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SECTION 100 DESCRIPTION & SPECIFICATIONS

20553 INTRODUCTION & LIMITS OF USE23054 LOAD CAPACITY CHART20568 CONTROL PENDANT & OVERLOAD SENSING SYSTEM20569 TRUCK SET-UP, SWIVEL LOAD BLOCK USE, & PREPARATION FOR TRAVEL20729 TWO PART LINE CONFIGURATION26002 MOUNTING PEDESTAL

SECTION 150 SAFETY - GENERAL

20556 CRANE SAFETY20557 ELECTROCUTION HAZARD, CRANE SAFETY NEAR POWER LINES, & MINIMUM CLEARANCE20558 SAFETY WARNINGS - AN EXPLANATION20559 ELECTROCUTION HAZARD DECALS20560 SAFETY SIGNS & DECALS20561 DECAL PLACEMENT DRAWING21353 SAFETY DECALS (PAGE 1 OF 2)21384 SAFETY DECALS (PAGE 2 OF 2)21377 DECAL DRAWINGS & LIST (PAGE 1 OF 2)21378 DECAL DRAWINGS & LIST (PAGE 2 OF 2)

SECTION 200 INSTALLATION INSTRUCTIONS

20563 INSTALLATION PROCEDURE27410 INSTALLATION DIMENSIONS DRAWING20714 BASE MOUNTING DIMENSIONS27413 FACTORY-SET ROTATION STOPS - ILLUSTRATION27414 ADJUSTING ROTATION STOPS - INSTRUCTIONS15660 BATTERY CABLE INSTALLATION DRAWING20566 FINAL PREPARATION PRIOR TO USE

SECTION 300 MAINTENANCE AND SERVICE

20571 PREVENTATIVE MAINTENANCE OVERVIEW & PERIODIC INSPECTION SCHEDULE21982 LUBRICATION SCHEDULE20573 MINIMUM VOLTAGE TEST20574 WIRE ROPE INSTALLATION & REPLACEMENT20575 HYDRAULIC SYSTEM SCHEMATIC

SECTION 400 REPLACEMENT PARTS

27394 REPLACEMENT PARTS ILLUSTRATION27395 REPLACEMENT PARTS LIST20924-1 HYDRAULIC SYSTEM PARTS DRAWING27411 HYDRAULIC SYSTEM PARTS LIST27389 ELECTRICAL SYSTEM PARTS DRAWING20837 WINCH REPLACEMENT PARTS LIST27041 SLEW DRIVE REPLACEMENT PARTS20582 PENDANT (4 SWITCH) PARTS DRAWING20583 PENDANT (4 SWITCH) PARTS LIST20585 FIELD SERVICE LABEL KIT LIST

CT310KX TABLE OF CONTENTS

SECTIONDATE

SUPERSEDES

TITLE

CT310KX w/ ADJ. ROT.

-04-05-18C

09-08-15B

TABLE OF CONTENTS

27399

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

SECTION 100

DESCRIPTION

&

SPECIFICATIONS

7607100A

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C10002-06-18C

10-24-13B

INTRODUCTION & LIMITS

20553

®MANUFACTURING, INC.

CINCINNATI, OHIO

NOTESINTRODUCTIONThis manual is prepared for the truck-mounted crane Model series

CT310KX.

The CT310KX crane series are electric / hydraulic powered, limited or

Continuous Rotation units manufactured by Venco Venturo Industries LLC

of Cincinnati, Ohio.

The boom on this crane extends 32 inches hydraulically with an additional

32 inch manual extension. In the retracted position, the boom is 4 12 feet

long. When fully extended, the boom is 9 12 feet long.

ABOUT THIS MANUALThe sections included in this manual are:

Descriptions & Specifications

The introduction section provides an overview of the use of the crane.

Safety

Safe operating and maintenance procedures are introduced in this

section. Also included is an explanation of the safety warnings and

signs used on the crane.

Installation Instructions

The installation section provides instructions for installing the crane on

your truck.

Maintenance & Service

Preventive maintenance inspections and crane lubrication schedules

are listed in this section. Replacement and adjustment procedures are

provided.

Replacement Parts

Replacement part numbers and ordering procedures are provided in

this section.

LIMITS OF USEThe CT310KX crane is designed to lift loads up to the limits as shown

on the capacity chart (DWG. 23054).

· Lifting of personnel is NEVER permitted.

· Lifting loads exceeding the capacity chart (DWG. 23054) voids

the warranty agreement.

CT310KX DESCRIPTION & SPECIFICATIONS

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

C100MAXIMUM LOAD CAPACITY

VENTURO CT310KX

05-03-16A

DATE SECTION

SUPERSEDES

TITLE

10-29-13

23054

MAXIMUM LOAD CAPACITY CHART

CT310KX

CRANE SERIAL NUMBER: ________________

WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM THE GROSS CAPACITY.

LOAD BLOCK USAGE

1 PART LINE FOR LOADS LESS THAN 1000 LBS

2 PART LINE FOR LOADS OF 1000 LBS AND GREATER

WEIGHT OF LOAD BLOCK = 5 LBS

2

5

4

3

8 10976543

-1

-2

-3

-4

0

1

210

-5

6

7

8

9

11

12

13

14

10

75511001750

900

1250

1850

1000

1250

1900

1000

1250

1900

1000

1250

1900

750

1050

1700

1650

1000

700

650

950

1625

1915

950

650

HORIZONTAL REACH (FT)

VE

RT

IC

AL H

EIG

HT

(F

T)

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C10008-12-13A

11-04-02

PNDNT & OVRLD SNSNG

20568

R

MANUFACTURING, INC.

