Crusher Wear Parts

EN

Crusher Wear Parts2

Metso, the world leader in crushing technology,

also supplies the right wear parts for all types

of crushers, whether in aggregates, mining,

recycling or any other applications. Drawing

on our extensive experience and expertise, we

will make sure customers always have the right

wear parts for the highest quality of production

– and for increased profitability.

Customer knowledgeMetso is in the business of contributing to

customer success. This means working closely

with all customers with a view to understand-

ing their specific needs and business environ-

ments, and ultimately to providing the tools

that are needed for reliable production.

Process knowledgeNo chain is stronger than its weakest link.

Metso is a knowledge-based company with

an in-depth understanding of every link in the

customer’s production process. This is a crucial

precondition for achieving optimal results.

Product knowledgeMetso wear parts are developed on the

strength of both our customer knowledge and

our process knowledge. We have a full range

of high quality wear parts for every type of

crusher and every application.

Linking innovation through MetsoThe creation of Metso through the merger

of Nordberg and Svedala brought together

more than 200 years of experience in crushing

technology. All in all we have delivered some

30,000 crushers, and we have a presence in

more than 100 countries around the world.

The merger also put us in a solid financial

position to continue at the forefront of re-

search and development.

The right wear part for increased profitabilityP R O C E S S K

N O

WL

ED G

E

C U S T O M E R K N O W L E D G E

PRO

DU

C T K N O WL E D G E

Crusher Wear Parts 3

The right wear part for increased profitability

Lowest possible production costsThe price of wear parts themselves is not

what matters – what matters is the production

cost/ton of crushed product. We have the

knowledge to combine long service life and

maximized production of value gradation.

Best end product quality, quantity and gradationThe choice of working wear parts has a key

impact on many production factors – not least

the quality of the end product. The type of raw

material is one of the main considerations in

the choice of wear parts. Metso has the exper-

tise and knowledge to make these choices.

Whatever the application, we have the tools to

make production more cost-effective.

Wear parts that protectMetso certified wear parts will protect your

crushing equipment, prolong its service life

and at the same time preserve its trade-in

value. Metso has extensive experience and

competence in all kinds of wear material,

including Trellex wear resistant products.

P R O C E S S K N

OW

L ED

G E

C U S T O M E R K N O W L E D G E

PRO

DU

C T K N O WL E D G E

Crusher Wear Parts4

Whatever the crusher type, we have the right wear parts

Materials handling in mining and quarrying

applications puts production equipment

under extreme stress. Drawing on its extensive

experience from all over the world, Metso is in

the position to provide sound advice on the

choice of the right wear parts and in this way

to provide the best possible protection for

production equipment – regardless of the

type of crushers.

Metso wear parts increase profitability• Higher and more constant quality

of end product

• More effective production

• Minimized downtime

• Lowered costs

• Prolonged equipment service life

• Improved working environment

Working wear partsWorking wear parts, i.e. jaw plates, blow bars,

mantles and bowl liners, are key components

of crushers. All have a direct bearing on such

production factors as quality, costs, capacity,

downtime, energy consumption, etc. In short,

the performance of working wear parts will

affect overall operating costs and is crucial to

the quality of the end product.

Protecting wear partsMetso provides a full range of protecting wear

parts, such as crusher cheek plates, shields,

feeder bottom wear shields, chute liners and

protection plates. Protecting wear parts pro-

long equipment service life and give improved

overall economy. Our range of rubber wear

products contributes to improved safety in

the workplace, substantially reducing on-site

noise and vibration.

We supply certified wear parts for all crushers designed, manufactured and installed – by Metso e.g. :Svedala, Allis Mineral Systems, Altairac, Barmac, Dragon, Faco, Goodwin Barsby, Loro & Parisini, Superior, Svedala Arbrå, Tidco, Nordberg, Omnicone, Lokomo, Bergeaud, Gyradisc, Big Bite, Nordpactor, Nordwheeler, G-Cone, Waterflush, Citycrusher, Lokotrack, Kue-Ken, Laser, Symons, MP, HP & GP Cone crushers, Nordberg Barmac & Nordberg Impact crushers, C-Jaws. Wear parts for other crushers are also available from Metso.

Crusher Wear Parts 5

Whatever the crusher type, we have the right wear parts

Gyratory crushersMetso offers a wider range of equipment and wear parts for high capacity

gyratory crushers than any other manufacturer on the market. Our wear parts for the

crushing chamber give the highest possible throughput with less stress on different

components, reduced power requirements, and evenly distributed wear patterns on both

the mantle and concaves.

