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Curriculum for Stitching Machine Mechanic · Curriculum for Stitching Machine Mechanic ... Adjust parts of Over lock stitch Machine 25 Module 14: Adjust parts of Flat-lock Sewing

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Curriculum for Stitching Machine Mechanic

(Certificate Level - 6 months)

Code: VF51S007

Contents

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Overall objective of the course 3 Assessment 62

Competencies gained after completion for the course 3 Module 1:Maintain Single Needle lock stitch Machine 62

Knowledge proficiency detail 4 Module 2: Adjust parts of single needle lock stitch machine 63

Job Opportunities available immediately and in future 4 Module 3:Repair Single Needle lock stitch Machine 65

Entry requirement 4 Module 4:Maintain Over lock stitch machine 68

Minimum qualification fo trainer 4 Module 5:Adjust parts of Over lock stitch Machine 69

Medium of instruction 5 Module 6:Repair over lock stitch Machine 71

Timeframe of assessment 5 Module 7:Maintain button hole machine 74

Overview about the program 6 Module 8:Adjust parts of button hole Machine 75

Industrial Stitching Machine Operator Curriculum Content 16 Module 9:Repair button hole Machine 76

Module 1:Maintain Single Needle lock stitch Machine 16 Module 10:Maintain button attaching Machine 79

Module 2: Adjust parts of single needle lock stitch machine 17 Module 11:Adjust parts of button attaching Sewing Machine 80

Module 3:Repair Single Needle lock stitch Machine 19 Module 12:Repair button attaching Machine 81

Module 4:Maintain Over lock stitch machine 23 Module 13: Maintain Flat-lock Machine 84

Module 5:Adjust parts of Over lock stitch Machine 25 Module 14: Adjust parts of Flat-lock Sewing Machine 85

Module 6:Repair over lock stitch Machine 27 Module 15:Repair Flat-lock Machine 86

Module 7:Maintain button hole machine 31 Module 16:Develop professionalism 89

Module 8:Adjust parts of button hole Machine 33 Module 17:Observe occupational health and safety practices 90

Module 9:Repair button hole Machine 35 Module 18: Communicate with co-workers 91

Module 10:Maintain button attaching Machine 10 Module 19:Work in a team 92

Module 11:Adjust parts of button attaching Sewing Machine 41 Module 20:Manage time 94

Module 12:Repair button attaching Machine 43 List of Machinery/Equipment/Tools 95

Module 13: Maintain Flat-lock Machine 47 List of Consumable Materials 97

Module 14: Adjust parts of Flat-lock Sewing Machine 49 Reference Material 99

Module 15:Repair Flat-lock Machine 51

Module 16:Develop professionalism 55

Module 17:Observe occupational health and safety practices 56

Module 18: Communicate with co-workers 57

Module 19:Work in a team 58

Module 20:Manage time 60

Overall objective of the Course

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The objectives of this course are to:

Acquire the operating skills and knowledge of Stitching Machine Mechanic, their function, lubrication, minor faults and remedies.

Repair and maintenance of stitching machines.

Produce skilled manpower for Hosiery Sector in the field of Industrial Stitching Machine Mechanic

Improve the Level of skill of workers in industry and increase the economic potential of the country.

Provide industry with workers whose scope with job knowledge and skills are identified.

Assist in human resources development by providing precise and assessed country’s skilled manpower quantitatively as well as qualitatively.

Provide technical and vocational training basis which reflects the requirements of industry.

Competencies gained after completion of the course

At the end of the course, the trainee must be able to attain the following competencies.

1. Maintain Single Needle Lock Stitch Machine

2. Adjust parts of Single Needle lock stitch Machine

3. Repair Single Needle lock stitch Machine

4. Maintain Over lock stitch Machine

5. Adjust parts of Over lock stitch Machine

6. Repair Over Lock Stitch Machine

7. Maintain Button Hole Stitch Machine

8. Adjust parts of Button Hole Machine

9. Repair Button Hole Machine

10. Maintain Button Attaching Sewing Machine

11. Adjust parts of button attaching Sewing Machine

12. Repair button attaching Sewing Machine

13. Maintain Flat-lock Machine

14. Adjust parts of Flat-lock Sewing Machine

15. Repair Flat-lock Machine

16. Develop Professionalism

17. Observe Occupational Health and Safety Practices.

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18. Communicate with Co-Workers.

19. Work in a team

20. Manage Time.

Knowledge Proficiency Details

On successful completion of course, the trainees must have acquired the following knowledge & skills:

Market awareness

Knowledge of various kinds of machines

Know various parts of machine

Use tools/equipments

Knowledge of quality control

Knowledge about thread function machines

Handle various machines

Job Opportunities available immediately and in future

After completion of the training, candidates can find the employment opportunities in the following disciplines.

Garment Industries as stitching machine mechanic

Self employment

Entry Requirement

Intermediate

Minimum qualification of trainer

2- Years Certificate 3- Years Industrial cum training experience. 6 month certificate course in stitching machine mechanic.

OR

B.Sc. Textile Engineering 2- Year Industrial cum training experience in stitiching machine mechanic trade.

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Medium of Instruction

English/Urdu

Timeframe of assessment

Duration of Course Six Months Total Hours 800 hrs Training Hours 765 hrs Module Test 25 hrs Final Test 10 hrs Per Week Hours 30 hrs Per Day Hours 05 hrs (6 days a week)

Overview about the program – Curriculum for Industrial Stitching Machine Mechanic

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Module Title & Aim

Learning units Theory Days/hours

Workplace Days/hours

Total Hours

Module 1:

Maintain Single Needle

lock stitch Machine

Aim:

This model develops

competency to maintain

single needle lock stitch

machine

LU-1 Check parts of machine LU-2 Carryout cleaning and lubrication LU-3 Apply Safety Measures

6 24 30

Module 2: Adjust parts

of single needle lock

stitch machine

Aim:

This model develops

competency to adjust

parts of single needle lock

stitch machine

LU-1 Adjust Needle Bar LU-2 Adjust Foot presser LU-3 Adjust Thread tension LU-4 Adjust stitch length meter LU-5 Adjust Knee Lifter stopper

3 27 30

Module 3:

Repair Single Needle lock

stitch Machine

Aim:

This model develops

competency to repair

Single Needle lock stitch

machine

LU-1 Disassemble machinery or equipment LU-2 Examine parts for defects LU-3 Clean and lubricate parts LU-4 Repair or replace broken or malfunctioning components LU-5 Reassemble equipments LU-6 Operate newly repaired machinery

14 56 70

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LU-7 Record repairs and maintenance performed. LU-8 Study manufacturers' manuals to determine correct installation LU-9 Analyze test results, LU-10 Record parts or materials used LU-11 Order or requisition new parts or materials as necessary. LU-12 Demonstrate equipment functions and features to machine operators. LU-13 Enter codes and instructions to program computer-controlled machinery.

Module 4:

Maintain Over lock stitch

machine

Aim:

This model develops

competency to maintain

Over lock stitch machine

LU-1 Check Parts of Machine LU-2 Check Machine gauge LU-3 Carryout cleaning and lubrication LU-4 Apply Safety Measures

6 24 30

Module 5:

Adjust parts of Over lock

stitch Machine

Aim:

This model develops

LU-1 Adjust Thread tension LU-2 Adjust Needle LU-3 Adjust feed dog

3 27 30

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competency to adjust

parts of over lock stitch

machine

LU-4 Adjust Looper LU-5 Adjust knives(Upper/Lower) LU-6 Adjust pressure foot

Module 6:

Repair over lock stitch

Machine

Aim:

This model develops

competency to repair over

lock stitch machine

LU-1 Disassemble machinery or equipment LU-2 Examine parts for defects LU-3 Clean and lubricate parts LU-4 Repair or replace broken or malfunctioning components LU-5 Reassemble equipments LU-6 Operate newly repaired machinery LU-7 Record repairs and maintenance performed. LU-8 Study manufacturers' manuals to determine correct installation LU-9 Analyze test results, LU-10 Record parts or materials used LU-11 Order or requisition new parts or materials as necessary. LU-12 Demonstrate equipment functions and features to machine operators.

5 65 70

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LU-13 Enter codes and instructions to program computer-controlled machinery.

Module 7:

Maintain button hole

machine

Aim:

This model develops

competency to maintain

button hole machine

LU-1 Check parts of machine LU-2 Carryout cleaning and lubrication LU-3 Check machine gauge LU-4 Apply Safety Measures

6 24 30

Module 8:

Adjust parts of button hole

Machine

Aim:

This model develops

competency to adjust

parts of button hole

machine

LU-1 Adjust Thread tension LU-2 Adjust Needle Bar LU-3 Adjust Gauge LU-4 Adjust hook LU-5 Adjust Needle plates

3 27 30

Module 9:

Repair button hole

Machine

Aim:

This model develops

competency to repair

button hole machine

LU-1 Disassemble machinery or equipment LU-2 Examine parts for defects LU-3 Clean and lubricate parts LU-4 Repair or replace broken or malfunctioning components LU-5 Reassemble equipments

14 56 70

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LU-6 Operate newly repaired machinery LU-7 Record repairs and maintenance performed. LU-8 Study manufacturers' manuals to determine correct installation LU-9 Analyze test results, LU-10 Record parts or materials used LU-11 Order or requisition new parts or materials as necessary. LU-12 Demonstrate equipment functions and features to machine operators. LU-13 Enter codes and instructions to program computer-controlled machinery.

Module 10:

Maintain button attaching

Machine

Aim:

This model develops

competency to maintain

button attaching machine

LU-1 Check parts of machine LU-2 Carryout cleaning and lubrication LU-3 Check machine gauge LU-4 Apply Safety Measures

6 24 30

Module 11:

Adjust parts of button

attaching Sewing Machine

LU-1 Adjust Needle Bar LU-2 Adjust Foot pressure

3 27 30

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Aim:

This model develops

competency to adjust

parts of button attaching

sewing machine

LU-3 Adjust Thread tension LU-4 Adjust stitch length meter LU-5 Adjust Knee Lifter stopper

Module 12:

Repair button attaching

Machine

Aim:

This model develops

competency to repair

button attaching machine

LU-1 Disassemble machinery or equipment LU-2 Examine parts for defects LU-3 Clean and lubricate parts LU-4 Repair or replace broken or malfunctioning components LU-5 Reassemble equipments LU-6 Operate newly repaired machinery LU-7 Record repairs and maintenance performed. LU-8 Study manufacturers' manuals to determine correct installation LU-9 Analyze test results, LU-10 Record parts or materials used LU-11 Order or requisition new parts or materials as necessary. LU-12 Demonstrate equipment functions and features to machine operators.

14 56 70

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LU-13 Enter codes and instructions to program computer-controlled machinery.

Module 13: Maintain Flat-

lock Machine

Aim:

This model develops

competency to maintain

Flat-lock Machine

LU-1 Check parts of machine LU-2 Carryout cleaning and lubrication LU-3 Check machine gauge LU-4 Apply Safety Measures

6 24 30

Module 14: Adjust parts

of Flat-lock Sewing

Machine

Aim:

This model develops

competency to Adjust

parts of Flat-lock Sewing

Machine

LU-1 Adjust Needle Bar LU-2 Adjust Foot pressure LU-3 Adjust Thread tension LU-4 Adjust stitch length meter LU-5 Adjust Knee Lifter stopper

3 27 30

Module 15:

Repair Flat-lock Machine

LU-1 Disassemble machinery or equipment LU-2 Examine parts for defects LU-3 Clean and lubricate parts LU-4 Repair or replace broken or malfunctioning components LU-5 Reassemble equipments

14 56 70

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Aim:

This model develop

competency to adjust

parts of Flat-lock Sewing

Machine

LU-6 Operate newly repaired machinery LU-7 Record repairs and maintenance performed. LU-8 Study manufacturers' manuals to determine correct installation LU-9 Analyze test results, LU-10 Record parts or materials used LU-11 Order or requisition new parts or materials as necessary. LU-12 Demonstrate equipment functions and features to machine operators. LU-13 Enter codes and instructions to program computer-controlled machinery.

Module 16:

Develop

professionalism

Aim:

This module develops

competency to work

professionally at

workplace

LU-1 Participate in Training

LU-2 Interact with colleagues

LU-3 Consult with experts

LU-4 Participate in skill test/ competition

6 24 30

Module 17:

Observe occupational

health and safety

practices

LU-1 Observe health, safety and security related procedures LU-2 Follow workplace health safety and

15 15 30

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Aim:

This module develops

competency to observer

and follow occupational

health and safety

practices

security requirements LU-3 Follow planning , organizing and safe work techniques Identify and evaluate potential hazards LU-4 Deal with hazardous or emergency situations

Module 18:

Communicate with co-

workers

Aim:

This module develops

competency to

communicate with co-

workers effectively

LU-1 Adopt effective Communication and behaviour with co-workers LU-2 Interpret work related instructions correctly LU-3 Produce reports and prepare work related documents in a proper form

15 15 30

Module 19:

Work in a team

Aim:

This module develops

competency to work in a

team

LU-1 Perform duties and responsibilities in a positive manner to promote cooperation and good relationship LU-2 Seek assistance from co-workers when difficulties arise and solve through discussion LU-3 Respect difference in personal beliefs and values during all activities and interactions LU-4 Contribute to group work activities LU-5 Share information related to group members

6 24 30

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LU-6 Provide support to achieve organizational goals

Module 20:

Manage time

Aim:

This module develops

competency to manage

time effectively while

working in an

organization.

LU-1 Manage time to complete the assigned work within the stipulated time frame LU-2 Manage work load as required by the management LU-3 Prioritize tasks in accordance with the importance of the tasks LU-4 Meet the specified deadlines LU-5 Handle the co-workers using effective time management

6 24 30

Assessment 35

Total Hours

154 646 800

Industrial Stitching Machine Mechanic Curriculum Contents

Module 1 Title: Maintain single needle lock-stitch machine

Objective of the Module: To get understanding of maintenance of single needle lock-stitch machine.

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Duration: 25 hours Theory: 2 hours Practice: 23 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Check parts of machine

Recognize and identify the parts of the machine and their functions Able to check and adjust machine parts

Knowledge of different parts of machine and their functions

Ability to check and adjust parts of the machine

8.33

Single needle lock stitch machine

Needed tools

Workshop/workplace

LU-2 Carryout cleaning and lubrication

Understand cleaning and lubrication requirement of machine Ability to clean and lubricate the parts of machine

Knowledge of cleaning and lubrication requirement of machine

Ability to clean and lubricate machine parts

8.33

Single needle lock stitch machine

Needed tools

Workshop/workplace

LU-3 Apply Safety Measures

Able to understand the safety principles Able to apply safety measures through safety equipments

Knowledge of safety rules and regulation

Ability to apply safety measures at the workplace

8.33

Single needle lock stitch machine

Needed tools

Workshop/workplace

Module 2 Title: Adjust part of the single needle lock-stitch machine

Objective of the Module: To get understanding of adjusting parts of single needle lock-stitch machine

Duration: 30 hours Theory: 3 hours Practice: 27 hours

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Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Adjust Needle Bar

Understand function of needle bar Able to adjust needle bar of machine

Explain function of needle bar

Demonstrate needle bar adjustment

6

Single needle lock stitch machine

Needed tools

Workshop/workplace

LU-2 Adjust Foot presser

Understand the function of foot presser Able to adjust foot pressure

Explain function of foot presser of machine

Demonstrate adjustment of foot presser of machine

6

Single needle lock stitch machine

Needed tools

Workshop/workplace

LU-3 Adjust Thread tension

Able to understand the importance of thread tension and its impact on stitch of garments Able to adjust thread tension for stitch of panel

Knowledge of the importance of thread tension and its impact on stitching operation

Demonstrate adjustment of thread tension on machine

6

Single needle lock stitch machine

Needed tools

Workshop/workplace

LU-4 Adjust stitch length

Understand the concept and importance of stitch length meter Able to adjust stitch length meter for required stitching pattern

Knowledge about importance and requirement of stitch length meter

Ability to adjust stitch length meter

6

Single needle lock stitch machine

Needed tools

Workshop/workplace

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for required stitching pattern

LU-5 Adjust Knee Lifter stopper

Able to understand the function of knee lifter stopper Able to adjust knee lifter stopper on machine

Knowledge about function of knee lifter stopper

Ability to adjustment of knee lifter stopper

6

Single needle lock stitch machine

Needed tools

Workshop/workplace

Module 3 Title: Repair single needle lock-stitch machine

Objective of the Module: To learn how to repair single needle lock-stitch machine

Duration: 70 hours Theory: 5 hours Practice: 65 hours

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Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Disassemble machinery or equipment

Understand techniques of disassembling the machine or equipments Able to disassembling the machine or equipments

Knowledge of disassembling techniques of machine or equipments

Ability to disassemble the machine or equipments

5.38

Single needle lock-stitch machine

Needed tools

Workshop/workplace

LU-2 Examine parts for defects

Understand the correct working of the parts Able to identify defected parts of machine

Knowledge of identification of the defected parts of machine or equipment.

Ability to identify the defected parts of machine or equipment.

5.38

Machine manual

Needed tools

Workshop/workplace

LU-3 Clean and lubricate parts

Understand the cleaning and lubrication requirement of machine Able to clean and lubricate the parts of machine

Knowledge of cleaning and lubrication requirement of machine

Ability to clean and lubricate machine

5.38

Machine oil

Cleaning cloth

Needed tools

Workshop/workplace

LU-4 Repair or replace broken or

Understand to identify the broken parts, their replacement or repair for a machine

Knowledge of identification of broken parts, their

5.38 Single needle lock

stitch machine

Needed tools

Workshop/workplace

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malfunctioning components

Able to repair or replace broken or malfunctioning components of machine

replacement or repair for a machine

Ability to repair or replace broken or malfunctioning components of machine

LU-5 Reassemble equipments

Understand the reassembling principles of parts of machine Able to reassemble the equipments

Knowledge of techniques of reassembling the parts of machine

Ability to reassembling machine equipments

5.38 Single needle lock

stitch machine

Needed tools

Workshop/workplace

LU-6 Operate newly repaired machinery

Understand to operate newly repaired machinery for test run Able to operate newly repaired machinery for test run

Understand to operate newly repaired machinery for test run

Able to operate newly repaired machinery for test run

5.38 Single needle lock

stitch machine

Needed tools

Workshop/workplace

LU-7 Record repairs and maintenance performed.

Understand the proper recording method of repair and maintenance performed Able to record repair and maintenance

Knowledge of the proper recording method of repair and maintenance performed

5.38 Record register Workshop/workplace

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performed

Ability to record repair and maintenance performed

LU-8 Study manufacturers' manuals to determine correct installation

Understand manufacturer’s manual for correct installation of parts Able to Study manufacturers' manuals to determine correct installation

Knowledge of manufacturer’s manual for correct installation of parts

Ability to study manufacturers' manuals to determine correct installation

5.38 Manufacturers

manual Workshop/workplace

LU-9 Analyze test results,

Understand the test results for further action Ability to analyze the test results for further action

Knowledge of test results as per the specifications

Ability to analyze test results for further action.

5.38 Manufacturer’s

manual Workshop/workplace

LU-10 Record parts or materials used

Understand company’s recording method for parts and material used Able to record the parts or material being used

Understand company’s recording method for parts and material used

Able to record the parts or material being used

5.38 Material record

register Workshop/workplace

LU-11 Order or

Understand to prepare requisition for new parts or material as

Understand to 5.38 Requisition forms Workshop/workplace

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requisition new parts or materials as necessary.

necessary Able to prepare requisition for new parts or material as necessary

prepare requisition for new parts or material as necessary

Able to prepare requisition for new parts or material as necessary

LU-12 Demonstrate equipment functions and features to machine operators.

