C US TO M I Z E D M E A SU R I N G I N S T R U M E N T S I N M O D U L A R S Y S T E M S

2

The advantages of this modular system- quick, easy handling, individual setting

options and intelligent combinations with different components- offer the user

both cost benefits as well as numerous possible applications.

This testing apparatus is equipped for extensive measurements for all turning

and milling parts. The product range includes systems for measurement of

different diameters, heights, hole sizes, distances, concentricity and a new multi-

function measuring table.

The devices may be customized as per

individual specifications on request.

www.m-tec-messsysteme.com

info@m-tec-messsysteme.com

BUILT ON EXPERIENCE, INNOVATION AND PRECISION

3

MODULES

THE M-TEC SYSTEM

from page 6

from page 4

from page 20

from page 22

from page 24

COMPONENTS

EXAMPLES AND OPERATING INSTRUCTIONS

ASSEMBLIES

All assemblies and modules are delivered by default without measuring

equipment.

Upon request, the assemblies can be also equipped with measuring clock or

incremental push buttons.

Storage cases can be supplied on request.

BEISPIELFOTO

PLEASE NOTE

Measuring suitcase

Contents

1X Auxiliary support pad MD-4020

2X Measuring bracket U-profile MD-5000

2X Measuring bracket L-profile MD-5010

1X Universal swivel arm MD-3010

1X Basic profile MD-2000

2X Angle bracket MD-3020

1X Gap gauge 0-50 mm MD-5030

1X Measuring plate Ø 50mm KM-1013

1X Profile column MD-3000

1X Master sample

Assembly tools

INH

ALT

SVER

ZEI

CH

NISTABLE OF CONTENTS

4

The modular measurement technology always

consists of hard-anodized aluminium basic profile

with steel side parts and different accessories in

order to perform a first simple measurement.

The modular system of M-TEC offers the right solution for almost

every application.

It can also be used with all latest measuring clocks and electronic

sensors with a clamping shaft of φ 8mm. You can also use

micrometer gauge for radial run-out measurement in boreholes.

The measurement of diameters, run-out, heights, holes, distances

and roundness by arranging different intelligent components,

guarantee cost savings and above all, simple and precise

measurement processes.

The construction of a measuring device is composed of a basic

profile with combinable modules together, which can be adjusted

quickly and easily (the modules can be installed with just one

tool).

The devices are calibrated with a gauge and are at all times in

the workshop (on the machine) to support the worker in giving

immediate proof of the quality of his products.

You can make several measurements with one measuring device

in smallest possible place, thus saving valuable space on the

machine.

A gain of affordable production safety directly in the

manufacturing, results in fewer complaints and employee

satisfaction.

Supplements for different modules are available:

Centering points

Measuring clock holder

Measuring bracket L-Profile

Measuring bracket U-Profile

Angle bracket

Brass coating to prevent damage on the test

piece

ASSEMBLIES

MODULES DETAILS

THE

M-T

EC S

YSTE

M CUSTOMIZED MEASURING INSTRUMENTS IN MODULAR SYSTEMS

5

1. MEASURE UPPER GROOVE

3. MEASURE INTERMEDIATE GROOVE

4./5. MEASURE HEIGHT AND LOWER GROOVE

2. MEASURE TOP DIAMETER

EXAMPLE: 5 MEASURING OPERATIONS IN ONE WORKPLACE

6

Basic profile in polished steel with steel side parts/ smoothly inclinable (360⁰)/ Working range 250mm

100

100

250

/ 500

100

40

15

40

50

80

80

70

40

20

250 /500/1000

250 / 500

Can be mounted on

Basic profile MD-2000

Smoothly adjustable

on a bracket

Universal swivel arm optional in aluminium/ steel/ stepless swivelling, can be used as a stopper for measuring gauge holderMD - 3010-0 in aluminium/ MD-3010-1 Universal swivel arm in steel

MD - 3000-1 Column profiles in aluminium | Column height 250mm with Universal swivel arm (MD-3010-1) in steel with clamping leverMD - 3000-0 Column profiles in aluminium | Column height 250mm with Universal swivel arm (MD-3010-0) in aluminium with clamping lever