CINCINNATI, OHIO

CT310KX DESCRIPTIONS & SPECIFICATIONS

UP

UP

DOWN

DOWNOUT

IN

WINCH

BOOM

ROTATIONL R

CONTROL PENDANTThe control pendant is attached to the crane assembly with a 20 foot cordassembly. This plug-in cord allows for operation in all points of the crane'sreach. The cord is to be removed and stored when the crane is not in use.

Cane Operation Controls - Toggle SwitchesThese switches are spring loaded to the center position (or the OFFposition). By pressing the switch to the desired direction, the operation willbe activated. When the switch is released, it will return to the center (OFF)position and the operation will stop.

WINCH (Up / Down)This switch controls the up and down movement of the winch.

BOOM (Up / Down)This switch controls the up and down position of the boom.

BOOM (Out / In)This switch controls the extension (length) of the boom.

The manual extension allows the boom to extend to its full length.To use, pull the pin from the boom, extend pull the manualextension out to its intermediate or full length. Then insert pinthrough the hole in the boom.

ROTATION (Left / Right)This switch controls the left and right rotation of the crane.

AUTOMATIC CONTROL SYSTEMS

Overload Sensing SystemIf the capacity of the crane is exceeded, the overload system will sound analarm. Do not exceed the load capacity. When alarm is activated, reducethe load before continuing.

WARNINGD Always follow the load chart

when lifting heavy loadsD Failure to follow the load

chart could result in deathor serious injury.

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C1003-4-14C

10-24-13B

SETUP & TRAVEL PREP

20569

®MANUFACTURING, INC.

CINCINNATI, OHIO

NOTESTRUCK SETUP FOR OPERATION

1. The truck should be parked on firm, level ground when using thecrane.

2. The crane should be positioned close to the job so that it canoperate within its capacity limits.

3. Set the truck parking brake.4. Put the truck's transmission in Neutral (Park if it has an automatic

transmission).5. Remove the pendant from its stowed location and plug it into its

socket.6. Turn on the master disconnect switch.7. Set the stabilizers (when provided) to help stabilize the truck to

prevent rocking or overturning of the truck when using the crane.

USING THE SWIVEL LOAD BLOCKThe swivel load block must be used for loads 1000 pounds and greater. Itmay be used for all loads to prevent twisting and turning of the load.

PREPARATION FOR TRAVEL

1. Return the stabilizers (if used) to the stowed position. Install andsecure all pins.

2. Run the BOOM IN to fully retract the boom.3. Manually retract the boom's manual extension (if used).

3.1. Pull the pin from the boom and push the extension intothe fully retracted position.

3.2. Insert the pin in the hole in the boom.4. Run the BOOM DOWN to lower the boom to the stowed position.5. Unplug the pendant control cord and stow in a body compartment

or the truck cab.6. Turn off the master disconnect switch.

CT310KX DESCRIPTION & SPECIFICATIONS

TW

O-P

AR

TLI

NE

CO

NF

IGU

RA

TIO

NC

100

CT

310K

X

10-2

4-13

B

DA

TE

SE

CT

ION

SU

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RS

ED

ES

TIT

LE

2072

908

-12-

13A

®M

AN

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CIN

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LET

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-PA

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LIN

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ON

FIG

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ION

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HE

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PIN

AN

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INF

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HP

ININ

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ALL

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)

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ivel

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dsan

dgr

eate

r.

SECTIONDATE

SUPERSEDES

TITLE

ET6K / CT310KX

C10011-18-14

-

MOUNTING PEDESTAL

26002

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

20480-XX MOUNTING PEDESTAL

20480 (NO DASH)

20480-21

20480-36

8.00

21.00

36.00

10.50TYP

9.00TYP

10.50TYP

9.00TYP

10.50TYP

9.00TYP

PEDESTAL SOLD AS AN OPTION (NOT INCLUDED WITH CRANE)

Ø5.00

Ø5.00

Ø5.00

Ø12.73 4 PLCSFOR 3

4" BOLTS

Ø12.73 4 PLCSFOR 3

4" BOLTS

Ø12.73 4 PLCSFOR 3

4" BOLTS

SECTION 150

SAFETY

8604150

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C15008-12-13A

11-04-02

GENERAL SAFETY

20556

R

MANUFACTURING, INC.

CINCINNATI, OHIO

CT310KX SAFETY - GENERAL

NOTESSAFETY - GENERALWith the proper installation, cranes can be operated and maintained safely.By using common safety practices along with an awareness of potentialhazards, the job can be done safely.

Each time a crane is used, there may be a new and different environment.Each time, there is a need to look at these situations for potential hazards.Where you park your truck is important for the work to be done, and donesafely. Asking others to stop or move their activity away from your truckmay be best. And, of course, there is the need to look for overhead powerlines and other obstacles to avoid during the operation of the crane.Sometimes, the load itself can present a hazard; for example, loads may bedamaged or broken, the load may contain hazardous material, or the loadmay come close to exceeding the maximum capacity of the crane.

Safety awareness is a continuing job. Below is a list of general points forsafe crane operation. Read these points and add your own points. Theremay be unique safety needs for the use of your crane and the product orservice you provide.

CRANE SAFETY

D Always turn off the truck ignition and master disconnect switchbefore performing any maintenance or repairs to the craneequipment.

