CUTTING PLOTTER FC8000-60/75/100/130/160

CUTTING PLOTTER

SERVICE MANUAL

FC8000-60/75/100/130/160

FC8000-UM-251-07-9370

FC8000-UM-251-9370 I

HISTORY OF REVISIONSNo. Dateissued Descriptionofrevision Page Edition1 08.07.07 FirstPrinting All 012 08.08.23 PartsnumberoftheI/Fbracketwascorrected. 9-1 023 08.08.23 Partsnumberoftheswitchingpowersupplyunitwascorrected. 9-1 024 08.09.12 PartsnumberofthePenHolderSpacerwascorrected. 9-4 035 08.09.12 Theranksofsomepartsrenewed. 9-1to9-16 036 08.09.19 Procedurefortheregistrationmarksensorsensitivityadjustmentwaschanged. 7-19 047 08.11.11 PartsnumberofthePenCarriageCoverwascorrected. 9-11 058 09.07.21 PartsnumberoftheSpacer(ItemNo.7)wascorrected. 9-12 069 09.07.21 PartsnumberoftheYSlider(ItemNo.5)wascorrected. 9-12 0610 10.01.08 PartsnumberoftheLightPointerAssywascorrected. 9-4 0711 11.01.19 PartsnumberoftheKeyTopFunctionwascorrected. 9-3 0712 11.01.19 PartsnumberoftheKeyTopCursorwascorrected. 9-3 0713 11.03.02 ItemNo.24wasnotincludingtotheItemNo.26. 9-5 07141516171819202122

FC8000-UM-251-9370 II

FC8000-UM-251-9370 III

CONTENTS1. INTRODUCTION .........................................................................1-1

1.1 Main Specifications ...............................................................................................................1-1

1.2 External Dimensions ............................................................................................................ 1-2

2. PARTS NAMES and FUNCTIONS ............................................ 2-12.1 Parts Names and Functions ..................................................................................................2-1

2.2 Assembling ............................................................................................................................ 2-3

2.4 Replacing the Cross-Cutter Unit ........................................................................................2-11

3. OPERATIONS ............................................................................ 3-13.1 Control Panel ......................................................................................................................... 3-1

3.2 Reading the Screen (LCD) .................................................................................................... 3-3

4. RECOMMENDED PARTS LIST ................................................. 4-1

5. LIST OF TOOLS ........................................................................ 5-15.1 Tools ....................................................................................................................................... 5-1

5.2 Greasing And Gluing Points ................................................................................................ 5-1

6. DISASSEMBLY AND REASSEMBLY ....................................... 6-16.1 Exterior Parts ........................................................................................................................ 6-1

6.1.1 How to Replace the Right Side Cover .................................................................................................. 6-1

6.1.2 How to Replace the Left Side Cover .................................................................................................... 6-2

6.1.3 How to Replace the Control Panel Assembly ..................................................................................... 6-3

6.1.4 How to Replace the Center Cover ........................................................................................................ 6-4

6.1.5 How to Replace the Front Guide .......................................................................................................... 6-5

6.1.6 How to Replace the Rear Guide ........................................................................................................... 6-6

6.1.7 How to Replace the Rear Writing Panel ............................................................................................... 6-7

6.1.8 How to Replace the Front Writing Panel Assembly ............................................................................ 6-8

6.2 Mechanical Parts ................................................................................................................... 6-96.2.1 How to Replace the Rear Media Sensor .............................................................................................. 6-9

6.2.2 How to Replace the Front Media Sensor ............................................................................................6-10

6.2.3 How to Replace the Pinch Roller .........................................................................................................6-11

6.2.4 How to Replace the Control Panel Board and the LCD .....................................................................6-12

6.2.5 How to Replace the Pen Block ............................................................................................................6-13

FC8000-UM-251-9370 IV

6.2.6 How to Replace the Y-belt ....................................................................................................................6-15

6.2.7 How to Replace the Pinch Roller Sensor ............................................................................................6-17

6.2.8 How to Replace the Y-relay Board.......................................................................................................6-19

6.2.9 How to Replace the Cam Sensor ........................................................................................................ 6-20

6.2.10 How to Replace the Y-motor ............................................................................................................... 6-21

6.2.11 How to Replace the X-motor ............................................................................................................... 6-22

6.2.12 How to Replace the Main Board ......................................................................................................... 6-23

6.2.13 How to Replace the Vacuum Fan........................................................................................................ 6-24

6.2.14 How to Replace the Drive Roller......................................................................................................... 6-25

6.2.15 How to Replace the Cutting Mat ......................................................................................................... 6-27

6.2.16 Home Dog Position .............................................................................................................................. 6-28

6.2.17 Cross Cutter Dog Position .................................................................................................................. 6-28

7. ADJUSTMENTS ..........................................................................7-17.1 List of Items Requiring Readjustment .................................................................................7-1

7.2 Mechanical Adjustments .......................................................................................................7-27.2.1 Y-Belt Tension Adjustment ....................................................................................................................7-2

7.2.2 Y-Drive Belt Tension Adjustment ..........................................................................................................7-3

7.2.3 X-Drive Belt Tension Adjustment ..........................................................................................................7-4

7.2.4 Pinch Roller Pressure Adjustment ........................................................................................................7-5

7.3 Electrical Adjustments ..........................................................................................................7-77.3.1 DIP Switch Settings ................................................................................................................................7-7

7.3.2 Explanation of the Values of the Main Board Settings .......................................................................7-9

7.3.3 Clearing the Non-Volatile RAM ............................................................................................................7-10

7.3.4 How to Enter the Adjustment Menu ....................................................................................................7-12

7.3.7 Adjusting the Pen Force .......................................................................................................................7-14

7.3.8 Adjusting the Distance Accuracy ........................................................................................................7-16

7.3.9 Adjusting the Registration Mark Sensor Sensitivity .........................................................................7-19

7.3.10 Adjusting the Offset of the Auto-Registration Mark Sensor ............................................................7-20

7.3.11 Adjusting the Cross Cutter Home Position ........................................................................................7-22

7.3.12 Adjusting the Offset of the Light Pointer Position ............................................................................7-24

7.3.13 Confirming the 2-Pen Model (2-pen model) .......................................................................................7-26

7.3.14 Adjusting the Pen Exchange Y Direction Value (2-pen model) ........................................................7-28

7.3.15 Adjusting the Spacing Between Pen 1 and Pen 2 (2-pen model) ...................................................................7-30

7.4 Upgrading the System Firmware ....................................................................................... 7-34

FC8000-UM-251-9370 V

8. TROUBLESHOOTING ............................................................... 8-18.1 The Plotter is Turned On But Doesn’t Operate ................................................................... 8-1

8.2 Media Loading Operations ................................................................................................... 8-2

8.3 Cutting Operations ............................................................................................................... 8-3

8.4 Error Messages ..................................................................................................................... 8-48.4.1 Hardware Error Messages .................................................................................................................... 8-4

8.4.2 Error Messages in GP-GL Command Mode ........................................................................................ 8-7

8.4.3 Error Messages in HP-GL Emulation Mode ........................................................................................ 8-8

8.4.4 Error Messages on ARMS ....................................................................................................................8-11

8.4.5 Other Error Messages ..........................................................................................................................8-14

8.4.6 Warning Messages ...............................................................................................................................8-15

8.5 Service mode........................................................................................................................8-168.5.1 Sensor Test Mode & Panel Switch Test Mode ....................................................................................8-16

8.5.2 Printing the Setting of the Plotter .......................................................................................................8-18

8.5.3 Printing the Test Pattern ......................................................................................................................8-19

8.5.4 Confirm the Cutting Data .................................................................................................................... 8-20

8.5.5 Self Diagnostic Test ............................................................................................................................. 8-21

9. PARTS LIST ............................................................................... 9-19.1 Outer Casing.......................................................................................................................... 9-1

9.2 Control Panel ......................................................................................................................... 9-3

9.3 Pen Block ............................................................................................................................... 9-4

9.4 Registration Mark Sensor Assy ........................................................................................... 9-6

9.5 Cross Cutter .......................................................................................................................... 9-7

9.6 Main Frame ............................................................................................................................ 9-8

9.7 Y Rail .....................................................................................................................................9-10

9.8 Y Slider ..................................................................................................................................9-12

9.9 Wiring Harness .....................................................................................................................9-13

9.10 Labels ....................................................................................................................................9-14

9.11 Media Stocker, Stand ...............................................................................9-15

9.10 Basket ...................................................................................................................................9-16

9.11 Other Parts ...........................................................................................................................9-16

10. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ................... 10-110.1 Block Diagrams ....................................................................................................................10-1

10.2 Circuit Diagrams ................................................................................................................. 10-210.2.1 Main Board (CPU)..................................................................................................................................10-2

10.2.2 Main Board (CONNECTOR) ................................................................................................................. 10-3

10.2.3 Main Board (MOTOR DRIVER) ............................................................................................................ 10-4

10.2.4 Main Board (FPGA) .............................................................................................................................. 10-5

10.2.5 Main Board (I/F) .................................................................................................................................... 10-6

10.2.6 Main Board (MEMORY) .........................................................................................................................10-7

10.2.7 Main Board (Power) ............................................................................................................................. 10-8

10.2.8 LAN Board (Option) ............................................................................................................................. 10-9

10.2.9 Light Pointer ........................................................................................................................................10-10

10.2.10 Pen Relay Board .................................................................................................................................10-11

10.2.11 Pinch Roller Sensor Board ................................................................................................................10-12

10.2.12 RMS Board ..........................................................................................................................................10-12

10.2.13 Conrol Panel Board ............................................................................................................................10-13

10.2.14 Cam Sensor Board .............................................................................................................................10-14

FC8000-UM-251-9370 1-1

1. INTRODUCTION

1. INTRODUCTION

1.1 Main SpecificationsFC8000-60 FC8000-75 FC8000-100 FC8000-130 FC8000-160

CPU 32-bitConfiguration Grit-rollingplotterDrive DigitalservoMax.cuttingarea

(expandedmode)

50mx610mm 50mx762mm 50mx1067mm 50mx1372mm 50mx1626mm

Guaranteedprecisioncuttingarea*1

15mx590mm 15mx742mm 15mx1047mm

10mx894mm

15mx1352mm

10mx894mm

15mx1606mm

10mx894mmMountablemediawidth Max.730mm,

Min.50mm

Max.901mm,

Min.50mm

Max.1206mm,

Min.50mm

Max.1511mm,

Min.50mm

Max.1765mm,

Min.50mmMax.cuttingspeed(Axial) 148.5cm/sec(45ips)Specifiablespeeds 1,2,3,4,5,6,7,8,9,10,15,20,25,30,35,40,45,50,55,60,70,80,90,100,105cm/secCuttingpressure 48steps,0.196-5.88N(20-600gf)Min.charactersize 3mm(0.125in.)alphanumericHelveticamed.FontMechanicalresolution 0.005mmProgrammableresolution GP-GL:0.01/0.05/0.025/0.01mm,HP-GL:0.025mm*2

Repeatableaccuracy*1 Max.0.1mm/2-munit(excludingmediashrinkage)Numberofcutters/pens 1(2fortheoptional2-penmodels)*3Pentypes Water-basedfiber-tip,oil-basedballpointanddisposableinkpensPouncingtooltype Pouncingtool:PPA33-TP12,1.2-mmpindiameter)*4Compatiblemedia Mono-vinylchloridemedia,fluorescentmedia,andreflectivemediaupto0.25

mmthick,highreflectivemedia.*5Compatiblepaperforpouncing Regularpaperfrom0.06to0.13mmthickInterfaces USB2.0(FullSpeed)/Network(Ethernet10BASE-T/100BASE-TX)/RS-232C

(Autoswitching)Buffermemory 2MBResidentcommandsets GP-GL/HP-GL(Controlpanelswitching)LCDPanel Graphictype(Yellowbacklight)Powersupply 100-240VAC/50-60Hz(Autoswitching)Powerconsumption 160VAmax.Operatingenvironment Temperature:+10˚Cto+35˚C

Humidity:35%to75%(non-condensing)Guaranteedaccuracyenvironment Temperature:+16˚Cto+32˚C

Humidity:35%to70%(non-condensing)Externaldimensions

(WxHxD)

1120x1219x

715mm

1270x1219x

715mm

1570x1219x

715mm

1870x1219x

715mm

2130x1219x

715mmWeight 36kg 39kg 43kg 51kg 59kg*1WhentheoptionalbasketandGraphtec-specifiedmediaareused.

*2HP-GLisaregisteredtrademarkofHewlett-PackardCompany.

*3The2-penunitisafactory-installedoption.Itcannotberetrofitted.

*4ThePPA32-TP12pouncingpencannotbeused.

*5TheCB15UAcutterbladeandareinforcedbackingsheetmustbeusedwhencuttinghigh-intensityreflectivefilm.

FC8000-UM-251-9370 1-2

1. INTRODUCTION

1.2 External Dimensions

FC8000-60: 1120FC8000-75: 1270FC8000-100: 1570FC8000-130: 1870FC8000-160: 2130

715

1219

1162

Units:mm

Dimensionalaccuracy:±5mm

FC8000-UM-251-9370 2-1

2. PARTS NAMES and FUNCTIONS


2.1 Parts Names and FunctionsFront View

Power switch

Cutting groove

Cutting mat

Grit roller position guide

Push roller

Grit roller

Media sensor

Cross cutter unit

Tool carriage

Tool holderPush roller

Control panel

Stand

Pen station(Optional)

Rail

Powerswitch:................. Usedtoturntheplotteronandoff.

Controlpanel:................. Usedtoaccessvariousplotterfunctions.

Pinchrollers:................... Rollersthatpushthemediaagainstthegritrollers.

Gritrollers:...................... Metallicrollerswithafile-likesurfacethatfeedthemediabackandforth.

Mediasensors:............... Thefrontsensorisusedtosensetheleadingedgeofthemedia.Therearsensoris

usedtosensethetrailingedgeofthemedia.

Toolcarriage:.................. Movesthecutter-penorplottingpenacrossthemediaduringcuttingorplotting.

Toolholder:..................... Holdsthecutter-penorplottingpenandmovesitupordown.

Penstation(installedon2-penmodelsonly):

Thesecondpenismountedhere.(Factory-installedoption)

Stand:............................. Usedtomaketheplottermoreportableandtofreeupcounterspace.

Gritrollerpositionguide:

StickersonthefrontoftheYrailandtherearsideofthetopcoverthatshowthe

positionofeachgritroller.Usethesealignmentmarksasanaidinlocatingthe

pinchrollers.

Cuttingmat:.................... Cutterblademovedonthismat,preventingwearsoftheblade.

Cuttinggroove:............... Usedwhencross-cuttingisperformed.

Cross-cutterunit:............ Usedtoperformcross-cuttingofmediasothatthecutlengthcanberemovedfrom

theroll.

FC8000-UM-251-9370 2-2


Rear View

Push roller hold-down force switching lever

Media set lever

Stock rollers

Media stocker

AC line inlet

USB interface

Media lock

RS-232C interface

Network interface (Factory-installed option)

Mediasetlever:.............. Usedtoraiseorlowerthepinchrollersduringtheloadingorunloadingofmedia.

Pinchrollerhold-downforceswitchinglever:

........................................ Usedtoswitchbetweenthethreepinchrollerforces(outsidepushrollersonlyhas

2forcesofstrongandmedium).

AClineinlet:................... Inletwherethepowercordisconnected.

Mediastocker:................ Usedtocarryrollmediaandensureitsproperrotation.

Stockrollers:................... Amediarollisplacedontheserollers.

Medialock:..................... Usedtopreventthestockrollersfromrotatingwhenthemediarollhasbeenplaced

ontopofthem.Themedialockensuresthatthemediaispulledstraightoutfrom

theroll.

USBinterfaceconnector:

........................................ UsedtoconnecttheplottertothecomputerwithaUSBinterfacecable.

Networkinterfaceconnector:

........................................ Usedtoconnecttheplottertothecomputerwithanetworkinterfacecable.

(Factory-installedoption)

RS-232Cinterfaceconnector:

........................................ UsedtoconnecttheplottertothecomputerwithanRS-232serialinterfacecable.

FC8000-UM-251-9370 2-3


2.2 AssemblingAssemblethestand.

Stand side bar x 2 Base assembly x 2 Center bar x 1 Allen wrench(for M5 screws) x 1

Socket head cap screw(M5) x 20

Media stocker x 2

Stock roller x 2

Front Loading and Rear Loading

Itisnecessarytosettheloadingsettingsfromtheplottercontrolpaneldependingontheattachment

direction.

Defaultfactorysetupissetasrearloading.

Itisrecommendedtouseasrearloading.

Ifyoudesiretoloadthematerialfromthefront,itisalsopossibletousethefrontloading.

Usetheplotterwithenoughspacebehindinthiscase.

Also,beawarethatcontinuouscuttingwithcrosscutisnotpossible.

Assembling the Stand

Themountingdirectionisdifferentforthefrontloadingandtherearloadingmodels.

<Front loading>

<Rear loading>

FC8000-UM-251-9370 2-4


Assembly

(1) Assembletheleftandrightstandsides.Fastenabaseassemblytoeachofthestandsidebarswithfour

socketheadcapscrewsusingtheAllenwrench.