MD - 2010-0 Basic profile in steel

MD - 2000-0 Basic profile of hard-anodized aluminium 80X40 with Steel side parts | smoothly inclinable (360⁰) | Working range 250mmMD - 2000-1 Basic profile of hard-anodized aluminium 80X40 with Steel side parts | smoothly inclinable (360⁰) | Working range 500mmMD - 2000-2 Basic profile of hard-anodized aluminium 80X40 with Steel side parts | smoothly inclinable (360⁰) | Working range 1000mm

THE

MO

DU

LES

7

(without measuring clock)MD - 3014 Angle bracket with 360⁰ rotary measuring instrument

L-MEASURING BRACKET MD-5010-1 FOR MEASURING ROUNDNESS

8

80

50

14

20

Angular bracket completely optional in aluminium/ steelUse: Partial stopper in conjunction with measuring bolt and measuring gauge | Application on page 27

MD - 3020-0 in aluminium | MD-3020-1 Angular bracket in steel

Use: To fix the test specimen to prevent it from tilting or sliding away by manual rotation (for e.g. in concentricity measurement)

MD - 3012-0 in aluminium | MD-3012-1 in steel | Swivel arm with clutch

TOOTH-DEPTH MEASUREMENT WITH CONCENTRICITY TESTER BG-1020

Clampingnut

9

27

stroke min. 160mm

250

Linear device | continuous clamping of the moving slider, also vertically applicable | for usage description see page 27MD - 5041-0 centering linear guides in aluminium

Use: To test the concentricity of components with different diameters (Center of the test specimens is always the same)MD - 4025-0 in 2 mm Stainless steel and aluminium support for 2-40 mm diameter prism holder

SCHEDULED RUN-OUT MEASUREMENT FROM TWO SIDES | Please see page 27 for description

10

80

2050

80

2050

Use: To measure the test piece between points for acceptance of roundness and concentricityMD - 4010-0 Aluminium spring suspended centering tip

Use: To measure the test piece between points for acceptance of roundness and concentricity/ centering tip Ø 8mmMD - 4000-0 Aluminium centering tip (fixed)

DIAMETER AND RUN-OUT MEASUREMENT WITH ELECTRONIC SENSORS

11

Use: Measuring acceptance of large and heavy test pieces with center distance less than Ø 125mm. Continuously adjustable contact pressure. Centering tips in special sizes possible

Use: Measuring acceptance of large and heavy test pieces with center distance less than Ø 125mm. Continuously adjustable contact pressure. Centering tips in special sizes possible

MD - 4015-0 in Gray cast iron/ Tailstock with fixed centering tip Ø 16mm

MD - 4016 in Gray cast iron/ Tailstock spring supported

SCHEMATIC ASSEMBLY OF TAILSTOCK MD-4015 WITH SUPPORT KM-4015-6 ON BASE PROFILE MD-2000-0 FOR TWO HEIGHTS (60MM AND 100MM)

12

130

7012

30

Use: To measure diameter and radial run-outMD - 5000-0 in aluminium/ MD-5000-1 in steel | Measuring clamp U-profile for Ø 6-50mm

Use: To measure diameter and radial run-out of larger sizesMD - 5000-2 in steel | Measuring clamp U-profile for Ø 50-100mm

MEASUREMENT OF DIAMETER AND RUN-OUT IN A SINGLE DEVICE | COMPONENT Ø 90MM

13

80

30

7012

130

2030

74

90

Use: To measure concentricity errors below 135⁰ for e.g. determination of polygonal or tension errorMD - 5010-0 in aluminium | MD-5010-1 in steel | Measuring clamp L-profile

Use: Several diameter and groove measurements in one spindle/ for usage description please see page 24 - 26MD - 5020-0 in aluminium | MD-5020-1 in steel | Pendulum holder Ø 6-50mm

