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CSP00014[CIVIL-Tutorial]Composite Plate Girder Design-EC4

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  • Bridging Your Innovations to RealitiesComposite Plate Girder DesignBridge Type

    Program Version V7.8.0

    Program License Registered

    Revision Date Rev.1

    - This Tutorial provides explanation of Design Procedure for Composite Steel Plate Girder Bridges in midas Civil.- The Design is done according to Eurocode 4: Design of composite steel and concrete structures- A composite bridge is the one which has a steel girder on which concrete slab is casted. Hence having two material

    combined to act as one section.

    Summary

    Concrete

    Steel

    Composite Girder

    Model View in midas Civil

  • Bridging Your Innovations to RealitiesEC 4 Design Procedure in midas

    Input and output data

    3

    Design Code

    Modeling and Analysis

    - A pre-modeled structure is imported.

    - Perform analysis

    - Input Rebar data

    Design Input Parameters

    - Design Parameter

    - Design Material

    - Design Position

    - Shear Connector

    - Longitudinal Reinforcement & Stiffener

    - Transverse Stiffener

    - Transverse Stiffener of End Support

    - Types of Load Application

    - Lateral Torsional Buckling Data

    - Damage Equivalence Factors

    Design Result Tables

    - Bending Resistance

    - Resistance to Vertical Shear

    - Resistance to Lateral-Torsional Buckling

    - Resistance to Transverse Force

    - Resistance to Longitudinal Shear

    - Resistance to Fatigue

  • Bridging Your Innovations to RealitiesBridge Dimensions and General Section

    Grillage Model , Skew

    4

    Drawings of the example structure

    Figure 2. Layout of Grillage Model

    Figure 1. Cross Section

    Modeling

  • Bridging Your Innovations to RealitiesGeneral Features of the Bridge

    Material , Section and Loads

    5

    Material

    Inner Beam and Outer Beam :

    Steel : S355

    Concrete : C40/50

    Section

    Inner Beam and Outer Beam :

    Composite Steel -I section.

    Applied Loads

    Self Weight of Steel

    Surfacing Loads : 7.29 kN/m per girder.

    Concrete Deck Slab weight : 17.23 kN/m per girder.

    Vehicle Loads :

    Applied Code : EN 1991 - :2003

    Vehicle Load Type : Load Model 1, Fatigue Load Model 3

  • Bridging Your Innovations to RealitiesImporting Model File

    Open the model file

    Modeling

    File>Open

    Project>Model.mcb

    1. Analysis>Perform Analysis

  • Bridging Your Innovations to Realities

    1

    2

    4

    3

    Material Properties

    Check the Material data used in Design

    Modeling

    Model>Properties>Material

    1. Select 3: SRC and click on Modify button.

    2. Check the material properties of Steel.

    3. Check the material properties of Concrete.

    4. Click on Cancel button.

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  • Bridging Your Innovations to Realities

    3

    6

    4

    2

    1

    2

    Section Properties

    Check the Section data used in Design

    Modeling

    25

    1. Switch to Section tab.

    2. Select Inner Beam and click on Modify button.

    3. Check the sectional properties of Inner Beam.

    4. Click on Cancel button.

    5. In the same manner, check the sectional properties of Dummy and Outer

    Beam.

    6. Click on Close button.

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  • Bridging Your Innovations to RealitiesSupport Conditions

    Check table for Support Conditions

    Modeling

    In the works tree -

    1. Right Click on Supports and

    select Tables

    Type 1

    Translation in Z direction

    restricted.

    Node No. 1,2,4,5,27,36,38,39

    Type 2

    Translation in X and Z direction

    restricted.

    Node No. 3,37

    Type 3

    Translation in Y and Z direction

    restricted.

    Node No.

    23,23,30,31,25,32,34,35

    Type 4

    Translation in X,Y,Z direction

    restricted.

    Node No. 29,33

  • Bridging Your Innovations to RealitiesDead Loads

    Self Weight , Concrete Slab and Surfacing Loads

    Modeling

    In the works tree -

    1. Right Click on Supports and select Display.

    Element Beam loads can be seen in Graphic Model View with values.

    Properties can be seen in Tables and can be edited here.