Understand the equipment functions and features. Able to explain the features of the machine to operators

Knowledge of equipments functions and features

Ability to demonstrate functions and features to machine operators.

5.38 Single needle lock

stitch machine Workshop/workplace

LU-13 Enter codes and instructions to program computer-controlled machinery.

Understand the coding system of the computer controlled machines Able to enter codes of computer controlled machines.

Knowledge of coding mechanism of computer controlled machinery

Ability to enter codes in computer controlled machines.

5.38 Computerized

single needle lock stitch machine

Workshop/workplace

Module 4 Title: Maintain over lock stitch machine

Objective of the Module: To get the knowledge of maintaining over-lock stitch machine

Duration: 25 hours Theory: 2 hours Practice: 23

Learning Learning Learning Duration Material Learning

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Unit Outcome Elements (Hours) Required Place

LU-1 Check parts of Machine

Recognize and identify the parts of the machine and their functions Able to check and adjust machine parts

Knowledge of different parts of machine and their functions

Ability to check and adjust parts of the machine

6.25

Over lock Machine

Needed tools

Workshop/workplace

LU-2 Check machine gauge (oil, needle)

Understand the function of gauges for required production Able to check and adjust gauge of machine as per requirement

Knowledge of Explain the function of gauge of machine

Demonstrate checking and adjustment of gauge of machine

6.25 Over lock

Machine

Needed tools

Workshop/workplace

LU-3 Apply safety Measures

Able to understand the safety principles Able to apply safety measures through safety equipments

Knowledge of safety rules and regulation

Ability to apply safety measures at the workplace

6.25 Over lock

Machine

Needed tools

Workshop/workplace

LU-4 Carryout regular cleaning and lubrication

Understand cleaning and lubrication requirement of machine Ability to clean and lubricate the parts of machine

Knowledge of cleaning and lubrication requirement of machine

Ability to clean

6.25

Over lock Machine

Needed tools

Workshop/workplace

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and lubricate machine parts

Module 5 Title: Adjust part of the over lock stitch machine

Objective of the Module: To get knowledge of adjusting parts of the over lock machine

Duration: 30 hours Theory: 03 hours Practice: 27 hours

Learning Learning Learning Duration Material Learning

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Unit Outcome Elements (Hours) Required Place

LU-1 Adjust thread tension

Understand the importance of thread tension and its impact on stitch of garments Able to adjust thread tension for stitch of panel

Knowledge of thread tension and its impact on stitching of garments

Demonstrate adjustment of thread tension on machine

5 Over lock

machine

Needed tools

Workshop/workplace

LU-2 Adjust Needle

Understand function of needle bar Able to adjust needle bar of machine

Explain function of needle bar

Demonstrate needle bar adjustment

5 Over lock

machine

Needed tools

Workshop/workplace

LU-3 Adjust feed dog

Understand the function of the feed dog of machine Able to adjust the feed dog of machine

Knowledge of function of feed dog of machine

Demonstrate adjustment of feed dog to start production

5 Over lock

machine

Needed tools

Workshop/workplace

LU-4 Adjust Looper

Understand the looper function in the production process Able to adjustment looper

Knowledge of looper function of machine

Ability to adjust the looper

5 Over lock

machine

Needed tools

Workshop/workplace

LU-5 Recognize the function of

5 Over lock Workshop/workplace

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Adjust knives(Upper/Lower)

knives(upper/lower) Able to adjust the knives as per the requirement

Knowledge of the functions of lower and upper knives

Ability to adjust upper and lower knives

machine

Needed tools

LU-6 Adjust presser foot

Able to understand the function of foot presser Able to adjust foot presser as per the requirement

Knowledge of foot presser function

Ability to adjust foot pressure

5 Over lock

machine

Needed tools

Workshop/workplace

Module 6 Title: Repair overlock machine

Objective of the Module: To get the knowledge about repairing of overlock machine

Duration: 70 hours Theory: 5 hours Practice: 65 hours

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Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Disassemble machinery or equipment

Understand techniques of disassembling the machine or equipments Able to disassembling the machine or equipments

Knowledge of the techniques of disassembling the machine or equipments

Ability to disassemble the machine or equipments

5.38 V-Bed flat knit

machine

Needed tools

Workshop/workplace

LU-2 Examine parts for defects

Understand the correct working of the parts Able to identify defected parts of machine

Knowledge of identification of the defected parts of machine or equipment.

Ability to identify the defected parts of machine or equipment.

5.38 Needed tools

Machine manual Workshop/workplace

LU-3 Clean and lubricate parts

Understand the cleaning and lubrication requirement of machine Able to clean and lubricate the parts of machine

Knowledge of cleaning and lubrication requirement of machine

Ability to clean and lubricate machine

5.38 Needed tools

Machine oil

Cleaning cloth

Workshop/workplace

LU-4 Repair or replace broken or malfunctioning

Understand to identify the broken parts, their replacement or repair for a machine

Knowledge of identification of broken parts, their replacement or

5.38

V-Bed flat knit machine

Needed tools

Workshop/workplace

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components Able to repair or replace broken or malfunctioning components of machine

repair for a machine

Ability to repair or replace broken or malfunctioning components of machine

LU-5 Reassemble equipments

Understand the reassembling principles of parts of machine Able to reassemble the equipments

Knowledge of techniques of reassembling the parts of machine

Ability to reassembling machine equipments

5.38

V-Bed flat knit machine

Needed tools

Workshop/workplace

LU-6 Operate newly repaired machinery

Understand to operate newly repaired machinery for test run Able to operate newly repaired machinery for test run

Understand to operate newly repaired machinery for test run

Able to operate newly repaired machinery for test run

5.38

V-Bed flat knit machine

Needed tools

Workshop/workplace

LU-7 Record repairs and maintenance performed.

Understand the proper recording method of repair and maintenance performed

Knowledge of the proper recording method of repair and maintenance

5.38 Record register Workshop/workplace

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Able to record repair and maintenance performed

performed

Ability to record repair and maintenance performed

LU-8 Study manufacturers' manuals to determine correct installation

Understand manufacturer’s manual for correct installation of parts Able to Study manufacturers' manuals to determine correct installation

Knowledge of manufacturer’s manual for correct installation of parts

Ability to study manufacturers' manuals to determine correct installation

5.38 Manufacturers manual

Workshop/workplace

LU-9 Analyze test results,

Understand the test results for further action Ability to analyze the test results for further action

Knowledge of test results as per the specifications

Ability to analyze test results for further action.

5.38 Manufacturer’s manual

Workshop/workplace

LU-10 Record parts or materials used

Understand company’s recording method for parts and material used Able to record the parts or material being used

Understand company’s recording method for parts and material used

Able to record the parts or material being used

5.38 Material record register

Workshop/workplace

LU-11 Understand to prepare requisition for new parts

5.38 Requisition forms Workshop/workplace

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Order or requisition new parts or materials as necessary.

or material as necessary Able to prepare requisition for new parts or material as necessary

Understand to prepare requisition for new parts or material as necessary

Able to prepare requisition for new parts or material as necessary

LU-12 Demonstrate equipment functions and features to machine operators.

Understand the equipment functions and features. Able to explain the features of the machine to operators

Knowledge of equipments functions and features

Ability to demonstrate functions and features to machine operators.

5.38 V-Bed flat knit

machine

Workshop/workplace

LU-13 Enter codes and instructions to program computer-controlled machinery.

Understand the coding system of the computer controlled machines Able to enter codes of computer controlled machines.

Knowledge of coding mechanism of computer controlled machinery

Ability to enter codes in computer controlled machines.

5.38 Computerized overlock machine

Workshop/workplace

Module 7 Title: Maintain button hole machine

Objective of the Module: To get the knowledge of maintaining button hole machine

Duration: 25 hours Theory: 02 hours Practice: 23 hours

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Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Check Parts of Machine

Recognize and identify the parts of the machine and their functions Able to check and adjust machine parts

Knowledge of different parts of machine and their functions

Ability to check and adjust parts of the machine

6.25

Buttonhole machine

Needed tools

Workshop/workplace

LU-2 Carryout cleaning and lubrication

Understand cleaning and lubrication requirement of machine Ability to clean and lubricate the parts of machine

Knowledge of cleaning and lubrication requirement of machine

Ability to clean and lubricate machine parts

6.25

Button hole machine

Cleaning cloth

Brush

oil

LU-3 Check machine gauge

Understand functions of gauge adjustment Able to check and adjust gauge of machine

Knowledge of Machine gauge function

Ability to demonstrate checking and adjustment of gauge of machine

6.25 Buttonhole

machine

Needed tools

Workshop/workplace

LU-4 Apply Safety Measures

Able to understand the safety principles Able to apply safety measures through safety

Knowledge of safety rules and regulation

6.25

Overlock machine

Safety guides and

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equipments

Ability to apply safety measures at the workplace

Module 8 Title: Adjust part of the buttonhole machine

Objective of the Module: To get knowledge of adjusting parts of the button hole machine

Duration: 30 hours Theory: 03 hours Practice: 27 hours

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Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Adjust thread tension

Understand the importance of thread tension and its impact on stitch of garments Able to adjust thread tension for stitch of panel

Knowledge of thread tension and its impact on stitching of garments

Demonstrate adjustment of thread tension on machine

5 Buttonhole

machine

Needed tools

Workshop/workplace

LU-2 Adjust needle bar

Understand function of needle bar Able to adjust needle bar of machine

Explain function of needle bar

Demonstrate needle bar adjustment

5 Buttonhole

machine

Needed tools

Workshop/workplace

LU-3 Adjust Gauge

Understand the function of gauge in button hole machine Able to adjust gauge on button hole machine

Knowledge of gauges in button hole machine

Ability to adjust gauge on button hole machine

5 Buttonhole

machine

Needed tools

Workshop/workplace

LU-4 Adjust hook

Recognize and understand the hook and its function Able to adjust the hook of machine

Knowledge of hook function of a machine

Ability to adjust of hook of machine

5 Buttonhole

machine

Needed tools

Workshop/workplace

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LU-5 Adjust needle plates

Understand the importance of needle plate of machine Able to adjust needle plates of machine

Knowledge and importance of the needle plates

Ability to adjust needle plats of machine

5 Buttonhole

machine

Needed tools

Workshop/workplace

Module 9 Title: Repair button hole machine

Objective of the Module: To get the knowledge about repairing of button hole machine

Duration: 70 hours Theory: 05 hours Practice: 65 hours

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Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Disassemble machinery or equipment

Understand techniques of disassembling the machine or equipments Able to disassembling the machine or equipments

Knowledge of the techniques of disassembling the machine or equipments

Ability to disassemble the machine or equipments

5.38 Button hole

machine

Needed tools

Workshop/workplace

LU-2 Examine parts for defects

Understand the correct working of the parts Able to identify defected parts of machine

Knowledge of identification of the defected parts of machine or equipment.