Socket headcap screw

Stand side bar

Baseassembly

Stand side bar

(2) Looselyfastenthecenterbartotheleftandrightstandsideswithfoursocketheadcapscrews(twoon

eachside),usingtheAllenwrench.

Center bar

Stand sides



(3) Attachamediastockertoeachoftheleftandrightstandsideswithtwosocketheadcapscrews,using

theAllenwrench.Mountthemediastockerssothateachoneprotrudesdirectlyabovethelongerofthe

twobaseassemblylengths.Media stocker

Media stocker

Socket head cap screw

Base assembly

Stand sides

Short

Long

FC8000-UM-251-9370 2-5


(4) Mounttheplotteronthestandbyinsertingthepositioningpinsonthestandintothepositioningholes

ontheundersideoftheplotter.Fastenwithfoursocketheadcapscrews(twooneachside),usingthe

Allenwrench.Thecuttingplottermountingdirectionisdifferentforthefrontloadingandtherearloading

models.


Positioning pin hole

Caster stoppers

Socket headcap screwPositioning pin

<Front loading>

<Rear loading>

(5) TightenthesocketheadcapscrewslooselyfastenedinStep2.

Mounting the stock rollers

Insertthestockrollersintotheslotsonthemediastockerbrackets.

<Front loading>

Stock rollers

<Rear loading>

Stock rollers

Front

FC8000-UM-251-9370 2-6


Attaching the Basket

Thebasketisattacheddirectlytotheplotter.

Thebasketismadeupofthefollowingparts.

Basketx1,baskettubes(long)x3,baskettubes(short)x4,jointsx4,mountsx2,socketcapheadscrews

x4,useAllenwrenchtoassemblethebasket.

Besuretousethebasketwhencuttinglong-axismediaofmorethan1meteristobeproduced.

Cloth basket Basket tube (long) x 3

Socket head capscrew

(M5) x 4

Mount x 2

Basket tube (short) x 4

Joint x 4

Assembly

(1) Insertthebaskettubes(long)intobothendsandcenterofthebasket.Attachthejointstotheendofthe

2outsidebaskettubes.

Cloth basket

Basket tube (long)

Joint

Joint

Joint

FC8000-UM-251-9370 2-7


(2) Insert2baskettubes(short)intothemountfromthesidewithoutthecap.Assemble2setsasshown

below.

Cap

Mount

Basket tube (short)

(3) Connectthebaskettubes(short)tothejointsinsertedonthebaskettubes(long)attheendofthebasket

attachedinstep1.

Mountingpositionofthecenterbasketpipe(long)dependsontheloadingdirection.

Basket tube (long)

Cloth basket

Joint

For frontloading

For rearloading

(4) Fixthepartassembledin3tothestandusingthesocketheadcapscrews.Assemblyiscompletedby

separatingbaskettofrontandbackofthecenterbar.


Socke theadcap screw

Center bar

Stand

FC8000-UM-251-9370 2-8


2.3 Attaching a ToolAttach a tool (cutter pen, plotter pen) to the plotter.

Attaching a Tool

Whenmountingthetoolinthetoolholder,pushthetoolallthewayintotheholderuntilitsflangecontacts

theupperpartoftheholderandthentightenthescrewfirmly.Topreventinjury,avoidtouchingthetool

immediatelyafterthecuttingplotteristurnedonorwheneverthetoolismoving.Itisexplainedhereusing

cutterpenasanexample.

(1) Loosenthepenholderscrew.

(2) Whilepushingthetoolholderintheupwarddirection,pushthetoolallthewayintotheholderuntilits

flangecontactstheupperpartoftheholder.

•Whenpushingthetoolholderwithyourfingers,thebladetipmaybeprotruding.

Takecarenottocutyourfingers.

For half cutting(backward)

For cutting out(forward)

Upper part oftool holder

Flange

(3) Makesurethatthetoolbracketisengagedonthetool’sflange,andthentightenthescrew.

Bracket to hold tool

Flange

FC8000-UM-251-9370 2-9


Attaching a Pen to the Two-Pen Holder (Option)

Thetwo-penholderisafactory-installedoption,andcannotberetrofitted.

(1) Loosenthepenholderscrew.

(2) Whilepushingthepenholderintheupwarddirection,pushthepenallthewayintotheholderuntilits

flangecontactstheupperpartoftheholder.

•Whenyoupushthepenholderwithyourfingers,thebladetipmaybeprotruding.

Takecarenottocutyourfingers.

Flange

Upper part of pen holder

(3) Makesurethatthepenbracketisengagedonthepen’sflange,andthentightenthescrew.

Bracket to hold pen

Flange

FC8000-UM-251-9370 2-10


Attaching a Plotting Pen to the Pen Station

(1) Openthepen-holdmechanismonthepenstation,andthenattachapen.

(2) Makesurethatthebracketofthepenstationisengagedintheuppergrooveofthepen.

(3) Closethepen-holdmechanismonthepenstationtoholdthepeninplace.

•Donotleaveapenattachedtothepenstationforalongperiodoftime,asthe

pentipwilldryupandmakeitunusable.

•Tostorethepen,removeitfromthepenstationandreplaceitsprotectivecap.

FC8000-UM-251-9370 2-11


2.4 Replacing the Cross-Cutter UnitFollowtheprocedurebelowtoreplacethecross-cutterunitthatisusedtocutthemediaaftertheplottingor

cuttingoperationhasbeencompleted.

(1) Checkthatthepowerswitchisturnedoff(the“O“sideispresseddown).

(2) Removethescrewholdingthecross-cutterunitinplace,andthenremovethecross-cutterunit.

Cross-cutter unit

(3) Removetheprotectivecoverfromthereplacementcross-cutterunit.Besuretoremovetheprotective

coverwhileholdingthepartoftheunitshowninthefigurebelow.

Protective cover

(4) Attachthereplacementcross-cutterunit,andtightenthescrewtoholditinplace.

Cross-cutter unit

WARNING: Thecross-cutterunitusesaverysharpblade.Takecarenottocut

yourselfontheblade.

FC8000-UM-251-9370 3-1

3. OPERATIONS

3. OPERATIONS

3.1 Control PanelThissectionexplainsthefunctionoflampsandkeysonthecontrolpanel.

USER1 lamp USER2 lamp [1] key [2] key CROSS CUTkey

MENU lamp[MENU] key [STOP] key

[ORIGIN] key

[ENTER] key[CONDITION]key

POSITION[FAST] key[3] key [4] key

[COPY] key

Screen (LCD)

Control Keys

POSITIONkeys.............. Therearefollowingfunctionsdependingontheoperation.Movethetoolcarriage

andmedia.Itwillmovespecifieddistancewhenitispressedonce,andcontinuously

movewhenitispresseddown.ItwillselectthemenuwhenUP,DOWN,LEFTor

RIGHTarrowkeysaredisplayedinthemenuonthescreen.

FAST............................... Thetoolcarriageorthemediawillmovefasterwhenitispressedsimultaneously

withPOSITIONkey.Itwillworkasamenukeywhenitisdisplaying“F”onthe

screen.

CROSSCUT.................. Itwillcutoffthemediathathasfinishedcutting.

STOP.............................. Cuttingoperationwillstopimmediatelywhenthe[STOP]keyispressedwhile

cutting.

Youcanresetthemediabypressingthe[STOP]keywhilecuttingwhenthemedia

hasshifted.

ORIGIN........................... Itwillsetthecurrentpositionasanoriginpoint.

Theplotterisresetbypressingthe[ENTER]keyandthe[ORIGIN]key

simultaneouslyinthefirstscreenoftheMENUmode(MENUscreen).

Menu Keys

MENU............................. ItwillswitchtotheMENUmode.MENUlampislitintheMENUmode.

ItwillgointoMENUmodeifitispressedonce,andMENUmodewillbeturnedoff

whenitispressedagain.

DifferentfunctionaresetintheMENUmode.

DatareceivedwhileintheMENUmodewillbestoredinthedatabuffer.

CONDITION................... Itwilldisplaythescreentosetthetoolconditions.

1,2,3,4.......................... Selectthemenunumberdisplayedinthescreen.

ENTER........................... Itwilldefinethesettings.Theplotterisresetbypressingthe[ORIGIN]keyandthis

keysimultaneouslyinthefirstscreenoftheMENUmode(MENUscreen).Itwill

displaycurrentcuttingareawhenthe[ENTER]keyispressedinREADYstatus.

FC8000-UM-251-9370 3-2

3. OPERATIONS

Indicator Lamps

MENUlamp.................... GreenlampislitwhileinMENUmode.

USER1,2lamp.............. Thelampforselecteduserwilllit.

Thelampislitwhentheuserpriorityissetto“Key,Controller”.Itwillflashwhenitis

setto“Keyonly”.

FC8000-UM-251-9370 3-3

3. OPERATIONS

3.2 Reading the Screen (LCD)Informationreflectingthestatuswillbedisplayedinthescreenofthecontrolpanel.

Nameofthebuttonandcorrespondingfunctionisdisplayedonthescreenwhenafunctionisallocatedtothe

buttononthecontrolpanel.Buttonnamewillbedisplayedinreversewhenthebuttonisenabled.

Followingitemsaredisplayedinthedefaultscreen.Tool condition currently using

Corresponding button name of control panel Set condition of media(READY status: It will display "READY" when the media is loaded)

Display of setting condition

Command: HP-GL/GP-GL

Step size: 0.1 mm/50 µm/25 µm/10 µm

Rotate/mirror: Rotate 90 degrees/mirror

Priority: Manual priority/program priority

Sort: Display when sort is on

Prefeed: Display when automatic media feed is on

Media set lever raisedMedia set lever lowered

Display of Default Screen

(Valid button is displayed in reverse)

Screentosetthecorrespondingconditionsisdisplayedwhenthe[MENU]keyor[CONDITION]keyare

pressed.MENU CONDITION

MENU screen CONDITION screen

It will return to defaultscreen when [MENU]key is pressed whiledisplaying MENUscreen.

It will return to default screen when [CONDITION] key is pressed while displaying CONDITION screen.

MENU screen displayed by button operation

Pagenumberisdisplayedintheupperrightcornerofthescreeniftherearetoomanysettingsorselection

thatwillneedmultiplepagestodisplay.

Presstheposition(pq)keytomovedifferentpage.POSITION(t) key

[4] key

Page number

Page number

POSITION(?? ) key

Example of moving page and operation button

FC8000-UM-251-9370 3-4

3. OPERATIONS

Iconofthecorrespondingoperationbuttonisdisplayedinthescreentochangethesettingvalues.

Increase or decrease the setting value using POSITION (pq) key.Select the change unit by [FAST]key.

Select the setting by number keys (1, 2, 3, 4) or POSITION (pqtu) keys.

Example of screen to change the settings value

Contents of Operation from Menu Screen

MENU screen

ContentsoftheoperationandsettingsthatisdisplayedinMENUscreenwith[MENU]keyisasfollowing:

[1](TOOL):......Makethesettingfortheoperationofthetool.

[2](ARMS):......Makethesettingsandoperationtopositionthetoolandmedia,suchasautomaticscanning

oftheregistrationmarksbytheARMS.

[3](AREA):......Makethesettingsforarea,magnification,rotation,reverse,etc.,ofthecutting.

[4](MEDIA):....Makethesettingoftheconditionforthemedia.

[p](I/F):..........Makethesettingsoftheconditionfortheinterfacingwiththecontrolcomputer.

[q](ADV):.......Makethesettingsoftheconditionsforthebasicoperationoftheplotter,suchasdisplay

language,unitofthemeasurements,sensor,etc.

[t](TEST):......Doestheoperationnecessaryformaintenance,suchasselfdiagnostictestorprintoutofthe

conditionsettingslist.

MENU:............. ItwillclosetheMENUscreenandreturntodefaultscreen.

Contents of Operation from CONDITION Key

CONDITION screen (1-3)

Toolconditionsaresetinthesettingscreensdisplayedbythe[CONDITION]key.

Upto8CONDITIONsettingscanbesavedwithdifferentsettingsinnumbers1through8.

CONDITION:ItwillcleartheCONDITIONscreenandreturntodefaultscreen.

FC8000-UM-251-9370 3-5

3. OPERATIONS

Menu tree

Default Screen

CONDITIONSetting Screen 1/3



MENU Screen TOOLS SETTING Screen1/3

TOOLS SETTING Screen2/3

Continued TOOLS SETTING Screen3/3

FC8000-UM-251-9370 3-6

3. OPERATIONS

Continued

Default Screen (Continued) TOOLS SETTING Screen 2/3

MENU Screen TOOLS SETTING Screen3/3

ARMS SETTING Screen1/4




FC8000-UM-251-9370 3-7

3. OPERATIONS

Default Screen (Continued)

MENU Screen AREAPARAMETERS Screen1/2

AREAPARAMETERS Screen2/2

MEDIA SETTING Screen 1/2

MEDIA SETTING Screen 2/2

INTERFACE Setting Screen1/3



Continued

FC8000-UM-251-9370 3-8

3. OPERATIONS

Default Screen (Continued)

MENU Screen ADVANCE SettingScreen 1/3

ADVANCE SettingScreen 2/3

ADVANCE SettingScreen 3/3

TEST Screen

End

FC8000-UM-251-9370 4-1

4. RECOMMENDED PARTS LIST

4. RECOMMENDED PARTS LISTNo. PartNo. Description -60 -75 -100 -130 -160 Remarks1 792800700 MainBoard 1 1 1 1 12 682140120 SwitchingPowerSupplyUnit 1 1 1 1 13 500052478 CamSensor,LG-217D-3 1 1 1 1 14 500051382 MediaSensor,PS-117ND-1 2 2 2 2 2 PaperSensor5 682126200 Motor,X 1 1 – – – Xmotor

682132430 Motor,X – – 1 1 16 682126200 Motor,Y 1 1 1 1 1 Ymotor7 792800702 PenRelayBoard 1 1 1 1 18 792800703 PinchRollerSensorBoard 1 1 1 1 19 792800704 RegistrationMarkSensorBoard 1 1 1 1 110 792800705 CamSensorBoard 1 1 1 1 111 792800706 ControlPanelBoard 1 1 1 1 112 792800707 LANBoard 1 1 1 1 1 Option13 692140321 FlexiblePrintedCable,FPC707102 1 1 1 1 1 ControlPanel20P14 692140330 YFlexiblePrintedCable,FPC707103,60/75 1 1 – – – FC8000-60/75

692140340 YFlexiblePrintedCable,FPC707105 – – 1 – – FC8000-100692140350 YFlexiblePrintedCable,FPC707105 – – – 1 – FC8000-130692140360 YFlexiblePrintedCable,FPC707106 – – – – 1 FC8000-160

15 692140310 FlexiblePrintedCable,FPC707101A 1 1 1 1 1 ControlPanelFlexibleCable16Pin16 792800708 PenBlockAssembly(PenCarriage) 1 1 1 1 117 792800709 LightPointerAssembly 1 1 1 1 118 500052451 Fan,KLDC12B4-940 1 1 2 2 219 682140130 LCD,JMS12864-15ABAYD 1 1 1 1 120 772126570 ControlPanelBaord 1 1 1 1 121 792800711 CrossCutterAssy 1 1 1 1 122 621391220 YBelt60,150S2M1000 1 – – – –

621261220 YBelt75,150S2M-1150 – 1 – – –621271220 YBelt100,300S2M-1450 – – 1 – –621281220 YBelt130,300S2M-1750 – – – 1 –621291220 YBelt160,300S2M-2010 – – – – 1

23 621392020 DriveRollerset60 1 – – – –621262020 DriveRollerSet75 – 1 – – –621272020 DriveRollerSet100 – – 1 – –621282020 DriveRollerSet130 – – – 1 –621292020 DriveRollerSet160 – – – – 1

24 095002121 PushRoller 2 2 3 3 325 378413041 130TN15-10W,MotorBelt 2 2 2 2 226 095013010 RollerBB13,YSliderRoller 7 7 7 7 727 621399900 CuttingMat,20mroll 1 1 1 1 1

FC8000-UM-251-9370 5-1

5. LIST OF TOOLS

5. LIST OF TOOLS

5.1 ToolsNo. AdjustmentItem Jig Tool1 Penforceadjustment CutterPenHolder(CB09) Colexgauge(50,300,500gf)2 Distanceadjustment Glassscale3 Penblockheightadjustment 10mmheightblock4 Firmwareupdate PC,USBI/Fcable5 X-drivebelttensionadjustment Push-pullgauge(2kg)6 Y-drivebelttensionadjustment Push-pullgauge(2kg)7 Replacingthemainboard Screwdriver8 Replacingthevacuumfan

5.2 Greasing And Gluing PointsNo. GreaseorGluePoint GreaseorGluename Applicationquantity1 Cam ShinetusilicongreaseG501 Suitablequantity2 X-drivemotorpulley ShinetusilicongreaseG501 Suitablequantity3 Y-drivemotorpulley ShinetusilicongreaseG501 Suitablequantity4 X-drivepulley ShinetusilicongreaseG501 Suitablequantity5 Y-drivepulley ShinetusilicongreaseG501 Suitablequantity6 Y-tensionpulley ShinetusilicongreaseG501 Suitablequantity7 Y-rail,pinchrollerassyslidingarea ShinetusilicongreaseG501 Suitablequantity8 Y-motordrivepulleysetscrews Loctite222 Smallquantity9 X-motordrivepulleysetscrews Loctite222 Smallquantity10 X-drivepulleysetscrews Loctite222 Smallquantity

FC8000-UM-251-9370 6-1

6. DISASSEMBLY AND REASSEMBLY


6.1 Exterior Parts

6.1.1 How to Replace the Right Side CoverHow to detach the right side cover

(1) RemovethefourM4L6bindingheadscrewsfromtherightsidecover.