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  • Bridging Your Innovations to RealitiesLive Loads

    Moving Loads, Euro Code Load Model 1

    Load> Moving Load Analysis Data >

    Traffic Line Lanes.

    1. The carriage way is divided in three lanes

    of width 3m each, viz. Lane A,B,C.

    Skew is specified and the load is dispersed

    through the cross beam group.

    Vehicles.

    2. Load Model 1 has been applied.

    Moving Load case.

    3. A Moving Load case has been defined with

    LM1 applied to the three lanes.

    Modeling

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  • Bridging Your Innovations to RealitiesConstruction Stages

    Composite Construction

    Modeling

    Load> Construction Stage Analysis

    Control>CS1 Modify/Show

    1. Two construction Stages have been

    defined. The cross Beams modeled as

    Deck are activated after 10 days of

    erecting Steel girder.

    Load> Construction Stage Analysis

    Control>Composite Section for

    construction Stage.

    2. We define the materials of composite

    sections. The stage where composite

    properties to be taken and age of the

    concrete.

  • Bridging Your Innovations to RealitiesAnalysis and Load CombinationsAnalysis

    Result > Combinations

    1. Go to Steel Design Tab.

    2. Click on Auto Generation

    button.

    3. Select Design Code as

    Eurocode 0

    4. Other input parameters as

    Default.

    5. Click OK.

    6. Click Close.

    3

    6

    4

    1

    2

    5

    Analysis > Perform Analysis

    1. Analysis is performed and

    results generated. Now we

    enter post processing stage.

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  • Bridging Your Innovations to Realities

    1

    3

    2

    4

    5

    Design Parameters

    Set Global Design Parameters

    Design

    Design>Composite Plate Girder

    Design>Design Parameters

    1. Code: EN 1994-2

    2. Enter the Partial Factors.

    3. Damage equivalence factors (for

    Resistance to fatigue): Design life

    of the bridge in year (t Ld): 120

    4. Ultimate Limit States: check

    everything

    5. Click on the OK button.

    EN 1992-1-1

    EN 1992-1-1

    EN 1993-2: 6.1(1)

    EN 1992-1-1

    EN 1994-1-1: 2.4.1.2 (5)

    EN 1992-1-1: 2.1.2.3 (1)

    EN 1993-1-1

    EN 1994-1-1: 2.4.1.2 (7)

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  • Bridging Your Innovations to Realities

    1

    2

    3

    4

    5

    SRC Material

    Define Material Properties for Plate Girder Design

    Design

    Design>Composite Plate Girder

    Design>Define Material

    1. Select ID: 3

    2. Steel Material Selection: Code: None,

    Name: S355, Es: 205000 N/mm2,

    Fu: 510 N/mm2, Fy: 355 N/mm2

    3. Concrete Material Selection: Code:

    None, Name: Grade40, Specified

    Compressive Strength (fc/fck): 40

    N/mm2

    4. Reinforcement Selection: Code:

    EN04(RC), Grade of Main Rebar:

    Class A, Grade of Sub-Rebar: Class A

    5. Click on Close button.

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  • Bridging Your Innovations to Realities

    1

    2

    5

    3,6

    7

    4

    Design>Composite Plate Girder

    Design>Longitudinal Reinforcement &

    Stiffener

    1. Select Inner Beam.

    2. Enter the reinforcement data as shown in the

    figure.

    3. Click on Add/Replace button.

    4. Select Outer Beam.

    5. Enter the reinforcement data as shown

    below.

    6. Click on Add/Replace button.

    7. Click on Longitudinal Stiffener Tab.

    8. Enter the data as shown below in the figure

    for inner and outer beams.

    9. Click on Close button.

    Data of Longitudinal Reinforcement

    Reinforcement and Stiffener in the composite concrete

    Design

    8

    9

  • Bridging Your Innovations to Realities

    3

    4

    5

    6

    2

    Check points

    Define Design Positions.

    Design

    Design>Composite Plate Girder

    Design>Design Position

    1. View>Select>Identity

    2. Select Type: Section: 1: Inner Beam and 3:

    Outer Beam

    3. Click on Add button.

    4. Check position: I&J

    5. Click on Add button.

    6. Click on Close button.

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  • Bridging Your Innovations to Realities

    2

    3

    4

    Shear Connectors

    Define Shear connector parameters for each girder.

