Cummins Engine Parts Catalogue 2011

TITLE PAGE

CUMMINS V-VT 378 2CUMMINS V-VT 504 3CUMMINS V-VT 555 4CUMMINS V-VT 903 5CUMMINS NH220-N743 6-7CUMMINS VT28-1710 8-15CUMMINS B3.3 16-20CUMMINS 4B/BT 21-36CUMMINS 4ISB/QSB 37-47CUMMINS 6B/BT 48- 63CUMMINS 6ISB/QSB 64-73CUMMINS 6CT 8.3 74-83CUMMINS QSC/ISC 8.3 84-85CUMMINS L10 86-97CUMMINS M11 98-101CUMMINS ISX/QSX15 102-115CUMMINS NT855 116-262CUMMINS N14 263-269CUMMINS KT 19 269-323CUMMINS KTA/KTTA 19 324-385CUMMINS QSK19 386-389CUMMINS KTA/KTTA38 390-407CUMMINS KTA/KTTA50 408-422CUMMINS QST30 423

1

PAGE INDEX

PAG

E IN

DEX

2

CUMMINS V, VT 378 ENGINE

CUM

MIN

S V, VT 378 ENG

INE

CYLINDER COMPONENTS PART No QTY17.0:1 Compression Ratio (Small Cam)

Cylinder Kit AR61504 6Piston Body 200800 6Piston Pin 151770 6Retainer, Piston Pin 157978 12Piston Ring Set 3278723 6Cylinder Liner 3022530 6Seal, Crevice 216283 6Seal, O Ring 216284 6 Piston Kit AR60740 6Piston Body 200800 6Piston Pin 151770 6Retainer, Piston Pin 157978 6 Liner Kit 3277592 6Cylinder Liner 3022530 6Seal, Crevice 216283 6Seal, O Ring 216284 6

CYLINDER COMPONENTS PART No QTY16.0:1 Compression Ratio (Big Cam)

Cylinder Kit 3277991 6Piston Body 3277336 6Piston Pin 151770 6Retainer, Piston Pin 157978 12Piston Ring Set 3278723 6Cylinder Liner 3022530 6Seal, Crevice 216283 6Seal, O Ring 216284 6 Piston Kit 3020737 6Piston Body 3277336 6Piston Pin 151770 6Retainer, Piston Pin 157978 6 Liner Kit 3277592 6Cylinder Liner 3022530 6Seal, Crevice 216283 6Seal, O Ring 216284 6

CYLINDER HEAD COMPONENTS PART No QTY

Valve Kit, In. & Exh. (includes Locks) 3275779 24Valve, Inlet & Exhaust 3275356 24Valve Lock 3275354 48Insert, Valve Seat Inlet Std. 195000 12Insert, Valve Seat Exhaust Std. 154390 12Guide, Inlet & Exh. Valve 3278173 24Seal, Inlet Valve Guide 156541 12Spring, Inlet & Exh. Valve 163037 24Spring Seat, Upper 155441 24Sleeve, Injector Hole Tube 169630 6O Ring, Injector Sleeve 3007759 6

PUSH RODS & TAPPETS PART No QTY

Push Rod (Small Cam) 168209 18Push Rod (Big Cam) 3012737 18Tappet, In. & Exh. Valve 3024483 12Roller, Valve Tappet 153679 12Pin, Valve Tappet Roller 169154 12Lockwire, Valve Tappet 108186 12Tappet, Injector (Small Cam) BM94016 6Tappet, Injector (Big Cam) 3278805 6Roller, Injector Tappet 154571 6Pin, Injector Tappet Roller 114223 6Lockwire, Injector Tappet 111272 6

CRANKSHAFT & RELATED PARTS PART No QTY

Crankshaft 195240 1Seal, Oil Front (R/H rotation) 3010457 1Seal, Oil Front (L/H rotation) 3010463 1Seal, Oil Rear (R/H rotation) Dry 3010459 1Seal, Oil Rear (R/H rotation) Wet 3008575 1Seal, Oil Rear (L/H rotation) 3010461 1Sleeve, Front, Seal 3010464 1Sleeve, Rear Seal 3010465 1 Main Bearing Set Std. BM99830 1Main Bearing Set .010 BM99831 1Main Bearing Set .020 BM99832 1Main Bearing Set .030 BM99833 1 Thrust Washer (Lower Half) Std. 173640 2Thrust Washer (Upper Half) Std. 553670 2 Conrod Bushing 3277332 6 Conrod Bearing Std. (Small Cam) 157620 12Conrod Bearing .010 (Small Cam) 157621 12Conrod Bearing .020 (Small Cam) 157622 12Conrod Bearing .030 (Small Cam) 157623 12 Conrod Bearing Std. (Big Cam) 3012360 12Conrod Bearing .010 (Big Cam) 3012361 12Conrod Bearing .020 (Big Cam) 3012362 12Conrod Bearing .030 (Big Cam) 3012363 12

CAMSHAFT & RELATED PARTS PART No QTY

Camshaft (Small Cam) 3277463 1Camshaft (Big Cam) 3278029 1Bearing, Camshaft Trust 167305 1Bushing, Camshaft # 1 & 4 3278345 2Bushing, Camshaft # 2 & 3 3031037 2

3

CUM

MIN

S V,

VT

378

ENG

INE


FUEL SYSTEM PART No QTY

Injector Assy PTD 5/16 3275538 6(Below 2500 RPM) Plunger & Barrel Assy AR40063 6Cup, Injector 3275265 6Ball, Check 167157 6Gasket, Orifi ce 173086 6O Ring, Injector 193736 18Spring, Injector 166009 6Screen, Injector 3008706 6 Injector Assy PTD 5/16 3275539 6(Above 2500 RPM) Plunger & Barrel Assy AR40063 6Cup, Injector 3275266 6Ball, Check 167157 6Gasket, Orifi ce 173086 6O Ring, Injector 193736 18Spring, Injector 166009 6Screen, Injector 3008706 6

GEAR PUMP PART No QTY

Fuel Gear Pump 7/16 L/H 3034216 1Fuel Gear Pump 7/16 R/H 3034208 1

SHUTDOWN VALVES & SOLENOIDS PART No QTY

Valve, Fuel Shut-off 12 volt (Single) 3035342 1Valve, Fuel Shut-off 12 volt (Double) 3035345 1Valve, Fuel Shut-off 24 volt (Single) 3035344 1Valve, Fuel Shut-off 24 volt (Double) 3035346 1 Solenoid, 12 Volt, Single Pole 3054608 1Solenoid, 12 Volt, Double Pole 134075 1Solenoid, 24 Volt, Single Pole 3054609 1Solenoid, 24 Volt, Double Pole 3021420 1

COOLING SYSTEM PART No QTY

Water Pump Assy (Small Cam) AR61788 1Repair Kit, Water Pump AR61392 1Shaft, Water Pump 553090 1Impeller Water Pump 554438 1Bearing, Water Pump 552335 1Bearing, Water Pump 177596 1Seal Assy, Water Pump 3029099 1 Thermostat (Vented) 170 Deg. 135675 1Thermostat (Non-Vented) 180 Deg. 3076489 1Seal, Thermostat 186780 1Gasket, Thermostat Hsg. 553916 1

LUBRICATION SYSTEM PART No QTY

Oil Pump AR62181 1Plunger, Oil Pressure Regulator 183014 1Spring, Oil Pressure Regulator 551079 1 Oil Cooler Core 110848 1O Ring, Oil Cooler Core 3019116 2

GASKET KITS & GASKETS PART No QTY

Gasket Kit, Upper 3277752 1Gasket Kit, Lower 3801657 1Gasket Kit, Fuel Pump BM68356 1Gasket, Cylinder Head 3017063 1Gasket, Valve Cover (Early Models) 154019 2Gasket, Valve Cover (Late Models) 3277100 2Gasket, Exh. Manifold 556356 2Gasket, Oil Pan 175726 1

4


CUM

MIN

S V, VT 504 ENG

INE

CYLINDER COMPONENTS PART No QTY 17.0:1 Compression Ratio (Small Cam)

Cylinder Kit AR61504 8 Piston Body 200800 8 Piston Pin 151770 8 Retainer, Piston Pin 157978 16 Piston Ring Set 3278723 8 Cylinder Liner 3022530 8 Seal, Crevice 216283 8 Seal, O Ring 216284 8 Piston Kit AR60740 8 Piston Body 200800 8 Piston Pin 151770 8 Retainer, Piston Pin 157978 8 Liner Kit 3277592 8 Cylinder Liner 3022530 8 Seal, Crevice 216283 8 Seal, O Ring 216284 8

CYLINDER COMPONENTS PART No QTY 16.0:1 Compression Ratio (Big Cam)

Cylinder Kit 3277991 8 Piston Body 3277336 8 Piston Pin 151770 8 Retainer, Piston Pin 157978 16 Piston Ring Set 3278723 8 Cylinder Liner 3022530 8 Seal, Crevice 216283 8 Seal, O Ring 216284 8 Piston Kit 3020737 8 Piston Body 3277336 8 Piston Pin 151770 8 Retainer, Piston Pin 157978 8 Liner Kit 3277592 8 Cylinder Liner 3022530 8 Seal, Crevice 216283 8 Seal, O Ring 216284 8


Valve Kit, In. & Exh. (includes Locks) 3275779 32 Valve, Inlet & Exhaust 3275356 32 Valve Lock 3275354 64 Insert, Valve Seat Inlet Std. 195000 16 Insert, Valve Seat Exhaust Std. 154390 16 Guide, Inlet & Exh. Valve 3278173 32 Seal, Inlet Valve Guide 156541 16 Spring, Inlet & Exh. Valve 163037 32 Spring Seat, Upper 155441 32 Sleeve, Injector Hole Tube 169630 8 O Ring, Injector Sleeve 3007759 8


Push Rod (Small Cam) 168209 24 Push Rod (Big Cam) 3012737 24 Tappet, In. & Exh. Valve 3024483 16 Roller, Valve Tappet 153679 16 Pin, Valve Tappet Roller 169154 16 Lockwire, Valve Tappet 108186 16 Tappet, Injector (Small Cam) BM94016 8 Tappet, Injector (Big Cam) 3278805 8 Roller, Injector Tappet 154571 8 Pin, Injector Tappet Roller 114223 8 Lockwire, Injector Tappet 111272 8


Crankshaft 194980 1 Seal, Oil Front (R/H rotation) 3010457 1 Seal, Oil Front (L/H rotation) 3010463 1 Seal, Oil Rear (R/H rotation) Dry 3010459 1 Seal, Oil Rear (R/H rotation) Wet 3008575 1 Seal, Oil Rear (L/H rotation) 3010461 1 Sleeve, Front, Seal 3010464 1 Sleeve, Rear Seal 3010465 1 Main Bearing Set Std. BM99820 1 Main Bearing Set .010 BM99821 1 Main Bearing Set .020 BM99822 1 Main Bearing Set .030 BM99823 1 Thrust Washer (Lower Half) Std. 173640 2 Thrust Washer (Upper Half) Std. 553670 2 Conrod Bushing 3277332 8 Conrod Bearing Std. (Small Cam) 157620 16 Conrod Bearing .010 (Small Cam) 157621 16 Conrod Bearing .020 (Small Cam) 157622 16 Conrod Bearing .030 (Small Cam) 157623 16 Conrod Bearing Std. (Big Cam) 3012360 16 Conrod Bearing .010 (Big Cam) 3012361 16 Conrod Bearing .020 (Big Cam) 3012362 16 Conrod Bearing .030 (Big Cam) 3012363 16

5

CUM

MIN

S V,

VT

504

ENG

INE



Camshaft (Small Cam) 3277462 1 Camshaft (V-504) 3278030 1 Camshaft (Big Cam VT-504) 3278031 1 Bearing, Camshaft Trust 167305 1 Bushing, Camshaft # 1 & 5 3278345 2 Bushing, Camshaft # 2, 3 & 4 3031037 3 Injector Assy PTD 5/16 3275538 6 (Below 2500 RPM) Plunger & Barrel Assy AR40063 6 Cup, Injector 3275265 6 Ball, Check 167157 6 Gasket, Orifi ce 173086 6 O Ring, Injector 193736 18 Spring, Injector 166009 6 Screen, Injector 3008706 6 Injector Assy PTD 5/16 3275539 6 (Above 2500 RPM) Plunger & Barrel Assy AR40063 6 Cup, Injector 3275266 6 Ball, Check 167157 6 Gasket, Orifi ce 173086 6 O Ring, Injector 193736 18 Spring, Injector 166009 6 Screen, Injector 3008706 6