(2) Detachthetherightsidecover.

M4L6bindingheadscrew Leftsidecover

How to reinstall the right side cover

(1) Reattachtherightcoverinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-2


6.1.2 How to Replace the Left Side Cover

How to detach the left side cover

(1) RemovethefourM4L6bindingheadscrewsfromtheleftsidecover.

(2) Detachthetheleftsidecover.

M4L6bindingheadscrew

Rightsidecover

How to reinstall the left side cover

(1) Reattachtheleftcoverinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-3


6.1.3 How to Replace the Control Panel AssemblyHow to detach the control panel assembly

(1) Detachtherightsidecover(seeSubsection6.1.1).

(2) RemovethethreeM3L6bindingheadscrewsholdingthecontrolpanelassemblyfromthetopofthe

centercover.


Controlpanelassembly

(3) Disconnectthetwoflexiblecablesfromthecontrolpanelboard.

Controlpanelboard

Flexiblecable

How to reinstall the control panel assembly

(1) Reattachthecontrolpanelassemblyinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-4


6.1.4 How to Replace the Center CoverHow to detach the center cover


(2) Detachthecontrolpanelassembly(seeSubsection6.1.3).

(3) RemovethesixM3L6bindingheadscrewsholdongthecentercover.


Centercover

(4) Detachthecentercover.

How to reinstall the center cover assembly

(1) Reattachthecentercoverinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-5


6.1.5 How to Replace the Front GuideHow to detach the front guide

(1) RemovethefourM3L6bindingheadscrewsfromthefrontguidefortheFC8000-60/75.

(RemovethefiveM3L6bindingheadscrewsfromthefrontguidefortheFC8000-100.

RemovethesixM3L6bindingheadscrewsfromthefrontguidefortheFC8000-130.

RemovethesevenM3L6bindingheadscrewsfromthefrontguidefortheFC8000-160.)

(2) Detachthefrontguide.

Frontguide


How to reinstall the front guide

(1) Reattachthefrontguideinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-6


6.1.6 How to Replace the Rear GuideHow to detach the rear guide

(1) RemovethefourM3L6bindingheadscrewsfromtherearguidefortheFC8000-60/75.

(RemovethefiveM3L6bindingheadscrewsfromtherearguidefortheFC8000-100.

RemovethesixM3L6bindingheadscrewsfromtherearguidefortheFC8000-130.

RemovethesevenM3L6bindingheadscrewsfromtherearguidefortheFC8000-160.)

(2) Detachtherearguide.

Rearguide


How to reinstall the rear guide

(1) Reattachtherearguideinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-7


6.1.7 How to Replace the Rear Writing PanelHow to detach the rear writing panel

(1) Detachtherearguide(seeSubsection6.1.6).

(2) RemovetheM3L6bindingheadscrewfromthetopoftherearwritingpanel.

(3) RemovethefiveM3L6bindingheadscrewsfromtherearoftherearwritingpanelfortheFC8000-60/75.

(RemovethefiveM3L6bindingheadscrewsfromtherearoftherearwritingpanelfortheFC8000-100.

RemovethesixM3L6bindingheadscrewsfromtherearoftherearwritingpanelfortheFC8000-130.

RemovethesevenM3L6bindingheadscrewsfromtherearoftherearwritingpanelfortheFC7000-

160.)

(4) Detachtherearwritingpanel.

Rearwritingpanel



How to reinstall the rear writing panel

(1) Reattachtherearwritingpanelinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-8


6.1.8 How to Replace the Front Writing Panel AssemblyHow to detach the front writing panel assembly

(1) Detachthefrontguide(seeSubsection6.1.5).

(2) Detachtherearwritingpanel(seeSubsection6.1.7).

(3) RemovethefiveM3L6bindingheadscrewsfromthefrontwritingpanelassemblyfortheFC8000-60/75.

(RemovethesixM3L6bindingheadscrewsfromthefrontwritingpanelassemblyfortheFC8000-100.

RemovethesevenM3L6bindingheadscrewsfromthefrontwritingpanelassemblyfortheFC8000-

130.

RemovetheeightM3L6bindingheadscrewsfromthefrontwritingpanelassemblyfortheFC8000-160.)

(4) LoosenthefiveM3L6bindingheadscrewsatthetopofthefrontwritingpanelassemblyfortheFC8000-

60/75.

(LoosenthesixM3L6bindingheadscrewsatthetopofthefrontwritingpanelassemblyforthe

FC8000-100.

LoosenthesevenM3L6bindingheadscrewsatthetopofthefrontwritingpanelassemblyforthe

FC8000-130.

LoosentheeightM3L6bindingheadscrewsatthetopofthefrontwritingpanelassemblyforthe

FC8000-160.

(5) Detachthefrontwritingpanelassembly.

Frontwritingpanel


LoosentheseM3L6bindingheadscrews

How to reinstall the front writing panel assembly

(1) Reattachthefrontwritingpanelinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-9


6.2 Mechanical Parts

6.2.1 How to Replace the Rear Media SensorHow to detach the rear media sensor

(1) Detachtherearguide(seeSubsection6.1.6).

(2) RemovetheM3L10bindingheadscrewattachingtherearmediasensor.

(3) Disconnectthesensorfromtheconnector.

Rearmediasensor


How to reinstall the rear media sensor

(1) Reattachtherearmediasensorinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-10


6.2.2 How to Replace the Front Media SensorHow to detach the front media sensor

(1) Detachthefrontwritingpanel(seeSubsection6.1.8).

(2) RemovetheM3L6bindingheadscrewattachingthefrontmediasensorbracket.

Frontmediasensorbracket


Frontmediasensor

(3) RemovetheM3L10bindingheadscrewattachingthefrontmediasensor.


(4) Disconnectthesensorfromtheconnector.

How to reinstall the front media sensor

(1) Reattachthefrontmediasensorinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-11


6.2.3 How to Replace the Pinch RollerHow to detach the pinch roller

(1) DetachtherightsideoftheE-ringfromthepinchrollershaft.

E-ring

Pinchrollershaft Pinchroller

(2) Detachthepinchrollershaftfromthepinchrollerarmfromtheleftside.

(3) Detachthepinchroller.

How to reinstall the pinch roller

(1) Reattachthepinchrollerinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-12


6.2.4 How to Replace the Control Panel Board and the LCDHow to detach the control panel board ant the LCD

(1) Detachthecontrolpanelassembly(seeSubsection6.1.3).

(2) Detachthecontrolpanelboardfromthecontrolpanelcoverassembly.

Releasethehooksholdingthecontrolpanelboard,andthendetachthecontrolpanelboardfromthe

controlpanelcover.

Controlpanelcover

Controlpanelboard

(3) RemovethefournylonrivetsholdingtheLCDfromthecontrlpanelboard.

Controlpanelboard

LCD

Nylonrivet

(4) DetachtheLCDfromthecontrolpanelboard.

How to reinstall the control panel board and the LCD

(1) ReattachthecontrolpanelboardandtheLCDinthereverseorderinwhichtheyweredetached.

FC8000-UM-251-9370 6-13


6.2.5 How to Replace the Pen BlockHow to detach the pen block


(2) Detachthecentercover(seeSubsection6.1.4).

(3) LoosenthetwoM3L6bindingheadscrewsattachingthepenblockcover.


(4) Detachthepenblockcover.

(5) DisconnectthecablesfromconnectorJ502,J504,J505andJ506ontheY-relayboard.

Disconnectthesecablesfromtheconnectors.

Yrelayboard

(6) RemovethetwoM4L6bindingheadscrewsattachingthepenblock.


Penblock

FC8000-UM-251-9370 6-14


How to reinstall the pen block

(1) AttachthepenblocktotheY-slider.

(2) FastenthetwoM4L6bindingheadscrewstoattachthepenblocksothatthereisagapof10mm

betweenthebottomofthepenblockandthecuttingmat.Performavisualchecktomakesurethat

thepenblockisnotmountedatanangle.

10mm

(3) Reattachtheotherpartsinthereverseorderinwhichtheyweredetached.

(4) Performthepenforceadjustment(seeSection7.3.7).

(5) Performtheautoregistrationmarksensorsensitivityadjustment(seeSection7.3.9).

(6) Performtheautoregistrationmarksensoroffsetadjustment(seeSection7.3.10).

FC8000-UM-251-9370 6-15


6.2.6 How to Replace the Y-beltHow to detach the Y-belt

(1) Detachtherightandleftsidecovers(seeSubsection6.1.1andSubsection6.1.2).


(3) Detachthepenblock(seeSubsection6.2.5).

(4) LoosenthetwoM3L35bindingheadscrewsadjustingtheY-belttension.


(5) RemovethefourM3L6bindingheadscrewsattachingtherightandleftY-beltstopperplatestothe

slider.

YbeltM3L6bindingheadscrew

(6) DetachtheY-beltfromtheunit.

FC8000-UM-251-9370 6-16


How to reinstall the Y-belt

(1) Shave2to3mmoffbothendsoftheY-beltuntilthewirecomesoutasshownbelow.

Y-belt

Shave 2 to 3 mm off both ends of the Y-belt until the wire comes out.

(2) HangtheY-beltonbothsidesofthepulley.

(3) AttachbothendsoftheY-belttotheY-slidersothatfournotchesoftheY-beltfitintotheY-slider,then

attachwiththeY-beltstopperplatesremovedinstep(5)intheprevioussubsection.

M3L6bindingheadscrew Ybelt

FournotchesoftheY-beltfitinto

theY-slider.

(4) Attachthepenblock(seeSubsection6.2.5).


(6) PerformtheY-belttensionadjustment.(seeSubsection7.2.1).

FC8000-UM-251-9370 6-17


6.2.7 How to Replace the Pinch Roller SensorHow to detach the pinch roller sensor


(2) Detachthepenblock(seeSubsection6.2.5).

(3) DisconnectthepinchrollerflexiblecablefromtheY-relayboard.

(4) Removethepinchrollerflexiblecablethatisattachedwithdouble-sidedadhesivetapetotheY-slider.

(5) RemovetheM3L6bindingheadscrewattachingthepinchrollersensorbrackettotheslider.

YsliderM3L6bindingheadscrew

Pinchrollersensorbracket Pinchrollersensorboard

(6) RemovethetwoM3L6bindingheadscrewsattachingthepinchrollersensorguard.

Pinchrollersensorguard


Pinchrollersensorbracket

Pinchrollersensorboard

(7) RemovetheM3L6bindingheadscrewattachingthepinchrollersensorboard.


PinchrollersensorbracketPinchrollersensorboard

(8) Disconnectthepinchrollerflexiblecablefromthepinchrollersensorboard.

FC8000-UM-251-9370 6-18


How to reinstall the pinch roller sensor

(1) Attachthepinchrollerbrackettothepinchrollersensorboard.

(2) Connectthepinchrollerflexiblecabletothepinchrollersensorboard.

(3) Attachthepinchrollersensorguardtothepinchrollersensorboardbracket.

(4) AttachthepinchrollerbrackettotheY-slider.

FitthetopandleftedgesofthepinchrollerbrackettotheY-sliderasshowninthefigurebelow.


Pinchrollersensorbracket

(5) Attachthepenblock(seeSubsection6.2.5).


FC8000-UM-251-9370 6-19


6.2.8 How to Replace the Y-relay BoardHow to detach the Y-relay board


(2) Removethetwoplasticrivetsattachingtheflexiblecableholdingplate.

Plasticrivet

Flexiblecableholdingplate

(3) DisconnectallthecablesfromtheY-relayboard.

(4) RemovethetwoM3L6bindingheadscrewsattachingtheY-relayboard.

Yrelayboard


(5) DetachtheY-relayboardfromtheY-slider.

How to reinstall the Y-relay board

(1) ReattachtheY-relayboardinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-20


6.2.9 How to Replace the Cam SensorHow to detach the cam sensor


(2) Disconnectthecablefromthecamsensor.


Camsensor

(3) RemovetheM3L6bindingheadscrewattachingthecamsensor.

How to reinstall the cam sensor

(1) Reattachthecamsensorinthereverseorderinwhichitwasdetached.

FC8000-UM-251-9370 6-21


6.2.10 How to Replace the Y-motorHow to detach the Y-motor


(2) DisconnecttheY-motorcablesfromconnectorJ7andJ13onthemainboard.

(3) LoosenthetwoM3L4WPsetscrewstodetachtheY-motorpulley.

Ymotor


M3L4WPsetscrew

Ymotorpulley

(4) RemovethefourM3L6bindingheadscrewsholdingtheY-motor.

(5) DetachtheY-motorpulley,thendetachtheY-motor.

How to reinstall the Y-motor

(1) AttachtheY-motortotheY-motorbracket.

(2) HangtheY-drivebeltontheY-motorpulleyandtheY-idlerpulley.

(3) AttachtheY-motorpulleytotheY-motor.

(4) TightenthetwoM3L4WPsetscrewsthatholdtheY-motorpulley.

(5) SpreadasuitablequantityofLoctite222onthetwoM3L4WPsetscrewsthatholdtheY-motorpulley.

(6) SpreadasuitablequantityoftheShinetusilicongreaseG501ontheY-motorpulleyandY-idlerpulley.

(7) PerformtheY-drivebelttensionadjustment.(seeSubsection7.2.2).


FC8000-UM-251-9370 6-22


6.2.11 How to Replace the X-motorHow to detach the X-motor


(2) Detachthemainboard(seeSubsection6.2.12).

(3) LoosenthetwoM3L4WPsetscrewsholdingtheX-motorpulley,thendetachtheX-motorpulley.


M3L4WPsetscrew

Xmotorpulley

Xmotor

(4) RemovethethreeM3L6bindingheadscrewsholdingtheX-motor,thendetachtheX-motor.

How to reinstall the X-motor

(1) AttachtheX-motortotherightsideplate.

(2) HangtheX-drivebeltontheX-drivepulley.

(3) AttachtheX-motorpulleytotheX-motor.

(4) TightenthetwoM3L4WPsetscrewsthatholdtheX-motorpulley.

(5) SpreadasuitablequantityofLoctite222onthetwoM3L4WPsetscrewsthatholdtheX-motorpulley.

(6) PerformtheX-drivebelttensionadjustment.(seeSubsection7.2.3).

(7) TightenthemountingscrewsthatholdtheX-motor.

(8) SpreadasuitablequantityoftheShinetusilicongreaseG501ontheX-motorpulley.

(9) MovetheX-drivepulleyandcheckthetensionoftheX-drivebelt.

(10)Reattachtheotherpartsinthereverseorderinwhichtheyweredetached.

FC8000-UM-251-9370 6-23


6.2.12 How to Replace the Main BoardHow to detach the main board


(2) Disconnectallthecablesandflexiblecablesfromtheirconnectorsonthemainboard.

(3) RemovethefourM3L6bindingheadscrewsholdingthemainboardtothechassis.

(4) Detachthemainboardfromthechassis.


Mainboard

How to reinstall the main board

(1) Reattachinthereverseorderinwhichitwasdetached.

(2) Performanyadjustmentsrequired(seeSection7.1).

FC8000-UM-251-9370 6-24


6.2.13 How to Replace the Vacuum FanHow to detach the vacuum fan

(1) Detachthefrontguide(seeSubsection6.1.5).

(2) Disconnectthevacuumfanfromtherelayconnector.

Relayconnector

Vacuumfan

(3) UsealongscrewdrivertoremovethetwoM3L35bindingheadscrewsholdingthevacuumfanasshown

inthefigurebelow.

Vacuumfan

(4) Detachthevacuumfan.

How to reinstall the vacuum fan


FC8000-UM-251-9370 6-25


6.2.14 How to Replace the Drive RollerHow to detach the drive roller

(1) Detachtherightandleftsidecovers(seeSubsection6.1.1).

(2) Detachthefrontguideandrearguide(seeSubsection6.1.5andSubsection6.1.5).

(3) Detachtherearandfrontwritingpanels.(seeSubsection6.1.7andSubsection6.1.7).

(4) LoosenthethreeM3L6bindingheadscrewsholdingtheX-motortoloosentheXdrivebelt.

(5) RemovethetwoM3L4WPsetscrewsholdingtheX-drivepulleyanddetachtheX-drivepulleyfromthe

driveroller.


M3L4WPsetscrew

Xmotordrivepulley

Xmotor

Xdrivebelt

(6) RemovetheXdrivebeltfromtheX-motorpulley.

(7) RemovetheM3L6bindingheadscrewsholdingthebearingcoversanddetachthebearingcoversfrom

thepillowblocks.(Don’tremovetheM3L6bindingheadscrewsholdingthepillowblocks.)

Driverollerassembly


Pillowblock

Bearingcover

(8) SlideouttheX-driverollertotheleftsideanddetachtheXdriverollerassemblyfromtheunit.

FC8000-UM-251-9370 6-26


How to reinstall the drive roller


(2) SpreadasuitablequantityofLoctite222onthetwoM3L4WPsetscrewsholdingtheX-drivepulley.

(3) PerformtheX-drivebelttensionadjustment.(seeSubsection7.2.3).




FC8000-UM-251-9370 6-27


6.2.15 How to Replace the Cutting MatHow to detach the cutting mat

(1) Peeloffthecuttingmatfromthecuttingmatbase.

How to reinstall the cutting mat

(1) Cleanthesurfaceofthecuttingmatbasewithalcoholwherethecuttingmatwasattached.

(2) Attachthenewcuttingmattothecuttingmatbase.

(3) Makesurethatthereisnoairbetweenthecuttingmatandthecuttingmatbase.

FC8000-UM-251-9370 6-28


6.2.16 Home Dog PositionHome dog position

Adjustthehomedogpositionwhenyouremoveorreplacethedogasshownbelow.

Ifyouhaveanerroraboutthepinchrollerposition,confirmpositionofthisdog.

115mm

Homepositiondog

6.2.17 Cross Cutter Dog PositionCross cutter dog position

Adjustthecrosscutterpositiondogwhenyouremoveorreplacethedogasshownbelow.

91mm

Crosscutterpositiondog

FC8000-UM-251-9370 7-1

7. ADJUSTMENT

7. ADJUSTMENTS

7.1 List of Items Requiring ReadjustmentIfyoureplacedanyoftheunitslistedinthetablebeloworalteredtheirsensorpositions,besuretoreadjust

thecorrespondingitems.

Unitname

ItemMainboard

Light

pointerPenblock

Pinchroller

sensorX,Ymotor Driveroller

X,YMotor

drivebelt

Auto

registration

mark

sensorNOV-RAMclear MPenforceadjustment M MDistanceadjustment M M MAutoregistrationmarksensor

adjustmentN N N M

Lightpointeradjustment N M NFirmwareupgrade MBelttensionadjustment M M MPinchrollerpressureadjustment M2-Penoptionadjustment N NDIPswitchsetting NServogainadjustment N N

Nomark:Unnecessary M:Mustalwaysbeadjusted N:Tobeadjustedasnecessary

Note: Themainboardmusthavethelatestversionoffirmwareunlessotherwisespecified.

FC8000-UM-251-9370 7-2

7. ADJUSTMENT

7.2 Mechanical Adjustments

7.2.1 Y-Belt Tension AdjustmentHow to adjust the Y-belt tension

Belttensionadjustmentisrequiredtosetpropertensionofthebelttomaintainmachineperformance,reduce

overshoot,andcorrectanyout-of-phaseconditionintheY-axis.


(2) WiththeY-sliderontheY-railandthebeltattached,adjusttheY-tensionpulleyadjustmentscrewsthat

holdtheY-tensionpulleyontotheleftsideplateinordertotightentheY-sliderbelt.Donotover-tighten.

MovetheY-sliderfromlefttorightseveraltimestoverifythatthetensionissetcorrectly.

(3) MovetheY-sliderallthewaytotherightandpullthebelt20mmtowardsthecenterusingaforcegauge.

AdjusttheY-tensionpulleyadjustmentscrewsevenlyuntilthetensionreadsasfollows:SpecificationoftheBeltTension

Model ForcegaugereadingspecificationFC8000-60 700g+50FC8000-75 700g+50FC8000-100 700g+50FC8000-130 700g+50FC8000-160 700g+50

20 mm

700 g + 50g

Y idler pulley

Y belt

(4) VerifythattheY-sliderbeltiscenteredanddoesnotmoveupanddownwhentheY-sliderismovedfrom

lefttorightseveraltimes.TheY-sliderbeltshouldnotmoveupanddownmorethan1.5mm.

TheY-sliderbeltshould

notmoveupanddown

morethan1.5mm.Yidlerpulley

Y-tensionpulley

adjustmentscrews

(5) IftheY-sliderbeltcontinuestomoveupanddownorexhibitslessclearance,re-adjusttheY-tension

pulleyadjustmentscrewsandcheckthebelttensionagain.

(6) Reattachtherightsidecover.

FC8000-UM-251-9370 7-3

7. ADJUSTMENT

7.2.2 Y-Drive Belt Tension AdjustmentHow to adjust the Y-Drive belt tension


(2) LoosenthefourM3L6bindingheadscrewsthatholdtheY-motor.

(3) UsetheforcegaugetopulltheY-drivemotorpulleyflangewitha2.25kgforce.

(4) TightenthefourM3L6bindingheadscrewsthatholdtheY-motor.

(5) SpreadasuitablequantityoftheShinetusilicongreaseG501ontheY-motorpulley.

(6) MovethepenblockandcheckthetensionoftheY-drivebelt.


FC8000-UM-251-9370 7-4

7. ADJUSTMENT

7.2.3 X-Drive Belt Tension AdjustmentHow to adjust the X-Drive belt tension


(2) LoosenthethreeM3L6bindingheadscrewsthatholdtheX-motor.

(3) UsetheforcegaugetopushtheX-drivemotorpulleyflangewitha800gforceasshowninthefigure

below.


(4) TightenthemountingscrewsthatholdtheX-motor.




FC8000-UM-251-9370 7-5

7. ADJUSTMENT

7.2.4 Pinch Roller Pressure AdjustmentHow to adjust the pinch roller pressure


(2) Changethehold-downforceswitchinglevertotheStrongposition.

Strong hold-down forceWeak hold-down force

(3) Placethepinchrolleronthegritroller.

(4) Sandwichthestainlesssteelplatejigasshowninthefigurebelowandcatchthepushpressurewirejig

onthepinchrollershaft.

(5) Pullthewireofthepushpressurewirejiginthedirectionofthearrowwiththe10kgfpush-pullgauge.

Note *Besuretopullinthecorrectdirection.

*Besuretopullattheangleshowninthefigureabove(theangleatwhichthewirejigisalmost

touchingtheYrail).

(6) Readoutthevalueatwhichthestainlesssteelplatejigslipsout.

Thepinchrollerpressureshouldbe6.5kg±0.25force.

Thepressuredifferencebetweeneachpinchrollershouldbelessthan0.4kg.

FC8000-UM-251-9370 7-6

7. ADJUSTMENT

(7) Ifthemeasurementdoesnotmatchthisvalue,adjustthepinchrollerpressureadjustmentscrewand

checkagain.

Pinchrollerpressureadjustmentscrew

(8) Reattachthecentercover.

FC8000-UM-251-9370 7-7

7. ADJUSTMENT

7.3 Electrical Adjustments

7.3.1 DIP Switch SettingsTheblackcirclesindicatethepositionofeachswitch.

Factory presets (Normal Mode)

FC8000-60 FC8000-60(2-PenModel)

SW11 2 3 4 5 6 7 8

ON

OFF

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-75 FC8000-75(2-PenModel)

SW11 2 3 4 5 6 7 8

ON

OFF

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-100 FC8000-(2-PenModel)

SW11 2 3 4 5 6 7 8

ON

OFF

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-100 FC8000-130(2-PenModel)

SW11 2 3 4 5 6 7 8

ON

OFF

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-160 FC8000-160(2-PenModel)

SW11 2 3 4 5 6 7 8

ON

OFF

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-UM-251-9370 7-8

7. ADJUSTMENT

NOV-RAM Clear

FC8000-60

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-75

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-100

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-130

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-160

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-UM-251-9370 7-9

7. ADJUSTMENT

7.3.2 Explanation of the Values of the Main Board Settings(Default factory settings)

Thedefaultfactorysettingsarerecordedinthelocationshownbelow.

Thedefaultfactorysettings

arerecordedhere.

Thecontentsofanexamplerecordareshownbelow.

25 47 100 228 346

X=0 X=80 X=-

Y=4 Y=50 Y=-

Explanation of the valuesPenforcevalues

10g 40g 120g 300g 450g(400g)Distanceadjustmentvalues Gainadjustmentvalues Autoregistrationmarkpositionadjustmentvalues

X X XY Y Y

Youcaninputthesamevalueswhenyouhavereplacedthemainboardwithoutmakinganyadjustments.

Ifyouhavechangedanyvaluesbymakingadjustments,recordthosevaluesforthenextmaintenancecheck.

FC8000-UM-251-9370 7-10

7. ADJUSTMENT

7.3.3 Clearing the Non-Volatile RAMWhenyoureplacethemainboard,youmustcleartheNon-VolatileRAM(NOV-RAM).

IfyoucleartheNon-VolatileRAM,youwilllosethesetupparametersforeachadjustment.

InputtheadjustmentvaluestothemainboardafteryoucleartheNon-VolatileRAM.

How to clear the Non-Volatile RAM.

(1) SetSW1totheNOV-RAMclearmodeasshownbelow.

FC8000-60

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-75

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-100

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-130

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-160

SW11 2 3 4 5 6 7 8

ON

OFF

(2) Turnonthepowertotheplotter.

(3) TheNOVRAMCLEARSTARTmenuappears.Theplotterimmediatelystartstocleartheparameterson

theNOV-RAM,andthensetsthedefaultvalues.

NOVRAM CLEAR START

(4) Whentheprogrammingiscomplete,theNOVRAMCLEARCOMPLEREmenuappears.

(5) Turnoffthepowertotheplotter.

FC8000-UM-251-9370 7-11

7. ADJUSTMENT

(6) ReturntheSW1settingtothenormalmodeasshownbelow.

FC8000-60 FC8000-60(2-PenModel)

SW11 2 3 4 5 6 7 8

ON

OFF

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-75 FC8000-75(2-PenModel)

SW11 2 3 4 5 6 7 8

ON

OFF

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-100 FC8000-100(2-PenModel)

SW11 2 3 4 5 6 7 8

ON

OFF

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-130 FC8000-130(2-PenModel)

SW11 2 3 4 5 6 7 8

ON

OFF

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-160 FC8000-160(2-PenModel)

SW11 2 3 4 5 6 7 8

ON

OFF

SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-UM-251-9370 7-12

7. ADJUSTMENT

7.3.4 How to Enter the Adjustment Menu(1) TurnonthepowerwhilepressingtheFASTandENTERkeys.

Or

Afterturningonthepower,presstheFASTkeyandtheENTERkeysimultaneouslywithin2seconds.

(2) Loadasheetofpaperintheplotter.

(3) Theplotterdisplaysthemenushownbelow.

(4) PresstheMENUkeytodisplaythemenushownbelow.

(5) PresstheLeftPositionkeytodisplaytheadjustmentmenushownbelow.

FC8000-UM-251-9370 7-13

7. ADJUSTMENT

Adjustment Menu List

Sensortest.Keytest.Penpressureadjustment.Gainadjustment.(Notused.)

1and2penpositionadjustmentforthe2-penmodel.Distanceadjustment.2-penexchangeadjustmentforthe2-penmodel.Registrationmarksensorleveladjustment.

Registrationmarksensorpositionadjustment.Crosscutterpositionadjustment.2-penheightpositionadjustment.(Notused.)Crosscutterheightpositionadjustment.(Notused.).

Lightpointerpositionadjustment.2-pentypeconfirmation.Registrationsensorleveladjustment.Debugmenu.(Notused.)

Notused.Notused.Notused.Notused.



Notused.Notused.

FC8000-UM-251-9370 7-14

7. ADJUSTMENT

7.3.7 Adjusting the Pen ForceThisadjustmentwillsetthepenforce.

Ifyoureplacethemainboard,usethefollowingproceduretoinputtherecordedadjustmentvalues.

Ifyoureplacethemovingcoiland/orthepenblockassembly,youmustadjustthepenforceusingthe

followingprocedure.

How to adjust the pen force

(1) Mounta0.9mmdiametercutterpeninthepenholder.


(3) Entertheadjustmentmenu(seeSection7.3.6).

(4) PresstheF2keytodisplaythemenushownbelow.


Don’tselectAUTO!

(6) Thepenislowered.Ifyouhavereplacedthemovingcoiland/orthepenblockassembly,usetheforce

gaugetomeasuretheactualforce.Ifyouhaveonlyreplacedthemainboard,inputtheadjustment

valuesthatwererecorded.

UsetheUPARROWkeyorDOWNARROWkeytochangetheforcesetting.ThenumberontheLCD

willincreaseordecrease.Ifyouhavereplacedthemovingcoiland/orthepenblockassembly,measure

theactualpenforceagain.

Ifyoureplacedthemovingcoiland/orthepenblockassembly,adjustthe10g-penforce.Ifthemeasured

valueiswithinthespecificationrange(10±2g)orifyouhaveinputtherecordedvalue,presstheENTER

keytostorethesetting.Thenextspecifiedpenforceappears.

FC8000-UM-251-9370 7-15

7. ADJUSTMENT

(7) Adjustthe40g-penforce.Ifthemeasuredvalueiswithinthespecificationrange(40±4g)orifyou

haveinputtherecordedvalue,presstheENTERkeytostorethesetting.Thenextspecifiedpenforce

appears.



appears.



appears.

(10)Adjustthe400g-penforce.Ifthemeasuredvalueiswithinthespecificationrangeorifyouhaveinput

therecordedvalue,presstheENTERkeytostorethesetting.

Note:Whenadjustingthepenforce,itisimportanttodoitquickly.Delayingthepenforceadjustment

changesthetemperatureoftheactuatorandcausesartificiallylowerreadings.Whenthishappensthe

actualpenforcemaybehigherthanthespecification.Thisisespeciallytruefortheupperpenforce

adjustment.

(11)PresstheNEXTkeytocompletethisadjustment.

(12)Turnoffthepowertoexitfromtheadjustmentmenu.

Specification of the actual pen force

Specifiedpenforce ActualforcerangeFC8000

10g 8to12g40g 36to44g120g 110to130g300g 280to320g400g 380to420g

FC8000-UM-251-9370 7-16

7. ADJUSTMENT

7.3.8 Adjusting the Distance AccuracyThisadjustmentwillsetthedistanceaccuracy.


Ifyoureplacethedriveroller,youmustadjustthedistanceaccuracyusingthefollowingprocedure.

How to adjust the distance accuracy


(2) LoadanA2orlargersizesheetofpaperintheplotter.

(3) Mountafibertippeninthepenholder.

(4) PresstheUParroworDownarrowkeyuntilthemenushownbelowisdisplayed.


(6) PresstheF2keytoselectthefibertippenthemenushownbelow.

(7) PresstheENTERkeytosetthefibertippen.



FC8000-UM-251-9370 7-17

7. ADJUSTMENT

(10)PresstheF1keytostarttodrawtheadjustmentpattern.Theplotterimmediatelyplotstheadjustment

pattern,andthefollowingmenuappears.

+X

Y=300 mm

X=300 mm

(11)RemovethepaperandmeasuretheY-axisdistance.Ifyouhavereplacedthemainboardonly,usethe

recordedvalues.

(12)PresstheF3keytodisplaythemenushownbelow,andtheninputthevaluefortheY-axisdistance.

(13)InputthevaluesusingthePOSITIONkeys.

TheUPandDOWNARROWkeysareusedtochangetheY-axisorX-axisadjustmentvalue.

Ifyouinputthemeasuredvalueusethefollowingformulatocalculatetheinputvalue.

Theformulaoftheinputvalueisasfollows:

InputvalueforX-axis=300mm-measuredXdistance

InputvalueforY-axis=300mm-measuredYdistance

Forexample:

Ifyoumeasured299.0mmfortheY-axistheninput+0.10mmfortheadjustmentvalue.

Adjustablerange:-9.9mmto+9.9mm

(14)Presstheleftarrowkeytodisplaythemenushownbelow.(Adjustedvaluewillbedisplayed.)

FC8000-UM-251-9370 7-18

7. ADJUSTMENT

(15)PresstheENTERkeytostorethesetting.

(16)Pressthedownarrowkeytodrawtheadjustedpattern,andthenconfirmthedistanceadjustment.

(17)Ifyouwishtocompletethisadjustment,presstheleftarrowkey.


FC8000-UM-251-9370 7-19

7. ADJUSTMENT

7.3.9 Adjusting the Registration Mark Sensor SensitivityIfyoureplacethemainboard,youneedtoadjustthesensitivity.

How to adjust the registration mark sensor sensitivity


(2) LoadanA2orlargersizesheetofpaperintheplotter.Thepapercolormustbewhite,anditis

recommendedthathigh-qualitypapermadeforink-jetprintersbeused.



(5) PresstheF2keytodrawthecrosspattern.

(6) UsetheARROWkeystomovethepentoanopenareatoadjusttheregistrationmarksensorgain.

(7) PresstheENTERkeytostarttheregistrationmarksensorgainadjustment.Theplotterimmediately

adjuststheregistrationmarksensorgainautomatically.Theplotterdisplaysthemenushownbelow.

Confirmthattheoutputlevelisbetween50%to60%.

(8) PresstheENTERkeytostorethesetting.

(9) Turnoffthepowertoexitfromtheadjustmentmenu.

FC8000-UM-251-9370 7-20

7. ADJUSTMENT

7.3.10 Adjusting the Offset of the Auto-Registration Mark SensorIfyoureplacetheAuto-registrationmarksensororthemainboard,youneedtoadjusttheoffset.

How to adjust the auto-registration mark sensor


(2) LoadanA2orlargersizesheetofpaperintheplotter.Thepapercolormustbewhite,anditis

recommendedthathigh-qualitypapermadeforink-jetprintersbeused.




(6) PresstheF2keytoselectthefibertippen.




FC8000-UM-251-9370 7-21

7. ADJUSTMENT

(10)PresstheF1keytodisplaythemenushownbelow.

(11)UsetheARROWkeystomovethepentoanopenareatoplottheadjustmentpattern.


(12)PresstheENTERkeytoplottheadjustmentpatternshownbelow.

Plotted target mark

Adjustment lines

(13)Theplotterimmediatelyadjuststheregistrationmarksensorpositionautomatically,andaddsavertical

lineandahorizontallinetothescannedplottedpattern.

(14)Measuretheoffsetbetweenthelinesandconfirmthattheyarewithin0.25mm.



FC8000-UM-251-9370 7-22

7. ADJUSTMENT

7.3.11 Adjusting the Cross Cutter Home PositionThisadjustmentwillsetthecrosscutterhomepositionvalue.


How to adjust the cross cutter home position


(2) LoadanA3orlargersizesheetofpaperintheplotter.Thepapermustcoverthefrontandrearmedia

sensors.

(3) Lowerthemediasetlevertoraisethepinchrollers,andthenraisethemediasetlevertodetectthe

papersize.

Themenushownbelowisdisplayedafterthemediasetleverisraised.

(4) Pressthedownarrowkeyuntilthemenushownbelowisdisplayed.



Thepenheadmovestotheleftsideofthecrosscutterhomeposition.

(7) Confirmthegapbetweenthecrosscutterdogandthecrosscutterreleaseplate.

FC8000-UM-251-9370 7-23

7. ADJUSTMENT

(8) Adjustthegaptoavalueintherangeof0mmto0.2mm.

PresstheUPorDOWNARROWkeytoadjustthegap.

Crosscutterdog Crosscutterreleaseplate0to0.2mm

(9) Presstheleftarrowkeytodisplaythemenushownbelow.

(10)PresstheF4keytoconfirmthegap.

Ifthecrosscutterdogpressesonthecutterreleaseplatetoomuch,apositionalarmerrorwillbe

displayed.

AtthistimereducetheC-CUTTERPOSADJvalue.



FC8000-UM-251-9370 7-24

7. ADJUSTMENT

7.3.12 Adjusting the Offset of the Light Pointer PositionIfyoureplacethelightpointerorthemainboard,youneedtoadjusttheoffset.

How to adjust the offset of the light pointer position









(9) PresstheENTERkeytodisplaythemenushownbelow.

(10)UsethePOSITIONkeystomovethepentoanopenareatoplottheadjustmentpattern.

FC8000-UM-251-9370 7-25

7. ADJUSTMENT

(11)PresstheENTERkeytoplottheadjustmentpatternshownbelow.

(12)MovethelightpointertothecenteroftheadjustmentpatternusingthePOSITION

keys.

(13)PresstheENTERkeytoregistertheposition.


FC8000-UM-251-9370 7-26

7. ADJUSTMENT

7.3.13 Confirming the 2-Pen Model (2-pen model)Thissettingwillconfirmthattheplotterisa2-penmodel.

Ifyoureplacethemainboard,usethefollowingproceduretomakethe2-penmodelsetting.



(3) PresstheUporDownpositionkeyuntilthemenushownbelowisdisplayed.


(5) PresstheF3keytoselecttheDIPSW.

(6) PresstheENTERkeytosettheDIPSW.

(7) Turnoffthepowertoexitfromtheadjustmentmenu.

FC8000-UM-251-9370 7-27

7. ADJUSTMENT

(8) ConfirmtheDIP-switch7ofSW1isOFFifthe2-pensystem.

FC8000-60(2-PenModel)

SW11 2 3 4 5 6 7 8

ON

OFF


SW11 2 3 4 5 6 7 8

ON

OFF


SW11 2 3 4 5 6 7 8

ON

OFF


SW11 2 3 4 5 6 7 8

ON

OFF


SW11 2 3 4 5 6 7 8

ON

OFF

FC8000-UM-251-9370 7-28

7. ADJUSTMENT

7.3.14 Adjusting the Pen Exchange Y Direction Value (2-pen model)ThisadjustmentwillsetthepenexchangeYdirectionvalue.

Thisvalueisusedforthe2ndpenpenexchange.


(1) ConfirmthattheDIPswitch7ofSW1isOFF.(2-penmodelmode)


(3) PresstheUportheDownpositionkeyuntilthemenushownbelowisdisplayed.


(5) PresstheF2keytomovethepencarriagetotheexchangeposition.

Thisgapshouldbe1.1mm.

(6) PresstheF3keytodisplaythefollowingmenutoadjustthegap.

(7) Adjustgapusingtheuporthedownpositionkey.

(8) Measurethegapbetweenthe2ndpenholderandthe2ndpenstation.

FC8000-UM-251-9370 7-29

7. ADJUSTMENT

(9) PresstheENTERkeywhenthegapbecameto1.1mm.

Thisgapshouldbe1.1mm.

(10)Mountafibertippeninthe2ndpenstation.

(11)PresstheF4keytoconfirmthatthepenexchangingisperformedcorrectly.

(12)Ifthepenexchangingisperformedcorrectly,presstheENTERkeytostorethesettingandcompletethe

adjustment.

FC8000-UM-251-9370 7-30

7. ADJUSTMENT

7.3.15 Adjusting the Spacing Between Pen 1 and Pen 2 (2-pen model)Thisadjustmentwillsetthespacingbetweenpen1andpen2.


Ifyoureplacethepenblock,youmustadjustthisvalueusingthefollowingprocedure.



(3) Mountthefibertippensinthe1-penholderand2-penstation.







FC8000-UM-251-9370 7-31

7. ADJUSTMENT


(11)PresstheF2keytoselecttheTOOL1-2.

(12)PresstheENTERkeytodisplaythemenushownbelow.



(15)PresstheENTERkeytoplotthecrossmarksbypen1andpen2shownbelow.

Media feeddirection

Lines plotted by pen 2

Cross mark plotted by pen 1

Y

X

+Y -Y

+X

-X

FC8000-UM-251-9370 7-32

7. ADJUSTMENT

(16)Whentheyhavebeenplotted,themenushownbelowisdisplayed.

(17)Measuretheoffsetbetweenthepen1crossmarkandthepen2lines.


(19)SettheX-offsetvalue.PresstheUPARROWkeyorDOWNARROWkeytochangethenumberbased

onthepen1crossmark.

(20)PresstheleftpositionkeywhentheXdirectionisadjusted.


(22)SettheY-offsetvalue.PresstheUPARROWkeyorDOWNARROWkeytochangethenumberbased

onthepen1crossmark.

(23)PresstheleftpositionkeywhentheYdirectionisadjusted.

FC8000-UM-251-9370 7-33

7. ADJUSTMENT

(24)PresstheF2key.Verifythattheplottedpen1crossmarkislocatedatthecenteroftheplottedpen2

lines.

(25)Iftheplottedcrossmarksareinthecorrectpositions,presstheENTERkeytostorethesettingand

completetheadjustment.

FC8000-UM-251-9370 7-34

7. ADJUSTMENT

7.4 Upgrading the System FirmwareToupgradethesystemfirmwareyouneedtohavethefollowingfiles.Inaddition,youneedtouseacomputer

andUSBcable.

•FC8000_V***.X :FC8000firmware

•SEND.EXE :UtilitytotransferfilesusingWindows®

•OPS662 :USBDriversoftwarefortheFC8000

Preparation

InstalltheUSBDriversoftwaretoyourcomputerbeforeupgradingthesystemfirmware.

How to upgrade the system firmware

(1) ConnectthecomputerandtheplotterviatheUSBinterface.


(3) TurnonthepowerwhilepressingtheLEFTARROWandRIGHTARROWkeys.

Or

Afterturningonthepower,presstheLEFTARROWkeyandtheRIGHTARROWkeysimultaneously

within2seconds.

(4) Theplotterdisplaysthemenushownbelow.

UPDATE ? No

(5) Select“Yes”usingtheUPARROWorDOWNARROWkey.

UPDATE ? Yes

(6) PresstheENTERkeytodisplaythemenushownbelow.

PLEASE SEND PRG.

(7) Sendfirmwaretotheplotterfromthecomputer.

ExecuteSEND.EXE.

SelectthesystemfirmwarefilefromtheSEND.EXEmenu.

OutputthesystemfirmwarefiletotheFC8000.

(8) Thefollowingmenuisdisplayedwhiledataisbeingreceived.

**KB RECEIVED

(9) Theplotterwillstarttheinitializationroutinewhenallthedatahasbeenreceived.Thefirmwareversion

isdisplayedduringtheinitializationroutine.Checkthefirmwareversionthatyouupgraded.

(10) Turnoffthepower.

FC8000-UM-251-9370 8-1

8. TROUBLESHOOTING

8. TROUBLESHOOTING

8.1 The Plotter is Turned On But Doesn’t OperateSymptom Verification item Solution

BothUSER1andUSER2

lamponthecontrolpanel

doesnotlight.

Nothingisdisplayedon

theLCDpanel.

(1) Istheplotterbeingsuppliedwith

power?

No.....Checkthatthepowercordis

securelyconnectedtotheplotter’s

AClineinlet.

Yes....Verifyitem(2).(2) IstheFFC707102flexiblecable

securelyconnectedtothemain

boardandthecontrolpanel?

No.....Connecttheflexiblecable

securely.

Yes....Verifyitem(3).(3) IstheFFC707102flexiblecable

broken?

No.....Verifyitem(4).

Yes....ReplacetheFFC707102flexible

cable.(4) IstheAClineelectricaloutput

correct?

No.....ChangetheACline.

Yes....Verifyitem(5).(5) Doesthepowersupplyunithave

a40Voutput?

No.....Replacethepowersupplyunit.

Yes....Replacethemainboard.

FC8000-UM-251-9370 8-2

8. TROUBLESHOOTING

8.2 Media Loading OperationsSymptom Verification item Solution

Themediadropstothe

frontoftheplotter.

(1) Isthefrontedgeofthemedia

curled?

Yes....Replacethemedia.

No.....Verifyitem(2).(2) Isthefrontmediasensordirty? Yes....Cleanthefrontmediasensor.

No.....Verifyitem(3).(3) Isthefrontmediasensorcable


boardandthesensor?

Yes....Replacethefrontmediasensor.

No.....Connectthecablesecurely.

Themediadropstothe

rearoftheplotter.

(1) Istherearedgeofthemedia

curled?

Yes....Replacethemedia.

No.....Verifyitem(2).(2) Istherearmediasensordirty? Yes....Cleantherearmediasensor.

No.....Verifyitem(3).(3) Istherearmediasensorcable


boardandthesensor?

Yes....Replacetherearmediasensor.


Theplotterdisplays

“LOADMEDIA!”when

mediahasbeenloaded.

(1) Doesthecamsensorplateblock

thecamsensor?

Yes....Checkthecamsensorplateand

attachitatthecorrectposition.

No.....Verifyitem(2).(2) Isthecamsensorcablesecurely

connectedtothemainboardand

thesensor?


Yes....Replacethecamsensorboard.

Theplottercan’t

recognizetheYdirection

ofthemediasize.

(1) Isthereanydustonthepinch

rollersensor?

Yes....Cleanthepinchrollersensor.

No.....Verifyitem(2).(2) Isthepinchrollersensorflexible

cablesecurelyconnectedto

eachconnector?

Yes....Replacethepinchrollersensor.


Theplottercan’t

recognizetheXdirection

ofthemediasize.

(1) Isthereanydustonthefront

mediasensorandtherearmedia

sensor?

Yes....Cleanthefrontmediasensorand

therearmediasensor.

No.....Verifyitem(2).(2) Arethefrontmediasensorand

therearmediasensorcables

securelyconnectedtoeach

connector?

No.....Connectthecablessecurely.

Yes....Replacethesensor(s).

Themediaisfedatan

angle.

(1) Arethepinchrollersworndown? Yes....Replacethepinchroller(s).

No.....Verifyitem(2).(2) Isthereanythingonthedrive

roller?

Yes....Cleanthedriverollerwithabrush.

No.....Verifyitem(3).(3) Dothepinchrollershavethe

correctpressure?

No.....Replacethepinchrollerspring(s).

Yes....Verifyitem(4).(4) Isthedriverollerworndown? Yes....Replacethedriveroller.

No.....Verifyitem(5).(5) Isthedriverollerattached

correctly?

Yes....Replacethebearingofthedrive

roller.

No.....Attachthedriverollercorrectly.

FC8000-UM-251-9370 8-3

8. TROUBLESHOOTING

8.3 Cutting OperationsSymptom Verification item Solution

Thecutlineiscrooked. (1) Doesthebladeturnwellinthe

bladeholder?

No.....Replacethebladeholder.

Yes....Verifyitem(2).(2) DotheXandYdrivemotorbelts

havethecorrecttension?

No.....Adjustthetension.

No.....Verifyitem(3).(3) IstheYbeltattachedcorrectly? No.....Attachitcorrectly.

Yes....Verifyitem(4).(4) Isthepenblockattached

correctly?

No.....Attachitcorrectly.

Yes....Verifyitem(5).(5) Isthepenarmshaky? Yes....Adjustthepenarmshaftslider

tension.Thebladeskipsand

doesnotcompletely

cutlinesthatshouldbe

solid.

(1) Thebladeisextendedtoofar. Adjustthebladelength.(2) ThecuttingSPEEDistoohigh. AdjusttheSPEEDsetting.(3) Verifythepenforce. Adjustthepenforce.(4) Verifythepenblockheight. Adjustthepenblockheight.

Thecuttingpositionis

shifted.

(1) Themediaisskewing. Confirmthepositionofthepinchroller(s).(2) TheXorYbelttensionis

incorrect.

Adjustthebelttension.

(3) IstheYbeltinstalledcorrectly? InstalltheYbeltcorrectly.(4) IsthereanyplayintheYdrive

pulley?

ReplacetheYdrivepulley.

FC8000-UM-251-9370 8-4

8. TROUBLESHOOTING

8.4 Error Messages

8.4.1 Hardware Error MessagesError

codeError Display Cause Verification item Solution

E01001 E0100X HARDWARETLB ERROR00000000 H

Mainboardis

defective.

Replacethemainboard.E01002E01003E01004E01005E01006 E01006 HARDWARE

ADDRESS LOAD ERROR00000000 H

E01007 E01007 HARDWAREADDRESS STORE ERROR

00000000 HE01008 E01008 HARDWARE

ILLEGAL TRAPA00000000 H

E01009 E01009 HARDWAREILLEGAL CODE00000000 H

E01010 E01010 HARDWAREILLEGAL SLOT00000000 H

E01011 E01011 HARDWAREILLEGAL VECTOR00000000 H

E01012 E01012 HARDWARERAM ERROR00000000 H

E01013 E01013 HARDWAREBUFFER RAM ERROR

00000000 HE01014 E01014 HARDWARE

SPEED ALARMXorYmotoris

defective.

Orthemain

boardis

defective.

ReplacetheXorY

motor.

Orreplacethemain

board.

E01015 E01015 HARDWAREOVER CURRENT

FC8000-UM-251-9370 8-5

8. TROUBLESHOOTING

Error


E01017 E01017 HARDWAREX POSITION ALARMPOWER OFF THEN ON

Loadonthe

motorwastoo

large.

Checkthemadia. Donotuseheavymedia.

Usetheprefeed

function.Cutting

conditionsdonot

suitthecutting

medium.

Cuttingconditions. Lowerthecutting

SPEEDand/orthe

cuttingFORCE.

Movementof

theXisbeing

obstructed.

Isthereanything

blockingtheX

movement?

Turnofftheplotter,

removetheobstacle,

thenturntheplotterback

on.Excessiveload

iscausingthe

currenttothe

motortoexceed

theratedvalue.

(1) DoestheXmove

smoothly?

No.....Checkandadjust

theXbelttension

andXmotorbelt

tension.

Yes....Verifyitem(2).(2) IstheXflexible

cablesecurely

connected?

OrIstheXflexible

cablebroken?

No.....Connectit

securely.

Yes....ReplacetheX

flexiblecableif

defective.Motor (3) DoestheX-motor

turnsmoothly?

No.....Replacethe

X-motorif

defective.

Yes....Replacethemain

boardifdefective.

FC8000-UM-251-9370 8-6

8. TROUBLESHOOTING

Error


E01018 E01018 HARDWAREY POSITION ALARMPOWER OFF THEN ON

Cutting

conditionsdonot

suitthecutting

medium.

Cuttingconditions. Lowerthecutting

SPEEDand/orthe

cuttingFORCE.

Movementofthe

pencarriageis

beingobstructed.

Isthereanything

blockingtheYslider?

Turnofftheplotter,

removetheobstacle,


on.Excessiveload

iscausingthe

currenttothe

motortoexceed

theratedvalue.

(1) DoestheYslider

movesmoothly?


theYbelttension

andYmotorbelt

tension.

Yes....Verifyitem(2).(2) IstheYflexible

cablesecurely

connected?

OrIstheYflexible

cablebroken?

No.....Connectit

securely.

Yes....ReplacetheY

flexiblecableif

defective.Homesensor

orsensorplate

adjustment.

(3) IstheYhome

sensorplateposition

correct?


theX-home

sensorposition.

Yes....Replacethe

X-homesensorif

defective(4) IstheYhome

sensorposition

correct?


theX-home

sensorposition.

Yes....Replacethe

X-homesensorif

defective.Motor (5) DoestheX-motor

turnsmoothly?

No.....Replacethe

X-motorif

defective.

Yes....Replacethemain

boardifdefective.E01019 E01019 HARDWARE

XY POSITION ALARMPOWER OFF THEN ON

Loadonthe

motorwastoo

large.

Isthereanything

blockingtheXorY

movement?

Turnofftheplotter,

removetheobstacle,


on.

FC8000-UM-251-9370 8-7

8. TROUBLESHOOTING

8.4.2 Error Messages in GP-GL Command ModeError


E02001 E02001 GP-GLERROR 1

COMMAND ERROR!E CONFIRM

Theplotter

receivedan

unrecognizable

command.

(1) Didtheplotter

receivean

unrecognizable

command?

No.....Verifyitem(2)

Yes....Sendcorrectdata

toplotter.

(2) Isthereanynoise

ontheline?


Yes....Checkthe

interfacecableor

movetheplotterto

anotherlocation.(3) Hasthecorrect

modelnamebeen

setfortheplotter?

No.....Setthecorrect

modelname.

Configureyoursoftware

applicationmenuto

permitGraphtecplotter

control.Re-specifythe

softwareapplication’s

interfaceconditions.E02004 E02004 GP-GL

ERROR 4PARAMETER OVERFLOW!E CONFIRM

•Thesoftware

configuration

regardingthe

outputdevice

hasbeen

changed.

•Theplotter’s

interface

conditions

havebeen

changed.

Thenumericparameter

ofaninputcommand

exceedsitspermissible

range.


applicationmenuto




interfaceconditions.

Setthecorrectmodel

nameifitwasincorrect.

E02005 E02005 GP-GLERROR 5

I/O ERROR!E CONFIRM

Anerrorrelatedtothe

receiptofdataoccurred

withintheinterface.

FC8000-UM-251-9370 8-8

8. TROUBLESHOOTING

8.4.3 Error Messages in HP-GL Emulation ModeIfanyofthefollowingcommanderrorsoccur,theyarenearlyalwayscausedbyoneofthereasonsbelow:

(1) Thesoftwareconfigurationregardingtheoutputdevicehasbeenchanged;or

(2) Theplotter’sinterfaceconditionshavebeenchanged.

WhenacommanderroroccursinHP-GLTMemulationmode,therefore,firstcheckthetwocorresponding

pointsbelow:

(1) Configurethesoftwaretodriveyourplotter,andensurethatthesoftware’sinterfaceconditionsare

correctlyset;and

(2) Ensurethattheplotter’sinterfaceconditionsaresettomatchthoseofthesoftware.Error

code

Error Display Cause Verification item Solution

E03001 E03001 HP-GLERROR 1

INSTRUCTIONNOT RECOGNIZEDE CONFIRM

Anunrecognizable

instructionwas

executed.

Executea

recognizable

command.

(1) Didtheplotter

receivean

unrecognizable

command?


Yes....Sendcorrectdata

toplotter.

(2) Isthereanynoise

ontheline?


Yes....Checkthe

interfacecableor

movetheplotterto

anotherlocation.(3) Hasthecorrect

modelnamebeen

setfortheplotter?


Yes....Checkthe

interfacecableor

movetheplotterto

anotherlocation.No.....Setthecorrect

modelname.


applicationmenuto





FC8000-UM-251-9370 8-9

8. TROUBLESHOOTING

Error

code



WRONG NUMBER OFPARAMETES

E CONFIRM

Acommandwas

executedwiththe

wrongnumberof

parameters.

Executethecommand

withthecorrectnumber

ofparameters.


applicationmenuto





Setthecorrectmodel

nameifitwasincorrect.


OUT OF RANGEPARAMETES

E CONFIRM

Acommand

containing

anunusable

parameterwas

specified.

Executethecommand

withitsparameters

specifiedwithintheir

permissibleranges.

E03005 E03005 HP-GLERROR 5UNKNOWN

CHARACTER SETE CONFIRM

Anunrecognizable

charactersetwas

specified.

Specifyarecognizable

characterset.


POSITION OVERFLOWE CONFIRM

Thedatabeing

inputexceedsthe

capacityofthe

plotter’s

Executecoordinates

withinthecuttingarea.


BUFFER OVERFLOWE CONFIRM

Coordinatesof

commandspecified

outofcuttingarea.

Adjustthebuffersize.


INVALID I/OOUTPUT REQUESTE CONFIRM

Otheroutput

commandwas

executedwhile

executinganoutput

command.

Checktheprogram.


INVALID BYTEFOLLOWING ESC.E CONFIRM

Aninvalidbytewas

receivedafterESC

code.


INVALID BYTEIN I/O CONTROLE CONFIRM

Invalidbytewas

receivedwithin

devicecontrol

command.


OUT OF RANGE I/OPARAMETERS

E CONFIRM

Aparameteroutside

ofthepermissible

rangewasspecified

intheI/Orelated

command.E03014 E03014 HP-GL

ERROR 14TOO MANY

I/O PARAMETERSE CONFIRM

Toomany

parametersin

theI/Orelated

command.

FC8000-UM-251-9370 8-10

8. TROUBLESHOOTING

Error

code


E03015 E03015 HP-GLERROR 15ERROR IN

I/O TRANSMISSIONE CONFIRM

Framingerror,parity

error,oroverrun

errorhasoccurred.

SettheRS-232C

transmission

condition.


I/O BUFFER OVERFLOWE CONFIRM

Interfacebuffer

memoryhas

overflowed.

SettheRS-232C

transmission

condition.

FC8000-UM-251-9370 8-11

8. TROUBLESHOOTING

8.4.4 Error Messages on ARMSError

codeError Display Cause Solution

E04001 E04001 ARMSAXIS SET ERROR!

SET AGAIN

TilttoadjustwithAXIS

ALIGNMENTistoolarge.

Reloadthemedia.

E04002 E04002 ARMSADJUSTMENT ERROR

DISTANCESET AGAIN

Itisoverthesettingrangeofthe

distanceadjust.

Settosmallervalue.

E04003 E04003 ARMSIT IS NOT POSSIBLE

TO ADJUST IT.

Failedtoadjustthesensorlevel. Thismediacannotbeused.

Useothermediapossibleto

detecttheregistrationmark.E04004 E04004 ARMS

DISTANCEADJUSTMENT ERROR

SET AGAIN

Itisoverthesettingrangeofthe

distanceadjust.

Settosmallervalue.

E04005 E04005 ARMSMARK SCAN ERROR!

Couldnotscantheregistration

marks.

Checktheregistrationmark

scanningposition.

E04006 E04006 ARMSBUFFER OVERFLOW

Amountofdatahasexceededthe

I/Obuffersizeforthesegment

arearegistrationmark.

Decreasethedata.

E04007 E04007 ARMSILLEGAL PLOT AREA

Testpatternplottingpositionisnot

withintheplottingareaforsensor

positionadjustment.

Movethemediatowardcenter

andplotthetestpattern.

E04008 E04008 ARMSMARK SCAN ERROR!MEDIA END DURINGMEDIA DETECTION

Mediaendwasdetectedwhile

detectingtheregistrationmark.

Checkthemedia.

Checktheprintpositionofthe

registrationmark.

E04009 E04009 ARMSMARK SCAN ERROR!NOT ENOUGH LENGTHIN +X DIRECTION

Ithasexceededdetectionarea

whiledetectingtheregistration

mark.

Checkthemedia.


registrationmark.

E04010 E04010 ARMSMARK SCAN ERROR!EXCEED CUTTINGAREA DURING+X DETECTION



mark.

Checkthemedia.


registrationmark.

E04011 E04011 ARMSMARK SCAN ERROR!NOT ENOUGH LENGTHIN -X DIRECTION



mark.

Checkthemedia.


registrationmark.

E04012 E04012 ARMSMARK SCAN ERROR!EXCEED CUTTINGAREA DURING-X DETECTION



mark.

Checkthemedia.


registrationmark.

FC8000-UM-251-9370 8-12

8. TROUBLESHOOTING

Error


E04013 E04013 ARMSMARK SCAN ERROR!NOT ENOUGH LENGTHIN +Y DIRECTION



mark.

Checkthemedia.


registrationmark.

E04014 E04014 ARMSMARK SCAN ERROR!EXCEED CUTTINGAREA DURING+Y DETECTION



mark.

Checkthemedia.


registrationmark.

E04015 E04015 ARMSMARK SCAN ERROR!NOT ENOUGH LENGTHIN -Y DIRECTION



mark.

Checkthemedia.


registrationmark.

E04016 E04016 ARMSMARK SCAN ERROR!EXCEED CUTTINGAREA DURING-Y DETECTION



mark.

Checkthemedia.


registrationmark.

E04017 E04017 ARMSMARK SCAN ERROR!MOVING DESTINATION

IS OUT OF AREA



mark.

Checkthemedia.


registrationmark.

E04018 E04018 ARMSMARK SCAN ERROR!MEDIA SET LEVER IS

LOWERDJOB IS CANCELD

Mediasetleverwaslowered. Reloadthemediaandtry

again.

E04019 E04019 ARMSCANCEL IS SELECTEDAT MOVE DISTANCE

Therewascanceloperationbythe

user.

E04020 E04020 ARMSMARK SCAN ERROR!DETECTION ERRORJOB IS CANCELED

Thereisadefectinthedetection

settingsvalue.

Checkthesettingsvalue.

E04021 E04021 ARMSMARK SCAN ERROR!MARK IS NOT FOUNDIN EFFECTIVE AREA

Registrationmarkwasnot

detectedintheautodetection

area.

Checkthemedia.Checkthe

printpositionoftheregistration

mark.

E04022 E04022 ARMSJOB IS CANCELED

Therewascanceloperationbythe

user.E04023 E04023 ARMS

MARK SCAN ERROR!MARK WAS NOT FOUND


detected.

Readjustthesensorlevel.

Changethecolorofthe

registrationmark.

Checkthemedia.


registrationmark.

FC8000-UM-251-9370 8-13

8. TROUBLESHOOTING

Error


E04024 E04024 ARMSMARK SCAN ERROR!MARK SENSOR LEVELWAS NOT ENOUGH


detected.


Changethecolorofthe

registrationmark.

Checkthemedia.


registrationmark.E04025 E04025 ARMS

MARK SCAN ERROR!MARK WAS NOT FOUNDIN HIGH SPEED MODE


detected.


Changethecolorofthe

registrationmark.

Checkthemedia.


registrationmark.

FC8000-UM-251-9370 8-14

8. TROUBLESHOOTING

8.4.5 Other Error MessagesError


E05001 E05001 ERRORCOPY MODE

BUFFER FULL!E CONFIRM

Datalarger

thanthebuffer

sizecannotbe

copied.

Performnormalcutting

notusing

E05002 E05002 ERRORNO DATA FOR COPY

IN BUFFER!E CONFIRM

Thereisnodata

tocopy.

Performnormalcutting

bysendingthedata,

thenusethecopymode.

E05003 E05003 ERRORCANNOT COPY

CUT AREA TOO SMALL!E CONFIRM

Mediavalidarea

tocopyistoo

small.

Checkthemadiasize. Uselargermedia.

E05004 E05004 ERRORREALIGN ROLLERSE CONFIRM

Thepushroller

isnotonthegrit

roller.

Checkthepushroller

position.

Setthepushrolleron

thegritroller.

E05005 E05005 ERRORCROSS CUT ERRORE CONFIRM

Ithasfailedto

crosscut.

Themediawas

notcutoff.

Checkthebladeforthe

crosscut.

Checkthemediaonthe

writingpanel.

Replacethecrosscutter

blade,ifthecrosscutter

bladeisdefective.

E05006 E05006 ERRORILLEGAL PLOT AREAE CONFIRM

Distance

betweenthe

bottomleftand

toprightofthe

AREAsettingis

lessthan5mm.

PerformtheAREA

settingagain.

E05007 E05007 ERRORILLEGAL PLOT AREAE CONFIRM

Testpattern

fortheTOOL

OFFSETADJ.

cannotstart

plottingbecause

thestartposition

isattheedgeof

themedia.

Setthestartposition

insidethemedia.

FC8000-UM-251-9370 8-15

8. TROUBLESHOOTING

8.4.6 Warning MessagesError


W06001 W06001 WARNINGCROSS CUTSHEET

Crosscutfunctioncannotbeused

forsheetmedia.

Userollmedia.

W06002 W06002 WARNINGCROSS CUTFRONT

E CONFIRM


becausethemediaisloadedfrom

thefront.

Loadthemediafromtherear.

W06003 W06003 WARNINGCROSS CUTLOAD MEDIA


untilthemediasizeisdetected.

Loadthemedia.

W06004 W06004 WARNINGCROSS CUT

PUSH ROLLER SENSORDISABLED


whenthepushrollersensoris

disabled.

Enablethepushrollersensor.

W06005 W06005 WARNINGCROSS CUT

MEDIA SENSORDISABLED

Crosscutfunctioncannotbe

usedwhenthemediasensoris

disabled.

Enablethemediasensor.

W06006 W06006 WARNINGTOOL=POUNCE

CONDITIONNo.thathasselected

pouncingtoolasthetoolnumber

settingcanonlysetTOOL1.

SelectTOOL1.

FC8000-UM-251-9370 8-16

8. TROUBLESHOOTING

8.5 Service mode

8.5.1 Sensor Test Mode & Panel Switch Test ModeThismodechecksthesensorstatusandthecontrolpanelswitchstatus.Ifthereisabadsensoryouwill

observeoneofthesymptomsinthetablebelow.

Pleasechecktherelevantsensor(s).Sensor Symptom

Yhomesensor Thepenblockhitstherightsideplate.Camsensor Theplotterdisplays“LOADMEDIA!”whenmediaisalreadyloaded.Pinchrollersensor Thepenblockhitstheleftsideplate.+X,-Xmediasensor Mediadropsoutoftheplotter.

How to test the sensors



(3) PresstheMENUkeytodisplaythemenushownbelow.


Eachshortformsarecorrespondingtothesensorsandthecontrolpanelswitchesasshownbelow.Shortform Sensororkey Shortform Sensororkey Shortform Sensororkey Shortform SensororkeyUP Uparrowkey DN Downarrowkey LT Leftarrowkey RT RightarrowkeyYHME Yhomesensor PROL Pinchrollersensor CAM CamsensorXFRONT Frontmediasensor XREAR RearmediasensorSTOP STOPkey MENU Menukey COPY CopykeyCCUT CrossCutkey FAST Fastkey ORIG OriginkeyCOND Conditionkey ENTR EnterkeyF4 4key F3 3key F2 2key F1 1key

(6) Coverthefrontmediasensorwithapieceofpaper.

ThestatusofXFRONTchangesfrom“L”to“H”.

(7) Covertherearmediasensorwithapieceofpaper.

ThestatusofXREARchangesfrom“L”to“H”.

(8) Movethepenblocktothefarright.Whenthepenblockreachesthehomepositionflag,thestatusof

YHMEchangesfrom“L”to“H”.

(9) Lowerthemediasetlevertoraisethepinchrollers.ThestatusofCAMchangesfrom“L”to“H”.

(10)Movethepenblocktotheleftandright.Whenthepenblockcrossesthepinchroller,thestatusofPROL

changesfrom“L”to“H”.

FC8000-UM-251-9370 8-17

8. TROUBLESHOOTING

(11)Presseachkeyonthecontrolpanel;thestatuswillchangefrom“L”to“H”.

(12)Whentestingiscompleted,turnoffthepowertotheplotter.

FC8000-UM-251-9370 8-18

8. TROUBLESHOOTING

8.5.2 Printing the Setting of the PlotterConditionsettinglistcanbeprintedwhenyouneedtocheckthecurrentsettingoftheplotter.

Operation

(1) SetapaperlargerthanA3size.

(2) Setthepentooltothetoolcarriageandselecttheconditionwherethepentoolisset.

(3) Pressthe[MENU]keytodisplaythemenubelow

.

(4) PressthePOSITION(t)key(TEST)todisplaythemenubelow.

(5) Pressthe[1]key(CONDITIONLIST)todisplaythemenubelow.

(6) Pressthe[1]key(DONE1/2)orthe[2]key(DONE2/2).

Messagetoconfirmtoolpositionisdisplayed.

(7) MovethetoolcarriagetoprintstartpositionbyusingthePOSITIONkey.

(8) PresstheENTERkeytostartprintingtheconditionlist.

ItwillreturntoREADYstatuswhentheprintingiscompleted.

FC8000-UM-251-9370 8-19

8. TROUBLESHOOTING

8.5.3 Printing the Test PatternPrintaself-testpatterntochecktheoperationoftheplotter.

Operation

(1) SetapaperlargerthanA3size.


(3) Pressthe[MENU]keytodisplaythemenubelow

.


(5) Pressthe[2]key(SELFTEST)todisplaythemenubelow.

(6) Confirmthatthepentoolisset.

(7) Pressthe[1]key(DONE)toprintthetestpattern.

(8) Turnthepowerofftostoptheprinting.

FC8000-UM-251-9370 8-20

8. TROUBLESHOOTING

8.5.4 Confirm the Cutting DataOutputofthedumplistofthecuttingdatareceivedbytheplotterispossible.Itisusedtocheckifthe

transmissionofcuttingdataisperformedcorrectly.

Operation

(1) SetamedialargerthanA4size.


(3) Pressthe[MENU]keytodisplaythemenubelow.


(5) Pressthe[3]key(DATADUMP)todisplaythemenubelow.

(6) Confirmthatthepentoolisset.

(7) Pressthe[1]key(DONE)toprintthetestpattern.

(8) Turnthepowerofftostoptheprinting.

FC8000-UM-251-9370 8-21

8. TROUBLESHOOTING

8.5.5 Self Diagnostic TestOperationstatuscanbetestedbyselfdiagnostictestbyoperatingthesensorsandswitchesfollowingthe

instructiononthescreen.

Operation

(1) Confirmthatthepoweristurnedoff.

(2) Turnthepoweronwithoutloadingthemedia.

(3) Pressthe[MENU]keytodisplaythemenubelow.


(5) Pressthe[4]key(DIAGNOSTICS)todisplaythemenubelow.

(6) Pressthe[1]key(DONE).

Thefirsttestingmenuisdisplayed.Andfollowtheinstructionsonthemenu.

(7) Pressthe[1]keytocontinuetothenexttest,afteryouchecktheCAMleversensor.

(8) Thetestingitemsareshownbelow.1 Camleversensor 2 Homesensor 3 Pushrollersensor 4 Rearmediasensor5 Fontmediasensor 6 Xmotorsignal 7 Ymotorsignal 8 Toolheightsignal9 [1]key 10 [2]key 11 [3]key 12 [4]key13 POSITION[u]key 14 POSITION[t]key 15 POSITION[q]key 16 POSITION[p]key17 [ENTER]key 18 [CONDITION]key 19 [ORIGIN]key 20 [FAST]key21 [CROSSCUT]key 22 [COPY]key 23 [MENU]key 24 [STOP]key

FC8000-UM-251-9370 9-1

9. PARTS LIST

9. PARTS LIST

9.1 Outer CasingNo. PartNo. Description Q’ty Remarks Rank1 621404011 RightSideCover 1 C

621524010 RightSideCover89 1 89series C2 621404001 LeftSideCover 1 C

621524000 LeftSideCover89 1 89series C3 621404111 CenterCover60 1 FC8000-60 C

621414212 CenterCover75 1 FC8000-75/ C621424212 CenterCover100 1 FC8000-100 C621434211 CenterCover130 1 FC8000-130 C621444211 CenterCover160 1 FC8000-160 C621524200 CenterCover8924 1 8924 C621534200 CenterCover8930 1 8930 C621544200 CenterCover8942 1 8942 C621554200 CenterCover8954 1 8954 C621564200 CenterCover8964 1 8964 C363013061 RubberStopper 1 C

4 621390081 FrontGuide60 1 FC8000-60 C621261085 FrontGuide75 1 FC8000-75 C621271086 FrontGuide100 1 FC8000-100 C621281086 FrontGuide130 1 FC8000-130 C621291086 FrontGuide160 1 FC8000-160 C

5 621390091 RearGuide60 1 FC8000-60 C621261096 RearGuide75 1 FC8000-75 C621271096 RearGuide100 1 FC8000-100 C621281096 RearGuide130 1 FC8000-130 C621291096 RearGuide160 1 FC8000-160 C

6 621400101 FrontWritingPanel60 1 FC8000-60 C621410101 FrontWritingPanel75 1 FC8000-75 C621420101 FrontWritingPanel100 1 FC8000-100 C621430101 FrontWritingPanel130 1 FC8000-130 C621440101 FrontWritingPanel160 1 FC8000-160 C

7 621390041 RearWritingPanel60 1 FC8000-60 C621261044 RearWritingPanel75 1 FC8000-75 C621271044 RearWritingPanel100 1 FC8000-100 C621281044 RearWritingPanel130 1 FC8000-130 C621291045 RearWritingPanel160 1 FC8000-160 C

8 792800700 MainBoardforFC8000 1 FC8000 A792800770 MainBoardfor89series 1 8924/8930/8942/8954/8964 C

9 682140120 SwitchingPowerSupplyUnit 1 C10 363024101 Foot(NT24) 4 C11 500052449 Fan(TDS-05B-DC12V) 1 B12 621390470 CuttingMat60 1 FC8000-60,8924 A

621261470 CuttingMat75 1 FC8000-75,8930 A621271073 CuttingMat100 1 FC8000-100,8942 A621281073 CuttingMat130 1 FC8000-130,8954 A621291073 CuttingMat160 1 FC8000-160,8964 A

13 621390060 Base,CuttingMat60 1 FC8000-60,8924 C621261060 Base,CuttingMat75 1 FC8000-75,8930 C621271060 Base,CuttingMat100 1 FC8000-100,8942 C621281060 Base,CuttingMat130 1 FC8000-130,8954 C621291060 Base,CuttingMat160 1 FC8000-160,8964 C

14 792800707 LANBoard 1 Option B15 621401721 I/FPanel,STD 1 ForwithoutLANBoard B

621401711 I/FPanel,LAN 1 ForLANBoardOption B16 621404021 Cap,Cover 2 C

621524020 Cap,Cover89 2 89series C

FC8000-UM-251-9370 9-2

9. PARTS LISTOuter Casing

4

6

2

3

9

13

11

12

14

15

10

1 16

8

7

5

FC8000-UM-251-9370 9-3

9. PARTS LIST

9.2 Control PanelNo. PartNo. Description Q’ty Remarks Rank1 621400091 Cover,ControlPanel 1 C

621524900 Cover,ControlPanel,89 1 89series C2 621400062 ControlPanelSheet 1 C3 621400071 KeyTop,Cursor 4 C4 621400081 KeyTop,Function 1 C5 792800706 ControlPanelBoard 1 A6 682140130 LCD,JMS12864-15ABAYD 1 A7 692140320 FlexibleCable,FPC707102 1 20P,J801toJ3 B8 692140370 FlexibleCable,FPC707107 1 16P,J802toJ22(LCDCont.) B

Control Panel

1

4

6

8

2

3

5

7

FC8000-UM-251-9370 9-4

9. PARTS LIST

9.3 Pen BlockNo. PartNo. Description Q’ty Remarks Rank1 792219702 PenHolderAssy4200 1 For2-penmodel A2 621403030 CutterPenHolder 1 C3 621353010 ThumbScrewL10 1 B4 621403000 PenArm 1 C5 621263230 SlideShaft 1 C6 682126520 MovingCoilwithYoke(PM1306) 1 C7 617363351 PenEncoderStrip 1 C8 692140400 PenFlexibleCable,FPC7071110 1 C9 380205511 PenArmSpringE-551 1 C10 792800709 LightPointerAssy 1 A11 621263251 BearingRollerBaseBracket 1 C12 310068320 BearingRoller 2 683ZZMC3PS2S C13 621403010 MovingCoilBase 1 C14 500050122 EncoderSensor,HEDS-9720#P50 1 C15 - RegistrationMarkSensorAssy 1 SeeRegistrationMarkSensorAssyPart -16 792800711 CrossCutterAssy 1 B17 621113520 Rubberplate 1 C18 622192091 ArmSpring2 1 For2-penmodel

Thesepartsareincluding

inthe2-penoptionkit.

Thereforethesepartsarenot

suppliedasspareparts.

D19 622192070 LockArm 2 D20 053203420 Magnet 2 D21 622192060 PenHolderAP 2 D22 337120250 ShaftPinD2L25H7 2 D23 333302001 StopperRingCS2mm 4 D24 621409851 PenHolderSpacer 1 D25 622192081 ArmSpring1 1 D26 792219703 PenStationAssy4200 1 For2-penmodel B27 792800708 PenBlockAssy A

FC8000-UM-251-9370 9-5

9. PARTS LIST

Pen Block

Pen Holder for 2-pen Model

21

Pen Station for 2-pen Model

23

5

3 6

4

8

7

15

16

11

27

17 12

9

10

13 14

2

1

22

18 19 20

20 25 19

23

26

21

22 24

FC8000-UM-251-9370 9-6

9. PARTS LIST

9.4 Registration Mark Sensor AssyNo. PartNo. Description Q’ty Remarks Rank1 621403200 Spring,CoverDown 1 C2 621263340 Spring,RMSUp 1 C3 500052472 Core,Solenoide 1 B4 Solenoide 15 621263312 Bracket,RMSsensor 1 C6 792800704 RegistrationMarkSensorBoard 1 A7 621263322 PaperHoldDownA 1 C8 621263331 PaperHoldDownB 1 C

Registration Mark Sensor Assy

1

3

2

6

4

7

8

5

FC8000-UM-251-9370 9-7

9. PARTS LIST

9.5 Cross CutterNo. PartNo. Description Q’ty Remarks Rank1 621403110 Bracket,CrossCutter 1 D2 621263453 Shaft,CrossCutter 1 D3 621263460 Latch,TL-294 1 B4 621403120 Arm,Catch 1 D5 621403100 CrossCutterBase 1 D6 380265331 Spring,E-533 1 C7 621113591 ThumbScrew,L10 1 B8 CT01H CrossCutterBlade,StandardType 1 Consumptiongoods D

CT02U CrossCutterBlade,HighdurabilityType 1 Consumptiongoods DCross Cutter

1

4

2

7

5

8

6

3

FC8000-UM-251-9370 9-8

9. PARTS LIST

9.6 Main FrameNo. PartNo. Description Q’ty Remarks Rank1 621390010 MainChassis60 1 FC8000-60 D

621261014 MainChassis75 1 FC8000-75 D621271014 MainChassis100 1 FC8000-100 D621281014 MainChassis130 1 FC8000-130 D621291014 MainChassis160 1 FC8000-160 D

2 621390021 SubChassis60 1 FC8000-60 D621261024 SubChassis75 1 FC8000-75 D621271025 SubChassis100 1 FC8000-100 D621281024 SubChassis130 1 FC8000-130 D621291024 SubChassis160 1 FC8000-160 D

3 621401052 RightSidePlate 1 D4 378413041 XDriveBelt,130TN15-10W 1 A5 010012022 XMotorPulley,Z24 1 A6 621401131 CableBracket 1 D7 621401081 RightSideSubPlate 1 D8 621402000 Pulley,XDriveShaft,TN15-85Z 1 A9 Bush,D8L21 1 D10 621392010 XDriveRollerShaft60 1 FC8000-60 C

621262010 XDriveRollerShaft75 1 FC8000-75 C621272010 XDriveRollerShaft100 1 FC8000-100 C621282010 XDriveRollerShaft130 1 FC8000-130 C621292011 XDriveRollerShaft160 1 FC8000-160 C

11 682132430 XMotor,UGJMEE-A7JGR34 1 FC8000-100/130/160 A682126200 XMotor,DMN37HE-003 1 FC8000-60/75 A

12 500052515 MediaSensor,PS-117ED1 2 A13 621260011 PillowBlock 5 FC8000-60/FC8000-75 D

621260011 PillowBlock 7 FC8000-100 D621260011 PillowBlock 9 FC8000-130 D621260011 PillowBlock 11 FC8000-160 D

14 621260132 MediaSensorBracket 1 D15 310014820 Bearing,MR148ZZMC3PS2S 5 FC8000-60/FC8000-75 C

310014820 Bearing,MR148ZZMC3PS2S 7 FC8000-100 C310014820 Bearing,MR148ZZMC3PS2S 9 FC8000-130 C310014820 Bearing,MR148ZZMC3PS2S 10 FC8000-160 C

16 392040140 Bush,D4L14 1 D17 621392020 XDriveRollerSet60 1 FC8000-60 A

621262020 XDriveRollerSet75 1 FC8000-75 A621272020 XDriveRollerSet100 1 FC8000-100 A621282020 XDriveRollerSet130 1 FC8000-130 A621292020 XDriveRollerSet160 1 FC8000-160 A

18 621260021 BearingCover 4 FC8000-60/FC8000-75 C621260021 BearingCover 5 FC8000-100 D621260021 BearingCover 6 FC8000-130 D621260021 BearingCover 6 FC8000-160 D

19 792800705 CamSensorBoard 1 A20 621401031 LeftSideSubPlate D21 621401003 LeftSidePlate D22 500052451 Fan,KLDC12B4-940 1 FC8000-75/60 A

500052451 Fan,KLDC12B4-940 2 FC8000-100,130,160 A

FC8000-UM-251-9370 9-9

9. PARTS LIST

Main Frame

1

3

4

5

78

9

1011

12

6

2

15

16

13

14

20 21

22

17

18

19

FC8000-UM-251-9370 9-10

9. PARTS LIST

9.7 Y RailNo. PartNo. Description Q’ty Remarks Rank1 682126200 YMotor,DMN37HE-003 1 A2 010012022 YMotorPulley,Z24 1 B3 792700705 YDrivePulleyAssy 1 B4 378413041 YMotorBelt,130TN15-10W 1 B5 621401100 CamShaftHolderBase 1 D6 621401120 CamSensorDog 1 D7 621261250 Spring,Lever 1 D8 621400310 YDriveBracket 1 D9 621263120 YDriveAdjustmentPlate 1 D10 792800705 CamSensorBoard 1 A11 621260202 YHomeDog 2 D12 621400390 CamLever 1 C13 621400380 CamLeverCap 1 C14 621400400 CamShaft,60 1 FC8000-60 D

621410400 CamShaft,75 1 FC8000-75621420400 CamShaft,100 1 FC8000-100621430310 CamShaft,130 1 FC8000-130621440310 CamShaft,160 1 FC8000-160

15 621352000 PinchRoller 2 FC8000-60/75 A3 FC8000-100/1304 FC8000-160

16 092002041 PinchRollerShaft 2 FC8000-60/75 D3 FC8000-100/1304 FC8000-160

17 621112100 PinchRollerArm 2 FC8000-60/75 D3 FC8000-100/1304 FC8000-160

18 621112120 PinchRollerArmShaft 4 FC8000-60/75 D6 FC8000-100/1308 FC8000-160

19 621230111 Cam 2 FC8000-60/75 D4 FC8000-100/1303 FC8000-160

20 621401301 PinchRollerBase 2 FC8000-60/75 D3 FC8000-100/1304 FC8000-160

21 621263052 StopperPlate 2 D22 621401310 Lever,Spring 2 FC8000-60/75 D

3 FC8000-100/1304 FC8000-160

23 621401690 Spring,PinchRoller 2 FC8000-60/75 D3 FC8000-100/1304 FC8000-160

24 621401370 SpringHookBaseBracket 2 FC8000-60/75 D3 FC8000-100/1304 FC8000-160

25 621401331 SpringHook 2 FC8000-60/75 D3 FC8000-100/1304 FC8000-160

26 621401351 SpringHookStopper,L 2 D27 621401341 SpringHookStopper 1 FC8000-100/130 D

2 FC8000-16028 621400330 ReinforcementBracket,YRail 1 D29 621391220 YBelt,150S2M-1000 1 FC8000-60 A

621261220 YBelt,150S2M-1150 1 FC8000-75621271220 YBelt,300S2M-1450 1 FC8000-100621281220 YBelt,250S2M-1750 1 FC8000-130621291220 YBelt,300S2M-2010 1 FC8000-160

30 621400320 IdlerBracket 1 C31 792700702 IdlerPulleyAssy 1 B32 621401110 CamShaftHolder 1 C33 621400300 YRail60 1 FC8000-60 D

621410300 YRail75 1 FC8000-75 D621420300 YRail100 1 FC8000-100 D621430300 YRail130 1 FC8000-130 D621440300 YRail160 1 FC8000-160 D

FC8000-UM-251-9370 9-11

9. PARTS LIST

No. PartNo. Description Q’ty Remarks Rank34 692140330 YFlexibleCable,FPC707103 1 FC8000-60/75 A

692140340 YFlexibleCable,FPC707104 1 FC8000-100 A692140350 YFlexibleCable,FPC707105 1 FC8000-130 A692140360 YFlexibleCable,FPC707106 1 FC8000-160 A

35 621271250 FlexibleCableReinforcementBracket100 1 FC8000-100 C621281250 FlexibleCableReinforcementBracket130 1 FC8000-130 C621291250 FlexibleCableReinforcementBracket160 1 FC8000-160 C