    Design

    N=3

    Design>Composite Plate Girder

    Design>Shear Connector

    1. View>Select Previous

    2. Enter data as shown in

    figure. .

    3. Click on Add button.

    4. Click on Close button.

    1

    Sc= Longitudinal

    Spacing of Studs

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  • Bridging Your Innovations to Realities

    2

    5

    4

    3

    Transverse Stiffener

    Enter the data for Transverse Stiffeners.

    Design

    Design>Composite Plate Girder

    Design>Transverse Stiffener

    1. View>Select>Intersect Line

    2. Select the elements as shown in

    figure.

    3. Enter the data as shown in.

    4. Click on Add button.

    5. Click on Close button.

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  • Bridging Your Innovations to Realities

    5

    4

    12

    3

    Transverse Stiffener (End Support)

    Enter transverse stiffener of end supports.

    Design>Composite Plate Girder Design>Transverse Stiffener

    of End Support

    1. Select Support: select 1, 5, 23, 25, 27, 31, 35 and 39.

    2. Select Rigid end post.

    3. ht: 0.08 m, t: 0.025 m, e: 0.474 m

    4. Click on Add button.

    5. Click on Close button.

    e, Spacing of stiffeners

    (Available for Rigid end

    post only)

    Design

  • Bridging Your Innovations to Realities

    Design>Composite Plate Girder

    Design>Types of Load

    Application

    1. View>Select>Intersect Line

    2. Select the elements as shown in

    figure .

    3. Enter the data as shown in .

    4. Click on Add button.

    5. Click on Close button.

    2

    5

    4

    3

    3

    Load Application

    Define types of Load Application

    Design

    2

    a : Spacing of Stiffener

    Ss : Width of bearing at a loading point.

    c : Distance from end to bearing in case of Type ( c ) .

  • Bridging Your Innovations to Realities

    6

    5

    5

    4

    2

    Lateral Torsional Buckling

    Enter lateral torsional buckling data.

    Design>Composite Plate Girder

    Design>Lateral Torsional Buckling

    Data

    1. View>Select>Identity

    2. Select Type: Section: 1: Inner Beam

    and 3: Outer Beam

    3. Click on Add button.

    4. Enter the data as shown in .

    5. Click on Add button.

    6. Click on Close button.

    Design

    3

    4

    l : Distance between the springs ( default=0, boundary >0,) Cd : Spring stiffness (default=0, boundary >0)Alpha : Constant (default=2, boundary: 2~4,)a : spacing between the parallel beam (default=0, boundary >0,)

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  • Bridging Your Innovations to Realities

    Design>Composite Plate Girder

    Design>Damage Equivalence Factors

    1. View>Select Previous

    2. Enter the data as shown in .

    3. Click on Add button.

    4. Click on Close button.

    2

    3

    4

    Damage of equivalence factors and Design

    Define the damage equivalence factors and Perform Design

    Design

    2

    Design>Composite Plate Girder

    Design>Design

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    - After design is performed, the DataForPlateGirder.txt file is automatically generated in the same

    folder as model file. Detailed calculation process can be checked in the file.

  • Bridging Your Innovations to RealitiesClassification of Sections

    To determine Resistance of structural steel cross section behavior needs to be determined

    Classification is based on width to thickness ratios (C/t) of individual compression parts, material yield strength, and loading arrangement.

    The steel section here is Class 1.

    Classification

    Design

  • Bridging Your Innovations to Realities

    1

    Element 171Element 81

    2

    Bending Resistance

    Checking Bending Resistance

    Design>Composite Plate Girder Design>Design Result

    Tables>Bending Resistance

    1. Records Activation Dialog: Element: 81 and 171

    2. Click on OK button.

    Design

    Sect. Class: Class of cross section

    Ma,Ed: is the design bending moment applied to structural steel section before Composite behavior

    Mc,Ed: is the part of the design bending moment acting on the composite section.

  • Bridging Your Innovations to RealitiesBending Resistance

    Assumption and scope

    The effective width of concrete flange is not calculated by the program. It needs to be consideredby the user when defining composite section.