Fuel Gear Pump 7/16 L/H 3034216 1 Fuel Gear Pump 7/16 R/H 3034208 1


Valve, Fuel Shut-off 12 volt (Single) 3035342 1 Valve, Fuel Shut-off 12 volt (Double) 3035345 1 Valve, Fuel Shut-off 24 volt (Single) 3035344 1 Valve, Fuel Shut-off 24 volt (Double) 3035346 1 Solenoid, 12 Volt, Single Pole 3054608 1 Solenoid, 12 Volt, Double Pole 134075 1 Solenoid, 24 Volt, Single Pole 3054609 1 Solenoid, 24 Volt, Double Pole 3021420 1


Water Pump Assy (Small Cam) AR61788 1 Repair Kit, Water Pump AR61392 1 Shaft, Water Pump 553090 1 Impeller Water Pump 554438 1 Bearing, Water Pump 552335 1 Bearing, Water Pump 177596 1 Seal Assy, Water Pump 3029099 1 Thermostat (Vented) 170 Deg. 135675 1 Thermostat (Non-Vented) 175 Deg. 204586 1 Thermostat (Non-Vented) 180 Deg. 3076489 1 Seal, Thermostat 186780 1 Gasket, Thermostat Hsg. 553916 1 Oil Pump AR62181 1 Plunger, Oil Pressure Regulator 183014 1 Spring, Oil Pressure Regulator 551079 1 Oil Pump 3275912 1 Plunger, Oil Pressure Regulator 183014 1 Spring, Oil Pressure Regulator 3277006 1 Oil Cooler Core 110848 1 O Ring, Oil Cooler Core 3019116 2


Gasket Kit, Upper 3277753 1 Gasket Kit, Lower 3801569KM 1 Gasket Kit, Fuel Pump BM68356 1 Gasket, Cylinder Head 3017062 1 Gasket, Valve Cover (Early Models) 157018 2 Gasket, Valve Cover (Late Models) 3277099 2 Gasket, Exh. Manifold 556355 2 Gasket, Oil Pan 175727 1

6


CUM

MIN

S V, VT 555 ENG

INE

CYLINDER COMPONENTS PART No QTY 17.0:1 Compression Ratio (Small Cam)

Cylinder Kit 3277626 8 Piston Body 3275431 8 Piston Pin 554785 8 Retainer, Piston Pin S16256 16 Piston Ring Set 3278723 8 Cylinder Liner 3022529 8 Seal, Crevice 216283 8 Seal, O Ring 216284 8 Piston Kit 3275949 8 Piston Body 3275431 8 Piston Pin 554785 8 Retainer, Piston Pin S16256 8 Liner Kit 3227608 8 Cylinder Liner 3022529 8 Seal, Crevice 216283 8 Seal, O Ring 216284 8

CYLINDER COMPONENTS PART No QTY 16.2:1 Compression Ratio (Big Cam)

Cylinder Kit 3277634 8 Piston Body 3019369 8 Piston Pin 554785 8 Retainer, Piston Pin S16256 16 Piston Ring Set 3278723 8 Cylinder Liner 3022529 8 Seal, Crevice 216283 8 Seal, O Ring 216284 8 Piston Kit 3019364 8 Piston Body 3019369 8 Piston Pin 554785 8 Retainer, Piston Pin S16256 8 Liner Kit 3227608 8 Cylinder Liner 3022529 8 Seal, Crevice 216283 8 Seal, O Ring 216284 8


Valve Kit, In. & Exh. (includes Locks) 3275779 32 Valve, Inlet & Exhaust 3275356 32 Valve Lock 3275354 64 Insert, Valve Seat Inlet Std. 195000 16 Insert, Valve Seat Exhaust Std. 154390 16 Guide, Inlet & Exh. Valve 3278173 32 Seal, Inlet Valve Guide 156541 16 Spring, Inlet & Exh. Valve 163037 32 Spring Seat, Upper 155441 32 Sleeve, Injector Hole Tube 169630 8 O Ring, Injector Sleeve 3007759 8


Push Rod (Small Cam) 202835 24 Push Rod (Big Cam) 3013521 24 Tappet, In. & Exh. Valve 3024483 16 Roller, Valve Tappet 153679 16 Pin, Valve Tappet Roller 169154 16 Lockwire, Valve Tappet 108186 16 Tappet, Injector (Small Cam) BM94016 8 Tappet, Injector (Big Cam) 3278805 8 Roller, Injector Tappet 154571 8 Pin, Injector Tappet Roller 114223 8 Lockwire, Injector Tappet 111272 8


Crankshaft 3041263 1 Seal, Oil Front (R/H rotation) 3010461 1 Seal, Oil Front (L/H rotation) 3010459 1 Seal, Oil Rear (R/H rotation) Dry 3010459 1 Seal, Oil Rear (R/H rotation) Wet 3008575 1 Seal, Oil Rear (L/H rotation) 3010461 1 Sleeve, Front & Rear Seal 3010465 1 Main Bearing Set Std. BM99820 1 Main Bearing Set .010 BM99821 1 Main Bearing Set .020 BM99822 1 Main Bearing Set .030 BM99823 1 Thrust Washer (Lower Half) Std. 173640 2 Thrust Washer (Upper Half) Std. 553670 2 Conrod Bushing 555421 8 Conrod Bearing Std. (Small Cam) 556350 16 Conrod Bearing .010 (Small Cam) 556351 16 Conrod Bearing .020 (Small Cam) 556352 16 Conrod Bearing .030 (Small Cam) 556352 16


Camshaft (V-555 Small Cam) R/H 3277462 1 Camshaft (V-555 Small Cam) L/H 3277465 1 Camshaft (VT-555 Small Cam) 3277462 1 Camshaft (V-555 Big Cam) 3278030 1 Camshaft (VT-555 Big Cam) 3278031 1 Bushing, Camshaft # 1 & 5 3278345 2 Bushing, Camshaft # 2, 3 & 4 3031037 3

7

CUM

MIN

S V,

VT

555

ENG

INE


FUEL SYSTEM (Injectors V-555) PART No QTY

Injector Assy PTD 5/16 3275538 8 (Below 2500 RPM) Plunger & Barrel Assy AR40063 8 Cup, Injector 3275265 8 Ball, Check 167157 6 Gasket, Orifi ce 173086 6 O Ring, Injector 193736 18 Spring, Injector 166009 6 Screen, Injector 3008706 6 Injector Assy PTD 5/16 3275537 8 (Above 2500 RPM) Plunger & Barrel Assy AR40063 8 Cup, Injector 3275267 8 Ball, Check 167157 6 Gasket, Orifi ce 173086 6 O Ring, Injector 193736 18 Spring, Injector 166009 6 Screen, Injector 3008706 6

FUEL SYSTEM (Injectors VT-555) PART No QTY

Injector Assy PTD 5/16 3275990 8 (Below 2500 RPM) Plunger & Barrel Assy AR73665 8 Cup, Injector 3275265 8 Ball, Check 167157 6 Gasket, Orifi ce 173086 6 O Ring, Injector 193736 18 Spring, Injector 166009 6 Screen, Injector 3008706 6 Injector Assy PTD 5/16 3275989 8 (Above 2500 RPM) Plunger & Barrel Assy AR73665 8 Cup, Injector 3275266 8 Ball, Check 167157 6 Gasket, Orifi ce 173086 6 O Ring, Injector 193736 18 Spring, Injector 166009 6 Screen, Injector 3008706 6


Fuel Gear Pump 3/4 L/H (Small Cam) 3034243 1 Fuel Gear Pump 3/4 L/H (Big Cam) 3034244 1




Water Pump Assy AR61408 1 Repair Kit, Water Pump AR61141 1 Shaft, Water Pump 202812 1 Impeller Water Pump 554438 1 Bearing, Water Pump S1710 1 Bearing, Water Pump S16074 1 Seal Assy, Water Pump 3029099 1 Thermostat (Vented) 170 Deg. 135675 1 Thermostat (Non-Vented) 175 Deg. 204586 1 Thermostat (Non-Vented) 180 Deg. 3076489 1 Seal, Thermostat 186780 1 Gasket, Thermostat Hsg. 553916 1


Oil Pump AR62181 1 Plunger, Oil Pressure Regulator 183014 1 Spring, Oil Pressure Regulator 551079 1 Oil Pump 3275912 1 Plunger, Oil Pressure Regulator 183014 1 Spring, Oil Pressure Regulator 3277006 1 Oil Cooler Core 173287 1 O Ring, Oil Cooler Core 216285 2


Gasket Kit, Upper AR63520 1 Gasket Kit, Lower 3801659KM 1 Gasket Kit, Fuel Pump BM68356 1 Gasket, Cylinder Head 3017062 1 Gasket, Valve Cover (Early Models) 157018 2 Gasket, Valve Cover (Late Models) 3277099 2 Gasket, Exh. Manifold 556355 2 Gasket, Oil Pan 175727 1

8

CUMMINS V, VT 903 ENGINE BY CPL

CUM

MIN

S V, VT 903 ENG

INE

CPL No. PISTON KIT PISTON GROUP CAMSHAFT

105 3019287 Group 1 195490 112 AR11929 - 199180 122 213080 - 212670 126 3019287 Group 1 195490 129 213080 - 195490 130 3019287 Group 1 199180 134 3019287 Group 1 212670 136 3019287 Group 1 195490 148 3019287 Group 1 199180 151 3019287 Group 1 195490 165 3003205 - 216770 169 3019287 Group 1 199180 186 3019287 Group 1 215580 192 214100 - 199180 195 3003205 - 216770 203 3019287 Group 1 215580 206 3020083 Group 2 215580 231 3019287 Group 1 208010 247 3019287 Group 1 215580 257 3019287 Group 1 215580 261 3019287 Group 1 3005823 262 3019287 Group 1 199180 263 3020083 Group 2 3005824 264 3020083 Group 2 3005824 265 3019287 Group 1 3005823 273 3019287 Group 1 215580 282 3019287 Group 1 3005823 286 3019287 Group 1 215580 287 3019287 Group 1 215580 301 3019287 Group 1 215580 321 3019287 Group 1 215580 340 3019287 Group 1 215580 341 3019287 Group 1 3005822 350 3019287 Group 1 215580 352 3019287 Group 1 215580 383 3019287 Group 1 215580 387 3019287 Group 1 215580 389 3019287 Group 1 215580 390 3019287 Group 1 3005822

434 3020083 Group 2 215580 443 3019287 Group 1 3005823 532 3020083 Group 2 3005824 533 3020083 Group 2 3005824 555 3019287 Group 1 215580 896 3019287 Group 1 3053930 1191 3803446 - 3063041 1360 3803446 - 3063041

9

CUM

MIN

S V,

VT

903

ENG

INE

CUMMINS V, VT 903 ENGINE BY CPL

CPL No. INJECTOR PLUNGER & BARREL CUP

105 3054045 - 3003928 112 3054049 3054217 3003931 122 3054204 3054532 3003931 126 3054197 3054217 3003929 129 3054204 3054532 3003931 130 3054046 - 3003929 134 3054055 - 3003929 136 3054053 - 3003930 148 3054197 3054217 3003929 151 3054053 - 3003930 165 3054205 3054532 3004054 169 3054046 - 3003929 186 3054238 3054532 3047503 192 3054208 3054532 3000798 195 3054205 3054532 3004054 203 3054204 3054532 3003931 206 3054198 - - 231 3054046 - 3003929 247 3054205 3054532 3004054 257 3054204 3054532 3003931 261 3054197 3054217 3003929 262 3054204 3054532 3003931 263 3054205 3054532 3004054 264 3054205 3054532 3004054 265 3054046 - 3003929 273 3054210 3054532 3003930 282 3054045 - 3003928 286 3054210 3054532 3003930 287 3054197 3054217 3003929 301 3054208 3054532 3000798 321 3054204 3054532 3003931 340 3054204 3054532 3003931 341 3054197 3054217 3003929 350 3054204 3054532 3003931 352 3054204 3054532 3003931 383 3054238 3054532 3047503 387 3054208 3054532 3000798 389 3054204 3054532 3003931 390 3054197 3054217 3003929