Jaw crushersMetso jaw crushers are based upon a revolutionary modular, non-weld-

ed frame construction. The design offers superior fatigue strength and

reliability and gives numerous mounting options.

Combined with high-quality wear parts that are easy to replace, this

translates into exceptionally high capacity utilization, and cost-efficient

crushing.

Cone crushersMetso is committed to developing the best

possible wear parts for cone crushers as well:

this is crucial for maximum efficiency and

reliability in production. Today more than 2,000

Metso gyratory cone crushers are at work all over

the world, a testimony to their reliability and all-

round versatility.

Impact crushersMetso has over 50 years’ experience in impact crushers,

both vertical and horizontal shaft type crushers.

Our impact crushers feature a unique combination of

heavy rotor design, wear material and crushing chamber

design. The unique design of our impact crushers reduces

maintenance needs and facilitates adjustment in primary,

secondary, tertiary as well as in recycling applications.

Other wear partsMetso offers almost any type of wear protecting products. Other wear parts available from

Metso include Trellex products that are made of rubber, polyurethane and ceramics – alone or

in combination. This is where our engineering shows to advantages – through our competence

to combine different materials.

Crusher Wear Parts6

Knowledge that offers unique advantages

Metso is the world’s leading knowledge based

company in the crushing business. The depth

and breadth of our knowledge and expertise

gives every customer that extra bit of competi-

tive edge.

Main factors in abrasive wearingWearing occurs through various different

mechanisms, including adhesive, fatigue and

abrasive wearing. In the case of crusher wear

parts, whether working or protecting, the main

mechanism involved is abrasion by foreign

particles, which is further divided into three

types: gouging, grinding and scratching

abrasion. Depending on the crushing applica-

tion and the properties of the crushed material,

the wearing is a combination of these three

abrasion components.

Wear resistant materialThe most important feature of wear resistant

materials is their ability to prevent abrasive

particles from penetrating the wear part surface.

The choice of wear resistant material and its

key properties will depend upon the application

and the properties of the crushed material.

Austenitic manganese steelAustenitic manganese steel has unique proper-

ties for wear resistant applications. The most

notable of these properties are its toughness

and fatigue strength. When the surface of

austenitic manganese steel comes under an

impact load, a work hardening process occurs.

The initial hardness of the material is about 220

HV, whereas the hardened layer on the surface

can be up to 600 HV. The hard layer thickness

can be 5-10 mm, depending on the impact load.

Austenitic manganese steel is ideally suited for

applications with high reduction ratios and

hard feed materials.

Main wearing processes in crushersThe main type of wearing that occurs in crushers will depend upon the reduction ratio and the crushability of the feed material. The design of effective wear parts relies crucially on thisknowledge about the crushing process.

Work hardening vs. final hardnessLong service life in manganese steel liners isan indication of a successful work hardeningprocess and a good hardness profile.

HB Hardness

Distance fromsurface mm

Fine

Secondary

Primary

Maximum hardness depends on application, gradation, feedstrength etc.

Primary Secondary TertiaryApplication type

Gouging

Grinding

Scratching

Share %

Manganese microstructure

Crusher Wear Parts 7

Knowledge that offers unique advantages

Gyratory crusher Jaw crusher

Chrome iron and martensitic steelsThe wear resistance of chrome is based upon

hard iron and chromium carbides in the

martensitic matrix. The matrix can have a

hardness of 500-700 HV, depending on the

heat treatment process, whereas the hardness

of the carbide formation is up to 2500 HV.

Chrome iron has certain limitations as wear

material due to its low toughness. It is best

suited for applications where the feed material

is abrasive, but where the reduction ratio and

feed strength are not very high.

Boron steelBoron steels are hot rolled plate materials. Its

wear resistance is based on the high initial

hardness of the martensitic matrix. Its final

hardness, strength and toughness depend

upon the heat treatment procedure used. But

hardness can be 300-500 HV and yield

strength 400-1000 MPa. This material is mostly

used in fabricated protective wear parts:

linings, cheek plates, etc.

Wear in operationWith wear patterns varying in different applications, it isessential to have the right material in the right place toachieve the best possible cost-efficiency in production andget the longest possible service life out of the productionequipment. Metso has the know-how to make sure that this is indeed what happens.

Our knowledge and expertise in crus-hing technology covers the whole chain from design to manufacturing and ins-tallation. It is this broad know-how that guarantees superior reliability in everyapplication.