ADJUSTMENT OF PENDULUM HOLDER MD-5020-1

2 | ADJUSTING SCREW WITH COMPRESSION SPRING FOR ADJUSTMENT OF THE PRESSING FORCE

3 | MOUNTING AND CLAMPING OF THE PENDULUM HOLDER FOR HEIGHT ADJUSTMENT

1 | PIVOT POINT OF THE HOLDER

14

15

MULTI-POSITION MEASUREMENT OF ONE SPINDLE WITH 5 DIAMETERS AND THE TOTAL LENGTH

16

74

For diameters

between

Ø 1-40 mm

70

30

12

MD - 4031-0 Concentricity measuring device with O-Ring mounted bearing

RADIAL RUN-OUT MEASUREMENT OF A TEST PIECE

Continuously adjustable clamping bracket with run-out accuracy 0.003 mm

MD - 4020 in aluminium | MD-4020-1 auxiliary support in steel

17

100

Measuring range 24-83 mm

According to gauge slides

Hub: 60mm

100

24

24

22 30

80

66

12

Use: To measure inner diameter or run-out in drillings

Drill inspection (3 point measurement with 120° alignment) or (2 point measurement with 180° alignment)

Use: For setting up reaming inside a machine, magnetic gauges are almost exclusively used, with mechanical or electronic measuring clock.

magnetic

MD - 5040-0 Inside measuring gauge

MD - 5050-0 hardened steel/ Drill measuring gauge with exchangeable gauge slides for diameter and concentricity measurement

MD - 7012 | sliding guides Ø 35-45 (without measuring clock)

stufenlos einstellbare Rachenlehre 0-50mm wahlweise Aluminium/StahlMD - 5030-0 in aluminium | MD-5030-1 Gap gauge in steel

18

To measure horizontally several diameters in one

operation.

Several gap gauges can be arranged one above the

other.

The measuring device consists of a measuring table MD-6000-1 and can be

equipped with different gap gauges MD-5035 sizes 1 to 3.

There are 3 versions:

Size 1 for test pieces Ø up to 66mm

Size 2 for test pieces Ø up to 146mm

Size 3 for test pieces Ø up to 246mm

By additionally installing a steel plate beneath the measuring

plate and offsetting the measuring column, an extension of the

supporting table is possible.

The minimum center distance between two gap gauges must be

20 mm. The distance can be reduced by appropriate measuring

insets.

MD - 6000-1 Measuring table for horizontal measurements

KM-5035-1 up to Ø 66 | KM-5035-2 bis Ø 146 | KM-5035-3 up to Ø 246

Plate: Hardened steel, polished on both sides

KM - 5035 | Oscillating gap gauge (without measuring clock)

MD - 6010-230 (480) | Measuring table

adjustable

Stopping plate

19

Differential measuring tableMD - 6000-5

Sum-differential- measuring table with 2 electronic measuring sensors

20

ASS

EMBL

IES ASSEMBLIES

21

The workpiece is clamped between 3 rollers and rolled without center.

By turning the handwheel, the component is brought into rotation.

Run-out test from 1mm to 40 mm is possible.

Run-out error 0.003mm

Measuring clock- mounting hole ∅ 8mm

Granite plate made of natural hard rock of the

highest quality and hardness. Measuring

column can contain any number of adjustable

swivel arms. Measurement area can be fully

utilized by the adjustable swivel arms. Slightly

adjustable in height and side.

Measuring table 200X200mm

Measuring column length 250mm or 500 mm

(optional in Al. or Granite)

Measuring clock mounting hole ∅ 8mm

Testing of run-out from outside, inside and flat surfaces

Swivel arm for runout measuring device

MD - 3011

Run-out measuring device

Extension MD - 3010

2X Universal swivel arm

Basic profile

KM - 1010

MD-3010

MD - 4031MD - 2000

BG - 1010

BG - 1020

CONCENTRICITY TESTING

MULTI-FUNCTION MEASURING TABLE

BG - 1020

BG - 1010

Measuring heights and distances

22

All components will be delivered with mounting material. For Al., granite and steel variants, see price list.