434 3054201 - - 443 3054208 3054532 3000798 532 3054205 3054532 3004054 533 3054205 3054532 3004054 555 3054201 - - 896 3054238 3054532 3047503 1191 3062153 3062577 3058513 1360 3070649 3062577 3070650 1510 3062153 3062577 3058513

10


CUM

MIN

S V, VT 903 ENG

INE

PISTON (Group 1) PART No QTY 15.5:1 Compression Ratio (Heavy Pin)

Piston Kit 3019287 8 Piston Body 3037413 8 Piston Pin 215390 8 Retainer, Piston Pin 155267 8 Cylinder Kit AR11909 8 Piston Body 3037413 8 Piston Pin 215390 8 Retainer, Piston Pin 155267 16 Piston Ring Set AR11930 8 Cylinder Liner 203170 8 Seal, Crevice 3044795 8 Seal, O Ring 3032874 8 Liner Kit AR8069 8 Cylinder Liner 203170 8 Seal, Crevice 3044795 8 Seal, O Ring 3032874 8

PISTON (Group 2) PART No QTY 16.5:1 Compression Ratio (Heavy Pin)

Piston Kit 3020083 8 Piston Body 3037414 8 Piston Pin 215390 8 Retainer, Piston Pin 155267 8 Cylinder Kit 3023475 8 Piston Body 3037414 8 Piston Pin 215390 8 Retainer, Piston Pin 155267 16 Piston Ring Set AR11930 8 Cylinder Liner 203170 8 Seal, Crevice 3044795 8 Seal, O Ring 3032874 8 Liner Kit AR8069 8 Cylinder Liner 203170 8 Seal, Crevice 3044795 8 Seal, O Ring 3032874 8


Valve Kit, Inlet (includes Locks) 3803513 16 Valve, Inlet 216707 16 Valve Lock 127554 32 Valve Kit, Exhaust (includes Locks) 3803520 16 Valve, Exhaust 138887 16 Valve Lock 127554 32 Insert, Valve Seat Inlet Std. 212217 16 Insert, Valve Seat Exhaust Std. 212940 16

CYLINDER HEAD COMPONENTS PART No QTY (continued)

Guide, Inlet & Exh. Valve 138937 32 Seal, Inlet Valve Guide 156541 16 Spring, Inlet & Exh. Valve Inner 146731 32 Spring, Inlet & Exh. Valve Outer 146732 32 Spring Seat, Upper 146733 32 Sleeve, Injector Hole Tube 3070486 8 O Ring, Injector Sleeve 3007759 8


Push Rod, In. & Exh. Valve 169351 16 Push Rod, Injector 3003602 8 Tappet, In. & Exh. Valve 181027 16 Roller, Valve Tappet 152082 16 Pin, Valve Tappet Roller 169327 16 Lockwire, Valve Tappet 108186 16 Tappet, Injector 3004907 8 Roller, Injector Tappet 213061 8 Pin, Injector Tappet Roller 213058 8 Lockwire, Injector Tappet 108187 8

ROCKER LEVERS PART No QTY

Shaft, Rocker Lever 204482 2 Screw, Rocker Lever Adjusting 168306 8 Nut, Rocker Lever Adj. Screw S212 8


Crankshaft 214940 1 Seal, Oil Front 3020184 1 Seal, Oil Rear (Dry) 3023867 1 Seal, Oil Rear (Wet) 3002356 1 Sleeve, Front Seal 3006740 1 Sleeve, Rear Seal 3006741 1 Main Bearing Set Std. AR3640 1 Main Bearing Set .010 AR3641 1 Main Bearing Set .020 AR3642 1 Main Bearing Set .030 AR3643 1 Thrust Washer Std. 159960 4 Conrod Bushing 189763 8 Conrod Bearing Std. 189770 16 Conrod Bearing .010 189771 16 Conrod Bearing .020 189772 16 Conrod Bearing .030 189773 16

11

CUM

MIN

S V,

VT

903

ENG

INE



Camshaft see CPL List 1 Bushing, Camshaft # 1 & 5 200780 2 Bushing, Camshaft # 2, 3 & 4 200790 3 Military applications with 3 Dia Cam. Bushing, Camshaft # 1 200780 1 Bushing, Camshaft # 2 3037367 1 Bushing, Camshaft # 3,4 & 5 3037368 3


Injector Assy see CPL List 8 Plunger & Barrel, Injector see CPL List 8 Cup, Injector see CPL List 8 (Common Parts for PTD Injectors) Spring, Compression 166009 8 O Ring, Injector Cup 193736 24 Gasket, Injector Orifi ce Plug 173086 8 Screen, Injector 3008706 8 Retainer, Screen 174299 8 Ball, Check 167157 8 Retainer, Injector Cup 185138 8 (Common Parts for STC Injectors) O Ring, Injector Cup 193736 24 Gasket, Injector Orifi ce Plug 173086 8 Screen, Injector 3008706 8 Ball, Check 167157 8 Retainer, Injector Cup 185138 8 Spring, Compression (Outer) 3023478 8 Spring, Compression (Inner) 3034167 8 Retainer, Injector Spring 3052218 8 Tappet, Hyd. Var. Timing 3075381 8 Kit, STC Repair 3803101 8

GEAR PUMPS PART No QTY

Fuel Gear Pump 3/4 L/H 3034244 1 Fuel Gear Pump 1 L/H 3034246 1 Fuel Gear Pump 3/4 R/H 3034243 1




Repair Kit, Water Pump 3390118 1 Shaft, Water Pump 3054160 1 Impeller Water Pump 3002483 1 Bearing, Water Pump 3017034 1 Bearing, Water Pump 3017035 1 Seal, Water Pump Oil 3038999 1 Seal, Water Pump Oil 3039000 1 Thermostat (Non-Vented) 180 Deg. 3076489 2 Seal, Thermostat 186780 2 Gasket, Thermostat Hsg. 189565 2


Oil Cooler Core 3021581 1 O Ring, Oil Cooler Core 3007713 2


Gasket Kit, Upper 3013497 1 Gasket Kit, Lower 3014458 1 Gasket Kit, Lower (Bus & Marine) 3013496 1 Gasket, Cylinder Head 212224 2 Gasket, Valve Cover 3028673 2 Gasket, Exh. Manifold 3028665 8 Gasket, Oil Pan 196949 1

TURBOCHARGER PART No QTY

Turbo 3802290 1 Repair Kit,Turbo 3801096 1

12

CUMMINS 4BT ENGINE BY CPL

CUM

MIN

S 4BT ENG

INE

CPL No. STD. PISTON KIT PISTON GROUP CAMSHAFT

591 3802060 Group 1 3929039592 3802030 - 3929039593 3802090 - 3907823594 3802100 Group 2 3929039595 3802100 Group 2 3929039646 3802030 - 3907823681 3802060 Group 1 3907823690 3802160 Group 3 3929039696 3802100 Group 2 3929039710 3802100 Group 2 3929039711 3802100 Group 2 3907823721 3802060 Group 1 3929039725 3802060 Group 1 3929039727 3802160 Group 3 3907823730 3802160 Group 3 3929039741 3802100 Group 2 3929039762 3802160 Group 3 3929039763 3802160 Group 3 3929039767 3802090 - 3929039793 3802100 Group 2 3929039817 3802160 Group 3 3929039826 3802100 Group 2 3929039843 3802060 Group 1 3929039857 3802160 Group 3 3929039858 3802160 Group 3 3929039895 3802060 Group 1 3929039937 3802100 Group 2 3929039971 3802160 Group 3 3929039981 3802060 Group 1 3929039986 3802248 Group 4 39290391172 3802060 Group 1 39290391173 3802100 Group 2 39290391201 3802160 Group 3 39290391202 3802160 Group 3 39290391259 3802060 Group 1 39290391260 3802248 Group 4 39290391268 3802160 Group 3 39290391277 3802160 Group 3 39290391278 3802100 Group 2 39290391287 3802160 Group 3 39290391312 3802060 Group 1 39290391397 4025044 - 39290391508 3802160 Group 3 39290391520 3802100 Group 2 39290391521 3802100 Group 2 39290391522 3802757 Group 6 39290391525 3802100 Group 2 39290391526 3802100 Group 2 39290391631 3802160 Group 3 39290391659 3802160 Group 3 39290391839 3802562 - 3929885

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CUMMINS 4BT ENGINEBY CPL

CPL No. CYL HEAD INJECTOR

591 3967460 3802338 592 3967460 3802327 593 3967460 3802313 594 3967460 3802327 595 3967460 3802316 646 3967460 3802338 681 3967460 3802338 690 3967460 3802338 696 3967460 3802327 710 3967460 3802327 711 3967460 3802338 721 3967460 3802328 725 3967460 3802338 727 3967460 3802365 730 3967460 3802327 741 3967460 3802334 762 3967460 3802365 763 3967460 3802338 767 3967460 3802316 793 3967460 3802322 817 3967460 3802327 826 3967460 3802327 843 3967460 3802338 857 3967460 3802330 858 3967460 3802330 895 3967460 3802338 937 3967460 3802322 971 3967460 3802336 981 3967460 3802338 986 3967460 3802247 1172 3967460 3917102 1173 3967460 3802322 1201 3967460 3802331 1202 3967460 3802331 1259 3967460 3802464 1260 3967460 3802246 1268 3967460 3802316 1277 3967460 3802327 1278 3967460 3802327 1287 3967460 3802327 1312 3967460 3802326 1397 3967460 3920334 1508 3967460 3802661 1520 - 3802327 1521 - 3802322 1522 - 3802338 1525 - 3802327 1526 - 3802322 1631 - 3802499 1659 - 3802499 1839 - 3802547

14


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CPL No. STD. PISTON KIT PISTON GROUP CAMSHAFT

1932 3802060 Group 1 39290391940 3802248 Group 4 39290391941 3802248 Group 4 39290391963 3802757 Group 6 39298851965 3802747 Group 5 39298851966 3802747 Group 5 39298851967 3802747 Group 5 39268062001 3802562 - 39298852021 3802160 Group 3 39290392109 3802747 Group 5 39298852142 3802747 Group 5 39298852144 3802747 Group 5 39298852195 3802562 - 39290392197 3800756 - 38977382246 3806270 - 39290392248 3806270 - 39290392251 3802561 - 39298852264 3802757 Group 6 39298852293 3804980 - 39290392302 3802747 Group 5 39298852304 3802562 - 39298852340 3802160 Group 3 39290392351 3802747 Group 5 39298852359 3802757 Group 6 39290392361 3804980 - 39290392374 3804980 - 39290392377 3802100 Group 2 39290392414 3802160 Group 3 39290392478 3802747 Group 5 39298852486 3804980 - 39290392487 3804980 - 39290392489 3800681 - 39290392490 3800681 - 39290392528 3802747 Group 5 39298852566 3800681 - 39290392567 3800681 - 39290392568 3800681 - 39290392599 3804980 - 39290392600 3800681 - 39290392601 3800681 - 39290392623 3802757 Group 6 39298852672 3802747 Group 5 39298852808 3802747 Group 5 39298852856 3804980 - 39298852857 3802747 Group 5 39298852881 3802757 Group 6 39298858039 3802747 Group 5 39298858064 3802562 - 39298858100 3804980 - 39290398104 3800756 - 38977388275 3806270 - 3929039

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CPL No. CYL HEAD INJECTOR

1932 - 3919335 1940 - 3927618 1941 - 3282427 1963 - 3802905 1965 - 3802677 1966 - 3802677 1967 - 3802677 2001 - 3802547 2021 - 3802327 2109 - 3802677 2142 - 3802246 2144 - 3802844 2195 - 3800672 2197 - 3802978 2246 - 3802499 2248 - 3802499 2251 - 3802247 2264 - 3802905 2293 - 3806248 2302 - 3802677 2304 - - 2340 - 3909356 2351 - 3802677 2359 - 3802677 2361 - 3802648 2374 - 3802648 2377 - 3802499 2414 - 3802661 2478 - 3802677 2486 - 3806248 2487 - 3806248 2489 - 3806248 2490 - 3806248 2528 - 3802677 2566 - 3806248 2567 - 3806248 2568 - 4024813 2599 - 3806248 2600 - 4024813 2601 - 4024813 2623 - 3802677 2672 - 3937507 2808 - 3802677 2856 - 3802648 2857 - 3802677 2881 - 3802677 8039 - - 8064 - 3357448 8100 - 3806248 8104 - 4089267 8275 - 3102654

