D25304 2Kg Compact Hammer - 2helpU Dossier/D… · Black & Decker Bill of Materials - PARTS LIST Page 1 ... 577993-00 FIELD CASE 578005-00 KIT BOX 578218-00 SLIDER 07 May 2003 P1ant:

May 2003M.Chadwick

IntroductionBill Of Material

D25304---A

ExplodedDrawing

E13527E13528

RepairInstructions

R11388

NewParts

105

WiringDiagram

E13582E13583E13584

MarketingInformation

MainMenu

D253042Kg Compact Hammer

TYPE 1

TYP.

WWW.2helpU.com 03 - 07 - 03E13584

D25304 / D25303 1

MARQUART SWITCH 120 VOLTS USA.

12C2 C1

COMMTOPFWD / REV SWITCH

WhiteBlack

P1 P3

P2

120V

P7 P3

P4 P6

Item 6 Violet

Item 11 White

Item 10 Red

Item 11 White

Item 10 Red

Item 14 Blue

Item 13 White

Item 15 Black

Item 17 Yellow

Item 16 RedItem 12 Violet

F:\Dossiers to do\2 Kg Compact Hammer\L Shaped 2kg\D25304\Intro D25304.DOCLast printed06/05/03 16:47

D25304

MANUFACTURING PLANTSPENNYMOOR

LAUNCH DATE01-05-03

BULK DATE01-04-03

PRODUCT ENGINEERM.CHADWICK

Program Manager/EngineerS.BROCKET

PRODUCT DETAILS

Ø SEE ATTACHED PRODUCT INFORMATION SHEET.

Type No. 1 CURRENT STATUS & MAJOR CHANGES .

New product design with a dust extraction unit being released later this year.

QS

LAUNCH MARKETS & QUANTITIES

7500

GB

1200

LX

900

TYP.

WWW.2helpU.com 24 - 03 - 03

D25304 1

E13527 / 584589-00 / 01

70

71 61

800 801

5556 57

60

58

52 53

5472

73

74

77

76

50

51

62

78

79

170160

110

111

112

113

114

116117118

119

121

132

131

130

137

136

135134

133

59

140

134

93

9697

94

95

9091

9392

137

145

146

147

150

148

846

115

75

TYP.

WWW.2helpU.com 24 - 03 - 03E13528 / 584589-00 / 02

D25304 1

1110

6

30

19

20

78

13 1415

16

3

36

35

34

26

37

31

223

9

124

25

22

32

5 4

40

33

21

39

28

18

35

35

12

27

17

821 836 831 861

29

Black & Decker Bill of Materials - PARTS LIST

Page 1

Product Number D25304K---A Product Description ROTARY HAMMER Type Identifier TYPE 1

ItemNumber

QuantityPer

Part Number Part Description Variant Description TypeDescription

Market Codes Referto R.I.