HOLDER FOR GAP GAUGE FOR MEASUREMENT OF SMALL PARTS

INDIVIDUAL PARTS

KM - 1020

KM - 1023

KM - 1047 KM - 5031-1KM - 4015-6

Distance plate

Support plate 2X

Support boltcut form

Gap gauge holderSupport 40 mm for tailstock MD-4015 (tip height 100 mm)

KM - 1021

KM - 1019Measuring ∅ 50mm

Centering point 2X

KM - 1046

KM - 1045Subject to freeassembly ofangle bracket

Support-stopperbolt with threadsize M2.5 4X

KM - 1013

KM - 1017Measuring ∅ 100mm

Gauging instrumentholder 90° 4X

KM - 1007

KM - 1010

KM - 1006Gauging instrument holder, rotatable 360° 4X

Extension ofuniversal swivel arm

Gauging instrumentholder parallel 4X

IND

IVID

UA

L PA

RTS

23

Position indicator with statistical recordings (max 10000 values) and SPC

Interface of 4 or 8 measuring sensors, programmable for 100 parts, SPC, input andoutput for automation

Position indicator

Device

Accuracy

Measuring range

± 2µm

12mm

± 1µm

12mm

± 0,2µm

12mm

If you need larger measuring range or

pneumatic versions, please find all related

information on

www.heidenhain.de

DIAMETER AND LENGTH MEASUREMENT

ND - 280 ND - 2100G (GAGE - CHECK)ND - 287

ST - 12xxAT - 12xx MT - 12xx

24

With this further sliding, the test piece reaches the highest point. The test piece will have reached the bottom stopper and, when

retracted, will show the highest point on the display gauge.

Slide the

test piece

further in

Place the test piece on the support plate and slide in on the

U-bracket

Slide in the

test piece

1

2 3

With display measuring devices (e.g. measuring

clock), naturally Ø of the highest point is

determined.

The measurement and adjustment of the master

piece is carried out in 3 steps

The adjustable brass plate (support) on the

measuring brackets U-Profile and LProfile help in

pre-positioning and protecting the work piece.

ADJUST DIAMETER AND TEST WITH DISPLAY MEASURING DEVICES IN U-BRACKET

INST

RUC

TIO

NS

FOR

USE

25

RUN-OUT MEASUREMENT OF A THREADED SHAFT, Ø 3MM AT SUPPORT POINTS

26

12

3

4

56

7

8

3 | CLAMPING SCREW AND ADJUSTABLE BOTTOM STOPPER FOR TEST PIECE

7 | CLAMPING SCREW TO FIX THE U-BRACKET ON THE BASE PROFILE

8 | CLAMPING SCREW FOR SMOOTH ADJUSTMENT OF INCLINATION OF THE BASE PROFILE

There are 2 variants from Ø 6-50mm and from Ø 50-100mm

For the correct setting of the U-bracket,please proceed as follows:

The center distance of U-bracket MD-5000 (from Ø 6-50mm) is 60mm

The center distance of U-bracket MD-1-5000 (from Ø 50-100mm) is 100mm

Mounting distance for bottom stopper = Grundabstand – (D/2) - 1mme.g. 54mm = 100mm – (90mm / 2) - 1mm

Mounting distance for supporting bolt = Center distance – (D/2)e.g. 55mm = 100mm – (90mm / 2)

4 | THE DOWEL PIN OF MD-5000 IS CYLINDRICAL WITH Ø 8MM OF MD-1-5000 A THREADED BOLT OF SIZE M8

1 | CLAMPING SCREW FOR HEIGHT ADJUSTMENT

2 | CLAMPING SCREW FOR MEASURING DEVICE

5 | CLAMPING SCREW FOR SUPPORTING BOLT

6 | SUPPORT PLATE FOR PRE-POSITIONING OF THE TEST PIECE

D=90mm

Center distance

Center distance

Mounting distance

for supporting bolt

D/2Mounting distance

of bottom stopper

DESCRIPTION: U-BRACKET

27

The linear guide is a portable element and serves to support the measuring equipment or other modules for tight installation situations

1 | PLACE THE TEST SPECIMEN AND HOLD IT BETWEEN CENTERING POINTS

2 | ROTATE THE TEST SPECIMEN >360° AND DETERMINE OVERALL RADIAL RUN-OUT

EXAMPLE: SCHEDULED RUN-OUT MEASUREMENT FROM TWO SIDES

M-Tec Measuring systems

Ohmstraße 9

91161 Hilpoltstein

Telefon 0 91 74 9 77 97-20

Telefax 0 91 74 9 77 97-30

www.m-tec-messsysteme.com

info@m-tec-messsysteme.com

Fotos und Gestaltung: Oliver Frank Kommunikationsdesign HilpoltsteinStand: 04/12 Änderungen vorbehalten