D Never walk or stand under the boom or a suspended load.D Never operate the crane with a frayed cable (wire rope).D Never allow the crane to be used to lift, support, or otherwise

transport personnel.D Training by a knowledgeable crane operator is required before

operating the crane.D Read and understand this manual before operating the crane.D Always warn others to stand clear of your operating area.D Always inspect the crane each day before use for safe operating

condition.D Always refer to the load capacity chart before before using crane.D Always attach pendant cord support snap to the attachment point

before plugging in the pendant.D Always unplug the pendant when the crane is not in use.D Always turn off the master disconnect switch when the crane is not

in use.D Always place the crane in the stowed position before traveling.

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C15008-12-13A

11-04-02

HZRDS & CLEARANCES

20557

R

MANUFACTURING, INC.

CINCINNATI, OHIO

CT310KX SAFETY - GENERAL

NOTESELECTROCUTION HAZARD

Cranes are capable of contacting overhead obstructions. Power linescreate a special hazard. In addition to direct contact, just getting close tothese lines is a hazard. The higher the voltage carried by those lines, thehigher the danger. This hazard has its own set of special safety rules.

CRANE SAFETY NEAR POWER LINESD Always remember, the truck and crane are not insulated!D Always maintain a safe distance from power lines. Crane must

remain at least 20' away from power lines at full extensionincluding load and load line. Increased distance may be requireddue to boom deflection or windy conditions.

DD If you encroach closer than 20', voltage must be known;then follow the tables below.NEVER make a lift under any power line.

D Failure to follow these rules can result in death or serious injury!

Voltage (Nominal,kV,alternating current)

0 - 50Over 50 - 200

Over 200 - 350Over 350 - 500Over 500 - 750

Over 750 - 1000Over 1000

Voltage (Nominal,kV,alternating current)

0 - 0.75Over 0.75 - 50Over 50 - 345

Over 345 - 750Over 750 - 1000

Over 1000

Minimum Clearance Distance(Feet)*

101520253540†

While Traveling - Minimum ClearanceDistance (Feet)*

46

101620†

† As established by theutility owner / operatoror registeredprofessional engineerwho is a qualifiedperson with respect toelectrical powertransmission anddistribution.

* Environmentalconditions such as fog,smoke, or precipitationmay require increasedclearances.

TABLE A - MINIMUM CLEARANCE DISTANCES

TABLE T - MINIMUM CLEARANCE DISTANCES IN TRANSIT

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C15008-12-13A

11-04-02

WARNING EXPLANATION

20558

R

MANUFACTURING, INC.

CINCINNATI, OHIO

CT310KX SAFETY - GENERAL

NOTESSAFETY WARNINGSSafety warnings have been included in this manual to alert you to theneed for care in specific procedures. These warnings include the use ofthree [3] terms; DANGER, WARNING, and CAUTION. Their uses aredefined as follows:

DANGER

WARNING

CAUTION

Any DANGER indicates that failure to follow this safe practice could resultin death or serious injury.

Any WARNING indicates that failure to follow this safe practice couldresult in injury.

Any CAUTION indicates that failure to follow this instruction could result inminor injury or damage to the equipment.

D Always used to warn ofhazards that could result indeath or serious injury.

D Always used to warn ofhazards that could result ininjury.

D Always used to warn ofhazards that could result inequipment damage orserious injury.

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C15010-24-13B

08-12-13A

ELECT. HAZARD SIGNS

20559

®MANUFACTURING, INC.

CINCINNATI, OHIO

NOTESELECTROCUTION HAZARD SIGNSTwo [2] decals are provided with the crane:

ELECTROCUTION HAZARDKEEP CLEAR OF TRUCK AND LOADDEATH OR SERIOUS INJURY CAN RESULT FROM

CONTACT WITH THE LOAD, THE CRANE, OR THEVEHICLE IF BOOM OR LOAD LINE SHOULD

BECOME ELECTRICALLY CHARGED.15393-C

! DANGER

This sign is to be placed on all four (4) sides of the truck. Each is to beplaced in a readily visible location for all to see. This sign is provided withthe crane. Additional signs are available from Venco Venturo IndustriesLLC. The sign part number is 15393.

D A N G E R!UNLAWFUL TO OPERATE THIS EQUIPMENT

WITHIN 20 FEET OF HIGH-VOLTAGE LINESOF 350,000 VOLTS OR LESS.

FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS.

15401-D

This sign is a reminder of the legal responsibility of any person operatingthe crane near high voltage lines. The sign is placed on the controlpendant side of the crane. This sign is provided with the crane. Additionalsigns are available from Venco Venturo Industries LLC. The sign partnumber is 15401.

Decals and signs have been placed on the crane as reminders of the careand precautions needed for safety. These items are to be inspectedperiodically for readability and need for replacement. The preventivemaintenance information includes an inspection of these decals and signs(Reference DWG 20571). Any unreadable or missing decal or sign mustbe replaced. See Illustrated Parts List for ordering information.

CT310KX SAFETY - GENERAL

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C15010-24-13B

08-12-13A

SAFETY SIGNS & DECALS

20560

®MANUFACTURING, INC.

CINCINNATI, OHIO

! DANGER ! DANGER

! WARNING

THE LAST FIVE [5]WRAPS OF WIRE ROPEMUST BE LEFT ON THEDRUM TO ASSIST THEWIRE ROPE CLAMP INHOLDING THE LOAD

DO NOT DISENGAGEWINCH UNDER LOAD

WINCHES ARE NOT TOBE USED FOR THELIFTING OR MOVINGOF PERSONS

SAFETY SIGNS & DECALSAll cranes are equipped with warning and informational signs and decals. Each sign and decal ispositioned to provide reminders for safe efficient operating and maintenance procedures for the crane.Below is a description of the winch safety warnings.