1 1 584430-00 ARMATURE 230V GB - QS No

1 1 584430-01 ARMATURE 115V LX - QU No

2 1 576690-05 FIELD 230V GB - QS No

2 1 576690-06 FIELD 115V LX - QU No

3 1 578287-01 SWITCH GB - QS No

3 1 583748-00 SWITCH 115V LX - QU No

4 2 577805-03 BRUSH HOLDER 230V GB - QS No

4 2 577805-04 BRUSH HOLDER 115V LX - QU No

5 1 584429-00 BRUSH KIT 230 VOLT GB - QS No

5 1 584429-01 BRUSH KIT 115 VOLT LX - QU No

6 1 582064-10 LEAD VIOLET With Suppressor. GB - QS Yes

6 1 582064-21 LEAD VIOLET W/O Suppressor QU Yes

6 1 582064-22 LEAD VIOLET With Suppresor LX Yes

7 1 584090-00 CORD PROTECTOR No

8 1 325090-10 CORDSET U.S.120V QU No

8 1 582319-03 CORDSET (M/PLUG) QS QS No

8 1 582319-04 CORDSET (M/PLUG) GB GB No

8 1 582319-05 CORDSET (M/PLUG) 115 VOLT LX No

9 1 578222-00 PLUG No

10 1 582064-00 LEAD RED Yes

11 1 582064-01 LEAD WHITE Yes

12 1 582064-06 LEAD VIOLET GB - QS No

12 1 582064-15 LEAD VIOLET LX - QU No

13 1 582064-02 LEAD WHITE GB - QS No

13 1 582064-19 LEAD WHITE LX - QU No

14 1 582064-07 LEAD BLUE GB - QS No

14 1 582064-16 LEAD BLUE LX - QU No

15 1 582064-05 LEAD BLACK GB - QS No

15 1 582064-20 LEAD BLACK LX - QU No


Page 2

16 1 582064-04 LEAD RED With Choke. GB - QS No

16 1 582064-14 LEAD RED With choke LX No

16 1 582064-18 LEAD RED W/O choke QU No

17 1 582064-03 LEAD YELLOW With Choke GB - QS No

17 1 582064-13 LEAD YELLOW With choke LX No

17 1 582064-17 LEAD YELLOW W/O choke QU No

18 1 930026-01 BUMPER No

19 1 578218-00 SLIDER No

20 1 578220-00 LEVER No

21 1 870052 SLEEVE No

22 1 579720-00 BUSH No

23 2 326519-03 SCREW 3.5x30 No

24 1 330003-64 BEARING No

25 1 330003-19 BEARING No

26 1 323534-00 CONNECTOR No

27 1 584008-00 SUPPORT GB - QS Yes

28 1 582877-00 INSERT No

29 1 584080-00 INSERT GB - QS No

29 1 584551-00 INSERT 115V LX No

30 1 577986-00 HOUSING No

31 1 581808-00 BAFFLE FAN No

32 1 577993-00 FIELD CASE No

33 1 584041-01 END CAP SA No

34 1 577987-00 HANDLE COVER No

35 8 330065-08 SCREW No

36 1 916307 CORD CLAMP No

37 1 330065-13 SCREW 4x30 No

39 4 330065-26 SCREW No

40 2 330065-25 SCREW No

50 1 584419-00 INTERSHAFT SA Yes

51 1 580908-00 O RING 7.5x1.0 No


Page 3

52 1 578271-00 PLATE No

53 1 579564-00 HOLDER No

54 1 579552-00 SELECTOR No

55 1 584638-00 O RING 14x2 No

56 1 577809-00 LEVER No

57 1 324007-14 SCREW 4x20 No

58 1 579184-00 LOCK BUTTON No

59 1 579179-00 SPRING No

60 1 582865-00 FILTER No

61 1 579185-00 COVER No

62 3 583981-00 SCREW 4x16 No

70 1 584432-00 GEARCASE SA No

71 1 330003-81 BEARING No

72 1 578229-00 SEAL No

73 1 577801-00 BEARING BLOCK No

74 1 577802-00 WASHER SHIM No

75 1 584420-00 PISTON No

76 1 579699-00 O RING No

77 1 584421-00 RAM No

78 1 577297-00 BEARING PLATE No

79 3 324006-15 SCREW 4x16 No

90 1 577793-00 CLIP Yes

91 1 584426-00 BUSH No

92 1 580990-00 O RING No

93 2 577135-00 O RING 19.5 x 3.5 No

94 1 584425-00 DAMPER No

95 1 584424-01 BEAT PIECE No

96 1 584423-01 BEARING & SEAL No

97 1 577139-00 SEAL No

110 1 577797-00 WASHER No

111 1 577744-00 O RING 23 X 2 No


Page 4

112 1 584427-00 CLUTCH SA Yes

113 1 579178-00 SPRING No

114 1 584422-01 CYLINDER SA No

115 1 577814-00 WASHER No

116 2 330065-05 SCREW No

117 1 580291-00 LOCKING DEVICE No

118 1 584433-01 COVER GEARCASE No

119 1 577795-00 RING No

121 4 330065-13 SCREW 4x30 No

130 1 584428-00 SPINDLE No

131 1 584431-00 SLEEVE SA No

132 1 871690 SPRING No

133 1 578387-00 WASHER No

134 5 583890-00 BALL 7MM No

135 1 577928-00 TUBE No

136 1 323489-00 CAP No

137 2 579212-00 RING No

140 1 584558-00 HOLDER TOOL No

145 1 584676-00 SPINDLE No

146 1 584556-00 SPINDLE SA No

147 1 582512-02 CHUCK KEYLESS No

148 1 605256-01 SCREW 1/4 - 28 UNF (LH) No

150 1 584559-00 CHUCK & SPINDLE SA No

160 1 575182-00 HANDLE SA Yes

170 1 798846-02 DEPTH STOP No

800 1 870889-02 GREASE 80 gms Yes

801 1 584966-00 GREASE 10grms Yes

821 1 569037-00 RATING PLATE DeWalt Blank. GB - LX - QS No

821 1 584263-01 RATING PLATE QU No

831 1 581054-00 INSTRUCTION MANUAL QU No

836 1 559638-99 SERVICE TOOL Yes


Page 5

846 1 585146-00 SERVICE KIT 230V GB - QS Yes

846 1 585149-00 SERVICE KIT 115V LX - QU Yes

861 1 578005-00 KIT BOX QU No

R11388en.rtf

R11388D25303K. D25304K Type 1

Item No.

