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Custom Products & SolutionsBring us your challenge; we'll deliver a solution.
Cylinders
Pumps
Valves
Pullers
Presses
Tensioners
Torque Wrenches
OEM Tools
www.enerpac.com2 www.enerpac.com2
ASME B30.1:2015HArMoniSEd StAndArd iSo 1402EMC dirECtivE 2014/30/EU
II 2 GD ck T4ISO 9001REGISTERED
All custom products and solutions are tested to the most exacting standards to comply with global standards and directives.
With facilities in 22 countries, we are capable of providing the technical and application support needed to serve you globally.
Global Support & Service
Requests are delivered to a cross-functional team to follow your project from design to delivery.
Enerpac Custom Products & Solutions
With more than 50 years supporting
industrial markets, Enerpac has gained
the unique and in-depth expertise that
is respected by industrial professionals
around the world. Using our experience and
manufacturing base, Enerpac’s Custom
Products & Solutions group is prepared to
rapidly develop, design and manufacture
custom products and solutions optimized
for specific applications. These products
are supported, alongside all Enerpac
products, through a global network of
distributors, technical service teams and
application engineers.
QualityOur Team
3CUSTOM PRODUCTS & SOLUTIONS 3
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CUSTOM PRODUCTS & SOLUTIONS
Although Enerpac has the broadest
portfolio of high-pressure, high-force
tools, we know that some situations
require a solution not available in our
standard offering. These applications
require a custom product or solution
to meet your needs.
The Custom Products & Solutions
group is dedicated to understanding
your objectives, recommending a
solution and delivering it in a timely
basis. Whether you have a solution
in mind or are not sure where to
begin, we are committed to serving
you. We welcome all requests,
regardless of complexity.
Custom products and solutions
are necessary for a variety of
reasons, but common requests for
applications are listed below:
▪ Extreme environments or use (hot, cold, corrosive, dusty, explosive or high cycle)
▪ Requirement of more or less than our standard products’ capacities (tonnage or speed)
▪ Physical constraints that our standard products cannot meet (size, shape, oil capacity, accuracy, control and feedback)
▪ Private-label products for OEM customers
When You Require a Solution Tailored to Your Needs
CUSTOM PUMPS
CUSTOM CYLINDERS
CUSTOM PRESSES
CUSTOM BOLTING TOOLS
OTHER CUSTOM PRODUCTS
CUSTOM SOLUTIONS
OVERVIEW
www.enerpac.com4
CuSTOM HYdRauliC PuMPS
customizable features:• ReservoirandFrame
• Valves
• Controls
• Oil
• Seals
• PressureandFlow
• CoolersandHeaters
• Paint
• MotorType
Enerpac offers a wide variety of hydraulic pumps for all your custom needs
Hydraulicpumpsareattheheartofanyhydraulic
system. Different systems require different flow,
pressure and control. Enerpac offers a wide variety of
hydraulic pumps from small hand-operated pumps to
large gasoline-powered pumps.
Still, many applications require a customized pump to
operate the system. These may include larger reservoir
capacity, custom valve configurations or added
electrical controls. Enerpac also specializes in power
units and controls used for synchronous lifting/lowering of
multiple jacking points.
◂ Private-label electric torque
wrench pumps
forOEMs.
◂ Custom pumps with
control packages for
independent control of
jacking points.
◂ Pumps with custom valve and
controls package.
▴ Custom hydraulic pump for a bridge deck launching system.
CUSTOM PRODUCTS & SOLUTIONS 5CUSTOM PRODUCTS & SOLUTIONS
CuSTOM HYdRauliC PuMPS
◂ Gas-powered pump with valve
bank to control lifting at each
point, electric start, and a heat
exchanger for long cycles in
bridge-jacking applications.
◂ Larger reservoir air-
operated pumps for large
tensioning projects.
◂ Electric pump with large
cooler and controls for
high-heat applications.
◂ XC-Series Cordless Pump with
custom black shroud for private-
labelOEMcustomertobeused
with a variety of hand held hydraulic
tools.
◂ Private-label hand or foot
pumps with fire-resistant
oil and special exterior
paint.