Unreadable or missing signs and decals must be replaced. The next page describes the location andpart number for each. Refer to the Illustrated Parts Catalog section for parts ordering information.

WINCH SAFETYThe use of the crane involves careful use of its winch. Below are three [3] danger reminders of veryimportant rules.

SEE THE NEXT

PAGE FOR

ADDITIONAL

INFORMATION!

CT310KX SAFETY - GENERAL

2050

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VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

C150SAFETY DECALS

VENTURO CRANES

04-29-16E

DATE SECTION

SUPERSEDES

TITLE

10-24-13D

21353

DECAL #: 15390

DESCRIPTION: CAUTION, INSPECT VEHICLE & CRANE...

PURPOSE: TO INFORM THE OPERATOR OF KEY OPERATING REQUIREMENTS.

QUANTITY: 1

PLACEMENT: REAR COVER OR SIDE OF CRANE

DECAL #: 15391

DESCRIPTION: DANGER, NOT A PASSENGER LIFT

PURPOSE: TO INFORM OPERATOR NOT TO LIFT, SUPPORT, OR TRANSPORT

PERSONNEL, AND TO ENSURE OPERATOR IS ADEQUATELY TRAINED.

QUANTITY: 1

PLACEMENT: REAR COVER OR SIDE OF CRANE

15390-D

!CAUTION

1. INSPECT VEHICLE AND CRANE INCLUDING

OPERATION, PRIOR TO USE DAILY.

2. DO NOT USE THIS EQUIPMENT EXCEPT ON

SOLID, LEVEL SURFACE WITH CRANE

MOUNTED ON FACTORY-RECOMMENDED

TRUCK.

3. BEFORE OPERATING THE CRANE, REFER TO

MAXIMUM LOAD (CAPACITY) CHART ON CRANE

FOR OPERATING (LOAD) LIMITATIONS.

4. DO NOT OPERATE, WALK, OR STAND BENEATH

BOOM OR A SUSPENDED LOAD.

5. UNPLUG PENDANT AND SHUT OFF MASTER

DISCONNECT SWITCH WHEN CRANE NOT IN

USE.

6. FOR TRAVEL, BOOM MUST BE IN STOWED

POSITION.

DANGER!THIS CRANE IS NOT A PASSENGER LIFT

IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT,

SUPPORT OR OTHERWISE TRANSPORT PERSONNEL.

YOU MUST NOT

OPERATE THIS CRANE UNLESS:

1. YOU HAVE BEEN TRAINED IN THE SAFE

OPERATION OF THIS CRANE; AND

2. YOU KNOW AND FOLLOW THE SAFETY AND

OPERATING RECOMMENDATIONS CONTAINED IN

THE MANUFACTURER'S MANUALS, YOUR

EMPLOYER'S WORK RULES, AND APPLICABLE

GOVERNMENT REGULATIONS.

AN UNTRAINED OPERATOR SUBJECTS HIMSELF

AND OTHERS TO DEATH OR SERIOUS INJURY .

15391-D

THIS MACHINE IS NOT INSULATED

ELECTROCUTION HAZARD

MAINTAIN SAFE CLEARANCES FROM ELECTRICAL

LINES AND APPARATUS. YOU MUST ALLOW FOR

BOOM SWAY, ROCK OR SAG, AND ELECTRICAL

LINE AND LOAD LINE SWAYING.

THIS LIFTING DEVICE DOES NOT PROVIDE PRO-

TECTION FROM CONTACT WITH OR PROXIMITY

TO AN ELECTRICALLY CHARGED CONDUCTOR.

YOU MUST MAINTAIN A CLEARANCE OR AT LEAST

10 FEET BETWEEN ANY PART OF THE CRANE, LOAD

LINE OR LOAD, AND ANY ELECTRICAL LINE OR

APPARATUS CARRYING UP TO 50,000 VOLTS. ONE

FOOT ADDITIONAL CLEARANCE IS REQUIRED FOR

EVERY ADDITIONAL 30,000 VOLTS OR LESS.

DEATH OR SERIOUS INJURY WILL RESULT FROM

CONTACT OR INADEQUATE CLEARANCE.

15392-E

DANGER!

D A N G E R!

UNLAWFUL TO OPERATE THIS EQUIPMENT

WITHIN 20 FEET OF HIGH-VOLTAGE LINES

OF 350,000 VOLTS OR LESS.

FOR MINIMUM CLEARANCES OF HIGH-VOLTAGE LINES IN EXCESS OF 350,000 VOLTS, REFERENCE OSHA 1926.1408,

CRANE'S SAFETY MANUAL, AND CAL-OSHA ARTICLE 37, TITLE 8, HIGH-VOLTAGE ELECTRICAL SAFETY ORDERS.

15401-D

ELECTROCUTION HAZARD

KEEP CLEAR OF TRUCK AND LOAD

DEATH OR SERIOUS INJURY CAN RESULT FROM

CONTACT WITH THE LOAD, THE CRANE, OR THE

VEHICLE IF BOOM OR LOAD LINE SHOULD BECOME

ELECTRICALLY CHARGED.

15393-C

!DANGER

DECAL #: 15392

DESCRIPTION: DANGER, ELECTROCUTION HAZARD, MACHINE (CRANE)

PURPOSE: TO INFORM OPERATOR THAT MACHINE (CRANE) REPRESENTS AN

ELECTROCUTION HAZARD SHOULD IT COME CLOSE TO OR IN CONTACT

WITH AN ELECTRICAL VOLTAGE SOURCE.