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PISTON (Group 1) PART No QTY

Piston Kit Std ( Ratio 17.3:1) 3802060 4Piston Body 3906223 4Piston Pin 3934048 4Retainer, Piston Pin 3901706 8Piston Ring Set 3802040 4 Piston Kit 0.50mm Oversize 3802062 4Piston Body 3906209 4Piston Pin 3934048 4Retainer, Piston Pin 3901706 8Piston Ring Set 3806241 4 Piston Kit 1.00mm Oversize 3802064 4Piston Body 3906208 4Piston Pin 3934048 4Retainer, Piston Pin 3901706 8Piston Ring Set 3802044 4


Piston Kit Std (Ratio 16.5:1) 3802100 4Piston Body 3907156 4Piston Pin 3934048 4Retainer, Piston Pin 3901706 8Piston Ring Set 3802421 4 Piston Kit 0.50mm Oversize 3802102 4Piston Body 3907157 4Piston Pin 3934048 4Retainer, Piston Pin 3901706 8Piston Ring Set 3802422 4 Piston Kit 1.00mm Oversize 3802104 4Piston Body 3907158 4Piston Pin 3934048 4Retainer, Piston Pin 3901706 8Piston Ring Set 3802234 4





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CUMMINS 4BT ENGINE


Piston Kit Std 3802747 4Piston Body 3928673 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802421 4 Piston Kit 0.50mm Oversize 3802764 4Piston Body 3928674 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802422 4 Piston Kit 1.00mm Oversize 3802765 4Piston Body 3928675 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802423 4



CYLINDER LINER PART No QTY

Cylinder Block (Storm) 1Cylinder Block (Tapered Threads) 3903920 1Bushing, Camshaft # 1 (57.38mm O.D.) 3901306 1Bushing, Camshaft # 1 (59.38mm O.D.) 3940059 1Liner, Cylinder Block Salvage 3904166 4Piston Cooling Nozzle (Pre 1991) 3901020 4Piston Cooling Nozzle (1991-Up) 3937214 4


Cylinder Head (Loaded) 3967460 1Valve Kit, Inlet (includes Locks) 3802355 4Valve, Inlet 3920867 4Valve Lock 3900250 8Valve Kit, Exhaust (includes Locks) 3802356 4Valve, Exhaust 3920868 4Valve Lock 3900250 8Insert, Valve Seat Inlet Std. 3906854 4Insert, Valve Seat Exhaust Std. 3904105 4Guide, In. & Exh. Valve (Thin Wall) 3906206 8Guide, In. 60.50mm (Thick Wall) 3904408 4Guide, Exh.. 51.75mm (Thick Wall) 3904409 4Seal, Inlet Valve Guide 3921640 4Seal, Exhaust Valve Guide 3921640 4Spring, Inlet & Exh. Valve (30 PSI) 3900276 8Spring, Inlet & Exh. Valve (36 PSI) 3926700 8Spring Seat, Upper 3900299 8Bolt, Cylinder Head (M12 x 1.75 x 70) 3920779 4Bolt, Cylinder Head (M12 x 1.75 x 120) 3920780 10


Push Rod 3284377 8Tappet, In. & Exh. Valve 3931623 8Push Rod 3284377 8Tappet, In. & Exh. Valve 3931623 8


Shaft, Rocker Lever 3922488 4Retaining Ring, Rocker Shaft 3900242 8Rocker Lever, Inlet Valve 3910811 4Rocker Lever, Exhaust Valve 3910810 4Screw, Lever Adjusting 3937438 8Nut, Lever Adj. Screw 3927692 8


Crankshaft 3908031 1Gear, Crankshaft 3929027 1 Seal Kit, Oil Front 3804899 1Seal & Sleeve Kit, Front 3802820 1Seal Kit, Oil Rear (Dry) (Standard) 4089342 1Seal Kit, Oil Rear (Dry) (Premium) 3933262 1Seal Kit, Oil Rear (Wet) 4955372 1Seal & Sleeve Kit, Rear (Dry) 3926126 1Main Bearing Set Std. 4955855 1Main Bearing Set .010 4955856 1Main Bearing Set .020 4955857 1Main Bearing Set .030 4955858 1Main Bearing Set .040 4955859 1

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PISTON PART No QTY

Piston Kit Std (17.2:1) 3802030 4Piston Body 3903655 4Piston Pin 3934048 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802421 4 Piston Kit 0.50mm Oversize 3802032 4Piston Body 3903656 4Piston Pin 3934048 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802422 4 Piston Kit 1.00mm Oversize 3802034 4Piston Body 3903655 4Piston Pin 3934048 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802234 4

PISTON PART No QTY


PISTON PART No QTY


PISTON (8mm TRL) PART No QTY

Piston Kit Std (Grade A) 3802487 4Piston Body 3922571 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802421 4 Piston Kit Std (Grade B) 3802489 4Piston Body 3922572 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802421 4 Piston Kit Std (Grade C) 3802490 4Piston Body 3922573 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802421 4 Piston Kit 0.50mm Oversize 3802092 4Piston Body 3908035 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802422 4 Piston Kit 1.00mm Oversize 3802094 4Piston Body 3908036 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802234 4

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Piston Kit Std (Grade A) 3802561 4Piston Body 3926631 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802421 4 Piston Kit Std (Grade B) 3802562 4Piston Body 3926631 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802421 4 Piston Kit Std (Grade C) 3802563 4Piston Body 3926633 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802421 4

Piston Kit 0.50mm Oversize 3802564 4Piston Body 3926634 4Piston Pin 3934047 4Retainer, Piston Pin 3920691 8Piston Ring Set 3802422 4 Piston Kit 1.00mm Oversize 3802565 4Piston Body 3926635 4Piston Pin 3934047 4

Piston Ring Set 3802234 4

CONROD & RELATED PARTS PART No QTYEarly Version Conrods and Components

Conrod 3942581 4Bushing, Conrod 4891178 4Bolt, Conrod 3900919 8 Conrod Bearing Std. 3969562 8Conrod Bearing .010 3901171 8Conrod Bearing .020 3901172 8Conrod Bearing .030 3901173 8Conrod Bearing .040 3901174 8

Later Version Conrods and ComponentsSplit Fractured Conrods


Conrod Bearing Std. 4893693 4Conrod Bearing .010 4892795 4Conrod Bearing .020 4892796 4Conrod Bearing .030 4892797 4Conrod Bearing .040 4892798 4

Conrod Bearing (Upper & Lower) Std. 3967060 4Conrod Bearing (Upper & Lower) .010 3967061 4Conrod Bearing (Upper & Lower) .020 3967062 4Conrod Bearing (Upper & Lower) .030 3967063 4Conrod Bearing (Upper & Lower) .040 3967064 4

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Injector Assy See CPL List 4Diaphragm Style Transfer Pump for engines using Distributor Type Injection Pumps Fuel Transfer Pump 4983584 1 Low fl ow Piston Type Pump for engines using Distributor Type Injection Pumps Fuel Transfer Pump 3918000 1(Spring free length (2 9/32) 58mm) (optional to 4983584) Low fl ow Piston Type Pump for engines using In-line Type Injection Pumps Fuel Transfer Pump 3918076 1(Spring free length (2 7/64) 53.5mm) High fl ow Piston Type Pump for engines using In-line Type Injection Pumps Fuel Transfer Pump 3936317 1Manifold, Fuel line 3909695 1


Water Pump Assy 3802358 1Water Pump Assy (Hardened Pulley) 3286278 1 Thermostat Kit (Includes Gasket) 3802273 1Thermostat (Vented) 83 Deg. C 3917324 1Gasket, Thermostat Hsg. 3923331 1 Thermostat (Non-Vented) 83 Deg. C 3928499 1

For CAMSHAFTS See CPL ListLUBRICATION SYSTEM PART No QTY

Oil Pump 4939585 1Oil Cooler Core 3957543 1


Gasket Kit, Upper (STD. Head Gasket) 4089648 1Gasket Kit, Upper (0.25mm O.S. Head Gasket) 3802362 1Gasket Kit, Lower 3802375 1 Gasket, Cylinder Head 3283333 1Gasket, Cyl. Head (0.25mm O.S. Head Gasket) 3283336 1 Gasket, Push Rod Cover 3283767 1Gasket, Valve Cover 3930906 4Gasket, Oil Cooler Core 4932124 1Gasket, Exh. Manifold 3927154 4Gasket, Oil Pan 3938162 1


Turbo 3802290 1Repair Kit,Turbo 4027309 1 Turbo 3536838 1Repair Kit,Turbo 4027309 1 Turbo 3592316 1Repair Kit,Turbo 3575205 1 Turbo 3802906 1Repair Kit,Turbo 3575205 1 Turbo 3802908 1Repair Kit,Turbo 3575205 1

RING GEAR PART No QTY

Ring Gear 3901774 1

TENSIONERS PART No QTY

Belt, Tensioner 3912246 1Belt, Tensioner 3936197 1Belt, Tensioner 3936210 1Belt, Tensioner 3936213 1Belt, Tensioner 3937553 1Belt, Tensioner 3937555 1Belt, Tensioner 3937556 1Belt, Tensioner 3973822 1

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POLY V-BELTS PART No QTY

Belt 3029177 1Belt 3034352 1Belt 3911557 1Belt 3911558 1Belt 3911559 1Belt 3911560 1Belt 3911561 1Belt 3911562 1Belt 3911563 1Belt 3911564 1Belt 3911565 1Belt 3911566 1Belt 3911567 1Belt 3911568 1Belt 3911569 1Belt 3911570 1Belt 3911571 1Belt 3911572 1Belt 3911573 1Belt 3911574 1Belt 3911575 1Belt 3911577 1Belt 3911578 1Belt 3911579 1Belt 3911580 1Belt 3911582 1Belt 3911583 1Belt 3911587 1Belt 3911588 1Belt 3911620 1Belt 3915768 1Belt 3920282 1Belt 3920430 1Belt 3922562 1Belt 3925953 1Belt 3925953 1Belt 3926848 1Belt 3926848 1Belt 3926856 1Belt 3939710 1Belt 3943348 1

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STD. PISTON CPL No. PISTON KIT GROUP CAMSHAFT CYL HEAD INJECTOR

596 3802773 - 3929042 3967458 3802338597 3802160 Group 3 3929042 3967458 3802327598 3802090 - 3929042 3967458 3802313599 3802100 Group 2 3929042 3967458 3802325600 3802100 Group 2 3929042 3967458 3802316691 3802060 Group 1 3929042 3967458 3802192692 3802160 Group 3 3929042 3967458 3802192697 3802030 - 3929042 3967458 3802328698 3802100 Group 2 3929042 3967458 3802325712 3802100 Group 2 3929042 3967458 3802327713 3802100 Group 2 3929042 3934734 3802328714 3802773 - 3929042 3967458 3802328715 3802100 Group 2 3929042 3967458 3802328716 3802160 Group 3 3929042 3967458 3802365728 3802090 - 3929042 3967458 3802325729 3802160 Group 3 3929042 3967458 3802327742 3802100 Group 2 3929042 3967458 3802333761 3802160 Group 3 3929042 3967458 3802365766 3802090 - 3929042 3967458 3802365791 3802773 - 3929042 3967458 3802322792 3802100 Group 2 3929042 3967458 3802322802 3802773 - 3929042 3967458 3278911804 3802160 Group 3 3929042 3967458 3802365807 3802160 Group 3 3929042 3967458 3802338834 3802100 Group 2 3929042 3967458 3802325845 3802773 - 3929042 3967458 3802338856 3802160 Group 3 3929042 3967458 3802338912 3802100 Group 2 3929042 3967458 3802316938 3802160 Group 3 3929042 3967458 3802327940 3802100 Group 2 3929042 3967458 3802335943 3802160 Group 3 3929042 3967458 3802327947 3802160 Group 3 3929042 3967458 3802333948 3802160 Group 3 3929042 3967458 3914495949 3802160 Group 3 3929042 3967458 3802327950 3802160 Group 3 3929042 3967458 3802327953 3802170 Group 8 3929042 3967458 3802333960 3802773 - 3929042 3967458 3802328961 3802100 Group 2 3929042 3967458 3802322962 3802100 Group 2 3929042 3967458 3802325