◂ Aside from modified versions of our
standard hydraulic pumps, Enerpac can
design complete custom power units to
meet customer needs.
Gas or diesel
air
battery
Hand or foot operated
clean sHeet desiGnselectric
www.enerpac.com6
OVERVIEW
www.enerpac.com6
CuSTOM HYdRauliC CYliNdERS
customizable features:• Stroke
• Capacity
• Paint
• PressureRating
• Fitting
• SpecialAttachments
• Seals
• ImbeddedSensors
• CollapsedHeight
• RodModifications
• SpecialMounting
• CorrosionResistance
There's no substitute for experience in customizing hydraulic cylinders — Enerpac can meet the needs of the most demanding applications.
Cylinders are the primary workhorse in hydraulic systems required to push or pull. Although Enerpac offers a wide variety of cylinders to fit many application requirements, there are many applications
that require customization. These may include special corrosion protection, ability to handle extreme side
loads, or having special mounting needs.
◂ Large capacity, double-
acting lock nut cylinders
with an external lock ring
used for bridge work.
◂ Double-acting cylinders with pilot-
operated check valves and rod
eyes on both ends for lifting and
positioning applications.
◂ Custom private-label cylinders for
OEMapplications.
▴ Custom 500-ton cylinders with 72 inches of stroke for lifting electric rope shovels.
7CUSTOM PRODUCTS & SOLUTIONS
OVERVIEW
7CUSTOM PRODUCTS & SOLUTIONS
customizable features:•Capacity
•CylinderStroke
•PumpType
•Controls
•Guarding
•DaylightDimensions
CuSTOM HYdRauliC PRESSES With decades of experience and in-house capabilities, look to Enerpac to help find solutions to your customization needs.
Next to our large range of standard workshop presses, Enerpac offers the possibility of customization. Because many customers have specific requirements, we offer turn-key project management, including design, engineering and manufacturing. As the market leader, we listen to our customers and can offer the best solutions.
Whether a longer stroke, wider frame or a complete new design is required, our Custom Products group has many years of experience in multiple industries to deliver a solution that meets or exceeds expectations.
fully automated plc-controlled 1800 ton High-accuracy press
◂High-accuracyproductionpressesforproducingmagnetic
acceleration coils—the control of the press force and temperature
of the coils during forming is monitored by a PLC Control System.
50-ton Workshop press for maintenance Jobs
◂ C-shaped workshop presses designed for access from three sides,
while the fixed worktable features T-slots to mount tooling. Activation
requires two hands and the pressure and force can be checked with
the built-in gauge.
100-ton press for assembly of spring-loaded cylinders
◂ Special 100-ton roll-frame press with long stroke cylinders and a
PLC-controlled pendant to operate and monitor all movements in
offshore applications.
▴ Enerpac’s hydraulic presses can be configured to fulfill a broad range of applications. Each press is designed and manufactured according to customer specifications and in cooperation with our engineering team.
confiGurations•Verticalandhorizontalpress
•Cylinders mounted in upper and lower bolsters
•Heightbuilttocustomerspecifications
•Daylight (vertical and horizontal) built to customer specifications
www.enerpac.com8
OVERVIEW
www.enerpac.com8
CuSTOM HYdRauliC TORquE WRENCHES
customizable features:• ReactionArms
• TorqueLinks(splitorlayeredforextremely space restricted applications)
• ReactionRollerAssemblies
• Sockets(directdrive,castellated, peg drive, stacked)
• Drives(directAllen,spline,square drive size)
• HexReducingInserts
• SquareDriveInserts
Enerpac hydraulic torque wrenches are designed to
accommodatemostboltingapplications.However,due
to space constraints, the location of reaction points
or a need for special sockets and adapters, there is
oftenaneedforcustomizedcomponents.Ourdepth
of manufacturing resources can support high volume,
simple modifications, and private-label products.
◂ Custom hydraulic torque
wrench for a fracking pump.
◂ Custom S6000 hydraulic torque
wrench fitted with a custom reaction
arm/socket.
◂ Custom hydraulic torque wrenches with reaction
paddles for use with a flexible flowline.