    The tensile strength of concrete is neglected.

    Reinforcement in compression in a concrete slab is considered.

    For Class 1 and Class 2 composite cross-sections, The bending resistance is verified by plastic resistance moment Mpl,Rd. For composite cross-sections with structural steel grade S420 or S460, where the distance xpl

    between the plastic neutral axis and the extreme fiber of the concrete slab in compression

    exceeds 15% of the overall depth h of the member, the design resistance moment MRd is

    taken as Mpl,Rd where is the reduction factor. For values of xpl/h greater than 0.4 the non-linear resistance to bending MRd is applied and it

    is determined as a function of the compressive force in the concrete Nc using the simplified

    expression.

    Design

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  • Bridging Your Innovations to RealitiesBending Resistance

    Plastic resistance moment Mpl,Rd of a composite cross-section

    Sagging

    Hogging

    For Class 1 and Class 2 members, Compression and tension forces are balanced and plastic neutral

    axis is determined. The moment of resistance is thus found.

    Design

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  • Bridging Your Innovations to RealitiesBending Resistance

    For Structural steel grade S420 or S460,

    Xpl / h > 0.15

    MRd = Mpl,Rd

    Xpl : Distance between the plastic neutral axis and the extreme fiber of the concrete slab in

    compression

    h : Overall depth of the member,

    Design

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    Plastic resistance moment Mpl,Rd of a composite cross-section

  • Bridging Your Innovations to RealitiesBending Resistance

    Elastic resistance moment Mel,Rd of a composite cross-section

    For Class 3 and Class 4 composite cross-sections, The bending resistance is verified by elastic resistance moment Mel,Rd. For cross-sections in Class 4, the effective structural steel section is calculated in

    accordance with EN 1993-1-5, 4.3.

    Design

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    k is the lowest factor such that a stress limit ( fcd, fyd, fsd) is reached .

  • Bridging Your Innovations to Realities

    2

    3

    Design>Composite Plate Girder Design>Design Result

    Tables>Resistance to Vertical Shear

    1. Activation Dialog: Element: 81 and 171

    2. Click on OK button.

    Vertical Shear

    Check Resistance to Vertical Shear

    Design

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    N_Ed:, Design value of the compressive normal force

    M_Ed:, Design bending moment

    V_Ed:, Design value of the shear force acting on the composite section

  • Bridging Your Innovations to RealitiesVertical Shear

    Plastic Shear Resistance (V pl,Rd)

    Av is

    (Clause 6.2.6 (2) , EN 1993 -1-5)

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    The resistance to vertical shear Vpl,Rd is taken as the resistance of the structural steel section Vpl,a,Rd.and calculated as follows.

  • Bridging Your Innovations to RealitiesVertical Shear

    Shear Buckling Resistance

    Contribution from the web

    = 1.10 (Editable)

    (Clause 5.2 (1) , EN 1993 -1-5)

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    The shear buckling resistance Vb,Rd of a steel web is calculated as follows.

    The factor w for the contribution of the web to the shear buckling resistance is obtained from the table below.

  • Bridging Your Innovations to RealitiesVertical Shear

    Shear Buckling Resistance

    - Transverse stiffeners at supports and

    intermediate transverse or longitudinal

    stiffeners or both:

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    Slenderness parameter

    - Transverse stiffeners at supports only:

    86.4

    w

    w

    h

    t

    37.4

    w

    w

    h

    t k

    -To calculate ki the expression given in Annex A.3 of EN 1993-1-5 is used with kst = 0.

    - For webs with longitudinal stiffeners the slenderness parameter is not taken as less than

    37.4

    wi

    w

    i

    h

    t k

  • Bridging Your Innovations to RealitiesVertical Shear

    Shear Buckling Resistance

    Contribution from flanges

    -The effect of axial force is ignored when calculating Mf,Rd.

    Verification

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    - When the flange resistance is not completely utilized in resisting the bending moment (MEd <

    Mf,Rd) the contribution from the flanges is obtained as follows:

    -VRd is taken as the minimum of plastic shear resistance and shear buckling resistance.

  • Bridging Your Innovations to RealitiesVertical Shear

    Interaction between shear force, bending moment and axial force.