970 3802170 Group 8 3929042 3967458 3802323983 3802100 Group 2 3929042 3967458 3802357987 3802251 Group 7 3929041 3967455 3802254994 3802160 Group 3 3929042 3967458 3802316998 3802100 Group 2 3929042 3967458 3802335999 3802060 Group 1 3929042 3967458 39144961160 3802160 Group 3 3929042 3967458 39144951163 3802160 Group 3 3929042 3967458 32833331165 3802170 Group 8 3929042 3967458 38023351168 3802160 Group 3 3929042 3967458 38023311174 3802100 Group 2 3929042 3967458 38023221189 3802160 Group 3 3929042 3967458 3802316

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1207 3802160 Group 3 3929042 3967458 38023121209 3802100 Group 2 3929042 3967458 38023271245 3802160 Group 3 3929042 3967458 32807721246 3802160 Group 3 3929042 3967458 38023281247 3802170 Group 8 3929042 3967458 38023351261 3802251 Group 7 3929042 3967455 38022551266 3802160 Group 3 3929042 3967458 38023371279 3802160 Group 3 3929042 3967458 38023271288 3802160 Group 3 3929042 3967458 38023271289 3802160 Group 3 3929042 3967458 38023271313 3802170 Group 8 3929042 3967458 32800221320 3802060 Group 1 3929042 3967458 38023281322 3802170 Group 8 3929042 3967458 38023351351 3802248 Group 4 3929042 3967455 38022461403 3802773 - 3929042 3967458 38023281422 3802251 Group 7 3929041 3967455 38022541433 3802060 Group 1 3929042 3934734 39193341440 3802160 Group 3 3929042 3967458 32800461518 3802100 Group 2 3929042 - 38023251519 3802100 Group 2 3929042 - 38023221523 3802100 Group 2 3929042 - 38023251524 3802100 Group 2 3929042 - 38023221527 3802251 Group 7 3929041 3967455 38022551549 3802487 - 3929734 3967455 38025051550 3802487 - 3929734 3967455 38025461551 3802562 - 3929734 3967455 38025471552 3802562 - 3929734 3967455 38025481553 3802562 - 3929734 3967455 38026251554 4025046 - 3929042 3354936 38025161570 3802170 Group 8 3929042 - -1577 3802251 Group 7 3929041 3967455 38024411578 3802248 Group 4 3929042 3967455 38022461579 3802248 Group 4 3929042 3967455 38022461581 3802100 Group 2 3929042 3967458 38026611582 3802251 Group 7 3929041 3967455 38022551605 3802248 Group 4 3929042 3967455 38022461606 3802248 Group 4 3929042 3967455 38022461613 3802170 Group 8 3929042 3967458 38025161627 3802160 Group 3 3929042 - -

1638 3802170 Group 8 3929041 3967458 32807871640 3802476 - 3929734 3967455 38025061672 4025046 - 3929042 - 38029821683 3802630 - 3929042 - -1685 3802160 Group 3 3929042 - 38023331694 4025046 - 3929042 3354936 33553201814 4025046 - 3929042 - 38029821815 3802487 - 3929734 3967455 38025451816 3802487 - 3929734 3967455 38025461847 3802488 - 3929042 - 32821911850 3802488 - 3929041 3967455 38026251863 3802487 - 3929734 3967455 3802546

24


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1876 3926990 - 3929042 3967458 38023251888 3802561 - 3929734 - 32821911889 3802757 Group 6 3929734 3967455 38027481895 3802562 - 3929734 - 38022471901 3802487 - 3929734 - 32823591902 3802747 Group 5 3929886 - 38027631914 3802562 - 3929734 3967455 38025471915 3802562 - 3929734 3967455 38025481916 3802562 - 3929734 3967455 38026251928 3802170 Group 8 3929041 - 38026211945 3802626 - 3929734 - 38025061948 3802747 Group 5 3929886 3967455 38026771959 3802487 - 3929734 3967455 38025451960 3802626 - 3929886 - 38025061961 3802747 Group 5 3929886 3967455 38026771962 3802747 Group 5 3929886 3967455 38026771968 3802487 - 3929734 3967455 38025451975 3802830 - 3030378 3030378 38028182000 3802561 - 3929886 - 38025482014 3802747 Group 5 3929886 3967455 32830332015 3802747 Group 5 3929886 3967455 38026862016 3802747 Group 5 3929886 3967455 32830342022 3802487 - 3929734 3967455 38025462023 3802487 - 3929734 3967455 38026892035 3802630 - 3929042 - -2049 3802160 Group 3 3929734 - 38026612050 3802100 Group 2 3929886 3967455 38023252063 3802757 Group 6 3929886 3967455 38027482071 3802747 Group 5 3929886 3967455 38026772072 3802760 - 3929886 3967455 38026772122 3802747 Group 5 3929886 3967455 32830352123 3802248 Group 4 3929042 3967455 38029822146 3802747 Group 5 3929886 - 38028452161 3802630 - 3929734 - -2162 3802630 - 3929042 - -2171 3802952 - 3929042 - -2174 3802487 - 3929734 3967455 38025462175 3802562 - 3929734 - 38026892205 3802830 - 3030378 - 3802818

2208 3800367 - 3030378 - 38028332243 3802562 - 3929734 3967455 32835772249 3802562 - 3929734 3967455 32835772252 3802562 - 3929734 3967455 32835772253 3802562 - 3929734 - 32835772265 3802487 - 3929734 - 38025462268 3802487 - 3929734 - 38025462284 3802630 - 3929042 - -2285 3802630 - 3929042 - -2292 3802487 - 3929886 - 38026772296 3802747 Group 5 3929886 - 38027632303 3802747 Group 5 3929886 - 3802686

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2305 3802562 - 3929886 - 32821912308 3802487 - 3929734 - 38025462343 3802630 - 3929042 - -2346 3802487 - 3929734 - 38025462347 3802562 - 3929734 - 38025472349 3802487 - 3929734 - 38025452364 3806219 - 3929886 - 38029492372 3802747 Group 5 3929886 - 38026772373 3802747 Group 5 3929886 - 38026772407 3802630 - 3929042 - -2408 3802630 - 3929042 - -2409 3802630 - 3929042 - -2411 3802630 - 3929042 - -2413 3802160 Group 3 3929042 - 38026612417 3802747 Group 5 3929886 - 38026772439 3802952 - 3929042 - -2479 3802757 Group 6 3929734 - 38029052530 3802100 Group 2 3929042 - 38024992538 3802747 Group 5 3929886 - 38029492678 3938176 - 3929886 - 40253342846 3938176 - 3929886 - 40253342868 3802747 Group 5 3929886 - 38026772876 3802952 - 3929042 - -2878 3802952 - 3929042 - -2891 4025102 - 3929042 - 38023332893 3806270 - 3929042 - 38024992925 4025011 - - - -2952 4025072 - - - -2956 3800756 - 3030378 - 38028182969 3802630 - 3929042 - -2972 3802630 - 3929042 - -2973 3802630 - 3929042 - -2974 3802630 - 3929042 - -2975 3802630 - 3929042 - -8018 3802952 - 3929042 - -8037 3802747 Group 5 3929886 - 39396968061 3806270 - 3929042 - 38024998085 3802757 Group 6 3929886 - 38027638111 3938176 - 3929886 - 4025334

8186 3802747 Group 5 3929886 - 39396968187 4089461 - 3929886 - 39637158196 3802562 - 3929734 - 32835778199 3938922 - 3929042 - -8206 4025102 - 3929042 - 40892548208 3802757 Group 6 3929886 - 38027488236 3802747 Group 5 3929886 - 39396968296 3802747 Group 5 3929886 - 3959110

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Piston Kit Std ( Ratio 17.3:1) 3802060 6Piston Body 3906223 6Piston Pin 3934048 6Retainer, Piston Pin 3901706 12Piston Ring Set 3802040 6 Piston Kit 0.50mm Oversize 3802062 6Piston Body 3906209 6Piston Pin 3934048 6Retainer, Piston Pin 3901706 12Piston Ring Set 3806241 6 Piston Kit 1.00mm Oversize 3802064 6Piston Body 3906208 6Piston Pin 3934048 6Retainer, Piston Pin 3901706 12Piston Ring Set 3802044 6







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CYLINDER BLOCK & COMPONENTS PART No QTY

Cylinder Block (Storm) 3935943 1Cylinder Block (Tapered Threads) 3905806 1Bushing, Camshaft # 1 (57.38mm O.D.) 3901306 1Bushing, Camshaft # 1 (59.38mm O.D.) 3940059 1Liner, Cylinder Block Salvage 3904166 6Piston Cooling Nozzle (Pre 1991) 3901020 6 Piston Cooling Nozzle (1991-Up) 3937214 6

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PISTON PART No QTY


PISTON PART No QTY




Piston Kit 0.50mm Oversize 3802092 6Piston Body 3908035 6Piston Pin 3934047 6Retainer, Piston Pin 3920691 12Piston Ring Set 3802422 6 Piston Kit 1.00mm Oversize 3802094 6Piston Body 3908036 6Piston Pin 3934047 6Retainer, Piston Pin 3920691 12Piston Ring Set 3802234 6

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Piston Kit 0.50mm Oversize 3802564 6Piston Body 3926634 6Piston Pin 3934047 6Retainer, Piston Pin 3920691 12Piston Ring Set 3802422 6 Piston Kit 1.00mm Oversize 3802565 6Piston Body 3926635 6Piston Pin 3934047 6Retainer, Piston Pin 3920691 12Piston Ring Set 3802234 6


Cylinder Head (Loaded) 3967458 1Valve Kit, Inlet (includes Locks) 3802355 6Valve, Inlet 3920867 6Valve Lock 3900250 12Valve Kit, Exhaust (includes Locks) 3802356 6Valve, Exhaust 3920868 6Valve Lock 3900250 12Insert, Valve Seat Inlet Std. 3906854 6Insert, Valve Seat Exhaust Std. 3904105 6Guide, In. & Exh. Valve (Thin Wall) 3906206 12Guide, In. 60.50mm (Thick Wall) 3904408 6Guide, Exh.. 51.75mm (Thick Wall) 3904409 6 Seal, Inlet Valve Guide 3921640 6Seal, Exhaust Valve Guide 3921640 6Spring, Inlet & Exh. Valve (30 PSI) 3900276 12Spring, Inlet & Exh. Valve (36 PSI) 3926700 12

Spring Seat, Upper 3900299 12Bolt, Cylinder Head (M12 x 1.75 x 70) 3920779 6Bolt, Cylinder Head (M12 x 1.75 x 120) 3920780 14


Push Rod 3284377 12Tappet, In. & Exh. Valve 3931623 12


Shaft, Rocker Lever 3922488 6Retaining Ring, Rocker Shaft 3900242 12Rocker Lever, Inlet Valve 3910811 6Rocker Lever, Exhaust Valve 3910810 6Screw, Lever Adjusting 3937438 12Nut, Lever Adj. Screw 3927692 12


Crankshaft 3908032 1Gear, Crankshaft 3929027 1 Seal Kit, Oil Front 3804899 1Seal & Sleeve Kit, Front 3802820 1Seal Kit, Oil Rear (Dry) (Standard) 4089342 1Seal Kit, Oil Rear (Dry) (Premium) 3933262 1Seal Kit, Oil Rear (Wet) 4955372 1Seal & Sleeve Kit, Rear (Dry) 3926126 1Main Bearing Set Std. 4955853 1Main Bearing Set .010 4955860 1Main Bearing Set .020 4955861 1Main Bearing Set .030 4955862 1Main Bearing Set .040 4955863 1

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CONROD & RELATED PARTS PART No QTYEarly Version Conrods and Components



Camshaft See CPL List 1


Turbo 3536336 1 Turbo 3802289 1Repair Kit,Turbo 4027309 1 Turbo 3802292 1Repair Kit,Turbo 4027309 1 Turbo 3802696 1Repair Kit,Turbo 3575169 1 Turbo 3802290 1Repair Kit,Turbo 4027309 1 Turbo 3804877 1Repair Kit,Turbo 3575169 1