27 This part is only used on 230V units fitted with the Tyco Switch.

50 The Intershaft is only available as a SA.

90 Avoid damage to the cylinder wall when removing the snap ring.

112 The clutch is only available as a SA.

114 The Spindle is only available as a SA.

160 The side handle is only available as a SA.

836 This service tool is required to remove the wires ( items 6, 10, 11 ) from the connector ( item 9 ).

846 The Service kit includes all O Rings, Seals, Brushes, Screws and Grease ( items 5, 51, 55,60, 62x2, 72, 76, 79x3, 92, 93x2, 97, 136, 800, 801) .

Lubrication.

800 Paragon Grease.SA gearbox total 60 grms. 40grms in the area around the hollow piston and 20grms in thearea around the Intershaft.5grms spread over items 91, 92, 93, 94, 95, 96.1grm around the Steel Ball 134 and the tool holder end of Cylinder 114.

801 GLK Grease.3grms on the inside of Cylinder 1141grm over the Ram 77 and O Ring 76.1grm inside the Hollow Piston 75.

Touque Settings.

23 1.0 Nm35 1.5 Nm37 2.0 Nm39 2.0 Nm40 1.0 Nm57 1.5 Nm62 3.2 Nm79 3.2 Nm116 2.0 Nm121 2.0 Nm

New Parts

2KG L SHAPE HAMMERD25304

Part Number Part Description

SCREW324006-15

SCREW324007-14

SCREW326519-03

BEARING330003-81

SCREW330065-25

SCREW330065-26

HANDLE SA575182-00

FIELD 230V576690-05

O RING577135-00

SEAL577139-00

BEARING PLATE577297-00

CLIP577793-00

RING577795-00

WASHER577797-00

BEARING BLOCK577801-00

WASHER SHIM577802-00

BRUSH HOLDER 230V577805-03

BRUSH HOLDER 115V577805-04

LEVER577809-00

WASHER577814-00

TUBE577928-00

HOUSING577986-00

HANDLE COVER577987-00

FIELD CASE577993-00

KIT BOX578005-00

SLIDER578218-00

07 May 2003 Page 1 of 4P1ant: SP

Please DO NOT order any parts until a Service Change Note is published.


LEVER578220-00

PLUG578222-00

SEAL578229-00

PLATE578271-00

SWITCH578287-01

SPRING579178-00

SPRING579179-00

LOCK BUTTON579184-00

COVER579185-00

RING579212-00

SELECTOR579552-00

HOLDER579564-00

O RING579699-00

BUSH579720-00

LOCKING DEVICE580291-00

O RING580908-00

O RING580990-00

INSTRUCTION MANUAL581054-03

BAFFLE FAN581808-00

LEAD RED582064-00

LEAD WHITE582064-01

LEAD WHITE582064-02

LEAD YELLOW582064-03

LEAD RED582064-04

LEAD582064-05

LEAD VIOLET582064-06

LEAD BLUE582064-07



LEAD RED582064-14


LEAD BLUE582064-16





LEAD RED582064-18

LEAD WHITE582064-19

LEAD582064-20



CORDSET (M/PLUG) QS582319-03

CORDSET (M/PLUG) GB582319-04

CORDSET (M/PLUG)582319-05

CHUCK582512-02

FILTER582865-00

INSERT582877-00

SWITCH 120V583748-00

BALL 7MM583890-00

SCREW583981-00

SUPPORT584008-00

END CAP584041-01

INESRT584080-00

CORD PROTECTOR584090-00

RATING PLATE584263-01

INTERSHAFT SA584419-00

PISTON584420-00

RAM584421-00

CYLINDER SA584422-01

BEARING & SEAL584423-01

BEAT PIECE584424-01

DAMPER584425-00

BUSH584426-00

CLUTCH SA584427-00

SPINDLE584428-00

BRUSH KIT584429-00

BRUSH KIT584429-01




ARMATURE 230V584430-00

ARMATURE 115V584430-01

SLEEVE SA584431-00

GEARCASE SA584432-00

COVER GEARCASE584433-01

INSERT (115 V ONLY)584551-00

SPINDLE SA584556-00

HOLDER TOOL584558-00

CHUCK & SPINDLE SA584559-00

O RING584638-00

SPINDLE584676-00

GREASE 10g584966-00

DEPTH STOP798846-02

Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583



TYP.