    : The design plastic moment of resistance of the section consisting of the effective area of

    the flanges.

    : The design plastic resistance of the cross section consisting of the effective area of

    the flanges and the fully effective web irrespective of its section class.

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  • Bridging Your Innovations to Realities

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    3

    Design>Composite Plate Girder Design>Design Result

    Tables>Resistance to Vertical Shear

    1. Activation Dialog: Element: 81 and 171

    2. Click on OK button.

    Lateral Torsional Buckling

    Check Resistance to Lateral-Torsional buckling

    N_Ed: Design value of the compressive normal force

    M_Ed: Design bending moment

    Nb,Rd: Design buckling resistance of the compression member.

    Mb,Rd: Design buckling resistance moment.

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  • Bridging Your Innovations to RealitiesLateral Torsional Buckling

    Calculation of buckling resistance moment, Mb,Rd

    :Reduction factor for lateral-torsional buckling

    : Design Bending Moment resistance

    : Imperfection factor, Value depends on h/b limits and buckling curve.

    1.103 13

    y we

    LT

    f

    fL A

    b Em A

    (Clause 6.3.2.2 (1) , EN 1993 -2)

    Awe, area is web compression zone

    - Lateral torsional buckling of composite beams is verified using simplified method given in EN

    1994-2, 6.4.3.2.

    DESIGNERS GUIDE TOEN 1994-2, (D6.14)

  • Bridging Your Innovations to RealitiesLateral Torsional Buckling

    (Clause 6.3.4.2 (7) , EN 1993 -2)Minimum of the two m values is used.

    Where,

    Segment of beam between rigid lateral supports with bending moment varying as a parabola

  • Bridging Your Innovations to RealitiesLateral Torsional Buckling

    Calculation of buckling axial load, Ncrit

    (Clause 6.3.4.2(6) , EN 1993 -2)

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  • Bridging Your Innovations to RealitiesLateral Torsional Buckling

    Design buckling resistance of compression member Nb,Rd

    (Clause 6.3.1 (3) , EN 1993 -1-1)

    is the reduction factor for the relevant buckling mode.

    , ,

    1Ed Ed

    b Rd b Rd

    N M

    N M

    Combined effects of axial forces and bending (Interaction Ratio)

    Critical Bending Moment. (Mcr)

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  • Bridging Your Innovations to Realities

    2

    3

    Design>Composite Plate Girder Design>Design Result

    Tables>Resistance to Transverse Force

    1. Activation Dialog: Element: 81 and 171

    2. Click on OK button.

    Transverse Force

    Check Resistance to Transverse Force

    F_Ed:, Design transverse force

    N_Ed:, Design value of the compressive normal force

    My,Ed: Design bending moment applied to the composite section about the y-y axis

    Mz,Ed: Design bending moment applied to the composite section about the z-z axis

    F_Rd: Design resistance to local buckling under transverse forces

  • Bridging Your Innovations to RealitiesTransverse Force

    Design Resistance to local buckling under Transverse forces.

    Reduction factor due to local buckling ( Clause 6.4 (1) , EN 1993 -1-5)

    Effective loaded length (Clause 6.3 , EN 1993 -1-5)

    (Clause 6.2 (1) , EN 1993 -1-5)

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  • Bridging Your Innovations to RealitiesTransverse Force

    Reduction factor is obtained by -

    For Type a) with Longitudinal stiffener

    (Clause 6.4(2) , EN 1993 -1-5)

    (Clause 6.2 (1) , EN 1993 -1-5)

    (Figure 6.1 , EN 1993 -1-5)

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  • Bridging Your Innovations to RealitiesTransverse Force

    Where,

    b1 is the depth of the loaded subpanel taken as the clear distance between the loaded flange and the stiffener

    I sl,1 is the second moment of area of the stiffener closest to the loaded flange including contributing parts of the web

    Conditions -

    Calculation of ly, effective loaded length

    (Clause 6.5 , EN 1993 -1-5)

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  • Bridging Your Innovations to RealitiesTransverse Force

    For type (a) and (b)

    For type (c)

    Minimum of these two values.