Gasket Kit, Upper (Std. Head Gasket) 4089649 1Gasket Kit, Upper (0.25mm O.S. Head Gasket) 3802364 1Gasket Kit, Upper (0.50mm O.S. Head Gasket) 3802245 1Gasket Kit, Lower 3802376 1Gasket, Cylinder Head (Std) 3283335 1Gasket, Cylinder Head (0.25mm O/S) 3283337 1Gasket, Cylinder Head (0.50mm O/S) 3283339 1Gasket, Push Rod Cover 3284623 1Gasket, Valve Cover 3930906 6Gasket, Oil Cooler Core 4932124 1Gasket, Exh. Manifold 3927154 6Gasket, Oil Pan 3937072 1

Later Version Conrods and Components Split Fractured Conrods


Conrod Bearing Std. 4893693 6Conrod Bearing .010 4892795 6Conrod Bearing .020 4892796 6Conrod Bearing .030 4892797 6Conrod Bearing .040 4892798 6 Conrod Bearing Kit (Upper & Lower) Std. 3967060 6Conrod Bearing Kit (Upper & Lower).010 3967061 6Conrod Bearing Kit (Upper & Lower).020 3967062 6Conrod Bearing Kit (Upper & Lower).030 3967063 6Conrod Bearing Kit (Upper & Lower).040 3967064 6

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RING GEAR PART No QTY

Ring Gear 3901774 1


Injector Assy See CPL List 6 Diaphragm Style Transfer Pump for engines using Distributor Type Injection Pumps Fuel Transfer Pump 4983584 1 Low fl ow Piston Type Pump for engines using Distributor Type Injection Pumps Fuel Transfer Pump 3918000 1(Spring free length (2 9/32) 58mm) (optional to 4983584) Low fl ow Piston Type Pump for engines using In-line Type Injection Pumps

Fuel Transfer Pump 3918076 1(Spring free length (2 7/64) 53.5mm) High fl ow Piston Type Pump for engines using In-line Type Injection Pumps

Fuel Transfer Pump 3936317 1Manifold, Fuel Line 3926103 1


Water Pump Assy 3802358 1Water Pump Assy (Hardened Pulley) 3286278 1 Thermostat Kit (Includes Gasket) 3802273 1Thermostat (Vented) 83 Deg. C 3917324 1Gasket, Thermostat Hsg. 3923331 1 Thermostat (Non-Vented) 83 Deg. C 3928499 1


Oil Pump 4939587 1Oil Cooler Core 3957544 1


Belt, Tensioner 3912246 1Belt, Tensioner 3936197 1Belt, Tensioner 3936210 1Belt, Tensioner 3936213 1Belt, Tensioner 3937553 1Belt, Tensioner 3937555 1Belt, Tensioner 3937556 1Belt, Tensioner 3973822 1


Belt 3029177 1Belt 3034352 1Belt 3911557 1Belt 3911558 1Belt 3911559 1Belt 3911560 1Belt 3911561 1Belt 3911562 1Belt 3911563 1Belt 3911564 1Belt 3911565 1Belt 3911566 1Belt 3911567 1Belt 3911568 1Belt 3911569 1Belt 3911570 1Belt 3911571 1Belt 3911572 1Belt 3911573 1Belt 3911574 1Belt 3911575 1Belt 3911577 1Belt 3911578 1Belt 3911579 1Belt 3911580 1Belt 3911582 1Belt 3911583 1

Belt 3911587 1

Belt 3911588 1

Belt 3911620 1Belt 3915768 1Belt 3920282 1Belt 3920430 1Belt 3922562 1Belt 3925953 1Belt 3925953 1Belt 3926848 1Belt 3926848 1Belt 3926856 1Belt 3939710 1Belt 3943348 1

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STD. PISTON INJECTOR CPL No. PISTON KIT GROUP CAMSHAFT INJECTOR NOZZLE

601 3802396 Group 1 3923478 3802095 3908506 602 3802397 Group 2 3923478 3802097 3908508 603 3802397 Group 2 3923478 3802096 3908510 604 3802398 Group 3 3923478 3802098 3908512 605 3802398 Group 3 3923478 3802091 3908514 752 3802396 Group 1 3923478 3802095 3908506 753 3802397 Group 2 3923478 3802097 3908508 754 3802398 Group 3 3923478 3802091 3908514 755 3802398 Group 3 3923478 3802098 3908512 805 3802396 Group 1 3923478 3802095 3908506 819 3802397 Group 2 3923478 3802065 - 828 3802397 Group 2 3923478 3802095 3908506 829 3802397 Group 2 3923478 3802097 3908508 830 3802398 Group 3 3923478 3802098 3908512 831 3802398 Group 3 3923478 3802098 3908512 890 3802398 Group 3 3923478 3802091 3908514 892 3802398 Group 3 3923478 3802091 3908514 893 3802398 Group 3 3923478 3802091 3908514 942 3802397 Group 2 3923478 3802097 3908508 954 3802396 Group 1 3923478 3802098 3908512 955 3802396 Group 1 3923478 3802065 - 959 3802398 Group 3 3923478 3802098 3908512 982 3802398 Group 3 3923478 3802091 3908514 984 3802398 Group 3 3923478 3802098 3908512 985 3802397 Group 2 3923478 3802097 3908508 1212 3802398 Group 3 3923478 3802091 3908514 1221 4020059 Group 4 3923478 3802202 3916551 1222 3802398 Group 3 3923478 3802091 3908514 1248 3802397 Group 2 3923478 3802096 3908510 1262 3802263 Group 5 3923478 3802288 3919059 1263 3802263 Group 5 3923478 3802288 3919059 1269 3802398 Group 3 3923478 3802091 3908514 1270 3802657 Group 7 3923478 3802098 3908512 1273 3802398 Group 3 3923478 3802091 3908514 1274 3802397 Group 2 3923478 3802097 3908508 1275 3802397 Group 2 3923478 3802091 3908514 1281 3802397 Group 2 3923478 3802097 3908508 1282 4020059 Group 4 3923478 3802381 3921532 1321 3802398 Group 3 3923478 3802091 3908514 1366 4020059 Group 4 3923478 3802202 3916551 1371 3802344 - 3923478 3802501 3926230 1372 3802344 - 3923478 3802455 3919721 1377 3802398 Group 3 3923478 3802091 3908514 1398 3802396 Group 1 3923478 3802095 3908506 1399 3802396 Group 1 3923478 3802095 3908506 1400 3802396 Group 1 3923478 3802095 3908506 1406 3802263 Group 5 3923478 3802238 3920141 1435 3802396 Group 1 3923478 3802098 3908512

1439 3802263 Group 5 3923478 3802428 3921420 1464 3802397 Group 2 3923478 3802097 3908508

1539 3802398 Group 3 3923478 3802091 3908514

1547 3802398 Group 3 3923478 3802091 3908514

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1563 3802602 - 3923478 3802486 3928386 1564 3802460 - 3923478 3802485 3926122 1565 3802601 Group 6 3923478 3802486 3928386 1566 3802460 - 3923478 3802485 3926122 1569 3802601 Group 6 3923478 3802485 3926122 1603 3802397 Group 2 3923478 3802097 3908508 1612 3802398 Group 3 3923478 3802535 3802535 1614 3802474 - 3923478 3802455 3919721 1615 3802263 Group 5 3923478 3802238 3920141 1616 3802397 Group 2 3923478 3802097 3908508 1618 3802263 Group 5 3923478 3802288 3919059 1633 3802398 Group 3 3923478 3802091 3908514 1668 3802474 - 3923478 3802455 3919721 1684 3802344 - 3923478 3802501 3926230 1804 3802398 Group 3 3923478 3802455 3919721 1811 3802460 - 3923478 3802644 3928383 1826 3802398 Group 3 3923478 3802091 3908514 1845 3802657 Group 7 3923478 3802648 3919721 1846 3802657 Group 7 3923478 3802991 3919721 1903 3802398 Group 3 3923478 3802501 3926230 1905 3802460 - 3923478 3802485 3926122 1917 3802601 Group 6 3923478 3802486 3928386 1918 3802460 - 3923478 3802485 3926122 1919 3802460 - 3923478 3802644 3928383 1920 3802601 Group 6 3923478 3802644 3928383 1922 3802460 - 3923478 3802485 3926122 1923 3802601 Group 6 3923478 3802644 3928383 1929 4020059 Group 4 3923478 3802620 3897202 1943 3802657 Group 7 3923478 3802753 3928229 1949 3802460 - 3923478 3802644 3928383 1972 3802601 Group 6 3923478 3802644 3928383 1999 3802460 - 3923478 3802644 3928383 2007 3802657 Group 7 3923478 3802753 3928229 2011 3802460 - 3923478 3802485 3926122 2018 3802601 Group 6 3923478 3802486 3928386 2019 3802601 Group 6 3923478 3802644 3928383 2020 4025292 - 3923478 - - 2028 3802344 - 3923478 3802501 3926230 2034 3802460 - 3923478 3802644 3928383

2054 3802657 Group 7 3923478 3802648 3919721 2055 3802657 Group 7 3923478 3802753 3928229 2056 3802657 Group 7 3923478 3802753 3928229 2057 3802657 Group 7 3923478 3802648 3919721 2058 3802398 Group 3 3923478 3802091 3908514 2060 3802657 Group 7 3923478 3802753 3928229 2061 3802657 Group 7 3923478 3802753 3928229 2062 3802657 Group 7 3923478 3802755 3928229 2082 3802657 Group 7 3923478 3802648 3919721 2100 3802263 Group 5 3923478 3356053 - 2101 3802601 Group 6 3923478 3802486 3928386

2102 3802460 - 3923478 3802644 3928383

2103 3802601 Group 6 3923478 3802644 3928383

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2104 3802601 Group 6 3923478 3802486 3928386 2105 3802460 - 3923478 3802644 3928383 2106 3802601 Group 6 3923478 3802644 3928383 2108 3802601 Group 6 3923478 3802644 3928383 2114 3802460 - 3923478 3802644 3928383 2118 3802657 Group 7 3923478 3802754 3908506 2120 3802657 Group 7 3923478 3802753 3928229 2150 3802601 Group 6 3923478 3802644 3928383 2158 3802460 - 3923478 3802838 - 2167 4025292 - 3923478 - - 2169 3802460 - 3923478 3802838 - 2172 4020059 Group 4 3923478 3802851 - 2180 3802460 - 3923478 - - 2185 4020059 Group 4 3923478 3802755 3928229 2191 3802460 - 3923478 3802838 - 2193 3802601 Group 6 3923478 3802486 3928386 2194 3802601 Group 6 3923478 3802644 3928383 2196 3802601 Group 6 3923478 3802991 3919721 2216 3802657 Group 7 3923478 3802753 3928229 2218 3802657 Group 7 3923478 3802648 3919721 2288 4025292 - 3923478 - - 2289 4025292 - 3923478 - - 2290 4025292 - 3923478 - - 2307 3802601 Group 6 3923478 3802648 3919721 2367 3802263 Group 5 3923478 3802644 3928383 2368 3802263 Group 5 3923478 3283160 - 2380 3802398 Group 3 3934167 - - 2463 4025292 - 3923478 - - 2464 4025292 - 3923478 - - 2466 4025292 - 3923478 - - 2531 3802263 Group 5 3934167 3283160 - 2532 3802601 Group 6 3934167 3802644 3928383 2549 3802657 Group 7 3934167 3802991 3919721 2556 3802601 Group 6 3923478 4024864 - 2603 4025292 - 3923478 - - 2642 3802657 Group 7 3923478 3802648 3919721 2664 3802657 Group 7 3923478 3802754 3908506 2815 3800846 - 3923478 - - 2831 3802657 Group 7 3923478 3802991 3919721 2833 3802657 Group 7 3923478 3802648 3919721 2873 3802657 Group 7 3923478 3802753 3928229 2874 3802601 Group 6 3923478 3802648 3919721 2890 3802657 Group 7 3923478 3357242 - 2894 3802657 Group 7 3923478 3802754 3908506 2951 3802657 Group 7 3923478 3802991 3919721