Ability to identify the defected parts of machine or equipment.

5.38 Machine manual

Needed tools Workshop/workplace

LU-3 Clean and lubricate parts

Understand the cleaning and lubrication requirement of machine Able to clean and lubricate the parts of machine

Knowledge of cleaning and lubrication requirement of machine

Ability to clean and lubricate machine

5.38

Machine oil

Cleaning cloth

Needed tools

Workshop/workplace

LU-4 Repair or replace broken or

Understand to identify the broken parts, their replacement or repair

Knowledge of identification of

5.38 Button hole

machine

Needed tools

Workshop/workplace

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malfunctioning components

for a machine Able to repair or replace broken or malfunctioning components of machine

broken parts, their replacement or repair for a machine

Ability to repair or replace broken or malfunctioning components of machine

LU-5 Reassemble equipments

Understand the reassembling principles of parts of machine Able to reassemble the equipments

Knowledge of techniques of reassembling the parts of machine

Ability to reassembling machine equipments

5.38 Button hole

machine

Needed tools

Workshop/workplace

LU-6 Operate newly repaired machinery

Understand to operate newly repaired machinery for test run Able to operate newly repaired machinery for test run

Understand to operate newly repaired machinery for test run

Able to operate newly repaired machinery for test run

5.38 Button hole

machine

Needed tools

Workshop/workplace

LU-7 Record repairs

Understand the proper recording method of repair and maintenance

Knowledge of the proper recording

5.38 Record register

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and maintenance performed.

performed Able to record repair and maintenance performed

method of repair and maintenance performed

Ability to record repair and maintenance performed

LU-8 Study manufacturers' manuals to determine correct installation

Understand manufacturer’s manual for correct installation of parts Able to Study manufacturers' manuals to determine correct installation

Knowledge of manufacturer’s manual for correct installation of parts

Ability to study manufacturers' manuals to determine correct installation

5.38 Manufacturers manual

Workshop/workplace

LU-9 Analyze test results,

Understand the test results for further action Ability to analyze the test results for further action

Knowledge of test results as per the specifications

Ability to analyze test results for further action.

5.38 Manufacturer’s manual

Workshop/workplace

LU-10 Record parts or materials used

Understand company’s recording method for parts and material used Able to record the parts or material being used

Understand company’s recording method for parts and material used

Able to record the parts or material being used

5.38 Material record register

Workshop/workplace

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LU-11 Order or requisition new parts or materials as necessary.

Understand to prepare requisition for new parts or material as necessary Able to prepare requisition for new parts or material as necessary

Understand to prepare requisition for new parts or material as necessary

Able to prepare requisition for new parts or material as necessary

5.38 Requisition forms Workshop/workplace

LU-12 Demonstrate equipment functions and features to machine operators.

Understand the equipment functions and features. Able to explain the features of the machine to operators

Knowledge of equipments functions and features

Ability to demonstrate functions and features to machine operators.

5.38 Button hole

machine

Workshop/workplace

LU-13 Enter codes and instructions to program computer-controlled machinery.

Understand the coding system of the computer controlled machines Able to enter codes of computer controlled machines.

Knowledge of coding mechanism of computer controlled machinery

Ability to enter codes in computer controlled machines.

5.38 Computerized

button hole machine

Workshop/workplace

Module 10 Title: Maintain button attaching machine

Objective of the Module: To get the knowledge of maintaining button attaching machine

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Duration: 25 hours Theory: 02 hours Practice: 23 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Check Parts of Machine

Recognize and identify the parts of the machine and their functions Able to check and adjust machine parts

Knowledge of different parts of machine and their functions

Ability to check and adjust parts of the machine

6.25

Button attaching machine

Needed tools

Workshop/workplace

LU-2 Carryout cleaning and lubrication

Understand cleaning and lubrication requirement of machine Ability to clean and lubricate the parts of machine

Knowledge of cleaning and lubrication requirement of machine

Ability to clean and lubricate machine parts

6.25

Button attaching machine

Needed tools

Workshop/workplace

LU-3 Check machine gauge

Understand the function of gauge in button hole machine Able to adjust gauge on button hole machine

Knowledge of gauges in button hole machine

Ability to adjust gauge on button hole machine

6.25

Button attaching machine

Needed tools

LU-4 Apply Safety

Understand the safety

Knowledge of 6.25

Button attaching

Workshop/workplace

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Measures principles Able to apply safety measures through safety equipments

safety rules and regulation

Ability to apply safety measures at the workplace

machine

Needed tools

Module 11 Title: Adjust part of the button attaching machine

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Objective of the Module: To get knowledge of adjusting parts of the button attaching machine

Duration: 30 hours Theory: 03 hours Practice: 27 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Adjust needle bar

Understand function of needle bar Able to adjust needle bar of machine

Explain function of needle bar

Demonstrate needle bar adjustment

6

Button attaching machine

Needed tools

Workshop/workplace

LU-2 Adjust Foot presser

Understand the function of foot presser Able to adjust foot pressure

Explain function of foot presser of machine

Demonstrate adjustment of foot presser of machine

6

Button attaching machine

Needed tools

Workshop/workplace

LU-3 Adjust Thread tension

Understand the importance of thread tension and its impact on stitch of garments Able to adjust thread tension for stitch of panel

Knowledge of thread tension and its impact on stitching of garments

Demonstrate adjustment of thread tension on machine

6

Button attaching machine

Needed tools

Workshop/workplace

LU-4 Knowledge of 6 Button Workshop/workplace

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Adjust stitch length meter

Understand the concept of stitch length meter Able to adjust stitch length meter as per requirement

stitch length meter and its function

Ability to adjust stitch length meter as per the requirement

attaching machine

Needed tools

LU-5 Adjust knee lifter stopper

Understand the concept and importance of stitch length meter Able to adjust stitch length meter for required stitching pattern

Knowledge about importance and requirement of stitch length meter

Ability to adjust stitch length meter for required stitching pattern

6

Button attaching machine

Needed tools

Workshop/workplace

Module 12 Title: Repair button attaching machine

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Objective of the Module: To get the knowledge about repairing of button attaching machine

Duration: 70 hours Theory: 5 hours Practice: 65 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Disassemble machinery or equipment

Understand techniques of disassembling the machine or equipments Able to disassembling the machine or equipments

Knowledge of the techniques of disassembling the machine or equipments

Ability to disassemble the machine or equipments

5.38 Button attaching

machine

Needed tools

Workshop/workplace

LU-2 Examine parts for defects

Understand the correct working of the parts Able to identify defected parts of machine

Knowledge of identification of the defected parts of machine or equipment.

Ability to identify the defected parts of machine or equipment.

5.38

Machine manual

Needed tools

Workshop/workplace

LU-3 Clean and lubricate parts

Understand the cleaning and lubrication requirement of machine Able to clean and lubricate the parts of machine

Knowledge of cleaning and lubrication requirement of machine

Ability to clean and lubricate machine

5.38

Machine oil

Cleaning cloth

Needed tools

Workshop/workplace

LU-4 Understand to identify 5.38 Button attaching Workshop/workplace

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Repair or replace broken or malfunctioning components

the broken parts, their replacement or repair for a machine Able to repair or replace broken or malfunctioning components of machine

Knowledge of identification of broken parts, their replacement or repair for a machine

Ability to repair or replace broken or malfunctioning components of machine

machine

Needed tools

LU-5 Reassemble equipments

Understand the reassembling principles of parts of machine Able to reassemble the equipments

Knowledge of techniques of reassembling the parts of machine

Ability to reassembling machine equipments

5.38 Button attaching

machine

Needed tools

Workshop/workplace

LU-6 Operate newly repaired machinery

Understand to operate newly repaired machinery for test run Able to operate newly repaired machinery for test run

Understand to operate newly repaired machinery for test run

Able to operate newly repaired machinery for test run

5.38 Button attaching

machine

Needed tools

Workshop/workplace

LU-7 Record repairs and maintenance

Understand the proper recording method of repair and maintenance performed

Knowledge of the proper recording method of repair

5.38 Record register Workshop/workplace

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performed. Able to record repair and maintenance performed

and maintenance performed

Ability to record repair and maintenance performed

LU-8 Study manufacturers' manuals to determine correct installation

Understand manufacturer’s manual for correct installation of parts Able to Study manufacturers' manuals to determine correct installation

Knowledge of manufacturer’s manual for correct installation of parts

Ability to study manufacturers' manuals to determine correct installation

5.38 Manufacturers manual

Workshop/workplace

LU-9 Analyze test results,

Understand the test results for further action Ability to analyze the test results for further action

Knowledge of test results as per the specifications

Ability to analyze test results for further action.

5.38 Manufacturer’s manual

Workshop/workplace

LU-10 Record parts or materials used

Understand company’s recording method for parts and material used Able to record the parts or material being used

Understand company’s recording method for parts and material used

Able to record the parts or material being used

5.38 Material record register

Workshop/workplace

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LU-11 Order or requisition new parts or materials as necessary.