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  • Bridging Your Innovations to RealitiesTransverse Force

    Verification

    (Clause 6.6(1) , EN 1993 -1-5)

    (Clause 4.6(1) , EN 1993 -1-5)

    Interaction between transverse force, bending moment and axial force

  • Bridging Your Innovations to Realities

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    3

    Design>Composite Plate Girder Design>Design Result

    Tables>Resistance to Longitudinal Shear

    1. Activation Dialog: Element: 81 and 171

    2. Click on OK button.

    Longitudinal Shear

    Check resistance to longitudinal shear

    V_L,Ed: Longitudinal shear force acting on length of the inelastic region

    v_L,Ed: Design longitudinal shear force per unit length at the interface between

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  • Bridging Your Innovations to RealitiesLongitudinal Shear

    Design shear resistance of a single connector PRd

    (Clause 6.6.3.1(1) , EN 1994 -2)

    whichever is smaller, with

  • Bridging Your Innovations to RealitiesShear Resistance

    Design longitudinal shear force per unit length at the interface between Steel and concrete

    ,

    Ed

    L Ed

    V Azv

    I

    , /(2 )Ed L Ed cv v t tc, Slab thickness

    , ( of ) /L Rd Rdv P number Stud Pitch

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    A is the effective transformed area on the side of the plane concerned that does not

    include the centroid of section.

    is the distance in the plane of bending from the member neutral axis to the centroid

    of area A.

    I is the second moment of area of the effective cross-section of the member.

    z

    DESIGNERS GUIDE TO EN 1994-2 p.118

  • Bridging Your Innovations to RealitiesShear Resistance

    Design longitudinal shear force

    , , ,

    , ,

    , ,

    ( )( )

    ( )

    c f c el Ed el Rd

    L Ed c c el

    pl Rd el Rd

    N N M MV N N

    M M

    The calculation is valid for positive My. For negative moment, it is 0 :

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  • Bridging Your Innovations to Realities

    1

    2

    lamda_v: Damage equivalent factors

    delta Tau: Range of shear stress for fatigue loading

    delta Tau: Equivalent constant amplitude range of shear stress related to 2 million cycles

    Fatigue Resistance

    Check Resistance to Fatigue

    Design>Composite Plate Girder Design>Design Result

    Tables>Resistance to Fatigue

    1. Activation Dialog: Element: 81 and 171

    2. Click on OK button.

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  • Bridging Your Innovations to RealitiesFatigue Resistance

    Assumption and scope

    Headed stud is checked for fatigue verification. The fatigue assessment for reinforcement, concreteand structural steel is not supported.

    Fatigue assessment is carried out based on damage equivalence factor, v.

    Fatigue Load Model 3 of EN 1991-2: 2003, 4.6 needs to be applied for verification of fatigueresistance.

    The longitudinal shear per unit length for stud shear connectors is calculated by the program.

    Design

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  • Bridging Your Innovations to RealitiesFatigue Resistance

    Equivalent constant range of shear stress

    The equivalent constant range of shear stress E,2 for 2 million cycles is calculated by the program.

    Design

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    ,2E V

    ,

    2

    ( ) /

    / 4

    L Edv Pitch n

    d

    ,

    Ed

    L Ed

    V Azv

    I

    Pitch = Spacing of Studs

    n = Number of Studs

  • Bridging Your Innovations to RealitiesFatigue Resistance

    Damage equivalent factor

    ,1 1.55V ,2V

    1/ 8

    ,3100

    Ld

    V

    t

    ,

    Ldt = Design life of the bridge in years. Default value is 120. Editable.

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    The damage equivalent factor v for headed studs in shear is calculated from

    ,1 ,2 ,3 ,4V V V V V

    ,4V need to be entered by the user.and

  • Bridging Your Innovations to RealitiesFatigue Resistance

    Verification

    ,2

    ,

    1.0/

    Ff E

    c Mf s

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    The fatigue assessment for stud connectors is made by checking the following criterion on theassumption that stud connectors are welded to a steel flange that is always in compression under the

    combination of actions:

    - The default values for Ff and Mf,s are 1.0 and 1.0, respectively. They are editable.c is the reference value of fatigue strength at 2 million cycles with c equal to 90 N/mm

    2.

    The interaction between shear stress range E in the weld of stud connectors and the normal stressrange E in the steel flange is not verified in the program.