Looking for customized components to help solve your torquing problems? Enerpac has the experience and capabilities to help find solutions to your problems.
▴ Custom S11000 torque wrench with a custom torque link and reaction roller
9CUSTOM PRODUCTS & SOLUTIONS
OVERVIEW
9CUSTOM PRODUCTS & SOLUTIONS
customizable features:•Adaptorkitswithpullersleevestosuit
different thread sizes and/or pitch
•NutrotatingsocketstoaccommodatedifferentnutA/F(acrossflats)sizes
•Bridgestosuitroundornon-standardnutsor clear obstructions
•Loadcellswithvariouscapacities
•Screwontensionerstoovercome space restrictions
CuSTOM HYdRauliC TENSiONERS When the standard tensioner doesn't fit your needs Enerpac can help find a solution that does.
Enerpac hydraulic tensioners are designed to
accommodate most bolting applications, especially
when accurate tightening is needed.
Howeverduetospaceconstraintsandaneed
for special adapters, there is often a need for
customizedcomponents.Ourgroupcanmeetthe
requirements of your application, whether it's a
large order, simple modification, or even private-
label products.
◂ Custom tensioner for removing studs
on a stacker reclaimer.
◂ Custom hydraulic tensioners to suit 5-inch
studs load output 4200 kN (944202 lbf).
◂Customscrew-ontensionertosuitM30
stud load output 343.2 kN (77150 lbf).
▴ Custom tensioners used for tensioning multiple bolts on pipe line flange.
www.enerpac.com10 www.enerpac.com10 www.enerpac.com10
OTHER CuSTOM PROduCTS &
Ourgroupofengineersandproductspecialistswillworkwithyouto
understand your specific application and produce a turn-key product or
solution that will exceed your expectations.
Any products other than those listed are customizable, in addition we
are capable of developing clean sheet designs which fit within our core
competencies of high-pressure hydraulics, controls and steel fabrication.
WorKHoldinG
◂ Custom components for
hydraulic workholding.
special oem tool
◂ Private-label bead breaker
for removing tires.
pullers
◂Mechanicalpulleroutfittedwith
custom hydraulic cylinder.
ValVes
◂ Custom manual valve with venturi and
locking section for hold and retract of
load return cylinders.
concrete stressinG JacKs
◂ Custom single and twin-ram
stressing jacks for concrete
prestressing application.
spreaders
◂ Custom spreader for straightening
cores on paper rolls for fitment on
processing machines.
When you need more than a customized version of a standard Enerpac product, look to Enerpac’s Custom Products & Solutions group.
CUSTOM PRODUCTS & SOLUTIONS 11CUSTOM PRODUCTS & SOLUTIONS
CuSTOM SOluTiONS
When the scope of your job requires more than a standard or custom product,
wedevelopacustomsolution.Ourcustomsolutionsoftencombinemultiple
high-pressure hydraulics, controls, steel fabrication and power units. They are
developed to be a turnkey system to meet the most unique challenges.
oem applications
◂ We specialize in private-label
andcustomproductsforOEM
customers.
sKiddinG systems
◂ Low profile custom Skidding Systems
can be configured to meet a variety
of applications including the need to
span across gaps.
computer controlled liftinG systems
◂Manycustomersrequest
customized features added to our
standard SyncLift Systems.
climbinG systems
◂ Custom climbing systems used
for applications such as climbing
forms and incremental stage
lifting applications.
Hydraulic slinG adJustment
◂CustomizedSyncHoistSystemsare
a common need for customers with
special rigging applications.
bridGe launcHinG systems
◂ Customized around the specific bridge
design and launching requirements.
Bring us your challenge; we’ll deliver a solution.
Custom Products & Solutions
www.enerpac.com718_03-030136817_EN-US © Enerpac 2017 - Subject to change without notice.
CUSTOM PUMPS
CUSTOM CYLINDERS
CUSTOM PRESSES
CUSTOM BOLTING TOOLS
OTHER CUSTOM PRODUCTS
CUSTOM SOLUTIONS
request your custom product or solution online at: www.enerpac.com/custom