Understand to prepare requisition for new parts or material as necessary Able to prepare requisition for new parts or material as necessary

Understand to prepare requisition for new parts or material as necessary

Able to prepare requisition for new parts or material as necessary

5.38 Requisition forms Workshop/workplace

LU-12 Demonstrate equipment functions and features to machine operators.

Understand the equipment functions and features. Able to explain the features of the machine to operators

Knowledge of equipments functions and features

Ability to demonstrate functions and features to machine operators.

5.38

Button attaching machine

Workshop/workplace

LU-13 Enter codes and instructions to program computer-controlled machinery.

Understand the coding system of the computer controlled machines Able to enter codes of computer controlled machines.

Knowledge of coding mechanism of computer controlled machinery

Ability to enter codes in computer controlled machines.

5.38 Computerized

button attaching machine

Workshop/workplace

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Module 13Title: Maintain flat lock machine

Objective of the Module: To get the knowledge of maintaining flat lock machine

Duration: 25 hours Theory: 02 hours Practice: 23 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Check parts of machine

Recognize and identify the parts of the machine and their functions Able to check and adjust machine parts

Knowledge of different parts of machine and their functions

Ability to check and adjust parts of the machine

6.25

Flat lock machine

Needed tools

Workshop/workplace

LU-2 Carryout cleaning and lubrication

Understand cleaning and lubrication requirement of machine Ability to clean and lubricate the parts of machine

Knowledge of cleaning and lubrication requirement of machine

Ability to clean and lubricate machine parts

6.25

LU-3 Check machine gauge

Understand the function of gauges for required production Able to check and adjust gauge of machine as per requirement

Knowledge of Explain the function of gauge of machine

Demonstrate checking and adjustment of gauge of machine

6.25

Flat lock machine

Needed tools

Workshop/workplace

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LU-4 Apply Safety Measures

Understand the safety principles Able to apply safety measures through safety equipments

Knowledge of safety rules and regulation

Ability to apply safety measures at the workplace

6.25

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Module 14 Title: Adjust part of the flat lock machine

Objective of the Module: To get knowledge of adjusting parts of the flat lock machine

Duration: 30 hours Theory: 3 hours Practice: 27 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Adjust Needle Bar

Understand function of needle bar Able to adjust needle bar of machine

Explain function of needle bar

Demonstrate needle bar adjustment

6 Flat lock

machine

Needed tools

Workshop/workplace

LU-2 Adjust Foot pressure

Understand the function of foot presser Able to adjust foot pressure

Explain function of foot presser of machine

Demonstrate adjustment of foot presser of machine

6 Flat lock

machine

Needed tools

Workshop/workplace

LU-3 Adjust Thread tension

Able to understand the importance of thread tension and its impact on stitch of garments Able to adjust thread tension for stitch of panel

Knowledge of the importance of thread tension and its impact on stitching operation

Demonstrate adjustment of thread tension on machine

6 Flat lock

machine

Needed tools

Workshop/workplace

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LU-4 Adjust stitch length meter

Understand the concept and importance of stitch length meter Able to adjust stitch length meter for required stitching pattern

Knowledge about importance and requirement of stitch length meter

Ability to adjust stitch length meter for required stitching pattern

6 Flat lock

machine

Needed tools

Workshop/workplace

LU-5 Adjust Knee Lifter stopper

Able to understand the function of knee lifter stopper Able to adjust knee lifter stopper on machine

Knowledge about function of knee lifter stopper

Ability to adjustment of knee lifter stopper

6 Flat lock

machine

Needed tools

Workshop/workplace

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Module 15 Title: Repair flat lock machine

Objective of the Module: To get the knowledge about repairing of flat lock machine

Duration: 70 hours Theory: 05 hours Practice: 65 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Disassemble machinery or equipment

Understand techniques of disassembling the machine or equipments Able to disassembling the machine or equipments

Knowledge of the techniques of disassembling the machine or equipments

Ability to disassemble the machine or equipments

5.38 Flat lock machine

Needed tools Workshop/workplace

LU-2 Examine parts for defects

Understand the correct working of the parts Able to identify defected parts of machine

Knowledge of identification of the defected parts of machine or equipment.

Ability to identify the defected parts of machine or equipment.

5.38 Machine manual

Needed tools Workshop/workplace

LU-3 Clean and lubricate parts

Understand the cleaning and lubrication requirement of machine Able to clean and lubricate the parts of machine

Knowledge of cleaning and lubrication requirement of machine

Ability to clean and lubricate machine

5.38

Machine oil

Cleaning cloth

Needed tools

Workshop/workplace

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LU-4 Repair or replace broken or malfunctioning components

Understand to identify the broken parts, their replacement or repair for a machine Able to repair or replace broken or malfunctioning components of machine

Knowledge of identification of broken parts, their replacement or repair for a machine

Ability to repair or replace broken or malfunctioning components of machine

5.38 Flat lock machine

Needed tools Workshop/workplace

LU-5 Reassemble equipments

Understand the reassembling principles of parts of machine Able to reassemble the equipments

Knowledge of techniques of reassembling the parts of machine

Ability to reassembling machine equipments

5.38 Button attaching

machine

Needed tools

Workshop/workplace

LU-6 Operate newly repaired machinery

Understand to operate newly repaired machinery for test run Able to operate newly repaired machinery for test run

Understand to operate newly repaired machinery for test run

Able to operate newly repaired machinery for test run

5.38 Flat lock machine

Needed tools Workshop/workplace

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LU-7 Record repairs and maintenance performed.

Understand the proper recording method of repair and maintenance performed Able to record repair and maintenance performed

Knowledge of the proper recording method of repair and maintenance performed

Ability to record repair and maintenance performed

5.38 Record register Workshop/workplace

LU-8 Study manufacturers' manuals to determine correct installation

Understand manufacturer’s manual for correct installation of parts Able to Study manufacturers' manuals to determine correct installation

Knowledge of manufacturer’s manual for correct installation of parts

Ability to study manufacturers' manuals to determine correct installation

5.38 Manufacturers manual

Workshop/workplace

LU-9 Analyze test results,

Understand the test results for further action Ability to analyze the test results for further action

Knowledge of test results as per the specifications

Ability to analyze test results for further action.

5.38 Manufacturer’s manual

Workshop/workplace

LU-10 Record parts or materials used

Understand company’s recording method for parts and material used Able to record the parts or material being used

Understand company’s recording method for parts and material used

5.38 Material record register

Workshop/workplace

54 | P a g e

Able to record the parts or material being used

LU-11 Order or requisition new parts or materials as necessary.

Understand to prepare requisition for new parts or material as necessary Able to prepare requisition for new parts or material as necessary

Understand to prepare requisition for new parts or material as necessary

Able to prepare requisition for new parts or material as necessary

5.38 Requisition forms Workshop/workplace

LU-12 Demonstrate equipment functions and features to machine operators.

Understand the equipment functions and features. Able to explain the features of the machine to operators

Knowledge of equipments functions and features

Ability to demonstrate functions and features to machine operators.

5.38 Flat lock machine

Workshop/workplace

LU-13 Enter codes and instructions to program computer-controlled machinery.

Understand the coding system of the computer controlled machines Able to enter codes of computer controlled machines.

Knowledge of coding mechanism of computer controlled machinery

Ability to enter codes in computer controlled machines.

5.38 Computerized Flat

lock machine

Workshop/workplace

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Module 16 Title: Develop professionalism

Objective of the Module: To be able to adopt professional approach while working in a factory

Duration: 25 hours Theory: 15 hours Practice: 10 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1

Participate in Training

Understand the importance of training Able and motivated to participate in training

Explain importance and advantages of getting technical and professional trainings

6.25 Handouts Classroom

LU-2

Interact with colleagues

Understand the social norms in a factory Able to interact with colleagues effectively and constructively

Explain and demonstrate effective communication skills and interaction with colleagues

6.25 Handouts Classroom

LU-3

Consult with experts

Able to take guidance from experts / seniors

Explain how to take guidance from experts/seniors

6.25 Handouts Classroom

LU-4

Participate in skill test/ competition

Understand the importance of the skill test for future growth/career Able to participate in skill test/ competition

Explain the importance of evaluation by skill test/competition for further training and development

6.25 Handouts Classroom

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Module 17 Title: Observe occupational health and safety practices

Objective of the Module: To be able to adopt occupational health and safety practices

Duration: 30 hours Theory: 15 hours Practice: 15 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Observe health, safety and security related procedures

Understand and apply the principles of occupational health and safety practices in a company

Explain and demonstrate occupation, health and safety practices working at a station

7.5

Handouts

Case studies

Role play

Activity sheets

Classroom

LU-2 Follow workplace health safety and security requirements

Recognize and explain workplace health safety and security requirements

Explain and demonstrate workplace health, safety and security requirement

7.5

LU-3 Follow planning , organizing and safe work techniques Identify and evaluate potential hazards

Understand planning and organizing the safe work techniques

Explain about safe work techniques

7.5

LU-4 Deal with hazardous or emergency situations

Able to deal with the hazardous or emergency situations when arise

Demonstrate to deal with the hazardous or emergency situations

7.5

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Module 18 Title: Communicate with co-workers

Objective of the Module: To be able to communicate with co-workers effectively

Duration: 30 hours Theory: 15 hours Practice: 15 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Adopt effective Communication and behaviour with co-workers

Understand the concept of effective communication and conducive behavior with co-workers

Explain about communication channels and its importance for conducive behavior with co-workers

10

Handouts

Case studies

Role play

Activity sheets

Classroom

LU-2 Interpret work related instructions correctly

Understand and interpret work related instructions accurately as required

Explain work related instruction correctly

10

LU-3

Produce reports and prepare work related documents in a proper form

Able to produce reports and required work related documents as per requirement

Explain report writing skills as per requirements

10

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Module 19 Title: Work in a team

Objective of the Module: To be able to work in a team

Duration: 25 hours Theory: 15 hours Practice: 10 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Perform duties and responsibilities in a positive manner to promote cooperation and good relationship

Understand the job duties and responsibilities so as to cooperate with co-workers effectively

Explain job description form and its link with co-workers for good relationship.