Rubber

Protected by

High CromeCr white iron

M E T A L S

Manganese Steel

Ni-Cr white iron Polyurethane

Ceramics

P O L Y M E R S

IMPACTIONHIGH VELOCITY > 7 m/s

IMPACTIONLOW VELOCITY < 7 m/sCOMPRESSION SLIDING

Wear in operation caused by

Secondary cone crusherCone crusher Impact crusher VSI crusher

Boron steel

Chrome iron

Crusher Wear Parts8

Own manufacturing guarantees quality

Metso Certified– total quality controlTo make sure our customers get the right wear

parts for the right applications, experts at Metso

laboratories have ongoing research programmes to

analyze the properties of different materials. The re-

sults of their work provide a solid foundation for the

work that is done at our own foundries and manufac-

turing units to produce high-quality wear parts. This

means we have complete control over quality and

logistics at every stage of the process, from the selec-

tion of raw materials through to the final product.

All Metso foundries are ISO 9001certified. In the area

of environmental management we follow the ISO

14001 standard.

No compromises in performanceThe world’s biggest supplier of crusher wear parts,

Metso has a strong R&D infrastructure particularly in

areas of metallurgy and part design. Over the years

our efforts in R&D have considerably increased the

service life of wear parts. Our product range includes

all wear part materials for all crushing applications,

from compressive crushing to impact crushing, from

different manganese steel grades to chrome iron.

Experts in wear resistant steelsClose process control is essential to the production

of high-quality manganese steel, starting from the

selection of raw materials with a low content of

impurities. Every step of the manufacturing process,

including all chemical analyses and melting and heat

treatment, is recorded to make sure that the me-

chanical properties of the wear parts are as constant

as possible.

Accurate fit in every crusherThe final step in the manufacturing process is

machining. This is to ensure an accurate fit in every

crusher and correct chamber shapes. Certified Metso

wear parts always give the best possible product

quality and capacity and maintain the trade-in value

of production equipment.

Design Purchase Control Moulding Melting Casting Machining

Crusher Wear Parts 9

Own manufacturing guarantees quality

Metso Certified Wear Parts supply

Gyratory crushers

Mantles

Concave segments

Jaw crushers

Jaw plates

Cheek plates

Impact crushers

Blow bars

Breaker plates

Liner plates

Tip sets

Distributor plates

Wear plates

Anvils and shoes

Cone crushers

Mantles and bowl liners

Protection cones

Arm guards

Accessories

Fastenings

Backing material

Tightening wedges

Torch rings

Clamping nuts

Crusher Wear Parts10

Metso – the service company with total solutions

Metso is at once a global and a genuinely local

company with a presence now in more than

100 countries. In many strategic locations there

are also workshops to ensure smooth deliver-

ies of customised wear parts, both for our own

crushers and for third party equipment.

Lifelong partnershipsThe key to reliable and efficient production lies

in good maintenance as well as in guaranteed

availability of wears and spares. We at Metso

take seriously our responsibility for every stage

of the production process, throughout the life-

time of our products. This view is also reflected

in our understanding of customer contacts,

which to us are lifelong partnerships.

Modular service packagesOur complete service concept means we can

always offer the optimal service solution. We

can offer either ready-made service packages

or tailored service agreements, which may

include inspections, preventive maintenance

and service agreements and cost per/ton

agreements. We want Metso to stand for reli-

ability.

Crusher Wear Parts 11

The service company Metso• Professional problem solving

• Excellent availability of spare parts

• Comprehensive training

• Long service life, good efficiency and

constant wear part quality

• Outstanding customer service

• Easy to use operational and spare

parts manuals

• Comprehensive service

Metso – the service company with total solutions

We take special pride in our knowledge of localconditions, which is crucial to maintaining highquality standards in the end product.

Immediate availability of wear parts is the key tolower costs and improved reliability.

We have experience from all kinds of applications allover the world. Shown here is a mining application inEurope.

We have local presence in over 100 countries world-wide including:

• More than 140 sales and services units

•Over 30 manufacturing units including 5 foundries

•11 Research and Technology Centers

•10 Distribution Centers

•Extensive network of Services & Repair Centers

Metso Minerals (Sweden) ABCrusher Wear PartsP.O. Box 132SE-231 22 TrelleborgSwedenPhone: +46 410 525 00Fax: +46 410 526 01www.metsominerals.com

For contact or information about your nearest sales office please visit: www.metso.com

Subject to alteration without prior notice. Brochure No. 2711-02-12-SBL/Trelleborg-English © 2012.02 Metso Printed in Sweden