine the distance between patterns. Use the diameter from the middle between the two

collars of tape.

For a diamond wrap this works fine. For a chevron wrap they look best if you elongate that

measurement. This will stretch out the pattern. How much is up to you. You can add about 1/2" on a 1

1/2" diameter rod.

6. USing a Cross wrap alignment tool will mark the blank on the 0 access. Rotate to the 180 degree side

and take 1/2 the measurement that you used on the top for the FIRST MARK OUT. Then go back to the

full measurement to finish out.

7. Make your first thread pass. Start on the 0 degree mark and rotate crossing each mark spiraling the

thread up the blank. Come back down the rod crossing the marks. This will give you X's where the

threads cross over. You should be able to line them up using a thread from collar mark to collar mark to

alien the pattern. Start straight and check after every 6 threads to keep the pattern straight.

Page 3: Cross Wrap Made Easy - Suncoast Rodcrafters · I will try to show how to do the set up for cross wraps and how the opposing ... until it over laps the top ... Cross Wrap Made Easy

Mark Set Up

Fore Grip

Y:,"making tape Collars

oOeg. Mark

9"

Fore Grip

1800eg. Mark

% the distance Then go back to full distance

Page 4: Cross Wrap Made Easy - Suncoast Rodcrafters · I will try to show how to do the set up for cross wraps and how the opposing ... until it over laps the top ... Cross Wrap Made Easy

Balanced Layout

Take Circumference of blank In the middle this will give you a balanced pattern.

I( \ 0.­:t= 1[ 1 / .­

~ 'U;:IIJL_¥-_~(--¥-:I~--/ ~ '::2 I 1" 1"1" '/2" 1"

0

1 80 '" Use one half the circumference to start

Use this to layout for open wraps that you want all the patterns to be almost the same size. Good for diamond wrap.

To ELONGATE ( stretch) your pattern add to your circumference measurement.

To Compress your pattern subtract from the circumference measurement.

Page 5: Cross Wrap Made Easy - Suncoast Rodcrafters · I will try to show how to do the set up for cross wraps and how the opposing ... until it over laps the top ... Cross Wrap Made Easy

- - - - -

Offset Taper layout ~.!(R ~~-I . Toke Circumference of blank at end of I R : I wrapandmarkitltoJ / ~.

fP'VL2A--------\~\-~

I __~

, , , ' I : . " ' , , " . ' , ' I

" I 1 _

I: I " 0. : : : : :

:.;:: I : I I I

en , I I I '

-t- • I , I '

C , : '" Q) . " " E ' :" .(j) , . " ,

:s I : : : : en " a ." " Q) , : " •

~'

I \

Take Circumference of blank at butt \ , "and mark it A to B \ Lined Notebook

, \ \

PaperDraw a line from Bto J , This will give you adiusted messurments \

C to D. Eto F and G to H" ~ - \ .... - - - I

1\ ",M' - ­ I ' . v n

I1 ~ " I'; r 1 ~ IL J I

I I I\:J 1 I I " II I

I v ............. I.,-~ ........ I... ., ­.,........ - .t. ~ --...: '-:-, - -- -- -- - I

...... c:.... - - - - - ­

.- -- - -I

- -- I - -- .. ­. ­-- . - " ,Draw Line From B to J

2 . :_ :. : ~.-. ~ .- .-. ~ .-. ~ .-.-. ~ .'. ~ ..... ~ .'. ~ .-:. ~ .'. ~ ..... ~ _-. ~ .' ... - .. ': I t. ' . _______________ ... ____ .

' :- :::::::: ­----. "Draw line to measure from

Holf I to J

1. Draw line down left side notebook paper 2, Take circumference of butt and mark it out from line

on left hand side this will be A to B 3. Use A to B measurement to estimate number of patterns to show

( in this case 5) 4. Count down 4 lines this will be I to J 5, Take circumference of tip and mark it on 4th line down (I to J ) 6, Draw line from point Bto point J . 7. Take measurement I to J and mark it at the Butt end 8. Then G to H, E to F, C to D and A to B NOTE: 1. remember to take only half of I to J for 180 degree marks

Page 6: Cross Wrap Made Easy - Suncoast Rodcrafters · I will try to show how to do the set up for cross wraps and how the opposing ... until it over laps the top ... Cross Wrap Made Easy

1 Silver

Chevron Bottom of Center Mark Top of Center Mark

~ •

~Iue