QUANTITY: 1

PLACEMENT: REAR COVER OR SIDE OF CRANE

DECAL #: 15401

DESCRIPTION: DANGER, UNLAWFUL TO OPERATE

PURPOSE: TO INFORM OPERATOR OF PROPER OPERATION

IN VICINITY OF ELECTRICAL LINES.

QUANTITY: 1

PLACEMENT: RING COVER OR SIDE OF CRANE

DECAL #: 15393

DESCRIPTION: DANGER, ELECTROCUTION HAZARD, VEHICLE (TRUCK)

PURPOSE: WARNS OF DANGER FROM ELECTRICALLY CHARGED

VEHICLE, CRANE, OR LOAD.

QUANTITY: 4

PLACEMENT: EACH SIDE & EACH END OF VEHICLE

PART NO.: 15513

DECAL: MASTER DISCONNECT SWITCH

FUNCTION: To inform the operator of locationand operation of master disconnectswitch.

QUANTITY: 1

PLACEMENT: On master disconnect switch bracket.

SECTIONDATE

SUPERSEDES

TITLE

CRANES

C15006-06-14C

04-02-13B

SAFETY DECALS

21384

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

PART NO.: 20927

DECAL: CRANE STABILITY

FUNCTION: To inform the operator of the crane's liftingcapacity throughout the entire rotation.

QUANTITY: 1

PLACEMENT: In prominent location, so it is easily seen andreadily identifiable.

%

%

%

%

%%

%

%

%

%

NO LIFTING

S T A B I L I T Y C H A R T

20927

PERMITTED IN THIS AREA

ZONE 1ZONE 10

ZONE 9

ZONE 8

ZONE 2

ZONE 3

ZONE 4

ZONE 5ZONE 6

ZONE 7

D BASED UPON THE FINAL INSTALLED PACKAGE, THIS CRANE MAY NOT BE ABLE TOLIFT TO FULL CAPACITY THROUGHOUT THE ENTIRE CRANE ROTATION. REFER TOTHE DIAGRAM BELOW, ALONG WITH THE CRANE'S LOAD CHART, TO DETERMINE THEMAXIMUM CAPACITY FOR VARIOUS ROTATION ZONES.

FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH

D A N G E R

SECTIONDATE

SUPERSEDES

TITLE

VENTURO CT310KX

C15010-24-13B

08-12-13A

DECAL DRAWING & LIST

21377

®MANUFACTURING, INC.

CINCINNATI, OHIO

PART NO.: 15398

DECAL: UNPLUG REMOTE CONTROL

FUNCTION: To inform the operator to unplugremote control when not in use.

QUANTITY: 1

PLACEMENT: Near pendant socket.

PART NO.: 20470-1 & 20470-2 (OPPOSITE)

DECAL: BOOM ANGLE

FUNCTION: To inform of the boom angle.

QUANTITY: 1 Each.

PLACEMENT: One on each side of boom..

PART NO.: 16719

DECAL: UNLAWFUL TO OPERATE

FUNCTION: To inform the operator of properoperation in vicinity of power lines.

QUANTITY: 1

PLACEMENT: Left side of boom.

PART NO.: 573403

DECAL: WARNING - STOWING

FUNCTION: To inform the operator stay awayfrom the boom when stowing.

QUANTITY: 1

PLACEMENT: Rear cover.

PART NO.: 573402

DECAL: DANGER - TWO BLOCKING HAZARD

FUNCTION: To inform the operator to avoid two-blocking.

QUANTITY: 1

PLACEMENT: Rear cover.

UNPLUGREMOTE CONTROL

PENDANT WHENNOT IN USE

15398-F

UNLAWFUL TO OPERATE THIS EQUIPMENTWITHIN 10 FEET OF HIGH - VOLTAGE LINES

16719-D

1750

1100755

20470-1CT310KX

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C15010-24-13D

08-12-13C

DECAL DRAWING & LIST

21378

®MANUFACTURING, INC.

CINCINNATI, OHIO

PART NO.: 20504

DECAL: MODEL NUMBER

FUNCTION: To show the model of the crane.

QUANTITY: 1

PLACEMENT: Left side of boom..

PART NO.: 13397

DECAL: OIL LEVEL

FUNCTION: To inform the operator of proper oil level to maintain.

QUANTITY: 1

PLACEMENT: Right side of power unit.

PART NO.: 14459

DECAL: OVERLOAD ALARM SYSTEM

FUNCTION: To inform the operator of theoverlaod conditions & remedies.

QUANTITY: 1

PLACEMENT: Rear cover.

1339

7-E

Retract All CylindersPrior to Servicing

AW46 or DEXRON III ATF

OIL LEVEL

14459-E

THIS CRANE IS EQUIPPED WITH AN OVERLOAD ALARM SYSTEM1. OVERLOAD ALARM HORN SOUNDS IF RATED LOAD IS EXCEEDED AT ANY REACH.2. IF ALARM SOUNDS, RAISE BOOM OR LOWER WINCH TO REMOVE OVERLOAD.

3. ALWAYS RAISE BOOM SLIGHTLY BEFORE LIFTING LOAD. WARNING SYSTEMINOPERATIVE WHEN CYLINDER IS COMPLETELY BOTTOMED.

4. ALARM CAN BE TESTED BY TYING DOWN BOOM WITH WINCH CABLE AND OPERATINGBOOM UP OR BY RAISING BOOM AGAINST UP LIMIT STOP.

NOTICE - WARRANTY VOID IF DISCONNECTED

THIS ALARM SYSTEM HAS BEEN INSTALLED AS A SAFETY FEATURETO PROTECT BOTH THE EQUIPMENT AND THE OPERATOR.