2960 4025366 - 3923478 4025337 3908514 2984 4025292 - 3923478 - - 2985 4025292 - 3923478 - - 2986 4025292 - 3923478 - - 2987 4025292 - 3923478 - - 2988 4025292 - 3923478 - -

2989 4025292 - 3923478 - -

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2991 4025292 - 3923478 - - 2992 4025292 - 3923478 - - 2993 4025292 - 3923478 - - 2994 4025292 - 3923478 - - 2995 3802263 Group 5 3923478 3938430 - 2996 3802263 Group 5 3923478 3938431 - 2997 3802263 Group 5 3923478 - - 8000 3802657 Group 7 3923478 - - 8003 4025295 - 3923478 - - 8004 4025295 - 3923478 - - 8005 4025295 - 3923478 - - 8007 4025295 - 3923478 - - 8010 4025295 - 3923478 - - 8012 4025295 - 3923478 - - 8013 4025295 - 3923478 - - 8014 4025295 - 3923478 - - 8089 4025366 - 3923478 4025337 3908514 8145 3802263 Group 5 3923478 4063524 - 8146 3802263 Group 5 3923478 4063526 - 8185 3802263 Group 5 3923478 3938430 - 8197 3802263 Group 5 3923478 3939837 - 8222 3802657 Group 7 3923478 3802991 3919721 8289 3802657 Group 7 3923478 3802753 3928229 8290 3802657 Group 7 3923478 3802753 3928229 8307 3802263 Group 5 3923478 - - 9802 3802398 Group 3 - - - 9803 3802398 Group 3 - - - 9819 3802397 Group 2 - - - 9820 3802397 Group 2 - - - 9882 3802397 Group 2 - - - 9883 3802398 Group 3 - - -

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Piston Kits include Piston Body, Retainers & Ring Set Early Style Cylinder Kits Include Liner with 133mm O.D.Flange for Standard Cyl. Block (3802265) with 4mm Wall Late Style Cylinder Kits Include Liner with 131mm O.D.Flange for Thick Wall Cyl. Block (3802408) with 6mm Wall


Piston Kit 3802396 6 Piston Body 3923165 6 Piston Pin 3934046 6 Retainer, Piston Pin 3920692 12 Piston Ring Set 3802429 6 Cylinder kit (Early) 3802374 6 Cylinder kit (Late) 3802402 6 PISTON (Group 2) Piston Kit Std 3802397 6 Piston Body 3923163 6 Piston Pin 3934046 6 Retainer, Piston Pin 3920692 12 Piston Ring Set 3802429 6 Cylinder kit (Early) 3802400 6 Cylinder kit (Late) 3802403 6 PISTON (Group 3) Piston Kit Std 3802398 6 Piston Body 3923164 6 Piston Pin 3934046 6 Retainer, Piston Pin 3920692 12 Piston Ring Set 3802429 6 Cylinder kit (Early) 3802401 6 Cylinder kit (Late) 3802404 6 PISTON (Group 4) Piston Kit Std 4020059 6 Piston Body 4019886 6 Piston Pin 3934046 6 Retainer, Piston Pin 3920692 12 Piston Ring Set 3802429 6 Cylinder kit (Early) 4020060 6 Cylinder kit (Late) 4020061 6 PISTON (Group 5) Piston Kit Std 3802263 6 Piston Body 3917707 6 Piston Pin 3934046 6 Retainer, Piston Pin 3920692 12 Piston Ring Set 3802429 6 Cylinder kit (Early) 3802388 6 Cylinder kit (Late) 3802406 6


Piston Kit Std 3802601 6 Piston Body 3925878 6 Piston Pin 3934046 6 Retainer, Piston Pin 3920692 12 Piston Ring Set 3802429 6 Cylinder kit (Late) 3802609 6 PISTON (Group 7) Piston Kit Std 3802657 6 Piston Body 3929161 6 Piston Pin 3934046 6 Retainer, Piston Pin 3920692 12 Piston Ring Set 3802429 6

Cylinder kit (Late) 3802811 6

PISTON Piston Kit Std 3802280 6Piston Body 3919566 6Piston Pin 3934046 6Retainer, Piston Pin 3920692 12Piston Ring Set 3802429 6 Cylinder kit (Early) 3802405 6Cylinder kit (Late) 3934580 6 PISTON Piston Kit Std 3802344 6Piston Body 3919247 6Piston Pin 3934046 6Retainer, Piston Pin 3920692 12Piston Ring Set 3802429 6 Cylinder kit (Early) KM2344A 6Cylinder kit (Late) KM2344B 6

PISTON Piston Kit Std 4025366 6Piston Body 4019886 6Piston Pin 3934046 6Retainer, Piston Pin 3920692 12Piston Ring Set 3802538 6 Cylinder kit (Late) 4020062 6

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CYLINDER LINERS PART No QTY

LINER for Thin-Wall Cylinder Block with 4mm Wall Liner length 237mm Engine Serial No. 44487830 to 44706125 (CDC) Engine Serial No. 21083000 to 21123435 (DEP) Engine Serial No. 30417102 to 30417119 (BZL) Liner, Cylinder Kit 3802370 6 Liner, Cylinder (133mm Flange) 3907792 6 Seal, Liner 3907177 6 LINER for Thick-Wall Cylinder Block with 6mm Wall Liner length 237mm Engine Serial No. 44706126 to 45636465 (CDC) Engine Serial No. 21123436 to 21301476 (DEP) Engine Serial No. 30417120-Up (BZL) Liner, Cylinder Kit 3802407 6 Liner, Cylinder (131mm Flange) 3919937 6 Seal, Liner 3907177 6 LINER for Thick-Wall Cylinder Block with 6mm Wall. Liner length 234mm

Engine Serial No. 45636466-Up (CDC) Engine Serial No. 21301477-Up (DEP) Liner, Cylinder Kit 3800328 6 Liner, Cylinder (131mm Flange) 3944344 6 Seal, Liner 3907177 6

CYLINDER KITS & COMPONENTS PART No QTY

PISTON

Piston Kit Std 4089348 6Piston Body 3992117 6Piston Pin 3934046 6Retainer, Piston Pin 3920692 12Piston Ring Set 4025290 6 Cylinder kit (Late) 4025293 6 PISTON Piston Kit Std 3802602 6Piston Body 3925879 6Piston Pin 3934046 6Retainer, Piston Pin 3920692 12Piston Ring Set 3802429 6 Cylinder kit 3802610 6

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CYLINDER BLOCK & COMPONENTS PART No QTY

Cylinder Block, (Single Thermostat Hgs.) 3971411 1 Cylinder Block, (Twin Thermostat Hgs.) 3939313 1 Bushing, Camshaft 3945329 7 Nozzle, (for early build engines) 3905928 6 Nozzle, (for Late engines) 3928031 12


Cylinder Head (Loaded) 4938632 1 Valve Kit, Inlet (includes Locks) 3802463 6 Valve, Inlet 3924492 6 Valve Lock 3901177 12 Valve Kit, Exhaust (includes Locks) 3802085 6 Valve, Exhaust 3921444 6 Valve Lock 3901177 12 Insert, Valve Seat Inlet Std. 3924582 6 Insert, Valve Seat Exhaust Std. 3929005 6 Guide, In. & Exh. Valve 3923564 12 Seal, Inlet Valve Guide 3915707 6 Seal, Exhaust Valve Guide 3919038 6 Seal, Inlet & Exh. Valve Guide (Late) 3927642 12 Spring, Inlet Valve 3906412 6 Spring, Exhaust Valve 3916588 6 Spring Seat, Upper 3912976 12


Push Rod 3905194 12 Tappet, In. & Exh. Valve 3931623 12


Shaft, Rocker Lever 3912209 6 Retaining Ring, Rocker Shaft 3901764 12 Rocker Lever, In. & Exh. Valve 3901717 12 Screw, Lever Adjusting 3934086 12 Nut, Lever Adj. Screw 203131 12


Crankshaft 3918986 1 Seal Kit, Oil Front 4025270 1 Seal Kit, Oil Front 4025270 1 Seal & Sleeve Kit, Front 4089342 1 Seal Kit, Oil Rear (Dry) (Standard) 4089342 1 Seal Kit, Oil Rear (Dry) (Premium) 3933262 1 Seal Kit, Oil Rear (Wet) 4955372 1 Seal & Sleeve Kit, Rear (Dry) 3926126 1 Seal, Sleeve & Dust Shield Kit, Rear 3925343 1


Main Bearing Set Std. 3945917 1 Main Bearing Set .010 3945918 1 Main Bearing Set .020 3945919 1 Main Bearing Set .030 3945920 1 Main Bearing Set .040 3945921 1

CONROD & RELATED PARTS PART No QTY

Conrod 3901383 6 Bolt, Conrod 3928870 12 Nut, Conrod 3934864 12 Conrod Bearing Std. 3950661 12 Conrod Bearing .010 3901431 12 Conrod Bearing .020 3901432 12 Conrod Bearing .030 3901433 12 Conrod Bearing .040 3901434 12

CAMSHAFT PART No QTY

Camshaft See CPL List 1


Fuel Transfer Pump 3936321 1

Fuel Transfer Pump 3936324 1 Fuel Transfer Pump 4944710 1 Fuel Transfer Pump 4944711 1 Fuel Transfer Pump 4944712 1 Fuel Transfer Pump 4944713 1 Fuel Transfer Pump 4944714 1


Water Pump Assy 3806180 1 Thermostat (Vented) 83 Deg. C 3928639 1 Gasket, Thermostat Hsg. 3914310 1


Oil Pump 3800828 1 Oil Pump 3966840 1 Oil Pump 4939587 1 Oil Cooler Core 3918175 1

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Gasket Kit, Upper 4025271 1 Gasket Kit, Lower 3800558 1 Gasket, Cylinder Head (Std) 3938267 1 Gasket, Cylinder Head (0.25 O/S) 3935586 1 Gasket, Cylinder Head (0.50 O/S) 3935587 1 Seal, Valve Cover 3905449 1 Gasket, Oil Cooler Core 3918174 1 Gasket, Oil Cooler Cover 3914308 1 Gasket, Exh. Manifold 3932063 6 Gasket, Oil Pan 3938160 1


Turbo 3802303 1 Repair Kit,Turbo 4027309 1 Turbo 3802307 1 Repair Kit,Turbo 4027309 1 Turbo 3802345 1 Repair Kit,Turbo 4027309 1 Turbo 3802430 1 Repair Kit,Turbo 4027309 1 Turbo 3802651 1 Repair Kit,Turbo 3575169 1 Turbo 3802784 1 Repair Kit,Turbo 3575169 1


Belt, Tensioner 3973822 1 Belt, Tensioner 3936210 1 Belt, Tensioner 3936213 1 Belt, Tensioner 3937553 1 Belt, Tensioner 3937555 1 Belt, Tensioner 3937556 1


Belt 3029177 1 Belt 3034352 1 Belt 3911557 1 Belt 3911558 1 Belt 3911559 1 Belt 3911560 1 Belt 3911561 1 Belt 3911562 1 Belt 3911563 1 Belt 3911564 1 Belt 3911565 1 Belt 3911566 1 Belt 3911567 1 Belt 3911568 1 Belt 3911569 1 Belt 3911570 1 Belt 3911571 1 Belt 3911572 1 Belt 3911573 1 Belt 3911574 1 Belt 3911575 1 Belt 3911577 1 Belt 3911578 1 Belt 3911579 1 Belt 3911580 1 Belt 3911582 1 Belt 3911583 1

Belt 3911587 1 Belt 3911588 1 Belt 3911620 1 Belt 3915768 1 Belt 3920282 1 Belt 3920430 1 Belt 3922562 1 Belt 3925953 1 Belt 3925953 1 Belt 3926848 1 Belt 3926848 1 Belt 3926856 1 Belt 3939710 1 Belt 3943348 1