4.16

Handouts

Case studies

Role play

Activity sheets

Classroom

LU-2 Seek assistance from co-workers when difficulties arise and solve through discussion

Understand the problem solving and conflict resolution techniques Able to seek assistance from peers in difficulties for their solution

Explain problem solving and conflict resolution techniques

4.16

LU-3 Respect difference in personal beliefs and values during all activities and interactions

Understand the ethical and cultural norms with in a factory Able to respect beliefs and values of co-workers which working

Explain about ethical standards and social norms which working in a factory

4.16

LU-4 Contribute to group work activities

Able to understand the concept of team work Able to contribute in group work activities

Explain benefits of team work and its application with in factory

4.16

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LU-5 Share information related to group members

Able to share correct information while working with group members

Explain importance of sharing of information and disadvantages of incorrect information

4.16

LU-6 Provide support to achieve organizational goals

Be able to support the organizational objectives for better results

Explain responsibilities to support organizational objectives for better results.

4.16

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Module 20 Title: Manage time

Objective of the Module: To be able to manage time effectively

Duration: 30 hours Theory: 15 hours Practice: 15 hours

Learning Unit

Learning Outcome

Learning Elements

Duration (Hours)

Material Required

Learning Place

LU-1 Manage time to complete the assigned work within the stipulated time frame

Able to understand self management and time management skills Able to management time as per the requirement

Explain time management and self management skills

6

Handouts

Case studies

Role play

Activity

sheets

Classroom

LU-2 Manage work load as required by the management

Able to understand the work load management techniques as per the requirement

Explain work load management techniques

6

LU-3 Prioritize tasks in accordance with the importance of the tasks

Able to prioritize the task i.e. high, medium and low priority tasks.

Explain importance and methods of task prioritization at work place

6

LU-4 Meet the specified deadlines

Able to meet the required and specified deadlines of a task

Explain how to meet the required and specified deadline of a task

6

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LU-5 Handle the co-workers using effective time management

Able to handle co-workers by unsung effective time management techniques

Explain how to handle co-workers with effective time management for better coordination and productivity

6

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Industrial Stitching Machine Operator Curriculum Assessment

Module 1 Title: Maintain single needle lock-stitch machine

Objective of the Module: To get understanding of maintenance of single needle lock-stitch machine.

Duration: 25 hours Theory: 2 hours Practice: 23 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M1-LU-1 Check parts of machine

2 hours

23 hours

Trainee will:

Explain different parts of machine

Demonstrate how to check parts of the machine

Oral

Practical/ Demonstration

MCQs

Written test

M1-LU-2 Carryout cleaning and lubrication

Trainee will:

Explain the cleaning and lubrication requirement of machine

Demonstrate cleaning and lubrication and cleaning of a machine

LU-3 Apply Safety Measures

Trainee will:

Explain the function of gauge of machine

Demonstrate checking and adjustment of gauge of machine

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Module 2 Title: Adjust part of the single needle lock-stitch machine

Objective of the Module: To get understanding of adjusting parts of single needle lock-stitch machine

Duration: 30 hours Theory: 3 hours Practice: 27 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M2-LU-1 Adjust Needle Bar

3 hours

27 hours

Trainee will:

Explain function of needle bar

Demonstrate needle bar adjustment

Oral

Practical/ Demonstration

MCQs

Written test

At the end of

module

M2-LU-2 Adjust Foot presser

Trainee will:

Explain function of foot presser of machine

Demonstrate adjustment of foot pressure of machine

M3-LU-3 Adjust Thread tension

Trainee will:

Explain the importance of thread tension and its impact on stitching operation

Demonstrate adjustment of thread tension on machine

M4-LU-4 Adjust stitch length

Trainee will:

Explain importance and requirement of stitch length meter

Ability to adjust stitch length meter for required stitching pattern

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M5-LU-5 Adjust Knee Lifter stopper

Trainee will:

Explain function of knee lifter stopper

Demonstrate adjustment of knee lifter stopper

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Module 3 Title: Repair single needle lock-stitch machine

Objective of the Module: To learn how to repair single needle lock-stitch machine

Duration: 70 hours Theory: 5 hours Practice: 65 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M3-LU-1 Disassemble machinery or equipment

3 hours

47 hours

Trainee will:

Explain the techniques of disassembling the machine or equipments

Demonstrate to disassemble the machine or equipments

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M3-LU-2 Examine parts for defects

Trainee will:

Explain identification of the defected parts of machine or equipment.

Demonstrate identification of defected parts of machine or equipment.

M3-LU-3 Clean and lubricate parts

Trainee will:

Explain cleaning and lubrication requirement of machine

Demonstrate cleaning and lubricating machine

M3-LU-4 Repair or replace broken or malfunctioning components

Trainee will:

Explain identification of broken parts, their replacement or repair

66 | P a g e

for a machine

Demonstrate repair or replace broken or malfunctioning components of machine

M3-LU-5 Reassemble equipments

Trainee will:

Explain techniques of reassembling the parts of machine

Demonstrate reassembling machine equipments

M3-LU-6 Operate newly repaired machinery

Trainee will:

Explain operate newly repaired machinery for test run

Demonstrate to operate newly repaired machinery for test run

M3-LU-7 Record repairs and maintenance performed.

Trainee will:

Explain the proper recording method of repair and maintenance performed

Demonstrate recording repairing and maintenance performed

M3-LU-8 Study manufacturers' manuals to determine correct installation

Trainee will:

Explain manufacturer’s manual for correct installation of parts

Demonstrate studying manufacturers' manuals to determine correct installation

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M3-LU-9 Analyze test results,

Trainee will:

Explain test results as per the specifications

Demonstrate to analyze test results for further action.

M3-LU-10 Record parts or materials used

Trainee will:

Explain company’s recording method for parts and material used

Demonstrate recording parts or material being used

M3-LU-11 Order or requisition new parts or materials as necessary.

Trainee will:

Explain preparing requisition for new parts or material as necessary

Demonstrate to prepare requisition for new parts or material as necessary

M3-LU-12 Demonstrate equipment functions and features to machine operators.

Trainee will:

Explain equipments functions and features

Demonstrate functions and features to machine operators.

M3-LU-13 Enter codes and instructions to program computer-controlled machinery.

Trainee will:

Explain coding mechanism of computer controlled machinery

Demonstrate to enter codes in computer controlled machines.

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Module 4 Title: Maintain over lock stitch machine

Objective of the Module: To get the knowledge of maintaining over-lock stitch machine

Duration: 25 hours Theory: 2 hours Practice: 23

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M4-LU-1 Check parts of Machine

2 hours

23 hours

Trainee will:

Explain different parts of machine and their functions

Demonstrate how to check parts of the machine

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M4-LU-2 Check machine gauge(oil, needle)

Trainee will:

Explain the function of gauge of machine

Demonstrate checking and adjustment of gauge of machine

M4-LU-3 Apply safety Measures

Trainee will:

Explain safety rules and regulation

Demonstrate by applying safety measures at the workplace

M4-LU-4 Carryout regular cleaning and lubrication

Trainee will:

Explain the importance of the cleaning and its procedures

Demonstrate cleaning of machine as per the requirement

69 | P a g e

Module 5 Title: Adjust part of the over lock stitch machine

Objective of the Module: To get knowledge of adjusting parts of the over lock machine

Duration: 30 hours Theory: 03 hours Practice: 27 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment

Recommended Methodology

Scheduled Dates

M5-LU-1 Adjust thread tension

3 hours

27 hours

Trainee will:

Explain the importance of thread tension and its impact

Demonstrate adjustment of thread tension on machine

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M5-LU-2 Adjust Needle

Trainee will:

Explain function of needle bar

Demonstrate needle adjustment when required

M5-LU-3 Adjust feed dog

Trainee will:

Explain the function of feed dog of machine

Demonstrate adjustment of feed dog to start production

M5-LU-4 Adjust Looper

Trainee will:

Explain the looper function of machine

Demonstrate the adjustment of the looper

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M5-LU-5 Adjust knives(Upper/Lower)

Trainee will:

Explain the function of lower and upper knives

Demonstrate adjustment of upper and lower knives

M5-LU-6 Adjust pressure foot

Trainee will:

Explain foot presser function

Demonstrate adjustment of foot pressure

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Module 6 Title: Repair overlock machine

Objective of the Module: To get the knowledge about repairing of overlock machine

Duration: 70 hours Theory: 5 hours Practice: 65 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M6-LU-1 Disassemble machinery or equipment

5 hours

65 hours

Trainee will:

Explain the techniques of disassembling the machine or equipments

Demonstrate to disassemble the machine or equipments

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M6-LU-2 Examine parts for defects

Trainee will:

Explain identification of the defected parts of machine or equipment.

Demonstrate identification of defected parts of machine or equipment.

M6-LU-3 Clean and lubricate parts

Trainee will:

Explain cleaning and lubrication requirement of machine

Demonstrate cleaning and lubricating machine

M6-LU-4 Repair or replace broken or malfunctioning

Trainee will:

Explain identification of broken parts, their replacement or repair

72 | P a g e

components for a machine

Demonstrate repair or replace broken or malfunctioning components of machine

M6-LU-5 Reassemble equipments

Trainee will:

Explain techniques of reassembling the parts of machine

Demonstrate reassembling machine equipments

M6-LU-6 Operate newly repaired machinery

Trainee will:

Explain operate newly repaired machinery for test run

Demonstrate to operate newly repaired machinery for test run

M6-LU-7 Record repairs and maintenance performed.

Trainee will:

Explain the proper recording method of repair and maintenance performed

Demonstrate recording repairing and maintenance performed

M6-LU-8 Study manufacturers' manuals to determine correct installation

Trainee will:

Explain manufacturer’s manual for correct installation of parts

Demonstrate studying manufacturers' manuals to determine correct installation

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M6-LU-9 Analyze test results,

Trainee will:

Explain test results as per the specifications

Demonstrate to analyze test results for further action.