DO NOT DISCONNECT THIS SYSTEM

SECTION 200

INSTALLATION

7607200A

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C2004-25-14J

2-18-14G

INSTALL INSTRUCTIONS

20563

®MANUFACTURING, INC.

CINCINNATI, OHIO

CT310KX INSTALLATION INSTRUCTIONS

NOTESINSTALLATION PROCEDUREYour new crane is shipped in a ready-to-install condition. Follow theinstructions in this section tp properly install the crane onto your truck.

INSPECT FOR SHIPPING DAMAGEInspect the crane immediately upon receipt, even if installation will notoccur immediately.D Remove packaging materials as neededD Inspect for crushed, bent, or otherwise damaged conditionsD Report any damage found to the carrier

CRANE MOUNTINGRefer to drawing 27410.

Recommended Mounting Hardware:

The crane base is mounted using four [4] 3/4-10 x 2 34" (bolt length will

vary per mounting application), zinc - plated (GR.5 or greater) hex headcap screw bolts, [8] flat washers, and [4] nylon - insert hex 'Full' lock nuts.

Note: This hardware is NOT supplied due to the varying bolt lengthrequirements per application.

Torque hex nuts to standard toque value of 230 ft.-lbs.

INSTALL BATTERY CABLESRefer to drawing 20565

1. Install #2 gauge wiring1.1. Be sure to install a circuit breaker into the wiring from the battery

(P/N 22946 recommended).2. Install grounding straps

2.1. Install #2 gauge grounding strap from rane base to truck frame.2.2. If truck battery negative terminal is connected to engine, install a

#2 gauge grounding strap from the engine to truck frame.

WIRE ROPE INSTALLATIONRefer to drawing 20574 (MAINTENANCE SECTION) for information onwire rope installation / replacement.

C20

0D

IME

NS

ION

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CT

310K

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.(A

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106"

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" 29"

67"

42-1

/2"

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C2003-20-14D

1-15-14C

BASE MOUNTING DIM

20714R

MANUFACTURING, INC.

CINCINNATI, OHIO

CT310KX MOUNTING DIMENSION

REFERENCE INSTALLATION DWG 20563 FORMOUNTING BOLT SIZE AND TORQUE SPECIFICATIONS.

SECTIONDATE

SUPERSEDES

TITLE

CT310KX w/ ADJ. ROT.

C2004-9-14AFACTORY-SET ROT. STOP

27413

®MANUFACTURING, INC.

CINCINNATI, OHIO

3-20-14

360º ROTATION

FACTORY-SETROTATION STOPLOCATION

This Venturo crane is shipped with the rotationorientation as shown above. However, the Rotation StopLocation is ADJUSTABLE and can be moved to suityour specific application. Refer to drawing 27414 in thismanual for adjusting the Rotation Stop Location.

SECTIONDATE

SUPERSEDES

TITLE

CT310KX w/ ADJ. ROT.

C20012-01-15AINST. ADJ. ROT. STOPS

27414

®MANUFACTURING, INC.

CINCINNATI, OHIO

03-20-14

46

30

47

58

FACTORY-SETROTATION STOP

LOCATION

FACTORY-SETROTATION STOP

LOCATION

CA

B

ADJUSTING THE 360º ROTATION STOP

SERVICE BODY

Typical installations w/factory positioned rotationstop location.

NOTE: The Rotation StopLocation is UserAdjustable - see below.

FACTORY-SET ROTATION STOP LOCATION

33

SET SCREW

ROTATE SWITCH ASSY.TO REPOSITION STOPS

33

To reposition the factory-set rotation stops, follow thesteps below.

Step 1) Remove the two hex head cap screws andlock washers (items 46 & 47) securing the accesspanel (item 30) on the side of the crane base to gainaccess to the rotation limit switch assy. (item 58).

Step 2) Loosen the set screw on the rotation limitswitch assembly (item 58).

Step 3) Begin rotating the crane towards the newlydesired stop location.

Note: The crane may stop short of your desiredlocation; in this case, manually move the rotation limitswitch assembly (item 58) in increments until yournewly desired stop location is reached.

Step 4) Tighten the set screw on the rotation limitswitch assembly (item 58) and rotate the crane in onedirection and then the other to insure that the stopsare in the newly desired location; you can expectapproximately 360º of rotation.

Step 5) Reinstall the access panel (item 30) in reverseorder.

CAUTION: Insure that there is no undue strain onthe rotation motor hoses and 12 volt batterysupply cable throughout the 360º of rotation.

REPOSITIONING THE ROTATION STOP LOCATION

SWITCH ASSY. PIVOT

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TH

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C20008-12-13A

11-04-02

FINAL PREP FOR USE

20566

R

MANUFACTURING, INC.

CINCINNATI, OHIO

CT310KX INSTALLATION INSTRUCTIONS

NOTESFINAL PREPARATION FOR USE

1. Check all bolts and nuts for tightness.

2. Check all electrical connections for tightness.

3. Inspect the entire crane to be sure that it is ready for use.

4. Verify that the hydraulic reservoir is filled with hydraulic fluid (withboth cylinders fully retracted).

5. Check the crane operation.5.1. Put the truck's transmission in Neutral (Park if it has an

automatic transmission).

5.2. Remove the pendant from its stowed location and plug itinto its socket.

5.3. Check each of the four operations by operating eachswitch in both directions:

5.3.1. WINCH down / up5.3.2. BOOM up / down5.3.3. BOOM out / in5.3.4. ROTATION left / right

NOTE: The crane is now ready for operation.

6. After 10 hours of operation, repeat steps 1 through 4.

SECTION 300

MAINTENANCE

&

SERVICE

7607300A

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C30008-12-13A

11-04-02

PRVNTV MAINTENANCE

20571

R

MANUFACTURING, INC.

