www.crossmuller.com.au

Crossmuller pty. ltd.ABN 98 088 327 093

P: (+61) 02 9675 5440

F: (+61) 02 9675 5441

A: 17/171 Power Street, Glendenning NSW 2761 Australia

Designing and developing world class manufacturing facilities from the inside out

DESIGN + CONSTRUCTION

MANUFACTURING CONSULTING

AUTOMATION EQUIPMENT

SYSTEMS INTEGRATION

Capability Statement

SYSTEMS INTEGRATION

...since 1989

To enable successful Australian

manufacturing by providing safe,

smart and effi cient solutions to our

customers, meeting or exceeding their

expectations and generating positive

returns for their businesses.

Whilst doing this, providing a stable,

enjoyable and challenging environment

for our employees.

“

”

OURMISSION

3Designing and developing world class manufacturing facilities from the inside out

CR SSMULLER

ABOUTUS

Since 1989, Crossmuller Technology has been providing system

integration services and MES software solutions to the food and

beverage, general manufacturing and logistics industries.

Now as a part of the Borg Group of companies, Crossmuller

has the capability to deliver complete turnkey manufacturing

facilities from design, through construction, to M&E installation

and commissioning.

5Designing and developing world class manufacturing facilities from the inside out

100+ Wonderware Manufacturing Execution System and

System Platform Implementations

16 Wonderware Certifi ed Engineers

Established for 25 years

Brisbane

Central Coast

Sydney

Melbourne

Bris

Central

OURLOCATIONS

7Designing and developing world class manufacturing facilities from the inside out

● MES Performance (OEE & Downtime)

● MES Operations (Order Execution, Production and

Consumption Reporting)

● MES Quality

● Recipe and Batching Systems

● 2D and 3D Vision Systems

● Robotic Materials Handling Systems

● Robotic Storage and Retrieval Systems

ROBOTICS and VISION

● Flexible, open and highly integrated standard platform

● Interfacing with AGVs, Robots, Stacker Cranes or any other

warehousing technology.

● Labelling and Barcode Systems

● ERP Integration

WAREHOUSE EXECUTION SYSTEMS

● Brownfi eld and Greenfi eld PLC and SCADA Systems

● Data Collection and Reporting

● End of Line Integration

● Machine Safety

● Commissioning

AUTOMATION

MANUFACTURING EXECUTION SYSTEMS

OURCORE CAPABILITIES

9Designing and developing world class manufacturing facilities from the inside out

Crossmuller has been a Certifi ed System Integrator since 1997,

and in 2011, was invited by Invensys to join a select group of

Endorsed System Integrators, making Crossmuller Australia’s

fi rst Endorsed System Integrator Partner.

The Endorsed SI level is by invitation and only companies with

proven technical excellence, high levels of customer service

and integrity and multiple years of certifi cation and project

management experience with Wonderware solutions are eligible

for consideration.

AUSTRALIA’S 1ST

ENDORSED WONDERWARE INTEGRATOR

11Designing and developing world class manufacturing facilities from the inside out

In January 2015, Crossmuller achieved Certifi cation against the

Control Systems Integration Association’s Best Practices and

Benchmarking Standards, a process requiring an intense third-

party audit and adherence to strict performance standards.

“CSIA Certifi cation demonstrates commitment to meeting the

highest standards for business and management. Successful

system integration businesses – the ones that clients can be

confi dent will meet their current and future needs – combine

technical profi ciency with sound business practices.”

CSIACERTIFICATION

13Designing and developing world class manufacturing facilities from the inside out

● Automation System Design

● PLC and SCADA Systems

● End of Life Upgrades

● Process Control

● IT Infrastructure and Automation Networks

● Database Design and Integration

● Data Collection and Reporting

AUTOMATION

FRIMLEY

FARNBOROUGHMAIN

FARNBOROUGHNORTH

MEADOWSSHOPPING

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LYONWAY

15Designing and developing world class manufacturing facilities from the inside out

We understand that the success of an MES system relies on a

deep understanding of both the plant automation systems and

the organisation’s business.

Our team of certifi ed Wonderware MES engineers has

extensive experience across multiple industries.

Our solutions include:

● Production Work Order Management

● Master Data Management

● WIP Tracking / Inventory Management

● Performance / OEE

● Real-time Paperless Quality

● ERP System Interfacing

● 3rd Party Warehouse Management and Labelling

System Integration

● Barcode Scanners and RFID Readers

● Mobile Solutions

MANUFACTURINGEXECUTION SYSTEMS

17Designing and developing world class manufacturing facilities from the inside out

ROBOTOTICS and VISION

Crossmuller has over 20 years experience delivering state

of the art 2D and 3D machine vision and robotic handling

systems for:

Our solutions include:

● Measurement

● Positioning

● Defect Identifi cation and Classifi cation

● Product Identifi cation

● Barcode Scanning

● Optical Character Recognition

● Sheet Handling / Order Picking

● Painting / Gluing

● Assembly

● Machine Loading / Unloading

● Warehouse Storage and Retrieval

19Designing and developing world class manufacturing facilities from the inside out

WAREHOUSEEXECUTION SYSTEMS

Crossmuller’s fl exible, open and highly integrated Warehouse

Execution Systems are built on a Wonderware MES core platform

and are capable of interfacing with AGVs, Robots, Stacker Cranes

or any other warehousing technology.

Our solutions include:

● Flexible, open and highly integrated standard platform

● Wonderware MES for Inventory Management

● Wonderware System Platform for Automation Integration

● Wonderware Workfl ow for Web Based User Interface

● Interfacing with AGVs, Robots, Stacker Cranes or any

other warehousing technology.

● Labelling and Barcode Systems

● ERP Integration

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OURCUSTOMERS

23Designing and developing world class manufacturing facilities from the inside out

MAJORPROJECT PORTFOLIO

GWF – (Don KRC), VIC

Line Integration with 250+ machines, Downtime, OEE,

Production/Consumption reporting, SAP interface

GWF – (Tip Top), NSW

Site-wide SCADA, SAP interface, Downtime

Areva – QLD

Robotic Welding Line for Solar Refl ectors

BATA – NSW

Warehouse Management System

BATA – NSW

Advanced Vision and MES Quality System

2010

2011

2012

2013

25Designing and developing world class manufacturing facilities from the inside out

MAJORPROJECT PORTFOLIO

2015

2014

2016

2017

Murray Goulburn – VIC

Line Integration, MES Operations,

Performance & Quality

Arnott’s – QLD

Global Standards Development, Ingredients Handling System

PLC and SCADA Replacement. MES Quality

Borg Manufacturing – NSW

Warehouse Execution and Automated Order Picking, MES

Performance, Operations and Quality

CERTIFIED

Arnott’s – NSW

MES Quality System on Tim-Tam Line

Knauf – NSW

PLC and SCADA Replacement on Plasterboard - Wet End

27Designing and developing world class manufacturing facilities from the inside out