M6-LU-10 Record parts or materials used

Trainee will:

Explain company’s recording method for parts and material used

Demonstrate recording parts or material being used

M6-LU-11 Order or requisition new parts or materials as necessary.

Trainee will:

Explain preparing requisition for new parts or material as necessary

Demonstrate to prepare requisition for new parts or material as necessary

M6-LU-12 Demonstrate equipment functions and features to machine operators.

Trainee will:

Explain equipments functions and features

Demonstrate functions and features to machine operators.

M6-LU-13 Enter codes and instructions to program computer-controlled machinery.

Trainee will:

Explain coding mechanism of computer controlled machinery

Demonstrate to enter codes in computer controlled machines.

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Module 7 Title: Maintain button hole machine

Objective of the Module: To get the knowledge of maintaining button hole machine

Duration: 25 hours Theory: 02 hours Practice: 23 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M7-LU-1 Check Parts of Machine/functions

3 hours 27 hours

Trainee will: Explain different parts of machine and their functions Demonstrate how to check parts of the machine

Oral

Practical/

Demonstration

MCQs

Written test

At the end of module

M7-LU-2 Carryout cleaning and lubrication

Trainee will:

Explain cleaning and lubrication requirement of machine

Demonstrate cleaning and lubrication of machine

M7-LU-3 Check machine gauge

Trainee will:

Explain the function of gauge of machine

Demonstrate checking and adjustment of gauge of machine

M7-LU-4 Apply Safety Measures

Trainee will:

Explain safety rules and regulation

Demonstrate application of safety measures at the workplace

75 | P a g e

Module 8 Title: Adjust part of the buttonhole machine

Objective of the Module: To get knowledge of adjusting parts of the button hole machine

Duration: 30 hours Theory: 03 hours Practice: 27 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M8-LU-1 Adjust Thread tension

3 hours

27 hours

Trainee will:

Explain the importance of thread tension and its impact

Demonstrate adjustment of thread tension on machine

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M8-LU-2 Ajust needle bar

Trainee will:

Explain function of needle bar

Demonstrate needle bar adjustment

M8-LU-3 Adjust Gauge

Trainee will:

Explain function of the gauge in button hole machine

Demonstrate adjustment of gauge on button hole machine

M8-LU-4 Adjust hook

Trainee will:

Explain the function of hook of a machine

Demonstrate adjustment of hook of machine

M8-LU-5 Adjust needle plates

Trainee will:

Explain the importance of the needle plates

Demonstrate adjustment of needle plat

76 | P a g e

Module 9 Title: Repair button hole machine

Objective of the Module: To get the knowledge about repairing of button hole machine

Duration: 70 hours Theory: 05 hours Practice: 65 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M9-LU-1 Disassemble machinery or equipment

5 hours

65 hours

Trainee will:

Explain the techniques of disassembling the machine or equipments

Demonstrate to disassemble the machine or equipments

Oral

Practical/

Demonstration

MCQs

Written test

At the end of module

M9-LU-2 Examine parts for defects

Trainee will:

Explain identification of the defected parts of machine or equipment.

Demonstrate identification of defected parts of machine or equipment.

M9-LU-3 Clean and lubricate parts

Trainee will:

Explain cleaning and lubrication requirement of machine

Demonstrate cleaning and lubricating machine

M9-LU-4 Repair or replace broken or

Trainee will:

Explain identification of broken parts, their replacement or repair

77 | P a g e

malfunctioning components

for a machine

Demonstrate repair or replace broken or malfunctioning components of machine

M9-LU-5 Reassemble equipments

Trainee will:

Explain techniques of reassembling the parts of machine

Demonstrate reassembling machine equipments

M9-LU-6 Operate newly repaired machinery

Trainee will:

Explain operate newly repaired machinery for test run

Demonstrate to operate newly repaired machinery for test run

M9-LU-7 Record repairs and maintenance performed.

Trainee will:

Explain the proper recording method of repair and maintenance performed

Demonstrate recording repairing and maintenance performed

M9-LU-8 Study manufacturers' manuals to determine correct installation

Trainee will:

Explain manufacturer’s manual for correct installation of parts

Demonstrate studying manufacturers' manuals to determine correct installation

M9-LU-9

78 | P a g e

Analyze test results,

Trainee will:

Explain test results as per the specifications

Demonstrate to analyze test results for further action.

M9-LU-10 Record parts or materials used

Trainee will:

Explain company’s recording method for parts and material used

Demonstrate recording parts or material being used

M9-LU-11 Order or requisition new parts or materials as necessary.

Trainee will:

Explain preparing requisition for new parts or material as necessary

Demonstrate to prepare requisition for new parts or material as necessary

M9-LU-12 Demonstrate equipment functions and features to machine operators.

Trainee will:

Explain equipments functions and features

Demonstrate functions and features to machine operators.

M9-LU-13 Enter codes and instructions to program computer-controlled machinery.

Trainee will:

Explain coding mechanism of computer controlled machinery

Demonstrate to enter codes in computer controlled machines.

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Module 10 Title: Maintain button attaching machine

Objective of the Module: To get the knowledge of maintaining button attaching machine

Duration: 25 hours Theory: 02 hours Practice: 23 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M10-LU-1 Check Parts of Machine

2 hours

23 hours

Trainee will:

Explain different parts of machine

Demonstrate how to check parts of the machine

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M10-LU-2 Carryout cleaning and lubrication

Trainee will:

Explain cleaning and lubrication requirement of machine

Demonstrate cleaning and lubrication of machine

M10-LU-3 Apply Safety Measures

Trainee will:

Explain safety rules and regulation

Demonstrate by applying safety measures at the workplace

80 | P a g e

Module 11 Title: Adjust part of the button attaching machine

Objective of the Module: To get knowledge of adjusting parts of the button attaching machine

Duration: 30 hours Theory: 03 hours Practice: 27 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M11-LU-1 Adjust Needle Bar

03 hours

27 hours

Trainee will:

Explain function of needle bar

Demonstrate needle bar adjustment

Oral

Practical/

Demonstration

MCQs

Written test

At the end of module

M11-LU-2 Adjust Foot pressure

Trainee will:

Explain foot pressure function

Demonstrate adjustment of foot pressure

M11-LU-3 Adjust Thread tension

Trainee will:

Explain the importance of thread tension and its impact

Demonstrate adjustment of thread tension on machine

M11-LU-4 Adjust stitch length meter

Trainee will:

Explain importance and requirement of stitch length meter

Demonstrate adjusting stitch length meter for required stitching pattern

M11LU-5 Adjust knee lifter stopper

Trainee will:

Explain function of knee lifter stopper

Demonstrate adjustment of knee lifter stopper

81 | P a g e

Module 12 Title: Repair button attaching machine

Objective of the Module: To get the knowledge about repairing of button attaching machine

Duration: 70 hours Theory: 5 hours Practice: 65 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M12-LU-1 Disassemble machinery or equipment

5 hours

65 hours

Trainee will:

Explain the techniques of disassembling the machine or equipments

Demonstrate to disassemble the machine or equipments

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M12-LU-2 Examine parts for defects

Trainee will:

Explain identification of the defected parts of machine or equipment.

Demonstrate identification of defected parts of machine or equipment.

M12-LU-3 Clean and lubricate parts

Trainee will:

Explain cleaning and lubrication requirement of machine

Demonstrate cleaning and lubricating machine

M12-LU-4 Repair or replace broken or malfunctioning components

Trainee will:

Explain identification of broken parts, their replacement or repair for a machine

82 | P a g e

Demonstrate repair or replace broken or malfunctioning components of machine

M12-LU-5 Reassemble equipments

Trainee will:

Explain techniques of reassembling the parts of machine

Demonstrate reassembling machine equipments

M12-M12-LU-6 Operate newly repaired machinery

Trainee will:

Explain operate newly repaired machinery for test run

Demonstrate to operate newly repaired machinery for test run

M12-LU-7 Record repairs and maintenance performed.

Trainee will:

Explain the proper recording method of repair and maintenance performed

Demonstrate recording repairing and maintenance performed

M12-LU-8 Study manufacturers' manuals to determine correct installation

Trainee will:

Explain manufacturer’s manual for correct installation of parts

Demonstrate studying manufacturers' manuals to determine correct installation

83 | P a g e

M12-LU-9 Analyze test results,

Trainee will:

Explain test results as per the specifications

Demonstrate to analyze test results for further action.

M12-LU-10 Record parts or materials used

Trainee will:

Explain company’s recording method for parts and material used

Demonstrate recording parts or material being used

M12-LU-11 Order or requisition new parts or materials as necessary.

Trainee will:

Explain preparing requisition for new parts or material as necessary

Demonstrate to prepare requisition for new parts or material as necessary

M12-LU-12 Demonstrate equipment functions and features to machine operators.

Trainee will:

Explain equipments functions and features

Demonstrate functions and features to machine operators.

M12-LU-13 Enter codes and instructions to program computer-controlled machinery.

Trainee will:

Explain coding mechanism of computer controlled machinery

Demonstrate to enter codes in computer controlled machines.