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INE

STD. PISTON INJECTOR INJECTORCPL No. PISTON KIT GROUP CAMSHAFT INJECTOR P & B CUP

528 @@ 3803965 Group 1 3036117 3045102 3049996 3028068535 3803965 Group 1 3036117 3045102 3049996 3028068580 3803965 Group 1 3036117 3045102 3049996 3028068608 3803965 Group 1 3036117 3045102 3049996 3028068613 3803965 Group 1 3036117 3045102 3049996 3028068638 @@ 3803965 Group 1 3036117 3045102 3049996 3028068649 3803965 Group 1 3036117 3045102 3049996 3028068652 ## 3803966 Group 3 3037523 3045102 3049996 3028068655 ## 3803966 Group 3 3037523 3045102 3049996 3028068671 ## 3803965 Group 1 3037523 - - -703 3803965 Group 1 3895809 3045102 3049996 3028068704 3803965 Group 1 3895809 3045102 3049996 3028068707 3803965 Group 1 3036117 3045102 3049996 3028068708 3803965 Group 1 3036117 3045102 3049996 3028068717 @@ 3803965 Group 1 3036117 3045102 3049996 3028068726 3803965 Group 1 3036117 3045102 3049996 3028068735 ## 3803966 Group 3 3037523 3049429 3049996 3202078748 ## 3803965 Group 1 3037523 3045102 3049996 3028068751 ## 3803965 Group 1 3037523 3074807 3049996 3028068764 ## 3803966 Group 3 3037523 3049429 3049996 3202078765 ## 3803966 Group 3 3037523 3049429 3049996 3202078770 3803965 Group 1 3895809 3045102 3049996 3028068773 @@ 3803965 Group 1 3036117 3045102 3049996 3028068774 @@ 3803965 Group 1 3036117 3045102 3049996 3028068775 @@ 3803965 Group 1 3036117 3045102 3049996 3028068776 @@ 3803965 Group 1 3036117 3045102 3049996 3028068777 @@ 3803965 Group 1 3036117 3045102 3049996 3028068778 @@ 3803965 Group 1 3036117 3045102 3049996 3028068779 @@ 3803965 Group 1 3036117 3045102 3049996 3028068780 ## 3803966 Group 3 3037523 3045102 3049996 3028068781 ## 3803966 Group 3 3037523 3045102 3049996 3028068783 ## 3803965 Group 1 3037523 3045102 3049996 3028068784 @@ 3803965 Group 1 3036117 3045102 3049996 3028068785 @@ 3803965 Group 1 3036117 3045102 3049996 3028068786 @@ 3803965 Group 1 3036117 3045102 3049996 3028068787 ## 3803966 Group 3 3037523 3049429 3049996 3202078788 ## 3803965 Group 1 3037523 3045102 3049996 3028068789 ## 3803966 Group 3 3037523 3049429 3049996 3202078790 ## 3803966 Group 3 3037523 3049429 3049996 3202078799 @@ 3803965 Group 1 3036117 3278884 3049996 3278446835 ## 3803965 Group 1 3037523 3045102 3049996 3028068836 ## 3803965 Group 1 3037523 3045102 3049996 3028068842 3803967 Group 4 3895801 3069759 3069758 3069756881 @@ 3803965 Group 1 3036117 3278884 3049996 3278446882 @@ 3803965 Group 1 3036117 3045102 3049996 3028068894 ## 3803965 Group 1 3037523 3049149 3049996 3028068919 @@ 3803965 Group 1 3036117 3279505 3049996 3028068 CPL s showing @@ use Camshaft No. 3895809 when the CPL No. is followed by -01, -02, -03, etc. CPL s showing ## use Camshaft No. 3895805 when the CPL No. is followed by -01, -02, -03, etc.

41

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E



921 @@ 3803965 Group 1 3036117 3279505 3049996 3028068939 3803967 Group 4 3895801 3069759 3069758 3069756956 3803967 Group 4 3895801 3069759 3069758 3069756958 @@ 3803965 Group 1 3036117 3045102 3049996 3028068966 @@ 3803965 Group 1 3036117 3279505 3049996 3028068978 ## 3803965 Group 1 3037523 3253545 3049996 3028068979 3803967 Group 4 - - - -980 3803967 Group 4 3895801 3069759 3069758 3069756995 ## 3803967 Group 4 3037523 3279636 3049996 3279637996 3803967 Group 4 3895801 3069759 3069758 30697561161 3803331 - 3804820 3068357 - -1198 3803965 Group 1 3895809 3279505 3049996 30280681208 ## 3803965 Group 1 3037523 3253545 3049996 30280681223 3803967 Group 4 3895801 3069759 3069758 30697561224 3803967 Group 4 3895801 3069759 3069758 30697561225 3803967 Group 4 3895801 3069759 3069758 30697561226 3803967 Group 4 3895801 3069759 3069758 30697561234 3803965 Group 1 3036117 3045102 3049996 30280681241 3803968 Group 5 3895792 3074319 - -1346 3803967 Group 4 3895801 3069759 3069758 30697561347 3803968 Group 5 3895786 3081317 - -1348 4025168 - 3895786 3081317 - -1349 3803968 Group 5 3895792 3074319 - -1359 3803965 Group 1 3895809 3279505 3049996 30280681362 3803968 Group 5 3895792 3074252 3069718 30742551367 3803968 Group 5 3895786 3081317 - -1373 3803968 Group 5 3895792 3074252 3069718 30742551375 4025168 - 3895786 3081317 - -1378 3803965 Group 1 3895805 3253545 3049996 30280681379 3804695 - 3895801 - - -1412 3803965 Group 1 3895805 3049149 3049996 30280681413 3803965 Group 1 3895805 3045102 3049996 30280681414 3803965 Group 1 3895809 3045102 3049996 30280681428 4025168 - 3895786 3081317 - -1429 ## 3803965 Group 1 3037523 3076736 3076738 30737531432 4025174 - - - - -1441 3803967 Group 4 3895801 3069759 3069758 30697561442 3803967 Group 4 3895801 3069759 3069758 30697561443 ## 3803965 Group 1 3037523 3076736 3076738 30737531444 3803965 Group 1 3895805 3076736 3076738 30737531446 3803968 Group 5 3895792 3074250 3069718 30742531447 3803968 Group 5 3895792 3074251 3069718 30742541448 3803968 Group 5 3895792 3074252 3069718 30742551449 3803968 Group 5 3895792 3074250 3069718 30742531454 3803965 Group 1 3895809 3278884 3049996 32784461459 3803965 Group 1 3895809 3066486 3049996 30280681511 4025168 - 3895786 3081317 - - CPL s showing @@ use Camshaft No. 3895809 when the CPL No. is followed by -01, -02, -03, etc. CPL s showing ## use Camshaft No. 3895805 when the CPL No. is followed by -01, -02, -03, etc.

42


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INE


1512 4025168 - 3895786 3081317 - -1513 4025168 - 3895786 3081317 - -1514 3803968 Group 5 3895786 3081317 - -1558 3803962 Group 2 3895792 3074250 3069718 30742531559 3803962 Group 2 3895792 3074250 3069718 30742531560 3803962 Group 2 3895792 3074251 3069718 30742541562 3803962 Group 2 3895792 3074252 3069718 30742551587 4025168 - 3895786 3081318 - -1588 4025168 - 3895786 3081318 - -1589 3803968 Group 5 3895786 3081318 - -1590 4025168 - 3895786 3081318 - -1617 4025168 - 3895786 3081318 - -1621 3803967 Group 4 3985801 3069759 3069758 30697561622 3803967 Group 4 3985801 3069759 3069758 30697561623 3803967 Group 4 3985801 3069759 3069758 30697561624 3803967 Group 4 3985801 3069759 3069758 30697561625 3803967 Group 4 3985801 3069759 3069758 30697561626 4025174 - 3895805 3080457 3069758 30804141642 3803968 Group 5 3820857 3081318 - -1644 4025174 - 3895786 3081319 - -1648 3803967 Group 4 3895801 3077711 3069758 30777121653 3804695 - 3895801 - - -1654 3804695 - 3895801 - - -1660 3803965 Group 1 3895809 3045102 3049996 30280681669 4025168 - 3895786 3081318 - -1674 3803965 Group 1 3895809 3045102 3049996 30280681675 3803967 Group 4 3895801 3077711 3069758 30777121676 3803962 Group 2 3895792 3083764 3069718 30837651677 3803967 Group 4 3895801 3077709 3069758 30777101678 3803967 Group 4 3895801 3083879 3069758 30838781687 3803965 Group 1 3895809 3279505 3049996 30280681695 3803965 Group 1 3895809 3279505 3049996 30280681696 3803965 Group 1 3895809 3084398 3049996 30280681697 3803965 Group 1 - 3084398 3049996 30280681699 3803965 Group 1 3895809 3084398 3049996 30280681800 3803965 Group 1 3895805 3049149 3049996 30280681832 3803962 Group 2 3895792 3074252 3069718 30742551842 3804695 - 3899634 - - -1849 3803965 Group 1 3895809 3045102 3049996 3028068

1858 3804695 - 3895801 - - -1866 3803962 Group 2 3895792 3074250 3069718 30742531867 3803962 Group 2 3895792 3074250 3069718 30742531868 3803962 Group 2 3895792 3074251 3069718 30742541870 3803962 Group 2 3895792 3074252 3069718 30742551877 3803965 Group 1 3895809 3084398 3049996 30280681886 4025174 - 3895805 3084470 3069758 30804141900 3803965 Group 1 3895805 3081277 3049996 30280681930 3803965 Group 1 3895809 3084398 3049996 30280681931 4025174 - 3895805 3080415 3069758 30804141935 3804695 - 3895801 - - -

43

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E



1936 3804695 - 3895801 - - -1937 3804695 - 3895801 - - -1958 4025174 - 3895805 3080415 3069758 30804141974 3804695 - 3895801 - - -2045 3804695 - 3899634 - - -2068 3804292 - 3895805 3049149 3049996 30280682069 3804292 - 3895805 3049149 3049996 30280682110 3804695 - 3899634 - - -2111 3804695 - 3899634 - - -2119 4025161 - - - - -2190 3804695 - 3899634 - - -2192 3804292 - 3895805 3081277 3049996 30280682385 4025174 - 3895805 3406714 3069758 34067152637 3804695 - 3899634 - - -2639 3804695 - 3899634 - - -

44

CUMMINS L10 CYLINDER HEAD COMPONENTS BY CPL

CUM

MIN

S L10 ENG

INE

INLET EXHAUST INSERT INSERT VALVE SEALCPL No. VALVE KIT VALVE KIT INLET VALVE EXH. VALVE GUIDE VALVE GUIDE

528 3801356 3803996 3418052 3418052 3033314 Not Used535 3801356 3803996 3418052 3418052 3033314 Not Used580 3801356 3803996 3418052 3418052 3033314 Not Used608 3801356 3803996 3418052 3418052 3033314 Not Used613 3801356 3803996 3418052 3418052 3033314 Not Used638 3801356 3803996 3418052 3418052 3033314 Not Used649 3801356 3803996 3418052 3418052 3033314 Not Used652 3801356 3803996 3418052 3418052 3033314 Not Used655 3801356 3803996 3418052 3418052 3033314 Not Used671 3801356 3803996 3418052 3418052 3033314 Not Used703 3801356 3803995 3418040 3418040 3328785 3328781704 3801356 3803996 3418052 3418052 3328785 3328781707 3801356 3803996 3418052 3418052 3033314 Not Used708 3801356 3803996 3418052 3418052 3033314 Not Used717 3801356 3803995 3418052 3418052 3328785 3328781726 3801356 3803996 3418052 3418052 3033314 Not Used735 3801356 3803996 3418052 3418052 3033314 Not Used748 3801356 3803996 3418052 3418052 3033314 Not Used751 3801356 3803995 3418052 3418052 3328785 3328781764 3801356 3803996 3418052 3418052 3328785 3328781765 3801356 3803996 3418052 3418052 3033314 Not Used770 3801356 3803996 3418052 3418052 3328785 3328781773 3801356 3803996 3418052 3418052 3328785 3328781774 3801356 3803995 3418052 3418052 3328785 3328781775 3801356 3803995 3418052 3418052 3328785 3328781776 3801356 3803995 3418052 3418052 3328785 3328781777 3801356 3803995 3418052 3418052 3328785 3328781778 3801356 3803995 3418040 3418040 3033314 Not Used779 3801356 3803995 3418040 3418040 3033314 Not Used780 3801356 3803995 3418052 3418052 3328785 3328781781 3801356 3803995 3418040 3418040 3033314 Not Used783 38

Documents

Cummins Engine Parts Catalogue 2011