CINCINNATI, OHIO

CT310KX MAINTENANCE & SERVICE

NOTESPREVENTIVE MAINTENANCEOverviewYour preventive maintenance program should include all of the followinginspections and lubricant applications. Additional items can be added tomeet your special needs. New cranes should be fully inspected and havethe hydraulic fluid replaced after the first 10 hours of operation.

Periodic InspectionHaving scheduled inspections helps ensure your crane will stay in a readyto use condition. As parts become worn, replacement parts can beordered in advance to allow timely repair. Downtime for the crane can belimited.

Table 4-1 suggests a monthly and annual inspection, but a generalinspection should be performed daily and each time the crane is used.D Are there obvious wear or damage problems?D Does the crane sound normal? Are there changes in the

sounds of the winch motor or hydraulic pump and motor?D Is the crane operating smoothly?

Table 4-1 Periodic Inspection Schedule

PERIODIC INSPECTION SCHEDULEInspection Frequency

Monthly

Annually

Inspection

Inspect all moving parts forwear or damage.

Check hydraulic hoses andfittings for leaks.

Check hydraulic cylinders forleaks.

Check all nuts and bolts fortightness.

Check all decals and signs forreadability.

Action

Repair or replace as needed.

Repair or replace as needed.

Repair or replace as needed.

Tighten as needed.

Clean, repair, or replace asneeded. (Refer to the decaldrawing in the safety or partssection(s)).

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T31

0KX

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C30010-24-13B

08-12-13A

VOLTAGE TEST

20573

®MANUFACTURING, INC.

CINCINNATI, OHIO

MINIMUM VOLTAGE TESTThis test checks the system voltage when under a full load condition. If aminimum of nine [9] volts is not read, the battery must be changed.

To check:1. Start the truck engine.

2. Operate the Boom Up switch until the boom is at full UP position.3. Pull back the rubber boot which covers the motor terminal.4. While holding the Boom Up switch on, measure the voltage at the

HOT connection (at the hydraulic pump motor) across to ground (onthe crane housing).

5. Operate the Boom Down switch to lower the boom.6. Replace the battery if the reading is less than nine [9] volts.

DANGERD Never touch moving partsD Allow only trained personnel to

perform this test.D Failure to follow this could result

in death or serious injury.

Pull back rubber boot and put positivelead of multi-meter (voltmeter) here.

CT310KX MAINTENANCE & SERVICE

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C30008-12-13A

11-04-02

WIRE ROPE REPLCMNT

20574

R

MANUFACTURING, INC.

CINCINNATI, OHIO

CT310KX MAINTENANCE & SERVICE

WINCH LINE (WIRE ROPE) REPLACEMENT

1. Remove the wedge from the old winch line for use with the new line.2. Remove the old winch line and clean the winch if needed.3. Unroll the new winch line to prevent kinking.4. Thread the new winch line through the slot in the drum.5. Insert the new line through the slot in the drum.6. Form a loop and insert the end of the line into the slot.

6.1. Be sure the "live", or load carrying, end of the line is against the drum flange.6.2. Be sure the end of the rope extends out of the slot.

7. Insert the wedge into the loop.7.1. Seat the wedge into the slot.

8. Turn the truck engine ON.9. Wind the line onto the drum by pressing the Winch Up switch.

9.1. Maintain tension on the line at all times.9.2. Wind the line evenly onto the drum.

M

SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C30008-12-13A

11-04-02

HYDRAULIC SCHEMATIC

20575

R

MANUFACTURING, INC.

CINCINNATI, OHIO

CT310KX MAINTENANCE & SERVICE

"P"

"T"

M

S2

S2

SV

1

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ELEVATIONCYLINDER

EXTENSIONCYLINDER

SV2

OPERATION

A

B

C

D

E

FT

SV1

ENERGIZE "S2"OPEN FLOW'P' TO 'A''B' TO 'T'ENERGIZE "S1"OPEN FLOW'P' TO 'B''A' TO 'T'

ENERGIZE "S2"OPEN FLOW'P' TO 'C''D' TO 'T'ENERGIZE "S1"OPEN FLOW'P' TO 'D''C' TO 'T'

SV3

ENERGIZE "S2"OPEN FLOW'P' TO 'E''F' TO 'T'ENERGIZE "S1"OPEN FLOW'P' TO 'F''E' TO 'T'

ROTATIONMOTOR

SECTION 400

PARTS

7607400A

RE

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63

SECTIONDATE

SUPERSEDES

TITLE

CT310KX w/ ADJ. ROT.

C4005-21-14CREPL PARTS LIST

27395

®MANUFACTURING, INC.

CINCINNATI, OHIO

REPLACEMENT PARTS ILLUSTRATION - 27394

REPLACEMENT PARTS LIST CT310

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NOTE: ITEMS 2 THROUGH 17 ARE INCLUDED IN THE HOSE & FITTING KIT P/N 27393.

REF. HYDRAULIC ILLUSTRATED PARTS BREAKDOWN DRAWING 20924

HYDRAULIC SYSTEM PARTS LIST

SECTIONDATE

SUPERSEDES

TITLE

CT310KX w/ ADJ. ROT.