84 | P a g e

Module 13Title: Maintain flat lock machine

Objective of the Module: To get the knowledge of maintaining flat lock machine

Duration: 25 hours Theory: 02 hours Practice: 23 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M13-LU-1 Check parts of machine

02 hours

23 hours

Trainee will:

Explain different parts of machine

Demonstrate how to check parts of the machine

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M13-LU-2 Carryout cleaning and lubrication

Trainee will:

Explain the cleaning and lubrication requirement of machine

Demonstrate cleaning and lubrication and cleaning of a machine

M13-LU-3 Check machine gauge

Trainee will:

Explain the function of gauge of machine

Demonstrate checking and adjustment of gauge of machine

M13-LU-4 Apply Safety Measures

Trainee will:

Explain safety rules and regulation

Demonstrate application of safety measures at the workplace

85 | P a g e

Module 14 Title: Adjust part of the flat lock machine

Objective of the Module: To get knowledge of adjusting parts of the flat lock machine

Duration: 30 hours Theory: 3 hours Practice: 27 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M14-LU-1 Adjust Needle Bar

3 hours

27 hours

Trainee will:

Explain function of needle bar

Demonstrate needle bar adjustment

Oral

Practical/

Demonstration

MCQs

Written test

At the end of module

M14-LU-2 Adjust Foot pressure

Trainee will:

Explain function of foot pressure of machine

Demonstrate adjustment of foot pressure of machine

M14-LU-3 Adjust Thread tension

Trainee will:

Explain the importance of thread tension and its impact

Demonstrate adjustment of thread tension on machine

M14-LU-4 Adjust stitch length meter

Trainee will:

Explain importance and requirement of stitch length meter

Demonstrate adjusting of stitch length meter for required stitching

M14-LU-5 Adjust Knee Lifter stopper

Trainee will:

Explain function of knee lifter stopper

Demonstrate adjustment of knee lifter stopper

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Module 15 Title: Repair flat lock machine

Objective of the Module: To get the knowledge about repairing of flat lock machine

Duration: 70 hours Theory: 05 hours Practice: 65 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M15-LU-1 Disassemble machinery or equipment

5 hours

65 hours

Trainee will:

Explain the techniques of disassembling the machine or equipments

Demonstrate to disassemble the machine or equipments

Oral

Practical/

Demonstration

MCQs

Written test

At the end of module

M15-LU-2 Examine parts for defects

Trainee will:

Explain identification of the defected parts of machine or equipment.

Demonstrate identification of defected parts of machine or equipment.

M15-LU-3 Clean and lubricate parts

Trainee will:

Explain cleaning and lubrication requirement of machine

Demonstrate cleaning and lubricating machine

M15-LU-4 Repair or replace broken or malfunctioning components

Trainee will:

Explain identification of broken parts, their replacement or repair for a machine

87 | P a g e

Demonstrate repair or replace broken or malfunctioning components of machine

M15-LU-5 Reassemble equipments

Trainee will:

Explain techniques of reassembling the parts of machine

Demonstrate reassembling machine equipments

M15-LU-6 Operate newly repaired machinery

Trainee will:

Explain operate newly repaired machinery for test run

Demonstrate to operate newly repaired machinery for test run

M15-LU-7 Record repairs and maintenance performed.

Trainee will:

Explain the proper recording method of repair and maintenance performed

Demonstrate recording repairing and maintenance performed

M15-LU-8 Study manufacturers' manuals to determine correct installation

Trainee will:

Explain manufacturer’s manual for correct installation of parts

Demonstrate studying manufacturers' manuals to determine correct installation

88 | P a g e

M15-LU-9 Analyze test results,

Trainee will:

Explain test results as per the specifications

Demonstrate to analyze test results for further action.

M15-LU-10 Record parts or materials used

Trainee will:

Explain company’s recording method for parts and material used

Demonstrate recording parts or material being used

M15-LU-11 Order or requisition new parts or materials as necessary.

Trainee will:

Explain preparing requisition for new parts or material as necessary

Demonstrate to prepare requisition for new parts or material as necessary

M15-LU-12 Demonstrate equipment functions and features to machine operators.

Trainee will:

Explain equipments functions and features

Demonstrate functions and features to machine operators.

M15-LU-13 Enter codes and instructions to program computer-controlled machinery.

Trainee will:

Explain coding mechanism of computer controlled machinery

Demonstrate to enter codes in computer controlled machines.

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Module 16 Title: Develop professionalism

Objective of the Module: To be able to adopt professional approach while working in a factory

Duration: 25 hours Theory: 15 hours Practice: 10 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M16-LU-1 Participate in Training

15 hours

10 hours

Trainee will:

Explain and demonstrate occupation, health and safety practices working at a station

Oral

Practical/

Demonstration

MCQs

Written test

At the end of module

M16-LU-2

Interact with colleagues

Trainee will:

Explain and demonstrate workplace health, safety and security requirement

M16-LU-3 Consult with experts

Trainee will:

Explain about safe work techniques

M16-LU-4 Participate in skill test/ competition

Trainee will:

Demonstrate to deal with the hazardous or emergency situations

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Module 17 Title: Observe occupational health and safety practices

Objective of the Module: To be able to adopt occupational health and safety practices

Duration: 30 hours Theory: 15 hours Practice: 15 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M17-LU-1 Observe health, safety and security related procedures

15 hours

15 hours

Trainee will:

Explain and demonstrate occupation, health and safety practices working at a station

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M17-LU-2 Follow workplace health safety and security requirements

Trainee will:

Explain and demonstrate workplace health, safety and security requirement

M17-LU-3 Follow planning , organizing and safe work techniques Identify and evaluate potential hazards

Trainee will:

Explain about safe work techniques

M-17-LU-4 Deal with hazardous or emergency situations

Trainee will:

Demonstrate to deal with the hazardous or emergency situations

M17-LU-1 Observe health, safety and security related procedures

Demonstrate to deal with the hazardous or emergency situations

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Module 18 Title: Communicate with co-workers

Objective of the Module: To be able to communicate with co-workers effectively

Duration: 30 hours Theory: 15 hours Practice: 15 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M18-LU-1 Adopt effective Communication and behaviour with co-workers

15 hours

15 hours

Trainee will:

Explain about communication channels and its importance for conducive behavior with co-workers

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M18-LU-2 Interpret work related instructions correctly

Trainee will:

Explain work related instruction correctly

M18-LU-3

Produce reports and prepare work related documents in a proper form

Trainee will:

Explain report writing skills as per requirements

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Module 19 Title: Work in a team

Objective of the Module: To be able to work in a team

Duration: 25 hours Theory: 15 hours Practice: 10 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M19-LU-1 Perform duties and responsibilities in a positive manner to promote cooperation and good relationship

15 hours

10 hours

Trainee will:

Explain job description form and its link with co-workers for good relationship.

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M19-LU-2 Seek assistance from co-workers when difficulties arise and solve through discussion

Trainee will:

Explain problem solving and conflict resolution techniques

M19-LU-3 Respect difference in personal beliefs and values during all activities and interactions

Trainee will:

Explain about ethical standards and social norms which working in a factory

M19-LU-4 Contribute to group work activities

Trainee will:

Explain benefits of team work and its application with in factory

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M19-LU-5 Share information related to group members

Trainee will:

Explain importance of sharing of information and disadvantages of incorrect information

M19-LU-6 Provide support to achieve organizational goals

Trainee will:

Explain responsibilities to support organizational objectives for better results.

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Module 20 Title: Manage time

Objective of the Module: To be able to manage time effectively

Duration: 30 hours Theory: 15 hours Practice: 15 hours

Learning Unit

Theory Days/hours

Workplace Days/hours

Recommended Formative Assessment Recommended Methodology

Scheduled Dates

M20-LU-1 Manage time to complete the assigned work within the stipulated time frame

15 hours

15 hours

Trainee will:

Explain time management and self management skills

Oral

Practical/ Demonstration

MCQs

Written test

At the end of module

M20-LU-2 Manage work load as required by the management

Trainee will:

Explain work load management techniques

M20-LU-3 Prioritize tasks in accordance with the importance of the tasks

Trainee will:

Explain importance and methods of task prioritization at work place

M20-LU-4 Meet the specified deadlines

Trainee will:

Explain how to meet the required and specified deadline of a task

M20-LU-5 Handle the co-workers using effective time management

Trainee will:

Explain how to handle co-workers with effective time management for better coordination and productivity

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List of Machinery/Equipment/Tools

(For a Class of 25 Students)

NAME OF TRADE Stitching Machine Mechanic

Duration of Course 6 Months

Sr.No Nomenclature of Equipment/Tools Quantity

1 Single Needle Lock Stitch Machine 3

2 Over lock stitch Machine 3

3 Button Hole Stitch Machine 3

4 Button Attaching Sewing Machine 3

5 Flat-lock Machine 3

6

Machine tool kit (different machines) Tool kit includes:

Screw Driver, Different Numbers / Sizes

15 set

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Pliers

Iron Hammer

L-Key different numbers / sizes

Foil

Pana set

Iron hammer

Brush

Nose plier

Cutter plier

7 Grinder machine 1

8 Table lamp 4

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List of Consumable Materials

(For a Class of 25 Students)

Sr.No Name of Material/Items Quantity/Student For 25 students

1 Knit fabric 5 kg 125 kg

2 Thread different types 5 spools 125 spools

3 Needles different types of machines 10 packets `250 packets

5 Buttons (2,4 holes) 6 dozens 150 dozen

6 Sewing machine oil 2 liter 50 liters

7 Cotton Fabric 10 meter 250 meter

8 Board marker ------ 1 packet

9 Duster ------ 2 piece

10 First aid box ------ 1 piece

11 Detergent ------ 5 kg

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12 Kerosene oil ------ 5 liters

13 Cleaning brush ------ 10 piece

14 Petrol ------ 10 liters

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Reference Material

1. Stitching Machine Mechanic Manual

2. Handouts for Occupational Health and Safety Standards, Communication Skill, Team work, professionalism and

time management.

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SCHEME OF STUDIES

Stitching Machine Mechanic

Sr

#

Modules Theory

Hours

Practical

Hours

Total Hours

1 Module 1 6 24 30

2 Module 2 3 27 30

3 Module 3 14 56 70

4 Module 4 6 24 30

5 Module 5 3 27 30

6 Module 6 5 65 70

7 Module 7 6 24 30

8 Module 8 3 27 30

9 Module 9 14 56 70

10 Module 10 6 24 30

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11 Module 11 3 27 30

12 Module 12 14 56 70

13 Module 13 6 24 30

14 Module 14 3 27 30

15 Module 15 14 56 70

16 Module 16 6 24 30

17 Module 17 15 15 30

18 Module 18 15 15 30

19 Module 19 6 24 30

20 Module 20 6 24 30

TOTAL HOURS 154 646 800