36 792800702 PenRelayBoard 1 A37 621403090 PenCarriageCover 1 C

Y Rail

1

3

4

5

13

6

9

10

12

7

11

11

8

14

28

29

3031

32

33

37

34

35

36

1720212625

15

16

18

222327

24 19

2

FC8000-UM-251-9370 9-12

9. PARTS LIST

9.8 Y SliderNo. PartNo. Description Q’ty Remarks Rank1 621173160 YSensorGuard 1 C2 792800703 PinchRollerSensorBoard 1 A3 621173150 YSensorBracketB 1 C4 095013010 RollerB13 8 C5 621403300 YSlider 1 C6 621183410 RollerTensionPlateL 1 C7 392330200 SpacerC320 2 ForFC8000-130,160only C8 792800702 PenRelayBoard 1 C9 692123320 YBeltFixingPlateL-51 2 C10 392230020 SpacerCE302 2 C

Y Slider

1

2 3

4

4

9

5

4

4

6

6

10

7

8

4

FC8000-UM-251-9370 9-13

9. PARTS LIST

9.9 Wiring HarnessNo. PartNo. Description Q’ty Remarks Rank1 692140080 Cable,CA707108(MediaSensortoMainBoard) 1 C2 692140090 Cable,CA707109(FantoMainBoard) 1 FC8000 C

692140100 Cable,CA707110(FantoMainBoard) 1 FC8000-100 C692140110 Cable,CA707111(FantoMainBoard) 1 FC8000-130/160 C

3 692140011 Cable,CA707101A(PowerSupplySwitchtoMainBoard) 1 FC8000-60/75 C692140021 Cable,CA707102A(PowerSupplySwitchtoMainBoard) 1 FC8000-100 C692140031 Cable,CA707103A(PowerSupplySwitchtoMainBoard) 1 FC8000-130 C692140041 Cable,CA707104A(PowerSupplySwitchtoMainBoard) 1 FC8000-160 C

4 692140120 Cable,CA707112(MainBoardtoCamSensor) 1 C5 692140310 FlexibleCable,FFC707101(PinchRollerSensor) 1 C6 692140321 FlexibleCable,FFC707102A(MainBoardJ3toControlPanelBoardJ1) 1 B7 692140371 FlexibleCable,FFC707107A(MainBoardJ22toControlPanelBoard) 1 B8 692140181 Cable,CA707118A,XMotorExtensionCable 1 FC8000-100/130/160 C9 692140240 Cable,CA707124,XMotorCable 1 FC8000-60/75 C10 692140250 Cable,CA707125,XMotorEncoderCable 1 FC8000-60/75 C11 692140240 Cable,CA707124,YMotorCable 1 C12 692140250 Cable,CA707125,YMotorEncoderCable 1 C13 692140330 YFlexibleCable,FPC707103 1 FC8000-60/75 A14 692140340 YFlexibleCable,FPC707104 1 FC8000-100 A15 692140350 YFlexibleCable,FPC707105 1 FC8000-130 A16 692140360 YFlexibleCable,FPC707106 1 FC8000-160 A

FC8000-UM-251-9370 9-14

9. PARTS LIST

9.10 LabelsNo. PartNo. Description Q’ty Remarks Rank1 621404590 EmblemFC8000 1 FC8000 D

621524500 Emblem8924 1 8924 D621534500 Emblem8930 1 8930 D621544500 Emblem8942 1 8942 D621554500 Emblem8954 1 8954 D621564500 Emblem8964 1 8964 D

2 621264370 CautionLabel 1 D3 621264430 PinchRollerPressureLable 1 D4 621264380 CautionLabel,CrossCutter 1 D5 621404510 ModelLabel60 1 FC8000-60 D

621414510 ModelLabel75 1 FC8000-75 D621424510 ModelLabel100 1 FC8000-100 D621434510 ModelLabel130 1 FC8000-130 D621444510 ModelLabel160 1 FC8000-160 D621524590 ModelLabel8924 1 8924 D621534590 ModelLabel8930 1 8930 D621544590 ModelLabel8942 1 8942 D621554590 ModelLabel8954 1 8954 D621564590 ModelLabel8964 1 8964 D

6 621264390 StandbyLabel 1 D7 621264330 I/FLabel 1 D

621404410 I/FLabelw/LANport 1 D8 621264430 PinchRollerPressureLable 1 D9 621264410 PushRollerPositioningLabelS 8 FC8000-60 D

6 FC8000-75 D12 FC8000-100 D16 FC8000-130 D20 FC8000-160 D

10 621264420 PushRollerPositioningLabelL 2 D

64 57

8

1 2 3

9 10

FC8000-UM-251-9370 9-15

9. PARTS LIST

9.11 Media Stocker, StandNo. PartNo. Description Q’ty Remarks Rank1 621269215 RightMediaStockerBracket 1 C2 621269225 LeftMediaStockerBracket 1 C3 621400140 CenterBar60 1 FC8000-60 C

621410140 CenterBar75 1 FC8000-75 C621420140 CenterBar100 1 FC8000-100 C621430140 CenterBar130 1 FC8000-130 C621440290 CenterBar160 1 FC8000-160 C621524140 CenterBar8924 1 8924 C621534140 CenterBar8930 1 8930 C621544140 CenterBar8942 1 8942 C621554140 CenterBar8954 1 8954 C621564140 CenterBar8964 1 8964 C

4 621400150 StockRoller60 2 FC8000-60 C621410150 StockRoller75 2 FC8000-75 C621420150 StockRoller100 2 FC8000-100 C621430150 StockRoller130 2 FC8000-130 C621440260 StockRoller160 2 FC8000-160 C

5 621400902 SideStayAssembly 2 C6 621400930 Foot(BaseAssembly) 2 C7 HexagonalWrench(M5) 1 D8 SocketHeadCapScrew 20 D

Media Stocker, Stand

5

6

4

21

3

7

8

FC8000-UM-251-9370 9-16

9. PARTS LIST

9.10 BasketNo. PartNo. Description Q’ty Remarks Rank1 772140920 BasketAssy,PG0039 1 FC8000-60 C

772141990 BasketAssy,PG0040 1 FC8000-75 C772142990 BasketAssy,PG0041 1 FC8000-100 C772143990 BasketAssy,PG0042 1 FC8000-130 C772144990 BasketAssy,PG0043 1 FC8000-160 C772152920 BasketAssy,PG0039for8924 1 8924 C772153920 BasketAssy,PG0040for8930 1 8930 C772154920 BasketAssy,PG0041for8942 1 8942 C772155920 BasketAssy,PG0042for8954 1 8954 C772156920 BasketAssy,PG0043for8964 1 8964 C

9.11 Other PartsStandard AccessoriesNo. PartNo. Description Q’ty Remarks Rank1 500052533 USBCable,CBL1112-3.0M 1 C2 621409910 CD-ROM(FC8000-CDM01M) 1 FC8000 C

621313413 CD-ROM(VinylEXCDM04M) 89series C3 621520420 SetupManual89 89series C

Regarding the rank of spare partsRankA: Thisrankofpartwillbestockedalwaysuntilproductdiscontinued.

RankB: Thisrankofpartwillnotbestockedalways.Thisrankofpartswillneedalead-timemaximum3

months.

RankC:Thisrankofpartwillnotbestockedalways.Thispartswillneedaleadtimeatleast3month.

RankD:Thisrankofpartwillnotbesuppliedasspareparts.

Thepartswillbesuppliedduringfiveyearsafterproductionwasdiscontinuedunlessthepartsrunout.

Someofouterpartsmaynotbesuppliedafterproductionwasdiscontinued.

FC8000-UM-251-9370 10-1

10. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS

10. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS10.1 Block Diagrams

CA

7071

09*

J902

LAN

CA

7071

08*

B4P

-VH

J4

J16

GND

+5V

-X SNS

GND

B6B-PH-K

LCD

JMS

1286

4-15

AB

AY

DG

L

PN

7071

-04*

LEP

150F

-48

D40

AC

INLE

T

PO

WE

R S

W.

CA

7071

05*

XM +

XM -

5566-02

J62

1

+5V

GND

XENA

XENB

J12

DF1B-4P1

2

3

4

X M

OTO

R

UG

JME

E-A

7JG

R34

(100

/130

/160

)

C N

1 AC

(N)

35 4

US

B

FC

8000

-60/

75/1

00/1

30/1

60 W

IRIN

G D

IAG

RA

M

SW

ITC

HIN

GP

OW

ER

SU

PP

LY

JWA

2120

-003

3

R-3

01(0

2)

FILM SENSOR(FRONT)

PN

7071

-01*

MA

IN B

OA

RD

J1

20FMZ-BT

J3

PE

N J

UN

CT

ION

BO

AR

D

1

2

3

4

5

6

7

8

MC+

MC-

FG

PENB

PENA

+5V

GND

GND

J502

08F

FS

-SP

-TF

FF

C70

7110

*

PE

N B

LOC

KM

C C

OIL

MC

EN

CO

RD

ER

KE

Y B

OA

RD

PN

7071

-08*

RS

-232

C

J17

+40

V

+40

VG

ND

GN

D

1 2 3 4

FN

D

GN

DG

ND

GN

D

1 2 3 4

GND

KEY0

MENULED

KEY1

KEY2

KEY3

KEY4

KEY5

KEY6

KEY7

GND

HOLDZ

MENUZ

P_LED

GND

C_LED

KCONT0

KCONT1

GND

+5V

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

20FMN-STRK-A

J1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

J22

16FMZ-BT

7

8

9

10

11

12

13

14

15

16

LCD_D[4]

LCD_D[5]

LCD_D[6]

LCD_D[7]

LCD_RD/W

LCD_LCD_CS1

LCD_RESETP

GND

GND

J9 FAN

2(+

)

FAN

2(-)

1 2

FAN

1(+

)

FAN

1(-)

1 2

J8

FAN

KLD

C12

B4

(ALL

)

(ON

LY 1

00

/13

0/1

60

)

YM +

YM -

5566-02

J72

1

+5V

GND

YENA

YENB

J13

DF1B-4P1

2

3

4Y M

OTO

R

DM

N37

HE

-003

22FMZ-BTGND

PENAP

GND

PENAM

PENBP

PENBM

GND

YHOME

PINCH

TOMBO

TOMBO

L-POINTER

VCC

VCC

MCP

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15MCP

MCM

MCM

GND

ARMS

ARMS

FG

16

17

18

19

20

21

22

PEN A

PEN B

MCM

GND

Y HOME

PINCH

ARMS

ARMS

L-POINTER

+5V

GND

MCP

MCP

MCM

GND

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

ARMS

ARMS

CUTMC+

CUTMC-

N.C.

N.C.

N.C.

16

17

18

19

20

21

22

+5V

1

TMC+

TMC-

B2B-EH

J506

2

1

RM

C U

/DS

OL.

2

1 ANODE

CATHODE

LIG

HT

PO

INT

ER

PIN

CH

R

GN

D

2 3

AN

OD

E4

+5V

12P

INC

H R

GN

D

34

AN

OD

E

PIN

CH

RO

LLE

R S

EN

SO

R B

OA

RD

CA

M S

EN

SO

R B

OA

RD

PN

7071

-06*

+5V

LED

DR

V2

TO

MB

OS

NS

31+

5V

LED

DR

V2

TO

MB

OS

NS

31

MA

RK

SE

NS

OR

PN

7071

-07*

J701

J503

S2B-PH-SM4-TB

J505

J504

S3B

-PH

-SM

4-T

B

J601

04F

MN

-SM

T-A

-TF

04F

MN

-SM

T-A

-TF

+X SNS

+5V

3

4

5

6

2

1FILM SENSOR

(REAR)

CA

7071

01*(

-60/

-75)

CA

7071

02*(

-100

)

CA

7071

03*(

-130

)

CA

7071

04*(

-160

)

CA

7071

06

CA

7071

07*

CA

7071

10*(

-100

)

CA

7071

11*(

-130

)

CAMZ

GND

+5V

3

2

1

B3B-PH

J5CA707112*

FF

C70

7107

*

CA

7071

13*

FH12-22S-1.0SH

J501

FF

C70

7101

*

FF

C70

7103

*(60

/75)

FF

C70

7104

*(-1

00)

FF

C70

7105

*(-1

30)

FF

C70

7106

*(-1

60)

CA

7071

16*

FF

C70

7102

*

CA

7071

15*

CN

2

PN

7071

-05*

GN

D

GN

D

1 2 3 4 5 6 7 8 9 10

LCD_

RESE

TPZ

LCD_

LCD_

CS1Z

LCD

_RD

/WR

LCD

_WE

0Z

LCD

_D[7

]

LCD

_D[6

]

LCD

_D[5

]

LCD

_D[4

]

12

11

10

9

8

7

6

5

4

3

2

1

R/W

E

D0

D1

D2

D3

D4

RESZ

A0

CSZ

D5

D6

CA707118*(100/130/160)

DM

N37

HE

-003

(60/

75)

(AL

L)

CA707124*(60/75)

CA707125*(60/75)

1

2

3

4

5

6

+3.3V

LCD_A[0]

LCD_D[0]

LCD_D[1]

LCD_D[2]

LCD_D[3]16

LCD

_D[3

]

LCD

_D[2

]

LCD

_D[1

]

LCD

_D[0

]

LCD

_A[0

]

+3.

3V1514131211

24

23

22

21

20

19

18

17

16

15

14

13

VOUT

CAP3+

CAP1-

CAP1+

CAP2+

CAP2-

V1

VDD

VSS

D7

V2

V3

26

25 V4

V5

D[27]

D[26]

D[14]

D[25]

D[24]

D[23]

D[22]

D[21]

D[20]

D[19]

D[18]

D[17]

D[16]

D[15]

D[13]

44

43

42

41

40

39

38

37

36

35

34

33

32

31

30

D[12]

D[11]

D[10]

D[9]

D[8]

D[7]

D[6]

29

28

27

26

25

24

23

A[1]

A[2]

GND

A[3]

A[4]

A[5]

A[6]

A[7]

ET_CSZ

RDZ

RD/WRZ

ET_RESET

ET_INTZ

ET_ONZ

+5V

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

+5V

GND

GND

D[31]

D[30]

D[29]

D[28]

7

6

5

4

3

2

1

D[1]

D[5]

D[4]

D[3]

D[2]

D[0]

52

51

50

49

48

47

46

45

GND

GND

D[27]

D[26]

D[14]

D[25]

D[24]

D[23]

D[22]

D[21]

D[20]

D[19]

D[18]

D[17]

D[16]

D[15]

D[13]

44

43

42

41

40

39

38

37

36

35

34

33

32

31

30

D[12]

D[11]

D[10]

D[9]

D[8]

D[7]

D[6]

29

28

27

26

25

24

23

A[1]

A[2]

GND

A[3]

A[4]

A[5]

A[6]

A[7]

ET_CSZ

RDZ

RD/WRZ

ET_RESETOUT

ET_INTZ

ET_ONZ

+5V

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

+5V

GND

GND

D[31]

D[30]

D[29]

D[28]

7

6

5

4

3

2

1

D[1]

D[5]

D[4]

D[3]

D[2]

D[0]

52

51

50

49

48

47

46

45

GND

GND

LAN

BO

AR

DP

N70

71-0

2*

J20

GND

KEY0

MENULED

KEY1

KEY2

KEY3

KEY4

KEY5

KEY6

KEY7

GND

HOLDZ

MENUZ

P_LED

GND

C_LED

KCONT0

KCONT1

GND

+5V16

FM

N-S

TR

K-A

FH12A-26S-0.5SH

32+

5V

GN

D

1

CA

MZ

PN

7071

-09*

J601

03F

MN

-SM

T-A

-TF

+40

V

+40

V+

40V

+40

V

1 2 3 4

AC

(L)

12

FX2CA2-52P-1.27DSAFX2CA2-52S-1.27DSA

X-MOTOREXTENSION CABLE

X-MOTOR EXTENSION CABLE:

X-MOTOR ENCODER

X-MOTOR ENCODER:

(X motor of 100/130/160 is including this cable.)

Y-MOTOREXTENSIONCABLE

Y-MOTOR EXTENSION CABLE

CA707124*(60/75/100/130/160)

Y-MOTOR ENCODER

Y-MOTOR ENCODER:

CA707125*(60/75/100/130/160)

LCD_WE0Z

FC8000-UM-251-9370 10-2


10.2 Circuit Diagrams

10.2.1 Main Board (CPU)

Use for the debug m

onitor.T

his connector is not mounted.

FC8000-UM-251-9370 10-3


10.2.2 Main Board (CONNECTOR)

FC8000-UM-251-9370 10-4


10.2.3 Main Board (MOTOR DRIVER)

FC8000-UM-251-9370 10-5


10.2.4 Main Board (FPGA)

FC8000-UM-251-9370 10-6


10.2.5 Main Board (I/F)

FC8000-UM-251-9370 10-7


10.2.6 Main Board (MEMORY)

FC8000-UM-251-9370 10-8


10.2.7 Main Board (Power)

When the LAN

is connected.

FC8000-UM-251-9370 10-9


10.2.8 LAN Board (Option)

FC8000-UM-251-9370 10-10


10.2.9 Light Pointer

FC8000-UM-251-9370 10-11


10.2.10 Pen Relay Board

FC8000-UM-251-9370 10-12


10.2.11 Pinch Roller Sensor Board

10.2.12 RMS Board

RMS SENSOR BOARD

FC8000-UM-251-9370 10-13


10.2.13 Conrol Panel Board

FC8000-UM-251-9370 10-14


10.2.14 Cam Sensor Board

Documents

CUTTING PLOTTER FC8000-60/75/100/130/160