WWW.2helpU.com 06 - 05 - 03E13582

D25304 / D25303 1

MARQUART SWITCH 115 VOLTS.

12C2 C1


BlueBrown

P1 P3

P2

115V

P7 P3

P4 P6

Item 6 Violet

Item 11 White

Item 10 Red

Item 11 White

Item 10 Red

Item 14 Blue

Item 13 White

Item 15 Black

Item 17 Yellow


TYP.

WWW.2helpU.com 03 - 07 - 03E13583

D25304 / D25303 1

TYOC SWITCH 230 VOLTS.


BlueBrown

P1 P3

P2

230v

P1 P3

P4 P2

Item 6 Violet

Item 11 White

Item 10 Red

Item 11 White

Item 10 Red

Item 14 Blue

Item 13 White

Item 17 Yellow


L1 L2

M2C2

C1

M1

M1

Item 15 Black

Item 14 Blue

ENGLISH

WHITEBROWNBLUEREDYELLOWVIOLETBLACK

FRENCH

BLANCBRUNBLEUROUGEJAUNEVIOLETNOIR

ITALIAN

BIANCOMARRONEBLUROSSOGIALLOVIOLANERO

GERMAN

WEISSBRAUNBLAUROTGELBVIOLETTSCHWARZ

TYP.

WWW.2helpU.com 06 - 05 - 03E13584

D25304 / D25303 1

MARQUART SWITCH 120 VOLTS USA.

12C1 C2


WhiteBlack

P1 P3

P2

120V

P7 P3

P4 P6

Item 6 Violet

Item 11 White

Item 10 Red

Item 11 White

Item 10 Red

Item 14 Blue

Item 13 White

Item 15 Black

Item 17 Yellow


Compact HammersD25304KNEW

L-shape SDS-Plus Combination Hammer QCC

Selling PropositionIdeal for drilling anchor and fixing holes into concrete and masonry from 4 to 26mm in diameter

Electronic variable speed for total control in any application

Rotation-stop for light chiselling applications in brick, soft masonry and occasionally concrete

Impact-stop for drilling in wood, steel, ceramic and screwdriving applications

Quick Change Removable Chuck for precise drilling in wood and steel and screwdriving applications

Safety clutch eliminates sudden high-torque reaction should the bit jam

Ergonomic rubber coated back handle design for improved comfort in use

Long 5m cable for improved flexibility and control

Connection for Integrated Dust Extraction System

Rounded ergonomic industrial design allows easy and comfortable handling

Improved sealing for maximum protection from dust ingress ensuring long tool life

Large 22mm hammer mechanism delivers high performance with low stress to the critcal components

Applications

Drilling holes in solid masonry, concrete stone from 4 to 26mm in diameter to various fixing

The ergonomic "L" shape design is particularly suitable for extensive overhead applications

Drilling through holes in masonry to house pipes and cables

Light chipping in brick or mansonry

Tiles removal from kitchens & bathrooms

Some small channelling in brick

Some mortar and plaster removal

Some drilling in wood and steel via 3 Jaws Quick Change Chuck

Specifications

Power Input 710 Watts

Power Output 410 Watts

No Load Speed 0-1100 rpm

Blows per Minute 0-4200 bpm

Impact Energy 3.1 J

Tool Holder SDS-Plus

Max. Drilling Capacity [Wood] 30 mm

Max. Drilling Capacity [Metal] 13 mm

Max. Drilling Capacity [Concrete] 26 mm

Max. Drilling Capacity [Core bit] 65 mm

Weight 3.1 kg

Length 308 mm

Height 225 mm

Standard Equipment

Multi position side handle

Quick Adjustment depth stop

Heavy duty carrying case

Quick Change 13mm 3 Jaws Keyless Chuck for rotary drilling

Page 1 of 1Toolnet - Product Print

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Documents

D25304 2Kg Compact Hammer - 2helpU Dossier/D… · Black & Decker Bill of Materials - PARTS LIST Page 1 ... 577993-00 FIELD CASE 578005-00 KIT BOX 578218-00 SLIDER 07 May 2003 P1ant: