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THE SURFACE ENGINEERS™
CUTT ING TOOLS
Multi purpose
Value Coatings
Ionbond’s coatings on HSS and cemented-carbide tools are the workhorses in metal cutting. They offer high productivity, ex-tended lifetime, and reduce overall costs.
Maximizer
Maximizer is a new-generation highly tuned AlTiN coating. The average crystallite size and the stress levels are adjusted by special conditioning of the deposition pro-cess resulting in increased cutting perfor-mance.
Medium cutting speeds Broad range of work piece materials Medium lubrication HSS and cemented-carbide tools
Ionbond™ multipurpose coatings
The classic multipurpose coatings are the most frequently used coatings for general machining.
Ionbond™ 01 TiN Ionbond™ 10 TiCN Ionbond™ 14 TiCrN Ionbond™ 15 TiAlCrN Ionbond™ 16 TiAlN Ionbond™ 18 TiAlCN Ionbond™ 30 CrN Ionbond™ 41 a-C:H:W + a-C:H Ionbond™ 60 ZrN
40 years of experience in cutting tool coatings, you get the benefits
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Multipurpose coatings
Maximizer
Crosscut™
Hardcut
HardcutCrosscut ™
Maxim
izerMulti purpose
High-Performance Coatings
Comprehensive range of coatings
Ionbond offers a broad portfolio of PVD and CVD cutting tool coatings to suit every machining requirement and work piece material from low to extremely high cutting speeds.
The high-performance coatings are specifi-cally designed for tools used in high-speed, high-feed machining of tough and abrasive work piece materials under minimal lubrica-tion conditions.
Hardcut
Hardcut is a multilayer coating based on TiSiN. The exceptional performance is pos-sible through a patented process that forms a true nanocomposite material. Nanocrys-tallites of Si3N4 are contained within TiN – hard particles are contained within a softer matrix.
Ultrahigh cutting speeds Low lubrication Abrasive and tough materials Exotic alloys
Crosscut™
Crosscut™ is the latest addition to Ionbond’s line of cutting tool coatings. Its AlCrN struc-ture exhibits reduced flank and cutting edge wear in a wide range of cutting conditions. As the most versatile high-performance coat-ing it closes the gap between Maximizer and Hardcut.
Medium to high cutting speeds Low to medium lubrication Wide range of work piece materials Special pre- and posttreatment Uniform wear behavior
Cutting speed (m/min)
State-of-the-art PVD, CVD and PACVD coatings for tool applications
THE SURFACE ENGINEERS™
High-Performance Coatings CVD Coatings and Services
Quality assured
Ionbond tool coating centers hold an extensive range of international accreditations, including ISO 9001, ISO 9002, AS 9100, TS 16949, and are approved by numerous major OEMs in the cutting tool industry. On top of the quality system Ionbond has a mindset that focuses on the needs of its customers and constantly works on improving products and processes.
Bernex™ CVD coatings
Ionbond has a long tradition as the market leader in providing Bernex™ CVD services and equipment. Bernex™ equipment ac-cou nts for about 60% of all globally used CVD installations for tool coating.
Thick and low-stress Bernex™ CVD coatings are typically applied on inserts used for ex-treme-load machining. Coating services are available from a number of Ionbond coating facilities in Europe, Asia, and North America.
TiN, TiCN, Al203
Heavy roughing Uniformity High thickness Low stress
Pre- and posttreatments
Accessing the full benefits of the coating for high-performance applications requires a high degree of surface preparation. A low roughness and tailored cutting edge radii can be controlled by pre- and postcoating treatments.
Microblasting Brushing Drag finishing Polishing Reduced “run-in” Decoating
Reliability and delivery
Fast turnaround times Pick-up and drop-off service
40 60 80 100 120 140 160 180 200 220 250 300
Ionbond Cutting Tool Coatings
For a complete coating listing please see www.ionbond.com
Coating
Cross sections
Service temperature
Deposition temperature
Application
Steel up to 700 N/mm²
Steels 800 –1000 N/mm²
Steels >1400 N/mm²
Tool steels >45 – 55 Hrc
Tool steels >55 – 60 Hrc
Cast iron
Martensitic stainless steels
Austenitic stainless steels
Titanium up to 900 N/mm²
Titanium alloys >900 N/mm²
Nickel alloys up to 900 N/mm²
Nickel alloys >1,200 N/mm²
HardcutTiSiN
1100 °C
450 – 550 °C
Hard machining
at high speed
Dry cutting or
low lubrication
Exotic alloys
Crosscut™AlCrN
1050 °C
450 – 550 °C
Hard machining
at high speed
Medium- to high-
hardness materials
High-impact geometries
MaximizerAlTiN
850 °C
450 – 550 °C
Hard machining
at medium speeds
Medium lubrication
Bernex™ 29 Al²0³
1000 °C
1000 °C
Roughing cast iron
and steel
High-speed dry
machining
Technology PVD PVD PVD CVD
Cutting speed m/min
Classical TiN, TiCN, TiAIN Maximizer Crosscut™ Hardcut
You make it first, we make it last
01.2020
THE SURFACE ENGINEERS™
Competence and Innovation – Worldwide
Ionbond is a leader in surface enhancement technology and provides advanced coating solutions featuring a broad range of hard, low friction, wear resistant coatings based on PVD, PACVD and CVD technologies for a wide range of applications. It has a global presence with coating centers in strategic locations across Europe, Asia, and North America and has one of the largest coating networks in the world.
Ionbond is part of the IHI Group, a Japanese industrial group with significant R&D resources that operates through multiple business fields including: Energy and Resources, Social Infrastructure, Industrial Machinery and Aero Engines.
IHI IonbondGroup HeadquartersUetlibergstrasse 132CH-8045 ZürichPhone: +41 44 298 50 [email protected]
Ionbond Switzerland - DullikenCoating CenterIndustriestrasse 9CH-4657 DullikenPhone: +41 62 553 42 [email protected]
Global and regional headquarters
Ionbond France – LyonServices Headquarters Europe Zone 125, rue des Frères-LumièreFR-69680 ChassieuPhone: +33 4 72 79 46 60Fax: +33 4 72 79 46 [email protected]
Ionbond Netherlands – VenloServices Headquarters Europe Zone 2van Heemskerckweg 30NL -5928 LL VenloPhone: +31 77 465 65 65Fax: +31 77 351 34 [email protected]
See our website for a full list of all coating centers and local equipment sales offices. www.ionbond.com
Ionbond US – MichiganServices Headquarters NAFTA1823 East WhitcombMadison HeightsUSA MI 48071Phone: +1 248 398 9100Fax: +1 248 398 [email protected]
Ionbond China – WuxiServices HeadquartersAsiaBuilding 17-BNo. 15 Hanjiang RoadWuxi New DistrictWuxi City, Jiangsu ProvinceChina (Postcode: 214028)Phone: +86 510 8815 2528Fax: +86 510 8181 [email protected]