C40003-20-15C

03-31-14B

HYD SYS PARTS LIST

27411

®VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

ITEM NO QTY PART NO DESCRIPTION WHERE USED1 1 17460-2200-02 OVERLOAD PRESSURE SWITCH ELEVATION CYLINDER2 1 H6901-0404 FITTING 4MO-4FPX 90º ELEVATION CYLINDER3 7 H6400-0604 FITTING 6MJ-4MO VALVE MANIFOLD4 1 H6801-0604 FITTING 6MJ-4MO 90º VALVE MANIFOLD5 2 H6801-L-0606 FITTING 6MJ-6MO LONG 90º P.O. CHECK VALVE, EXT CYL.6 2 H6400-0606 FITTING 6MJ-6MO P.O. CHECK VALVE, EXT CYL.7 2 H6801-0608 FITTING 6MJ-8MO 90º EXT CYL PORTS, ROD & BASE END8 1 H2501-0606 FITTING 6MJ-6MP 90º HYD PWR UNIT, PRESSURE HOSE9 1 H2501-0604 FITTING 6MJ-4MP 90º HYD PWR UNIT, RETURN HOSE

10 2 H6801-0610 FITTING 6MO-10MO 90º ROTATION MOTOR11 1 20913 HOSE ASSY. PRESSURE, VALVE TO PUMP12 1 20912 HOSE ASSY. RETURN, VALVE TO PUMP13 2 27097 HOSE ASSY. EXT CYLINDER, IN / OUT14 2 27096 HOSE ASSY. ELEVATION CYL., UP / DOWN15 2 20911 HOSE ASSY. ROTATION MOTOR, LEFT / RIGHT16 1 27099 TUBE ASSY. EXT CYL BASE TO PO CHECK VALVE17 1 27100 TUBE ASSY. EXT CYL ROD TO PO CHECK VALVE18 1 20893 COUNTER BALANCE VALVE ELEVATION CYLINDER19 1 20456 HYDRAULIC PWR UNIT -20 1 16940 MOTOR, HYD PWR UNIT MOTOR ONLY, HYD PWR UNIT21 1 19815-2 VALVE BLOCK ASSY. -22 1 21788 ELEVATION CYLINDER -23 1 27238 EXTENSION CYLINDER -24 1 20926 ROTATION MOTOR, HYD -25 1 27363 P.O. CHECK VALVE -26 2 H6504-0606 FITTING 6MJ-6FJ ELEVATION HOSES TO VALVE BLOCK27 1 416705 COVER SOLENOID, HYD PWR UNIT

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SECTIONDATE

SUPERSEDES

TITLE

CT310KX

C40008-12-13A

11-04-02

CNTRL PNDNT PRTS LIST

20583

R

MANUFACTURING, INC.

CINCINNATI, OHIO

CT310KX REPLACEMENT PARTS

ITEMNUMBER

123456789

10

* Reference DWG #20582

PARTNUMBER

2626326262-20

137631979317363

15913-211557201632016420165

QTY

1144111111

PARTDESCRIPTION

PLUG, 9-HOLECORD ASSEMBLY (20 FT. LONG)SWITCH, TOGGLEBOOT, TOGGLEDECALASSEMBLY, CLAMP & TETHERHOOK, PENDANTCOVER, PENDANT HEADBASE, PENDANT HEADGASKET/CORD RESTRAINT,

PENDANT HEAD

VENCO VENTURO INDUSTRIES LLC

CINCINNATI, OHIO

C400FIELD SERVICE LABEL KIT

CT310KX, ALL CONFIG.

05-23-16D

DATE SECTION

SUPERSEDES

TITLE

01-21-14C

20585

Revised: January 2015 12-00073_VNT1-D

VENTURO CRANES LIMITED WARRANTY POLICY Venturo products are built to last…we guarantee them. As a purchaser of any new Venturo product covered by warranty, you will receive 1 year of the most complete coverage available…and, at no added cost to you.

1-Year Limited Warranty Policy

This limited policy warrants new products of Venturo to be free from defects in material and workmanship for a period

of one (1) year from date of original installation. OEM products or accessories purchased by Venturo as part of or

offered with our product will carry the OEM manufacturer’s respective warranty. Our warranty covers:

Repair or replacement of product

Labor to repair or replace product

Freight to return and/or replace product

We shall not be liable for any contingent liabilities arising out of the improper function of any products. Warranty shall

become void if the product is improperly installed, modified, damaged, abused or used for application other than

intended use. There is no warranty of merchantability, fitness for a particular purpose, warranty arising from course of

dealing or usage of trade, or any other implied or expressed warranty, except as made specifically herein. This warranty

supersedes all previous warranties, written or implied.

Warranty Claims

Venco Venturo Industries LLC will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to be defective after our inspection and within the warranty period. Before any repairs are attempted or before returning any product, your Venturo Distributor is required to obtain a warranty claim number. This number is necessary for any claim to be considered. To obtain a warranty claim number, Venturo requires the model and serial number. Only authorized Venturo Distributors can perform warranty. For the name and address of your local Venturo Distributor call the Warranty Claim Department - 513-772-8448. WARNING - It is the responsibility of the installer to ensure the installation is completed according to the manufacturer's recommendations, ensure the ultimate user understands how to operate product in a safe manner, and understands the need for regular service and maintenance by an authorized Venturo Distributor. No modifications or alterations may be made to any Venturo product without the expressed written consent of Venco Venturo Industries LLC. Installation of any Venturo product must be done by an authorized Venturo Distributor, to the standards of the industry; including maintenance, service and affixing of all instruction, safety and warning decals. Users should be instructed as to the safe operation at time of delivery. Maintenance, service, operation and safety warning decals are available on request from Venco Venturo Industries LLC.

VENCO VENTURO INDUSTRIES LLC 12110 BEST PLACE | CINCINNATI, OHIO 45241

P: 800-226-2238 | F: 513-326-5427 www.venturo.com